INSTALLATION AND OPERATION INSTRUCTIONS MODEL: SL-550TRSI-AUE AUSTRALIAN GAS ASSOCIATION CERTIFIED CERTIFICATE NUMBER 5666 THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED BY HOMEOWNER FOR OPERATION AND MAINTENANCE. HEAT & GLO, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044, USA, www.heatnglo.
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING THIS APPLIANCE. MODEL SL-550TRSI-AUE IS AUSTRALIAN GAS ASSOCIATION APPROVED FOR NATURAL GAS OR PROPANE AS A BALANCED FLUE HEATER. Refer to the appliance data plates for gas consumptions and pressures. Installation of this appliance should only be carried out by an authorized person in accordance with the manufacturer's instructions.
TABLE OF CONTENTS 1.0 Installation Instructions .......................................................................................5 1.1 Introduction ...................................................................................................6 1.2 Flue System Approvals and Installation ........................................................8 1.3 Connecting the Gas Supply ........................................................................23 1.4 Ignition System Wiring .......................
653 mm 327 mm 402 mm 414 mm 223 mm 168 mm 671mm 1035 mm 877 mm 816 mm 408 mm 593 mm 203 mm 790 mm GAS LINE ACCESS 93 mm 58 mm 913 mm 178 mm 153 mm TOP STANDOFFS FLUE COLLAR COVER PLATE HOOD DATA BADGE & LABELS DRESS GUARD ACCESS DOOR GAS CONTROLS ELECTRIC ACCESS GAS LINE ACCESS Figure 1. Diagram of SL-550TRSI-AUE 4 ELECTRICAL ACCESS Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
1.0 INSTALLATION INSTRUCTIONS Top Flue NOTE: Not intended for heater insert. 25 mm MIN. In planning the installation for the heater it is necessary to determine where the unit is to be installed, the type of flue system to be used (straight out, corner, or elevated), and whether optional accessories (wall switch or remote control) are desired. Gas supply piping should also be planned. Refer to the appliance data plate on the base pan of the heater for all gas pressures and input rate information.
The framing headers may rest on the heater stand-offs. Framing should be constructed of 2 X 4 lumber or heavier. B A FLUE FRAMING HOLE C 76 mm WALL STUD D E 86 mm A 940 mm B 883 mm C 420 mm D* 1035 mm E* 593 mm *NOTE: This dimension is to the center of the flue pipe. The center of the framing hole MUST BE 25.4 mm above the center of the horizontal flue pipe. Figure 3.
a j c e j e d See note 3 openable window h door n P h g M T k f c T h j d I b g T k See note 2 T = Flue terminal I = Mechanical air inlet a - b c d e f g - h j - k n - M = Gas meter P = Electricity meter or fuse box Shading indicates prohibited areas for flue terminals Below eaves, balconies or other projections: MIN. CLEARANCE (mm) Appliances to 50 MJ/h input ...................................................................................................
TABLE 1 FLUE TERMINATION APPROVALS DVP-TRAP2 & SLP-TRAP2 HORIZONTAL TERMINATION CAP DVP-TVHW & SLP-TVHW VERTICAL TERMINATION CAP MODEL SL-550TRSI-AUE adhered to. The rise to run relationships are shown in the flueing drawings and tables on the next few pages. 1.2 FLUE SYSTEM APPROVALS These models have flue starting collars on both the top and the back of the unit. Depending upon the installation, decide which ONE set of starting collars will be used to attach the flue system.
102 mm 152 mm 305 mm DVP4 DVP6 DVP12 362 mm 310 mm MAX 51 mm MIN 610 mm 914 mm DVP12A 1219 mm 251 mm DVP24 45.0º 260 mm DVP45 DVP36 286 mm 184 mm 32 mm TYP DVP48 217 mm 13 mm TYP 319 mm DVP90ST NOTE: PIPES OVERLAP 32 mm AT EACH JOINT Figure 6. DVP-Series Balanced Flue Component Specifications (127 mm inner pipe / 203 mm outer pipe) Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
165 mm 167 mm 235 mm 152 mm 168 mm 248 mm SLP90 184 mm 133 mm SLP6 337 mm 184 mm SLP4 SLP12A SLP6A 1251 mm 946 mm 641 mm 337 mm SLP12 SLP24 SLP36 Note: Pipes overlap 34.93 mm at each joint. Figure 7. SLP Series Balanced Flue Component Specifications (102 mm inner pipe / 168 mm outer pipe) 10 Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
Vertical Flue Restrictor If the heater installation requires a vertical flue exceeding 4.5 m above the unit with no horizontal flue or elbows, a vertical flue restrictor must be installed (see Figure 8). CAP VERTICAL FLUEING V V 10.97 M MAXIMUM RESTRICTOR PLATE USE SLP SERIES COMPONENTS ONLY. Figure 8. Figure 9. STRAIGHT OUT HORIZONTAL FLUEING H Max. Run 610 mm H USE DVP-SERIES COMPONENTS ONLY. Figure 10. Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
NOTE: A 184 mm section of vertical flue must be attached to the heater before a 90º elbow. H V USE SLP SERIES COMPONENTS ONLY. FLUEING WITH ONE (1) 90° ELBOW V H FT. (M) FT. (M) 1' MIN. (0.30 M) 2' MAX. (0.61 M) 2' MIN. (0.61 M) 4' MAX. (1.22 M) 3' MIN. (0.91 M) 8' MAX. (2.44 M) 4' MIN. (1.22 M) 10' MAX. (3.05 M) V + H = 30' (9.14 M) Figure 11. FLUEING WITH ONE (1) 90º ELBOW V (FT.) H (FT.) 1' MIN. (0.30 M) 2' MIN. (0.61 M) 3' MIN. (0.91 M) 4' MIN. (1.22 M) 3' MAX. (0.91 M) 6' MAX. (1.83 M) 9' MAX.
FLUEING WITH TWO (2) 90° ELBOWS V FT. (M) 1' MIN.(0.30 M) 2' MIN.(0.61 M) 3' MIN.(0.91 M) 4' MIN.(1.22 M) 5' MIN.(1.52 M) H + H1 FT. (M) 2' MAX.(0.61 M) 4' MAX.(1.22 M) 6' MAX.(1.83 M) 8' MAX.(2.44 M) 10' MAX. (3.05 M) 30' MAX.(9.14 M) 10' MAX. (3.05 M) H1 V USE SLP SERIES COMPONENTS ONLY. H H V1 V FLUEING WITH TWO (2) 90° ELBOWS V H FT. (M) FT. (M) 1' MIN.(0.30 M) 2' MAX.(0.61 M) 2' MIN.(0.61 M) 4' MAX. (1.22 M) 3' MIN.(0.91 M) 6' MAX. (1.83 M) 4' MIN.(1.22 M) 8' MAX. (2.44 M) 5' MIN.(1.
FLUEING WITH TWO (2) 90° ELBOWS V H H + H1 1´ MIN. (0.30 M) 1´ MAX. (0.30 M) 2´ MAX. (0.61 M) 2´ MIN. (0.61 M) 2´ MAX. (0.61 M) 4´ MAX. (1.22 M) 3´ MIN. (0.91 M) 3´ MAX. (0.91 M) 8´ MAX. (2.44 M) 4´ MIN. (1.22 M) 4´ MAX. (1.22 M) 10´ MAX. (3.05 M) H = 8´ MAX. (2.44 M) H + H1= 10´ MAX. (3.05 M) V + H + H1 = 30’ (9.14 M) MAX. H1 V USE DVP-SERIES COMPONENTS ONLY. H V (FT) H + H1 (FT) 1' MIN. (0.30 M) 3' MAX. (0.91 M) 2' MIN. (0.61 M) 5' MAX. (1.52 M) 3' MIN. (0.91 M) 8' MAX. (2.44 M) 4' MIN. (1.
FLUEING WITH THREE (3) 90° ELBOWS V FT. (M) 2' MIN.(0.61M) 3' MIN.(0.91M) 4' MIN.(1.22M) H H + H1 FT. (M) FT. (M) 2' MAX.(0.61M) 3' MAX.(0.91M) 4' MAX.(1.22M) V+V1 = 30' MAX (9.14M) 4' MAX.(1.22M) 6' MAX (1.83M) 8' MAX.(2.44M) H 6' MAX (1.83M) 8' MAX.(2.44M) H1 V1 V USE SLP SERIES COMPONENTS ONLY. V1 V H1 H FLUEING WITH THREE (3) 90° ELBOWS V H + H1 FT. (M) FT. (M) 1'MIN.(0.30 M) 2'MIN.(0.61 M) 3'MIN.(0.91 M) 4'MIN.(1.22 M) 5'MIN.(1.52 M) 2' MAX.(0.61 M) 4' MAX.(1.22 M) 6' MAX.(1.
FLUEING WITH THREE (3) 90° ELBOWS V (FT.) H (FT.) 1´ MIN. (0.30 M) 2´ MIN. (0.61 M) 3´ MIN. (0.91 M) 4´ MIN. (1.22 M) H + H1 (FT.) 1´ MAX. (0.30 M) 3´ MAX. (0.91 M) 2´ MAX. (0.61 M) 5´ MAX. (1.52 M) 4´ MAX. (1.22 M) 8´ MAX. (2.44 M) 6´ MAX. (1.83 M) 12´ MAX. (3.66 M) H = 6´ MAX. (1.83 M) H+H1 = 12´ MAX. (3.66 M) NOTE: V + V, + H + H1 = 33’ (10.06 M) MAX. V1 V H H1 USE DVP-SERIES COMPONENTS ONLY. H2 V H1 V (FT.) FLUEING WITH THREE (3) 90° ELBOWS H (FT.) H + H1 + H2 (FT.) 1´ MIN. (0.
Appliance Preparation After determining which set of starting collars will be used (top or rear), follow flueing instructions accordingly. ! ! ! WARNING: FAILURE TO REMOVE INSULATION IN THE SET OF COLLARS YOU ARE USING COULD CAUSE A FIRE. WARNING: YOU MUST LEAVE THE INSULATION AND FLUE CAP IN PLACE IN THE SET OF COLLARS YOU ARE NOT USING. WARNING: FIRE RISK ONCE APPLIANCE IS SETUP FOR TOP OR REAR FLUEING, IT CANNOT BE CHANGED AT A LATER TIME.
Figure 25. Cut the metal retaining band and fold the sides out. Figure 22. Remove the insulation from the outer flue pipe. Figure 26. Fold the center parts of the retaining band out and us to remove the flue cap. 2 SCREWS Figure 23. To attach the first section of flue pipe, make sure to use the fiberglass gasket to seal between the first vent component and the outer heater wrap. Use 2 self tapping screws to secure the gasket to the outer wrap.
Installing Flue Components WARNING A. On the REAR of the heater Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 38 mm. • Screws must not exceed one inch long. • Pipe may separate if not properly joined. 1.
B. On the TOP of the heater 3. Assemble Slip Sections 1. Attaching the First Flue Component to the Starting Collars: • Slide the inner flue of the slip section into the inner flue of the pipe section and the outer flue of the slip section over the outer flue of the pipe section. See Figure 33.
For Vertical Runs The flue system must be supported every 2.4 M above the heater flue outlet by wall brackets. To install support brackets for vertical runs: • Attach wall brackets to the flue pipe and secure the wall bracket to the framing members with nails or screws. WALL BRACKET For Vertical Runs - One firestop is REQUIRED at the hole in each ceiling through which the flue passes.
If the area above the ceiling is NOT an attic, position and secure the ceiling firestop on the ceiling side of the previously cut and framed hole. JOIST • The heat shield sections will overlap to match the wall thickness (depth). • If the wall thickness does not allow the required 1-1/2 inch heat shield overlap, an extended heat shield must be used. The extended heat shield will need to be cut to the thickness of the wall and be attached to the wall shield.
For Vertical Terminations - To locate the flue and install the flue sections: • Locate and mark the flue centerpoint on the underside of the roof, and drive a nail through the centerpoint. • Make the outline of the roof hole around the centerpoint nail. • The size of the roof hole framing dimensions depend on the pitch of the roof. There MUST BE a 25 mm clearance from the vertical flue pipe to combustible materials. GAS ACCESS • Mark the roof hole accordingly.
1.4 IGNITION SYSTEM WIRING CAUTION • This gas heater is equipped with an electronic ignition system which operates on a 6 volt system. Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. • This appliance requires 240 VAC to be wired to the factory installed junction box. Check factory installed power cord for damage before use. WARNING Shock hazard.
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105º C RATED WIRE. BLACK BLACK BROWN VARIABLE SPEED CONTROL BROWN BLUE BLACK BLUE BLACK TEMPERATURE SENSOR SWITCH GREEN/YELLOW STRIPE 240VAC JUNCTION BOX GREEN/YELLOW STRIPE BLUE BROWN BLOWER BLUE BROWN GREEN/YELLOW Figure 42. 1.
IF JOINTS BETWEEN THE FINISHED WALLS AND THE HEATER SURROUND (TOP AND SIDES) ARE SEALED, A 149° C. MINIMUM SEALANT MATERIAL MUST BE USED. THESE JOINTS ARE NOT REQUIRED TO BE SEALED. ONLY NON-COMBUSTIBLE MATERIAL (USING 149° C MINIMUM ADHESIVE, IF NEEDED) CAN BE APPLIED AS FACING TO THE HEATER SURROUND. SEE FIGURE 44. 1.6 FINISHING The minimum clearance to combustibles are 0 from the sides, floor, back and top (these clearances are defined by the standoffs).
Installing the Trim Combustible materials may be brought up to the specified clearances on the side and top front edges of the heater, but MUST NEVER overlap onto the front face. The joints between the finished wall and the heater top and sides can only be sealed with a 149° C minimum sealant. ! WARNING: WHEN FINISHING THE HEATER, NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET GRILLES IN ANY MANNER. Follow the Safety Information and Lighting Instructions pages of this manual to light the appliance.
1.8 LOG PLACEMENT INSTRUCTIONS Log Set Assembly: LOGS-550TRSI-AUE TABS 1 2 3 4 5678 CAUTION: Logs are fragile! Carefully remove the logs from the packaging. 1 1 LOG #1 (SRV550-715): Place log #1 onto the log grate so that the notches in the bottom of the log fit on the right three grate bars. Push log #1 towards the rear locating tabs. 2 2 LOG #2 (SRV347-703): Place log #2 so that its left edge sits against the left front grate corner and its right edge rests against the tab on the second grate bar.
3 3 LOG #3 (SRV349-704): Position log #3 so that its right edge sits on log #1 as shown and it's left edge sits on the first grate bar behind log #2. 4 4 LOG #4 (SRV278-705): Position log #4 between log #1 and the locating tab on the fourth grate bar. Push its left hand side back to the locating tab as the grate bar. 5 5 LOG #5 (SRV540-704): Put the forked end of log #5 on the base in front of the grate, towards the center of the second bar grate. Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
6 6 LOG #6 (SRV550-718): Place log #6 on the base on front of the grate as shown. 7 7 LOG #7 (SRV484-703): Place log #7 on the groove in log #2 with its rear top on log #1 and front top resting on log #5. 8 8 LOG #8 (SRV347-701): Hook log #8 on the right hand corner grate bar and rest its rear on log #1 as shown. 30 Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
2.0 OPERATING INSTRUCTIONS This appliance is a balanced flue heater and is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building. ! WARNING: THIS UNIT IS NOT FOR USE WITH SOLID FUEL. The control system for this model includes a pilot, electronic module, spark ignitor and thermocouple. It consists of a 6V gas control valve/variable regulator and an remote control.
2.1 SAFETY & LIGHTING INFORMATION Follow SAFETY INFORMATION and LIGHTING INSTRUCTIONS to light the appliance. By design, the flame pattern will not be identical from unit to unit. Additionally, flame pattern may vary depending on installation type and weather conditions. NOTE: THE TIPS OF THE FLAMES SHOULD NEVER HIT THE TOP OF THE FIREBOX. These gas models have remote control valve which allow you to increase or decrease the height of the button to increase main burner flames.
2.2 POWER OUTAGE In the event of a power interruption during operation, either push the OFF button on the remote control or open access door and push the switch to OFF (as shown in Figure 48) to shut off manually. The switch must be returned to the ON position prior to operation once power is restored. ! WARNING: DO NOT USE ABRASIVE CLEANERS ON THE GLASS DOOR ASSEMBLY. DO NOT ATTEMPT TO CLEAN THE GLASS DOOR WHEN IT IS HOT. F. The glass door should be cleaned using a household glass cleaner.
3.1 REMOVAL OF COVERS FOR SERVICING A. Control Compartment Door • Rotate the lower door down to access the gas controls. B. Dress Guard and Glass Door • Lift the front dress guard up and out away from the appliance side surrounds. Replace the dress guard when servicing is complete. • Release the four glass clips around the glass door. Carefully lift the glass up and out away from the appliance (see Figure 49). 2. PILOT ASSEMBLY/IGNITION SYSTEM • Remove the log set, log grate, metal base pan and burner.
3.5 MAINTENANCE TASKS Inspect Doors Maintenance Tasks 1. Inspect for scratches, dents or other damage and repair as necessary. 2. Verify no obstructions to airflow. 3. Verify maintenance of proper clearance to combustible household objects. Gasket Seal, Glass Assembly and Glass 1. Inspect gasket seal and its condition. 2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat. 3. Confirm there is no damage to glass or glass frame. Replace as necessary. 4.
SL-550TRSI-AUE 3.6 TROUBLESHOOTING With proper installation and maintenance, your new Gas Heater should provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. Electronic Ignition System Symptom Possible Causes Corrective Actions 1. No transmission, motor does not turn. a. Receiver must learn new code.
4.0 REPLACEMENT PARTS SL-550TRSI-AUE Service Parts Service Parts Diagram Beginning Manufacturing Date: June 2006 Ending Manufacturing Date: ______ 9 10 11 12 20 13 19 14 18 17 15 Log Set Assembly 16 1 3 7 4 2 5 Part number list on following page. 37 Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
Service Parts List SL-550TRSI-AUE IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
SL-550TRSI-AUE Service Parts Beginning Manufacturing Date: June 2006 Ending Manufacturing Date: ______ Valve Assembly Parts List 1 Valve Assembly 2 10 11 12 3 9 8 5 13 6 4 14 7 15 IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.
LIMITED 10 YEAR WARRANTY HEAT & GLO, a brand of Hearth & Home Technologies Inc. In order to presumptively establish the dates to which your HEAT & GLO Limited 10 Year Warranty runs, you must mail the completed warranty card to HEAT & GLO, a brand of Hearth & Home Technologies Inc., 20802 Kensington Boulevard, Lakeville, MN 55044, within 60 days of the date of heater installation. If you fail to do so, you may be required to prove the date of installation before warranty work can be performed.
For Service or Replacement Parts Contact: Melbourne Jetmaster 444 Swan Street Richmond 3121 (03) 9429-5573 Perth Fireplace Corner 277 Lord Street East Perth 6000 (08) 9228-2600 Sydney Jetmaster 10 Martin Avenue Arncliff 2205 (02) 9597-7222 41 Heat & Glo • SL-550TRSI-AUE • 2079-902 Rev.
