XL-DV60 SERVICE MANUAL No. S2517XLDV60// DVD MICRO SYSTEM MODEL XL-DV60 XL-DV60 DVD Micro System consisting of XL-DV60 (main unit), CP-DV60F (front speakers) and CP-DV60SW(subwoofer). • In the interests of user-safety the set should be restored to its original condition and only parts identical to those specified be used. CONTENTS CHAPTER 1. GENERAL DESCRIPTION [1] PRECAUTION FOR USING LEAD-FREE SOLDER .........................................................1-1 [2] IMPORTANT SERVICE NOTES (FOR U.S.A.
XL-DV60 CHAPTER 1. GENERAL DESCRIPTION Home Stereo Service XL-DV60 XLDV60 E Market Manual Service Manual [1] PRECAUTION FOR USING LEAD-FREE SOLDER 1. Employing lead-free solder (From Serial No. 503040001) "MAIN,TUNER,DISPLAY,VIDEO TERMINAL,JACK,SWITCH,DVD,POWER AMP.,PWB" of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWB and service manuals. The alphabetical character following LF shows the type of lead-free solder.
XL-DV60 FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL. [2] IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY) BEFORE RETURNING THE AUDIO PRODUCT (Fire & Shock Hazard) Before returning the audio product to the user, perform the following safety checks. VTVM AC SCALE 1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the audio product. 1.5k ohms 10W 2.
XL-DV60 [3] SPECIFICATIONS ■ General Power source ■ Tuner AC 120 V, 60 Hz Frequency range Power consumption 116 W Dimensions Width: 6-5/16" (160 mm) Height: 9-7/16" (240 mm) Depth: 12-9/16" (319 mm) Weight 12.3 lbs. (5.6 kg) AM: 530 - 1,720 kHz ■ Front speaker Type ■ Amplifier Output power Audio output terminals Audio input terminals Video output terminals Front speakers: 37.
XL-DV60 [4] NAMES OF PARTS ■ Front panel 1 2 11 3 12 13 14 15 16 17 4 5 6 7 8 18 9 10 1 2 3 4 5 6 7 8 9 10 11 12 1. Video/Auxiliary Button 2. Tuner (Band) Button 3. DVD/CD Button 4. Power On/Stand-by Button 5. Timer Indicator 6. Stop or Tuning Down Button 7. Play or Tuning Up Button 8. Extra Bass/Demo Mode Button 9. Equalizer Mode Select Button 10. Headphone Jack 11. Remote Sensor 12. Disc Number Select Buttons 13. Chapter (Track) Skip Down or Fast Reverse, Tuner Preset Down Button 14.
XL-DV60 ■ Remote control 1 2 1. Remote Control Transmitter 2. DVD Setup Button 3. Power On/Stand-by Button 4. Direct Number Buttons 5. Chapter (Track) Skip Down or Fast Reverse, Tuner Preset Down, Time Down Button 6. Cursor Buttons 7. Zoom or Audio Select Button 8. Repeat Play Button 9. Frame Advance or Pause Button 10. A - B Repeat Button 11. Memory/Set Button 12. Top Menu or Return Button 13. Subtitle or Surround Mode Select Button 14. Shift Button 15. Extra Bass or Digital Picture Select Button 16.
XL-DV60 CHAPTER 2. ADJUSTMENTS XL-DV60 Service Manual TUNER PWB-A2 20 IC302 [1] ADJUSTMENT 1. TUNER SECTION TP301 fL: Low-range frequency fH: High-range frequency T351 L303 AM IF FM OSC. C393 VR351 Signal generator: 400 Hz, 30%, AM modulated FM MUTE LEVEL T304 IC303 450 kHz — 1,602 kHz 530 kHz 990 kHz 990 kHz Instrument Connection Setting/ Adjusting Parts T351 (fL): T306 1.1 ± 0.1 V T302 *1 *2 87.5 MHz 108 MHz 87.5 MHz 108 MHz 98.00 MHz (30 dBµV) 98.
XL-DV60 [2] TEST MODE • The test mode applied to this microcomputer has three modes, namely the ordinary test mode for adjustment or measurement, the aging test mode, and the self-diagnosis test mode for self-judgment in case of final product inspection. The TUNER TEST 2 mode is obtained with >> + MEMORY/SET + POWER ON/STAND-BY. ->Turn off AC in the TEST 2 mode to restore the initial state. 1. Turning on the test mode Turn off POWER to protect the memory of TEST 2 mode.
XL-DV60 4. Timer test Mode (TEST 4) 6. Button input diagnosis Test Mode (TEST 6) When this test mode is obtained, the following display lights for one second. When the test mode is obtained, the following is displayed. (STAND-BY AND DEMO OFF STATUS) Set the current time and timer time according to the following procedure to reproduce the timer. This test mode is intended to check whether all the main unit buttons can be detected.
XL-DV60 7. DVD MECHANISM Aging Test Mode (TEST 8) OPEN/CLOSE & 5 DISC CHANGER aging test. DISPLAY: FUNCTION: Enter the TEST MODE 8, MCU control the 5 DISC CHANGER OPEN/ CLOSE. After open finished, tray rotate 1 circle (360 degree). Then close, After close finished, tray rotate 1 circle (360 degree) again. Request: Every period include 4 operation.
XL-DV60 CHAPTER 3. MECHANICAL DESCRIPTION Home Stereo Service XL-DV60 XLDV60 E Market Manual Service Manual [1] REMOVING AND REINSTALLING THE MAIN PARTS 1. How to remove DVD/CD Disc manually (See Fig. 1,2) DVD Changer Unit Perform steps 1 to 9 of the disassembly method to remove the DVD Changer unit.(see page 3-2,3-3) Arm switch C 1. Rotate the gear cam until the arm switch C becomes the position of the Figure 1. 2. Pull the drawer to the front like the Figure 2.
XL-DV60 [2] DISASSEMBLY Top Cabinet Caution on Disassembly Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance: 1) Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit. 2) Take off nylon bands or wire holders where they need to be removed when disassembling the unit. After servicing the unit, be sure to rearrange the leads where they were before disassembling.
XL-DV60 Chassis Transformer Front Panel (G1) x4 ø4x10mm (K1) x3 ø3x8mm (H1) x2 ø3x6mm (K1) x3 ø3x8mm Fan Motor DVD Changer Unit Figure 6 (L2) x1 (J1) x2 ø3x12mm (L3) x4 ø3x6mm Display PWB DVD PWB (J2) x1 (L1) x1 (J3) x1 Figure 4 Bracket Bracket (L4) x2 ø3x6mm Front Panel (L4) x2 ø3x6mm DVD Changer Unit DVD Tray Cover DVD Changer Unit DVD Mechanism (N1) x4 ø2.
XL-DV60 CHAPTER 4. DIAGRAMS [1] BLOCK DIAGRAM MAIN Q207 Q208 +B TO TUNER PWB 4 4 5 5 6 6 7 7 8 CNS602 1 2 3 4 5 6 7 2 3 4 S/W GND +12V +B +B +B +7V -B CNW602 Q101 Q102 Q117 Q118 +B S12V 1 R_CH VCC1 GND VCC2 +B GNDRF VCCA +B GNDA +B Q115 +B +5V IC203 LM2576T VOLTAGE REGULATOR CNP807 A GND Q213 Q214 1 2 3 4 +B 5 +B +B R155 3.3K +B Q116 +B +B +B F201 6.3A 125V D201 +B +B1 +B +B F202 6.3A 125V +B F204 3.
XL-DV60 VCC VEE NC NC VCC NC L_OUT VEE NC GND MUTE1 L_RF L_IN VCC R_OUT R_IN VEE NC GND MUTE2 R_RF NC S/W_OUT GND MUTE3 S/W_RF S/W_IN IC101 LM4733TA POWER AMP.
XL-DV60 [2] BLOCK DIAGRAM TUNER/DISPLAY CD CHANGER PWB ASS'Y DVD DECODER SECTION A_12V +B5 D_GND SW4 SW3 SW5 SW6 SW2 SW1 SW7 CD_PH2 CD_PH3 MM+ CD_SOL1 MMCD_SOL2 SW8 8 CNP602 R-CH 3 A_GND 2 L-CH 1 3 4 PHOTO INTERRUPTER +7V +7V 12 13 23 R L IC603 LC75341M SIGNAL CONTROL CL DI SO601 VIDEO/AUX AUDIO IN 4 21 CE VDD 23 M 24 1 2 L R 9 16 11 14 L-CH 4 21 L R MOTOR SOLENOID 12 13 L R IC601 LC75341M SIGNAL CONTROL 3 L R DVD/CD_L/R 4 L/R OUT SW_CH +B5 CE 5 VDD 6 CL DI
XL-DV60 VFD701 FL DISPLAY 2 3 4 5 6 7 8 9 0 1 2 3 4 5 VF2 40 39 VF1 ~ 37 22 21 ~ 18 14 ~ 4 2 1 CNS101 7 +5.6V 8 P_CON 9 63 +5.6V(MOTOR) ~ 52 ~ 50 ~ 47 ~ 51 45 ~ 42 ~ 40 6 P_CON D_GND 30 1 REMOTE SENSOR RX701 IRQ 29 +5.6V (SYSTEM) ~ ~ 64 SW1 SW1~8 71 SW8 SW709 POWER ON/STAND-BY POWER_KEY 20 KEY CD_PH3 CD_SOL1,2 ~ ~ TIMER_LED +10V +5.6V (SYSTEM) +5.6V(SYSTEM) 1G 6 11G 5 P1 +5.6V M_GND Q705 P4 4 LED701 -30V VP D_GND 3.
XL-DV60 [3] BLOCK DIAGRAM DVD 1 2 3 4 5 6 DECODER SECTION J1 L_OUT GNDA R_OUT SUB_OUT 1 2 3 4 TO TUNER PWB CON4 D 1 VINFC GND GND MVCC LOAD-/DCMO- 3 LOAD+/DCMO+ 2 + 1 - 4 STBY BIAS VINTK CTKERR1 VINLD CTKERR2 PREGND PVCC2 PGND VNFTK VOLD- VOTK- 28 27 26 25 24 23 22 21 MGND D6 MVCC TRACK SPINDLE TRACK- LOAD-/DCMO- 20 18 LOAD+/DCMO+ 19 17 TRACK+ 16 15 MGND VOLD+ VOTK+ CON6 U6A TL3472 AMP.
XL-DV60 7 8 10 8 2 FDAC VDAC VCC33V GNDV YDAC CDAC UDAC TWS TSD0 TSD1 TSD2 MCLK TBCK SPDIF YDAC FDAC UDAC CDAC VS33 DSCK DB8 DB9 DB10 DB11 DB12 DB13 VD33 VS33 DB14 DB15 DB7 DB6 DB5 DB4 DB3 VD33 VS33 DB2 DB1 DB0 DWE DCKE/DOE/TDMTSC DBANK1/ DRAS2 VDD VSS DBANK0/ DRAS1 DRAS0 DCS1 DCS0 DCAS DMA11 VD33 VS33 DMA10 DMA9 DMA8 DMA7 DMA6 DMA5 DMA4 VD33 VS33 DMA3 DMA2 DMA1 DMA0 DCLK XOUT XIN VD33 CON7 GND VCC WC SCL D SDA VCC 8 7 6 5 G1 27M U15 VCC33 LA16 LA15 LA14 LA13 LA12 LA11 LA10 LA9 LA20 LCS1#
XL-DV60 CHAPTER 5. CIRCUIT DESCRIPTION Home Stereo Service XL-DV60 XLDV60 E Market Manual Service Manual [1] VOLTAGE IC601 IC101 PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 VOLTAGE 30 V -30 V 30 V 0V -30 V 0V -4 V 0V 0V 30 V 0V 0V -30 V -4 V 0V 0V 0V -4 V 0V 0V IC201 PIN NO. 1 2 3 VOLTAGE 14 V 0.7 V 5.6 V IC202 PIN NO. 1 2 3 23 V 0V 12 V VOLTAGE 14 V 5 (0) V 0V 5 (0) V 5 (0) V IC204 PIN NO. 1 2 3 VOLTAGE 9V 0.7 V 5.6 V IC702 PIN NO. 1 2 3 4 5 6 7 8 VOLTAGE 3.
XL-DV60 U1 PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 VOLTAGE 4.78 V 0V 0V 0V 0V 0V 0V 0V NC NC 0V 0V 0V 0V 4.8 V 2.4 V 2.4 V 0V 2.4 V 0V 2.4 V 0V 2.4 V 0V 2.4 V 0V 2.4 V 4.8 V U2 PIN NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 VOLTAGE 2.5 V 2.5 V 2.5 V 2.5 V 2.5 V 2.5 V 0V 2.47 V 2.47 V 2.48 V 2.48 V 2.48 V 2.48 V 15 V VOLTAGE PIN NO. 1 2 3 4 5 6 7 8 VOLTAGE U5 VOLTAGE 0V 0V 1.4 V 0.12 V 4.97 V 4.97 V 0.23 V 0.80 V 0V 0V 4.97 V 0V 1.2 V 1.83 V 0V 4.97 V 0.28 V 0.
XL-DV60 CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS LAYOUT Home Stereo Service XL-DV60 XLDV60 E Market Manual Service Manual [1] NOTES ON SCHEMATIC DIAGRAM • • Resistor: To differentiate the units of resistors, such symbol as K and M are used: the symbol K means 1000 ohm and the symbol M means 1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type.
XL-DV60 [3] SCHEMATIC DIAGRAM VIDEO TERMINAL 1 A S901 COMPONENT PB VIDEO OUT DIGITAL(DVD/CD) SIGNAL 2 R Y VIDEO TERMINAL PWB-B2 VIDEO SIGNAL VIDEO C SIGNAL VIDEO Y SIGNAL L905 FB R903 0 L906 FB R901 0 3 4 B CNP904A 5 1 Cb/Pb Cr/pr 6 PR G L904 FB GNDV R904 75 C/V G/Y B GNDV CVBS GNDV S902 2 4 1 5 3 S-VIDEO OUT GND OPTICAL FB 6 7 VIDEO OUT R906 0 L907 VCC L902 FB R905 75 L903 FB R902 0 2 3 4 5 FROM DVD PWB(3/3) 6 7 CNW3 8 6-14 12-C 9 10 11 12 C S903 AUDIO DIGITAL
XL-DV60 [4] SCHEMATIC DIAGRAM MAIN/POWER AMP. POWER AMP. PWB-D VCC VEE NC NC VCC NC A 1 2 3 4 5 6 1 2 3 4 5 6 7 CNS205 1 2 3 4 5 6 1 2 3 4 5 6 R228 470K R220 1K R221 1.5K R223 1.5K C161 1 C160 1 FM SIGNAL +B Q117 2SB562 C IC203 LM2576T VOLTAGE REGULATOR C245 470/16 R246 10K C236 6800/25 R245 100K C1 1/ R172 1K C1 10/ A GND +B +B R233 10K Q116 KRC107 M 2 3 +B D231 1N5822 C216 220/16 C217 470/16 C171 220P R234 1.2K +B R224 120 C137 0.
XL-DV60 4 5 6 7 8 9 10 11 12 13 14 15 2 3 4 5 6 7 8 9 2 3 4 5 6 7 8 9 R_OUT VEE NC VEE VCC S/W_IN 3 S/W_RF 10 11 12 13 14 15 16 17 18 19 MUTE3 9 GND GND 8 NC NC 7 R_RF VEE 6 MUTE2 L_OUT 5 GND NC 4 R_IN VCC R_OUT NC 3 L_IN NC 2 L_RF VEE MUTE1 IC101 LM4781TA POWER AMP. S/W_OUT MP.
XL-DV60 [5] SCHEMATIC DIAGRAM TUNER TUNER PWB-A2 A DI CL +7V +B +B L3 R606 1K R6 1K R628 1K C609 10/16 C607 10/16 L1 L4 10 11 12 L2 LSL0 9 R644 2.2K AUX L R623 100K AM ANT R667 22K VD301 SVC348S C334 27P(UJ) 68K R323 1.5V 0V 5.2V 4.4V 1 2 3 4 5 6 7 3.8V 5.2V 8 BF301 R306 33 R303 33K R307 47 3 2 CF303 FM IF C311 10P (CH) R304 47K R305 680 C349 0.001 CHASSIS GND R310 C301 0.012 H 2 C313 6P FM OSC. L303 1 FM IF R315 33 C315 100P L302 FM RF R302 100K 0.
7 C382 15P (CH) 8 1 2 3 IC302 LC72131 PLL(TUNER) 4 5 8 9 10 8 R393 1K 9 R377 5.6K +B 9 6–6 16 R350 2.7K C371 1/50 C372 1/50 15 14 C357 2.2/50 R359 1.8K R360 4.7K R361 0 R362 0 4.7V (0V) MO/ST 13 +B 11 R366 2.2K 10 11 C358 12 1/50 +B +B R391 390 R384 6.8K 10 Figure 6-6 SCHEMATIC DIAGRAM (5/13) 47/25 0.047 C639 C657 22/16 L_CH CNP302 Q351 KRC104 M L352 100µH R383 5.
XL-DV60 [6] SCHEMATIC DIAGRAM DISPLAY +B SWITCH PWB ASS'Y(133) +B R526 56K R525 270 (1W) MOTOR (125) 15 FC501 15 R504A R503A R505A R506A R502A R501A R507A R508A D701 1N4004 D708 1N4004 +B R787 10K +B +B CFW750 1K CNP501 R508B R507B R501B R502B R504B R503B R505B R506B F2 3.8V F1 3.8V -30V D_GND +5.6V M_GND +10V +5.
XL-DV60 F2 F2 NP P20 P19 P18 P17 P16 P15 P14 P13 P12 P11 P10 P9 P8 P7 P6 P5 P4 P3 P2 P1 NP NP NP 11G 10G 9G 8G 7G 6G 5G 4G 3G 2G 1G NP F1 F1 VFD701 40 39 R514 390 470 Q509 KTC3203 Y 8 A1271 Y 2 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 14 13 12 11 10 9 8 7 6 5 4 2 1 R752A R752B R752C R752D R752E R752F R752G R752H R752I R752J R752K R753A R753B R753C R753D R753E R753F R753G R753H R753I R753J R753K R753L R753M R753N R753O R753P R753Q R753R R753S R753T 1K 1K 1K 1K 1K 1K 1K 82K 82
XL-DV60 [7] SCHEMATIC DIAGRAM DVD1/3 DVD PWB-C (1/3) TP3 3 TP2 5 TP1 6 C EI S BAD T EI TP1 8 F EI A C1 4 0 0.001 C 1 3 7 0.001 C1 3 6 C 1 3 8 0.001 R F GND S BAD F EI C EI T EI DIP T P2 3 DIP DIN J5 C169 T P1 7 DIN S TB0 CLI D0 BUSY0 CLK0 DI 0 DO0 R8 2 P LL 3 3 V C1 5 4 0 .0 4 7 C1 7 7 5 60 P C5 5 0 .1 C5 3 0 .
XL-DV60 VCC V S P DIF T BC K M C LK V IDEO OUTP UT TA B L E Q19 Q1 6 Q18 Q1 7 Q2 0 1 BAT54 S 1 BAT5 4 S 1 BAT54 S 1 BAT54 S 1 BAT54 S T S D2 T S D1 T S D0 TWS GND R13 6 4 .7 K GND R1 3 8 4 .7 K GND R1 4 0 4 .7 K 3 Q2 1 8 05 0 VCC 3 3 V C5 6 0 .1 C16 1 0 0/16 392(1%) 3 3 2 2 UDAC CDAC Y DAC V DAC F DAC UDAC C DAC YDAC VDAC F DAC VCC V R1 7 9 1 50 D7 RLS3.9B 4 V/ 0 .
XL-DV60 [8] SCHEMATIC DIAGRAM DVD2/3 A DVD PWB-C (2/3) A B B RF50V C D 28 27 GND 26 GND 25 GND GND 1 C43 0.1 C1 0.
XL-DV60 SPDON 1 FOCUS C86 470PF SVREF15 C43 0.1 R153 47K R69 R86 3.3K 6.8K 2 3 4 5 6 C158 0.1 C159 0.0047 7 12K(1%) C46 0.1 53 52 51 50 49 L9 VCC FNP FNN VNA MEV RX RF33V C42 0.1 MGND FB(0805) MVCC RFGND SCSJ SDATA SCLK 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 SCSJ SDATA SCLK C153 0.047 CEI FEI TEI SBAD SVREF15 RF50V CEI FEI TEI SBAD SVREF15 C39 0.
XL-DV60 [9] SCHEMATIC DIAGRAM DVD3/3 DVD PWB-C (3/3) A R115 10 +12V R118 10K +12VA +12VA +6V + + C31 0.1 R39 0(0805) C11 100/16 GNDA MGND + C33 0.1 C10 100/16 C114 10/16 8 R93 100K +6V 3 + R119 10K GNDA R182 0 R83 + C34 0.1 ML1196 DAC_MC DAC_MD 11 GND DGND C113 10/16 R111 3.9K SUB C100 10/16 D R47 R48 OPEN OPEN GNDA + A1 C14 100/16 C35 0.
XL-DV60 8 V+ U4 (A,B) 4558 AMP. U4A DVD/CD AUDIO SIGNAL + R_OUT 1 4 VGNDA C125 150P (CH) M1 M2 M3 M4 M17 M18 M19 M20 M5 M6 M7 M8 M21 M22 M23 M24 M9 M10 M11 M12 M13 M14 M15 M16 C104 10/16 R112 10 R105 18K C128 22P (CH) R91 100K GNDA GNDA C189 OPEN C188 0.
XL-DV60 [10] WIRING SIDE OF PWB CNS101 1 2 3 4 5 6 78 9 RED LINE DISPLAY PWB-B1 CNS302 CNW101 CNW302 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 CNW102 1 2 3 4 5 6 7 CNS102 RED LINE WH-LINE SWITCH PWB ASS'Y(133) 1 2 3 4 5 6 78 9 CFW750 RED LINE 9 8 7 6 5 4 3 2 1 1 2 3 4 CNP501 2 4 6 8 10 12 14 1 3 5 7 9 11 13 15 CNP802 1 2 3 4 5 6 7 1 2 4 6 8 10 12 14 1 3 5 7 9 11 13 15 1 2 CFW751 CNW1 CNW2 FC501 BK SOLENOID (124) 1 15 15 MOTOR (125) BK RD 4 3 2 1 BK 1 2 3 4 5 6 7 TO CHASSIS 1 2
XL-DV60 COLOR TABLE BR BROWN RD(R) RED OR ORANGE YL YELLOW GR GREEN BL BLUE VL VIOLET GY GRAY WH(W) WHITE BK BLACK PK PINK 1 2 3 4 5 6 7 8 9 CNP302 TUNER PWB-A2 CNP904 CNP602 1 2 3 4 1 2 3 4 5 6 7 1 2 3 4 5 6 7 BK RD BK CNS602 WH 7 6 5 4 3 2 1 M201(218-4) FAN MOTOR CNW2 CNS201 3 2 1 RED LINE WH RED BK WH CNP807 1 2 3 4 5 6 78 9 32 1 1 2 3 4 5 6 7 MR201 CORE CNP101 CNP102 1 2 3 4 5 6 7 CNP208 BK 1 2 3 RD RD CNP201 3 BK RD BK 2 BK CNP103A MAIN PWB-A1 WH
XL-DV60 [11] WIRING SIDE OF PWB MAIN TOP/POWER AMP./JACK A MAIN PWB-A1 (TOP VIE B C D E F G POWER AMP. PWB-D Lead-free solder indication Lead-free solder is used in there MAIN, POWER AMP., JACK PWB ( From Serial No.503040001). Refer to "Precautions for handling lead-free solder" for instructions and precautions.
XL-DV60 OP VIEW) JACK PWB-B3 7 8 9 10 Figure 6-18 WIRING SIDE OF PWB (4/15) 6 – 18 11 12
XL-DV60 [12] WIRING SIDE OF PWB MAIN BOTTOM A B C216 C D E F G Lead-free solder indication Lead-free solder is used in the MAIN PWB (From Serial No.503040001). Refer to "Precautions for handling lead-free solder" for instructions and precautions.
XL-DV60 MAIN PWB-A1 (BOTTOM VIEW) 7 8 9 10 Figure 6-20 WIRING SIDE OF PWB (6/15) 6 – 20 11 12
XL-DV60 [13] WIRING SIDE OF PWB TUNER TUNER PWB-A2 (TOP VIEW A B C 1 D TUNER PWB-A2 (BOTTOM VIEW E F G Lead-free solder indication H Lead-free solder is used in the TUNER PWB (From Serial No.503040001). Refer to "Precautions for handling lead-free solder" for instructions and precautions.
XL-DV60 IEW) IEW) 1 7 8 9 10 Figure 6-22 WIRING SIDE OF PWB (8/15) 6 – 22 11 12
XL-DV60 [14] WIRING SIDE OF PWB DISPLAY/SWITCH A B DISPLAY PWB-B1 (TOP VIEW) C D E F G SWITCH PWB-B4 Lead-free solder indication H Lead-free solder is used in the DISPLAY,SWITCH PWB(From Serial No.503040001). Refer to "Precautions for handling lead-free solder" for instructions and precautions.
XL-DV60 DISPLAY PWB-B1 (BOTTOM VIEW) 1 1 7 8 9 10 Figure 6-24 WIRING SIDE OF PWB (10/15) 6 – 24 11 12
XL-DV60 [15] WIRING SIDE OF PWB DVD TOP A D4 D3 R5 C2 R104 R34 R71 C62 C8 R70 R98 30 25 35 20 D5 L6 U13 45 R19 10 R24 R18 R94 R20 C10 C31 C132 R106 R110 50 5 54 40 1 50 C33 C126 R84 C107 C5 30 R16 60 52 L31 C118 U4 53 C125 R105 R83 C128 R91 C131 R109 R93 R96 C32 U11 NOT USED 15 20 C127 U5 24 1 A C112 4 C111 0 L30 C130 5 10 C113 5 C110 8 1 R112 J1 C108 C106 C188 L33 C60 R92 G C116 C114 4 R114 R95 QPWBSA005SJZZ Lead-free solder indicati
XL-DV60 Q2 C7 R124 R160 C157 R77 R162 R164 R147 C162 R14 C158 B-C (TOP VIEW) R4 C21 L8 TP26 22 C47 20 15 R2 28 1 C14 C179 1 R9 R50 25 R8 11 20 TP1 R45 TP2 15 14 10 R79 TP3 C29 R127 R53 8 L10 JB1 L18 L19 L16 C141 7 R59 C26 15 10 25 C25 30 U3 5 35 R130 28 C23 U1 45 5 Q6 Q5 Q8 Q4 Q7 C34 20 40 C95 C93 C91 C88 C97 L15 L13 C24 Q17 L25 Q19 L24 Q18 L27 Q20 L23 Q16 L26 R57 L14 R55 L12 L21 C94 C92 C89 C90 C96 R40 R172 R171 R169 R170 R173 C102 R181 L17
XL-DV60 [16] WIRING SIDE OF PWB DVD BOTTOM A DVD PWB-C (BO B R156 R155 SLEG+ SLEGSW R64 C173 C171 C176 C172 MGND LOAD+ C178 C190 LOADR157 C R158 VRCD C55 C142 C148 D11 VRDVD D10 E C54 D PD C39 F C149 C45 DVDLDO RF50V C7 C42 CDLDO A C81 R136 R138 R135 R13 R10 R6 C57 C152 C D C75 R134 CD-DVD R140 PVC C41 FOCUS+ RFOUT R7 R12 C46 TRACK+ FOCUS- E R11 B TRACK- C84 RFGND C77 VCC OPTI GND GNDV CVBS F R60 GNDV R54 G/Y C/V GNDV UDAC R58 R56 C58 CDAC RGB/S R
XL-DV60 C173 C171 WB-C (BOTTOM VIEW) C182 STB C183 CLID C181 BUSY C184 CLK C185 DI C186 DO C176 C178 GND C79 C70 +12V1 C61 R78 C54 C71 VCC1 C72 R73 GND R38 SVCC1 C74 R39 RFGND R15 VCCA1 C189 C83 C63 R74 C64 C69 C65 C73 C66 GNDA1 L2 C82 C67 R115 R80 C76 C78 C68 L GNDA C59 R SUB 58 7 8 9 10 Figure 6-28 WIRING SIDE OF PWB (14/15) 6 – 28 11 12
XL-DV60 [17] WIRING SIDE OF PWB VIDEO TERMINAL A B VIDEO TERMINAL PWB-B2 (TOPVIEW) C D E VIDEO TERMINAL PWB-B2 (BOTTOM VIEW) F G Lead-free solder indication H Lead-free solder is used in the VIDEO TERMINAL PWB(From Serial No.503040001). Refer to "Precautions for handling lead-free solder" for instructions and precautions.
XL-DV60 CHAPTER 7. FLOWCHART [1] TROUBLESHOOTING 1. When the CD does not function The CD section may not operate when the objective lens of the optical pickup is dirty. Clean the objective lens, and check the playback operation. When this section does not operate even after the above step is taken, check the following items. Remove the cabinet and follow the trouble shooting instructions.
XL-DV60 (1) Focus-HF system check. Stop Although a DVD/CD is inserted and the cover is closed, "NO DISC" is displayed. Press the OPEN/CLOSE switch (SW717) without inserting a disc, and try starting the playback operation. Figure 1 1. Does the pickup move to the PICKUP-IN Switch position? No Sled motor. Yes 2. Does the focus (lens) move up and down? (Waveform drawing Figure 1) No Check the focus peripheral circuit. No Check the laser diode driver Q10,Q11 peripheral circuit. No Spindle motor.
XL-DV60 (2) Tracking system check. Check the TE waveform at pin 39 on U7. If the waveform shown in Figure 4 appears and soon after NO DISC appears? Yes No "Initialization" is possible, but play is not possible? The tracking servo is not activated. Check the peripheral circuits at pin 39 on U7, and Pin 145 on U9 and FFC1B. Check the CNP802 and J5 connect well or not. Yes No "Initialization" is not possible. Check the J5 connect well or not Stop Figure 4 (3) Spin system check.
XL-DV60 (4) Others. When toc can read out and play normal, but no sound, please check as the following steps: Is the waveform correct? (Waveform drawing Figure 6) Check U9. No Yes Is U1 output L/R and sub woofer normally? Change U1. No Yes Is J1 connect correctly? Connect J1 well. No Yes Check CNP904 if connect well.
XL-DV60 CHAPTER 8. OTHERS XL-DV60 Service Manual [1] FUNCTION TABLE OF IC IC601 VHiLC75341M-1: Signal Control (LC75341M) IC603 VHiLC75341M-1: Signal Control (LC75341M) Pin No. 1 Terminal Name DI 2 CE 3 4 VSS LOUT 5 LBASS 6 LTRE 7 8 9,10*11 12 LIN LSEL0 L4-1 Function Serial data and clock input pin for control. Chip enable pin. Data written into an internal latch in a timing of "H" to "L". Each analog switch is activated. Data transfer enabled at "H" level. Ground pin.
XL-DV60 IC701 RH-iXA009SJZZ: System Microcomputer (IXA009SJ) Pin No.
XL-DV60 Pin No.
XL-DV60 IC702 VHiAT24C04/-1:EEPROM (AT24C04) Pin No. 1*,2*,3* 4 5 6 7* 8 Terminal Name A0-A2 GND SDA SCL WP VCC Function Address Inputs Ground Serial Data Serial Clock Input Write Protect Power In this unit, the terminal with asterisk mark (*) is (open) terminal which is not connected to the outside.
XL-DV60 [2] FL DISPLAY VFD701 VVK251116//-1 GRID ASSIGNMENT ANODE CONNECTION OUTER DRAWING PIN CONNECTION 8–5
XL-DV60 -MEMO- 8–6
XL-DV60 PARTS GUIDE DVD MICRO SYSTEM MODEL XL-DV60 XL-DV60 DVD Micro System consisting of XL-DV60 (main unit), CP-DV60F (front speakers) and CP-DV60SW(subwoofer). CONTENTS [1] INTEGRATED CIRCUITS [14] SPEAKER BOX PARTS [2] TRANSISTORS [15] ACCESSORIES [3] DIODES [16] P.W.B.
XL-DV60 NO. PARTS CODE PRICE NEW PART RANK MARK RANK DESCRIPTION [1] INTEGRATED CIRCUITS IC101 IC201 IC202 IC203 IC204 IC301 IC302 IC303 IC601 IC602 IC603 IC701 IC702 VHILM4781TA-1 VHIKIA7805API VHIKIA7812API VHILM2576T/-1 VHIAN78L05/-1 VHITA7358AP-1 VHILC72131/-1 VHILA1832S/-1 VHILC75341M-1 VHINJM4558D-1 VHILC75341M-1 RH-IXA009SJZZ VHIAT24C04/-1 AZ AF AE AR AE AG AP AN AM AH AM AV AH N Power Amp.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 [12] CHANGER MECHANISM PARTS A 161 161 114 146 153 139 138 164 164 104 B 115 161 164 165 151 164 169 112 103 109 105 C 150 107 152 113 148 106 116 141 142 140 144 168 108 145 157 154 123 110 155 147 D 158 133 162 165 129 127 E 159 170 143 156 111 149 124 118 130 131 134 167 119 164 126 135 160 117 136 F 120 128 137 125 121 132 101 122 102 G 164 166 163 H 1 2 3 4 12 5 6
XL-DV60 NO.
XL-DV60 [13] CABINET PARTS 208 A 605 603 611x2 613 241 PWB-A2 202 Silicon Grease 602 B 611x2 244 611x2 243 604x2 601x2 245 227 245 609x2 601x2 609x2 609x2 604 C PWB-D 245 234 229 A 608x3 218-3 604x2 247 238 612x9 IC101 604x3 602 218-2 IC201 218-4 (M201) T201 IC202 Silicon Grease 604x4 207 615x2 218-1 604 228 604 218 240 PWB-C 609 D201 D IC203 PWB-A1 Silicon Grease PWB-B2 609x3 242 B 230 226 608 609x3 PWB-B1 E 225 246x8 602 223 604x2 608 237 614x2 2
XL-DV60 NO.
XL-DV60 [15] ACCESSORIES PACKING METHOD (FOR U.S.A. ONLY) Setting position of switches and knobs DVD Lid CLOSE Polyethylene Bag,Unit SSAKHA040SJZZ Packing Add.,Left SPAKAA066SJZZ Label,Pop TLABZA082SJZZ Label,UL TLABSA003SJZZ Packing Add.
XL-DV60 NO. PARTS CODE PRICE NEW PART RANK MARK RANK DESCRIPTION [16] P.W.B. ASSEMBLY (Not Replacement Item) ! PWB-A PWB-B PWB-C PWB-D DCEKKV521SJ03 DCEKNV521SJ03 DCEKDV521SJ03 DCEKSV521SJ03 - N N N N Main(A1)/Tuner(A2) Display(B1)/Video Terminal(B2)/Jack(B3)/Switch(B4) DVD Power Amp.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 NO.
XL-DV60 INDEX PARTS CODE [ B B3CPDV60F B3CPDV60SW [ C CFANPA002SJ02 CPNLCA011SJ03 [ D DCEKDV521SJ03 DCEKKV521SJ03 DCEKNV521SJ03 DCEKSV521SJ03 [ G GCABCA004SJSD GCABDA005SJSD GCOVAA026SJSA GCOVAA034SJ01 GCOVAA035SJSA GCOVAA036SJSA GEP65X110030 GITARA047SJSA GITASA003SJSD GITASA004SJSD [ H HDECQA093SJSA HDECQA115SJSA [ J JKNBKA010SJSA JKNBZA053SJSA JKNBZA054SJSA JKNBZA055SJSA JKNBZA057SJSA JKNBZA058SJSA JKNBZA059SJSA JKNBZA074SJSA [ K KMECZA006SJZZ KRPLEA002SJM2 [ L LANGKA067SJFW LANGKA076SJFW LANGKA077SJFW
XL-DV60 PARTS CODE " " " " " " RBLN-A002SJZZ " " " " " " " " " " " " " " " RC-EZD107AF1A RC-EZD227AF1A RC-EZD336AF1C RC-EZD476AF1C " RC-EZW688AF1E " RC-GZA105AF1C " " " " " RC-GZA105AF1H " " " " " " " " RC-GZA106AF1C " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " No.
XL-DV60 PARTS CODE " RCILCA0004SJZ RCILCA001SJZZ RCILCA002SJZZ RCILCA003SJZZ RCILI0004SJZZ RCILI0005SJZZ RCILR0003SJZZ RCILZ0005SJZZ RCORFA004SJZZ " RC-QZA104AFYJ " " " " " RCRM-0007SJZZ RCRM-0008SJZZ RCRSP0003SJZZ RCRSPA007SJZZ RCRSPA010SJZZ RFILA0003SJZZ RFILF0003AWZZ RFILF0004SJZZ " RFILRA001SJZZ RH-IXA009SJZZ RH-IXA024SJZZ RMOTV0409AFZZ " RRLYD0004SJZZ RRLYD0014AWZZ RRLYDA001SJZZ RRMCGA007SJSA RTRNP0056SJZZ RTRNPA036SJZZ RVR-M0026AWZZ [ T ] TINSEA046SJZZ TINSEA047SJZZ TLABSA005SJZZ TLABZA023SJZZ [ U ] U
XL-DV60 PARTS CODE " " " " " " " " " " " " " " " " " " " " " " " " " " " " VCKYCY1CB105Z " " VCKYCY1CB153M " " VCKYCY1CB222K " " " VCKYCY1CB224J VCKYCY1CB333M VCKYCY1CB472K " " VCKYCY1CB473M " VCKYCY1CB561K " " VCKYCY1CB682K VCKYCY1CB821K VCKYCY1CF105Z " VCKYCY1EB104K " " " VCKYCY1EF103Z VCKYCY1EF104Z VCKYCY1EF123Z VCKYCY1EF223Z " " " " " " " " " " " " " " VCKYCY1EF473Z " VCKYCY1HB101K " VCKYCY1HB102K " " " No.
XL-DV60 PARTS CODE " " " " VHD1N4148//-1 " " " " " " " " " " " " " " " " " " " " VHD1N5822//-1 VHDKBP304GM-1 VHDRLS3R9B/-1 VHDRLS4001/-1 " VHDRLS4148/-1 " " " " " VHDTS6B04GM-1 VHEDZH03C3+-1 VHEDZH05C2+-1 VHEDZH06B2+-1 VHEDZH06C2+-1 VHEDZH3001+-1 VHI24C02///-1 VHI3664164T-1 VHI7404-14P-1 VHI74HC374/-1 VHIAN78L05/-1 VHIAT24C04/-1 VHIAT5654H/-1 VHIES6603S/-1 VHIES6629F/-1 VHIKIA7805API VHIKIA7812API VHILA1832S/-1 VHILC72131/-1 VHILC75341M-1 " VHILM2576T/-1 VHILM4781TA-1 VHINJM4558D-1 " " VHITA7358AP-1 VHITL34
XL-DV60 PARTS CODE " " " VRD-ST2CD473J " " " VRD-ST2CD562J " " " " " " " VRD-ST2CD681J VRD-ST2CD682J VRD-ST2CD822J VRD-ST2EE100J " " VRD-ST2EE101J VRD-ST2EE102J VRD-ST2EE121J VRD-ST2EE122J VRD-ST2EE220J VRD-ST2EE221J " VRD-ST2EE331J " VRD-ST2EE332J VRD-ST2EE391J " VRD-ST2EE470J " VRD-ST2EE471J " " VRD-ST2EE472J VRD-ST2EE473J VRD-ST2EE4R7J " VRD-ST2EE6R8J " " VRS-CB1JF100J " " VRS-CY1JB000J " " " " " " " " " " " " " " " " " VRS-CY1JB100J " " " " " VRS-CY1JB101J " VRS-CY1JB102J " " " " " " " No.
XL-DV60 PARTS CODE " VRS-CY1JB104J " " " " " " " " " " " " " " " " " " " " VRS-CY1JB105J " VRS-CY1JB106J " VRS-CY1JB121J VRS-CY1JB122J " " VRS-CY1JB123J " " " " " VRS-CY1JB151J VRS-CY1JB152J " " " VRS-CY1JB182J VRS-CY1JB183J " " " " " " VRS-CY1JB203J VRS-CY1JB221J " " VRS-CY1JB222J " " " " VRS-CY1JB223J " " " " " " " " " " " VRS-CY1JB2490 VRS-CY1JB271J " VRS-CY1JB272J " " VRS-CY1JB273J VRS-CY1JB330J " " " " No.
XL-DV60 PARTS CODE " " " VRS-CY1JB474J " " VRS-CY1JB4R7J VRS-CY1JB512J " VRS-CY1JB562J " " " " " " VRS-CY1JB563J " " " VRS-CY1JB680J VRS-CY1JB6810 " VRS-CY1JB681J " " VRS-CY1JB682J " " " " VRS-CY1JB683J " VRS-CY1JB750J " VRS-CY1JB820J " " " " " VRS-CY1JB822J VRS-CY1JB823J " " " " " " " " " " " " " " " " " " " " " " " " " " " " " " VRS-CY1JB912J " VRS-CY2AB000J " " " VRS-TV2AB1R0J " " No.
XL-DV60 PARTS CODE 9GD010824696 9GD010824717 9GD010824718 9GD010824736 9GD010824754 9GD010824755 9GD010824764 9GD020834262 9GD033004577 9GD033004581 9GD033004584 9GD033004585 9GD581194039 9GD582593021 9GD620634031 9GD660004091 9GD660824059 9GD660824060 9GD660934072H 9GD660934076H 9GD660934077H 9GD660934116H 9GD660934121H 9GD660934122H 9GD660934123H 9GD660934124H 9GD660934162H 9GD660934179H 9GD661192094 9GD662101001 9GD662112002 9GD662112175 9GD662192003 9GD662192019 9GD662213021 9GD662224010 9GD662224013 9G
XL-DV60 “HOW TO ORDER REPLACEMENT PARTS” To have your order filled promptly and correctly, please furnish the following information. 1. MODEL NUMBER 2. REF. No. 3. PART NO. 4. DESCRIPTION For U.S.A. only Contact your nearest SHARP Parts Distributor to order. For location of SHARP Parts Distributor, Please call Toll-Free; 1-800-BE-SHARP MARK: SPARE PARTS-DELIVERY SECTION Explanation of capacitors/resistors parts codes Capacitors Resistors VCC ....................... Ceramic type VCK ...................
XL-DV60 -MEMO-
XL-DV60 -MEMO-
XL-DV60 -MEMO-
XL-DV60 COPYRIGHT © 2005 BY SHARP CORPORATION ALL RIGHTS RESERVED. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.