XL-UH240 SERVICE MANUAL No. S1601XLUH240/ MICRO COMPONENT SYSTEM MODEL XL-UH240 XL-UH240 Micro Component System consisting of XLUH240 main unit) and CP-UH240 (speaker system). • In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified be used. CONTENTS PRECAUTIONS FOR USING LEAD-FREE SOLDER CHAPTER 5. CIRCUIT DESCRIPTION [1] WAVEFORMS OF SERVO CIRCUIT..............
XL-UH240 Service XL-MP150 Audio E Market XLMP150 Manual PRECAUTIONS FOR USING LEAD-FREE SOLDER 1. Employing lead-free solder "MAIN,DISPLAY,SPEAKER,POWER,JACK,CD MP3,CD MOTOR(PWB ONLY),USB,SUB,REFRESH CD CHANGER MOTOR (PWB ONLY),LED PWB" of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWB and service manuals. The alphabetical character following LF shows the type of lead-free solder. Example: Indicates lead-free solder of tin, silver and copper. 2.
XL-UH240 CHAPTER 1. GENERAL DESCRIPTION FOR A COMPLETE DESCRIPTION OF THE OPERATION OF THIS UNIT, PLEASE REFER TO THE OPERATION MANUAL. [1] IMPORTANT SERVICE NOTES (FOR U.S.A. ONLY) BEFORE RETURNING THE AUDIO PRODUCT (Fire & Shock Hazard) Before returning the audio product to the user, perform the following safety checks. VTVM AC SCALE 1. Inspect all lead dress to make certain that leads are not pinched or that hardware is not lodged between the chassis and other metal parts in the audio product. 1.
XL-UH240 [2] SPECIFICATIONS CD player General Power source Power consumption Dimensions Weight AC 120 V, 60 Hz 90 W Type Signal readout Width: 6-3/4" (175 mm) Height: 9-1/2" (240 mm) Depth: 12-1/5" (315 mm) 12.4 lbs. (5.
XL-UH240 [3] NAMES OF PARTS Controls and indicators Front panel 1. Disc Trays 2. Timer Indicator 3. Remote Sensor 4. Disc or USB Stop Button 5. Disc or USB Play or Repeat Button 6. Power ON/STANDBY Button 7. CD Button 8. Tuner (Band) Button 9. Video/Auxiliary/USB Button 10. USB Terminal 11. Headphone Jack 12. Volume Control 13. Disc Number Select Buttons 14. Disc Tray Open/Close Button Display 2 3 4 5 6 7 13 14 9 10 11 8 15 16 12 1. Disc Number Indicators 2. MP3/WMA Folder Indicator 3.
XL-UH240 Remote control 1 2 7 8 9 11 15 12 16 13 17 14 18 10 19 3 20 21 22 23 24 4 5 6 25 1. Remote Control Transmitter 2. Disc Number Select Buttons 3. Disc Direct Search Buttons 4. Equalizer Mode Select Button 5. Extra Bass/Demo Button 6. Volume Up and Down Buttons 7. Power On/Stand-by Button 8. CD Button 9. Tuner (Band) Button 10. Video/Auxiliary/USB Button 11. Disc Clear/Dimmer Button 12. Disc Random Button 13. Disc Stop Button 14. USB Stop Button 15. Memory Button 16.
XL-UH240 CHAPTER 2. ADJUSTMENTS [1] CD SECTION 1. CD SECTION • Adjustment Since this CD system incorporates the following automatic adjustment functions, readjustment is not needed when replacing the pickup. Therefore, different PWBs and pickups can be combined freely. Each time a disc is changed, these adjustments are performed automatically. Therefore, playback of each disc can be performed under optimum conditions.
XL-UH240 [2] TEST MODE • Setting the test mode During stand-by mode, press STOP button while pressing down the 3 button and 4 button. Then, press the CD button to enter the test mode. \ CD Step 1 TE ST IL isn’t done OPEN/CLOSE operation is using manual. IL isn’t done << / >> key input. Laser ON. Step 2 << / >> key input. Focus ON Step 3 << / >> key input. CLV Servo ON Step 4 << / >> key input. Tracking Servo ON Step 5 << / >> key input.
XL-UH240 a) Focus Balance = FB : XX b) Focus Gain = FG : XX c) Tracking Balance = TB : XX d) Tracking Gain = TG : XX e) Focus Offset = FOFF : XX f) Tracking Offset = TOFF : XX g) RFRP = RFRP : XX h) Focus Error (RW Judgement) = RW : XX - XX =XX i) Focus Error (Other than RW Judgement) = DA : XX - XX =XX <> key input. STOP and return to Step 1 Note Sliding the PICKUP with<< in STOP mode or play mode. >>, << During at Step 1 , if press << goes to step 5 .
XL-UH240 [3] Standard Specification of Stereo System Error Message Display Contents CD Error Contents CD Changer Mechanism Error. TUNER Focus Not Match/IL Time Over. PLL Unlock. DISPLAY ‘ER-CD**’ (*) Notes 10: CAM SW Detection NG during normal operation 11: CAM SW Detection NG during initialize process 20: TRAY SW Detection NG during normal operation 21: TRAY SW Detection NG during initialize process ‘NO DISC’ 87.50 FM PLL Unlock.
XL-UH240 [4] CD Changer mechanism section • A number in the drawing sheet is the number of the parts guide (CHANGER MECHANISM PARTS).
XL-UH240 2 139 APPLY SANKOL BEFORE FIX FIX ITEM 1 ACCORDING TO THE SHOWN PICTURE ABOVE ROTATE MODE BIG GEAR UNTIL REACH AS SHOWN IN PICTURE 2–6
XL-UH240 3 143 APPLY GREASE 112 PULL THE LEVER UNITIL REACH THE ARROW MARK 2–7
XL-UH240 4 FIGURE 2 FIGURE 1 152 118 142 APPLY GREASE SLOT CLAMP SW ARM INSIDE BASE SLOT 2–8 HALF GEAR MUST BE ARRANGE AS SHOWN
XL-UH240 5 APPLY GREASE AT BOTTOM SIDE OF GEAR FOLLOW MARKING NO NEED APPLY GREASE AT BOTTOM SIDE APPLY GREASE AT TOP SIDE OF GEAR FOLLOW MARKING 127 OTHER THAN FIGURE 1 DIRECTION ALL N.G O.K 128 N.
XL-UH240 6 APPLY GREASE AT HALF GEAR AREA ROTATE CLOCKWISE UNTIL REACH HERE (MAXIMUM) 129 2 – 10
XL-UH240 7 CHANGE COLOR TO BLACK 149 150 151 2 – 11
XL-UH240 8 TRAY BIG GEAR CHANGE COLOR TO BLACK MUST FREE FROM GREASE THE SHOWN AREA O.K GREASE APPLICATION LENGTH GREASE APPLICATION PORTION N.
XL-UH240 9 APPLY GREASE AT BOTTOM SIDE ONLY 138 126 TR-RE JOINT GEAR C 125 APPLY GREASE ONLY AT TOP SIDE GEAR MUST FIX ACCORDING TO THE HOLE'S 2 – 13
XL-UH240 10 148 147 146 145 2 – 14
XL-UH240 11 121 APPLY GREASE 144 130 WHEN FIXING ITEM 2 MUST FOLLOW AS SHOWN 2 – 15
XL-UH240 12 117 FIGURE 1 FIGURE 2 APPLY GREASE FIGURE 3 2 – 16 APPLY GREASE SC141
XL-UH240 13 ITEM 2 , 3 MUST APPLY GREASE ON TOP SIDE GEAR ONLY 134 133 GEAR 112 O.K GEAR 112 N.G 132 TOP VIEW AFTER ASSY 2 – 17 FIX REVERSE N.
XL-UH240 14 APPLY GREASE BEFORE FIX MOVE 112 UNTIL TOUCH THE WALL B A DURING GEAR A ROTATE MUST PRESS SHOWN AREA AND LEVER B WILL MOVE ARROW DIRECTION THEN FIX PART 108 SCREW TORQUE 2 108 +0.
XL-UH240 15 APPLY GREASE 113 BEHIND THE LEVER NEED TO APPLY GREASE PULL IT THEN LEVER WILL MOVE IN 2 – 19
XL-UH240 16 123 115 APPLY GREASE APPLY GREASE BEFORE FIX APPLY GREASE AT BOSS SPRING MUST ARRANGE UNDER THE HOOK O.K LR JOINT LEV BOARD R BOARD R LR JOINT LEV N.
XL-UH240 17 ASSY REVERSELY N.
XL-UH240 18 ASSY REVERSELY N.
XL-UH240 19 AFTER FIX OUTER UP/DOWN LEVER HOLD SHOWN PORTION AND MOVE UP/DOWN THEN CONFIRM LEVER GO INSIDE THE HOLE OR NOT 120 137 BIGGER SLOT FACING OUT IF GO INSIDE HOLE IS O.K IF NO GO INSIDE HOLE IS N.
XL-UH240 20 BIG SLOT FACING OUT 110 2 – 24
XL-UH240 21 PUSH THE LEVER ACCORDING TO ARROW DIRECTION THEN FIX WHEN FIX MAIN BASE ASSY FOLLOW ACCORDING TO O.K PICTURE O.K MAKE SURE MECHA HOLDER SHAFT FIX PROPELY TO LEVER 2 – 25 N.G N.
XL-UH240 22 APPLY SANKOL APPLY SANKOL ON TOP 101 APPLY SANKOL INSIDE THE SLOT & OTHER SHOWN PORTION 102 APPLY SANKOL APPLY SANKOL AT BACK PORTION APPLY SANKOL AT TRAY SLIDING PORTION FIX TRAY NO 1 FIRST THAN FOLLOW OTHER 2 – 26 COSMO GUIDE TRAY HAVE MARKING AS SHOWN
XL-UH240 23 111 GEAR UP/DOWN BOARD APPLY GREASE AT INNER & OUTER GEAR SLIDING PORTION WHEN FIX GEAR UP/ DOWN BOARD THE TWO LEVER MUST AT PARALLEL LINE & POSITION AT TOP MAX SIDE AFTER ASSY GEAR UP/DOWN BOARD 2 – 27
XL-UH240 24 SCREW TORQUE 3 +0.
XL-UH240 25 AFTER ASSY TOP PLATE FIX THE FFC FFC4 AFTER PUSH MAKE SURE SNAP PROPELY PRESS IN BACK PORTION 122 AFTER FIX PUSH FOLLOW ARROW DIRECTION 107 BEFORE LOCK SLOT IN AFTER LOCK BEFORE LOCK MUST CONFIRM AFTER LOCK BEFORE LOCK AFTER LOCK MUST CONFIRM 2 – 29
XL-UH240 26 CAUTION O.K 1. MAKE SURE NO PWB CHIP INSIDE SET .( BEFORE FIX MAKE SURE PWB NO DUST , GREASE & ETC ) N.
XL-UH240 27 THE TWO SLOT MUST FREE FROM GREASE APPLY GREASE BELOW THE MARKING FOR BOTH PORTION ASSEMBLY SEQUENCE 1.
XL-UH240 28 MOTOR SCREWING HOLE SCREW TORQUE 1.5 13.8 + 0.2 -0 MUST HAVE GAP M1,2 12.2 +- 0.1 REFERENCE ONLY MOTOR GEAR HEIGHT FROM MAIN BASE 12.2 +- 0.1 + 0.
XL-UH240 29 3.1 + 0.
XL-UH240 30 BEFORE MELT IT AFTER MELT IT ( MUST FLAT ) WHEN FITTING STABILIZER PLATE TO STABILIZER, ROTATE STABILIZER ANTI CLOCKWISE BY JIG ( BY HAND CANNOT X ) CHANGE COLOR TO NATURE BELOW 2 – 34 AFTER ASSY TO HOLDER STABILIZER NEED CLEAN WITH ALCOHOL DISC TOUCHING SURFACE
XL-UH240 31 106 APPLY GREASE MUST MAKE SURE SNAP PROPELY BOTH SIDE ALL SURFACE MUST TOUCH GAP N.G O.K 2 – 35 N.
XL-UH240 32 NO GAP HAVE GAP O.K N.
XL-UH240 CHAPTER 3. MECHANICAL DESCRIPTION [1] REMOVING AND REINSTALLING THE MAIN PARTS Reduction gear C 1. CD MECHANISM SECTION Perform steps 1, 2, 9, 10, 11 and 12 of the disassembly method to remove the CD mechanism. 1.1. Remove the pickup. (See Fig. 1) 1. Remove the stop washer (A1) x 1 pc., to remove the gear (A2) x 1 pc. Front 2. Remove the screws (A3) x 2 pcs., to remove the shaft (A4) x 1 pc. 3. Remove the pickup.
XL-UH240 2.2. How to Remove the tray motor/main cam motor/5Changer Motor PWB (See Fig. 1) 1. Remove the screws (A1)x 2 pcs., to remove tray motor/main cam motor/5-Changer Motor PWB. Changer Mechanism Unit Main Cam Motor Tray Motor 5-Changer Motor PWB (A1)X2 φ2x10mm Figure 1 NOTE: There are 2 more screws tighten the motors at the bottom of main chassis. Before performing procedure 1 above, disc stop spring, top plate sear up down board and trays must be removed, then only the 2 screws can be untighten.
XL-UH240 Top Cabinet Front Panel Caution on disassembly Follow the below-mentioned notes when disassembling the unit and reassembling it, to keep it safe and ensure excellent performance: 1) Take cassette tape and compact disc out of the unit. 2) Be sure to remove the power supply plug from the wall outlet before starting to disassemble the unit. 3) Take off nylon bands or wire holders where they need to be removed when disassembling the unit.
XL-UH240 Rear Panel (P2)x4 Special Refresh PWB (J1)x1 3x10mm (H1)x2 3x10mm CD Mechanism CD Changer Unit Speaker PWB Figure 4 Front Panel Figure 7 Display PWB (K2)x6 2.6x10mm (K1)x1 STEP 1 PROCEDURE FIGURE 1. Front Panel………….…..(A1) X 1 8 REMOVAL Woofer 2. Socket…….…….…….…(A2) X 1 3. Screw…….…….…….….(A3) X 2 4. Screw…….…….…….….(A4) X 4 USB PWB 2 Tweeter 1. Screw…….……….....….(B1) X 2 (L1)x2 2.
XL-UH240 CHAPTER 4.
XL-UH240 7 8 9 10 Figure 2: CD MP3 BLOCK DIAGRAM (1/2) 4–2 11 12
XL-UH240 BI 7 0 3 LED708 CNP7 0 3 A AC_RLY SPK_DET B SP_ DET IC 7 0 4 + B4 VOLTAGE REGULATOR (SW_+ 5V) CHASSIS_GND NC FM_DET TUN_SM TUN ER PA C K U N I T R_CH +9V + B2 TUN_SM/ SPAN RTU N S A 0 0 7 AW Z Z L_CH CHASSIS_GND C DO CL DI CE CN P30 1 D -20DB_ATT P_IN Q9 0 1 Q9 0 4 JK690 L T UNER R C NP 601 L 1 2 3 4 R FROM CD /MP3 SECTION CE IC601 CLK LC75341 AUDIO PROCESSOR L_OUT R_OUT R L Q601 Q602 VL- R E DI L R VIDEO /AUX VL+ L VHVH+ D801 F 802 4A 1 2 5 V VL- Q60
FL 7 0 1 FL D ISPL AY LED707 CNP7 0 3 BI 7 0 3 XL-UH240 Q 706 Q705 A _ +1 0 V VF1 VF2 +B + B2 IC 7 0 1 D R IVER IC PHO TO Q704 TO CD/ MP3 SECTION -VP + B9 S P _ DET TIMER LED VCC G ND +B 8 VR 701 + B8 JOG VO LU M E DO CL DI IC702 CE + B8 SYSTEM MICROCOMPUTER KEY SW707-SW712 SW704-SW706 SW701-SW703 IC705 VOLTAGE REGULATOR + B9 VCC AV C C VSS RESET TO MICOM REFRESH +B8 + B8 XL701 +B 8 TO CD/ MP3 SECTION REMOTE SENSOR RX701 Q901 Q904 Q701 SP_R LY Q9 0 5 IC703 RESET CCT
XL-UH240 CHAPTER 5.
XL-UH240 12 IC6 34 13 IC6 16 49 IC6 57 17 IC6 14 IC6 38 IC6 39 15 18 IC6 8 19 IC6 9 20 IC6 21 5–2 56
XL-UH240 [2] IC VOLTAGE IC 702 PIN PIN VOLTAGE NO VOLTAGE NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 0 0 0 0 0 0 0 0 0 0.417v 0.643v 3.177v 1.493v 0 1.385v 3.204v 3.202v 1.292v 0 3.164v 3.201v 0 0 0 0 0 0 3.201v 0 0 1.496v 3.201v 2.175v 0.904v 3.202v 0 0 0 0 0 0 0 0 0 2.409v 3.188v 0 0.
XL-UH240 A) IC 1 (CD Pre Amp) No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 B) IC 2 (Motor Driver) Voltage 3.2 1.6 1.6 1.6 1.6 0 2.6 0 1.6 1.6 1.6 1.1 2 1.6 1.6 1.6 0.7 1.6 1.2 1.5 2.3 0.8 1.6 0 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 No. 25 26 27 28 29 30 31 32 33 34 35 36 Voltage 3.1 3.1 3.1 3.1 3.1 3.2 0 4.4 7 3.2 1.6 1.6 1.6 1.6 1.6 1.6 1.6 1.6 3.1 3.1 2.4 3.1 3.1 2.4 Q1 C) IC 3 (CD DSP) No.
XL-UH240 C) IC 4 (MP3 WMA Decoder) No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Voltage 1.5 3.2 0 0 0 3.2 0 3.3 3.3 0 0 1.8 1.7 0 1.7 1.6 2.4 3 2.4 1.7 1.5 0 0 0 0 0 0 0 0 0 0 3.3 D) IC 5 (DAC) No. 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Voltage 3.3 0 0 0 0 0 0 1.5 0 3.3 0 0 0 0 0 0 0 0 0 0 0 0 1.5 0 1.5 0.7 0.7 0 0 3.3 0 0.7 G) IC 8 (CMOS 1.5v) No.
XL-UH240 CHAPTER 6. CIRCUIT SCHEMATICS AND PARTS LAYOUT [1] Notes on schematic diagram • • Resistor: To differentiate the units of resistors, such symbol as K and M are used: the symbol K means 1000 ohm and the symbol M means 1000 kohm and the resistor without any symbol is ohm-type resistor. Besides, the one with “Fusible” is a fuse type. Capacitor: To indicate the unit of capacitor, a symbol P is used: this symbol P means pico-farad and the unit of the capacitor without such a symbol is microfarad.
XL-UH240 6–2
XL-UH240 1SS119 1SS119 1SS119 1SS119 R956 1K 1SS119 KDS160 B 1SS119 A 18K C 820 D 100/16 E F FM SIGNAL G H NOTES ON SCHEMATIC DIAGRAM can be found on page 6-1 1 2 3 4 Figure 6-1: POWER SCHEMATIC (1/8) 6–3 5 6
XL-UH240 KRC104S Q515 KTC3875GR-1- DS09 KDS160 1SS119 RS25 33K 9 18K KDS160 R956 1K 0423AWZZ RTRNPA035AWZZ 7 8 9 10 Figure 6-2: POWER SCHEMATIC (2/8) 6–4 11 12
XL-UH240 A 470K 100/10V 100K CD SIGNAL AUX SIGNAL R974 1K B 3.9K 3.3K C 3.9K 6.8K 6.
XL-UH240 4.7K FOR FLASH USB MICOM IC ONLY 3.3K NC 30 3.9K 3.
XL-UH240 A C751 47PF C748 47pF B C D E F G 1SS119 A056AW H 1 2 3 4 Figure 6-5: DISPLAY SCHEMATIC (5/8) 6–7 5 6
XL-UH240 2750AW 10K 7 8 9 10 Figure 6-6: DISPLAY SCHEMATIC (6/8) 6–8 11 12
XL-UH240 A B C D E F G H 1 2 3 4 Figure 6-7: CD MP3 SCHEMATIC (7/8) 6–9 5 6
TO REFRESH PWB CNPU1 XL-UH240 270P 7 8 9 10 Figure 6-8: CD MP3 SCHEMATIC (8/8) 6 – 10 11 12
XL-UH240 A SPEAKER PWB-A3 COLOR TABLE B - + RIGHT C LEFT SO901 SPEAKER TERMINAL - RED GR GREEN WH WHITE BL BLUE GY GRAY OR ORANGE PUR PURPLE + 1 2 3 4 BI901 FROM MAIN PWB-A1 RD(R) MAIN PWB-A1 D 2 4 6 8 10 12 14 16 1 3 5 7 9 11 13 15 16 C N P 701A TO DISPLAY PWB-B1 1 E (224) B I1 9 8 7 6 5 4 3 2 1 FROM CD MP3 PWB E C B 5 1 7 6 OR VL FW901 5 BK 4 3 2 1 4 WH 5 3 GY 6 1 RD 7 2 BL 9 8 8 C N P 801 GR TO DISPLAY PWB-B3 10 9 WH B I 8 0 1 11 10 C N
XL-UH240 TUNER PACK 11 ANTENNA TO MAIN PWB-A1 CNP301 1 FM 1 11 GND AM 2 4 6 8 10 12141618 20 22 2426 28 30 1 3 5 7 9 1113151719 2123 25 2729 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 REFRESH PWB-A4 2 4 6 8 10 1 3 5 7 9 11 TO TUNER PACK JK690 VIDEO/AU X IN CHASSI S GN D LEFT RIGH T M971(202-3) FANMOTOR REDMARK E C B (224) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 BK BR 18 1 2 1 2 4 5 3 2 2 1 CNS971 S P E AK E R L IG H T U P F R O M S P E AK E
XL-UH240 POWER PWB -A2 A AC POWER SUPPLY CORD (223) AC 120V, 60Hz PT841 SUB POWER TRANSFORMER 4 5 3 1 6 7 B BK 8 2 9 1 WH PT801 MAIN POWER TRANSFORMER 7 6 5 4 3 2 1 T.F.
XL-UH240 6 – 14
XL-UH240 A B C D E 81 71 61 51 41 31 21 11 01 9 8 7 6 5 4 3 F G Lead-free solder indication H Lead-free solder is used in the MAIN PWB. Refer to "Precautions for handling lead-free solder" for instructions and precautions.
XL-UH240 MAIN PWB-A1 1 MAIN PWB-A1 7 8 9 10 Figure 6-13: WIRING SIDE OF MAIN PWB (BOTTOM VIEW) (2/2) 6 – 16 11 12
XL-UH240 A 51 B C 3 2 1 E C B D E F E C B Lead-free solder indication G 2 1 Lead-free solder is used in the DISPLAY PWB. Refer to "Precautions for handling lead-free solder" for instructions and precautions.
XL-UH240 COLOR TABLE RD WH YL GR RED WHITE YELLOW GREEN 1 2 6 4 3 5 8 10 12 14 16 18 7 9 2 20 1 11 13 15 17 19 4 3 6 5 8 7 10 9 11 TO CD SERVO PWB TO CD SERVO PWB 7 8 9 10 4 5 GR 3 YL 2 6 CNS701 CNP802 TO MAIN PWB-A2 11 Figure 6-15: WIRING SIDE OF DISPLAY PWB (TOP VIEW) (2/3) 6 – 18 GR 1 CNP4 CNP5 YL 20 1 7 GR 1 RD 1 12
COLOR TABLE BK BLACK GY GRAY WH WHITE A 4 3 2 1 FROM CD MP3 PWB BI2 XL-UH240 LUG WIRE BETWEEN LUG2 (DISPLAY PWB-B5) AND LUGS (DISPLAY PWB-B2) USB PWB-B2 B WH 1 2 3 4 USB PWB-B2 1 1 5 5 FW901 WTM901 JK702 USB JACK FROM MAIN PWB-A1 C BK D SUB PWB-B5 E JACK PWB-B3 CNP703 TO DISPLAY PWB-B1 GY 1 BK GY BK 2 JK701 HEADPHONES F G Lead-free solder indication H LED PWB-B4 1 2 3 Lead-free solder is used in the DISPLAY PWB.
XL-UH240 6 – 20
XL-UH240 A B C D E F G Lead-free solder indication H Lead-free solder is used in the DISPLAY PWB. Refer to "Precautions for handling lead-free solder" for instructions and precautions.
XL-UH240 n ctions 7 8 9 10 11 Figure 6-18: WIRING SIDE OF DISPLAY PWB (BOTTOM VIEW) (2/3) 6 – 22 12
XL-UH240 USB PWB-B2 A B SUB PWB-B5 C D JACK PWB-B3 E F LED PWB-B4 G Lead-free solder indication H Lead-free solder is used in the DISPLAY PWB. Refer to "Precautions for handling lead-free solder" for instructions and precautions.
XL-UH240 6 – 24
XL-UH240 A TO CD PICK-UP CD MP3 PWB-A3 FFCI 16 1 COLOR TABLE BROWN 9 11 13 15 8 10 12 14 16 YELLOW 7 WHITE YL 6 GRAY WH 5 GREEN GY 4 BLACK GR 3 B BK 12 14 2 RD(R) RED 1 BR C 6 5 4 3 2 4 3 2 1 1 BI1 BR GY 8 7 BK 6 GY BK 5 GY 4 3 BK B C E 1 3 1 2 5 1 RD BK 1 2 YL 4 3 2 WH 5 4 3 CNP706 TO MAIN PWB-B2 F 10 9 10 9 8 7 5 GY BK CNP601 6 CNP601 TO MAIN PWB-A1 E 9 8 7 D BI2 CNS706 G 2 1 4 3 6 5 8 7 10 9 11 13 16 15 18 17 20 19 Lead
XL-UH240 TO CD MOTOR PWB-E CNP3A 1 2 3 4 WH GR WH RD 1 2 3 4 4 3 2 1 CNP1 6 7 8 9 CNPU1 TO REFRESH PWB-A4 30 11 13 15 17 19 21 23 25 27 29 1 1 3 4 5 6 7 8 9 10 12 14 16 18 20 22 24 26 28 30 11 11 10 TO CD CHANGER PWB-F 5 4 3 2 1 1 E C B 18 20 1 19 3 2 5 4 7 6 8 Lead-free solder indication 20 1 Lead-free solder is used in the CD MP3. Refer to "Precautions for handlin g lead-free solder" for instructions and precautions.
XL-UH240 A B C D E F G H 1 2 3 4 Figure 6-22: CD SERVO PWB BOTTOM VIEW 6 – 27 5 6
XL-UH240 CD PICK-UP A CNP2A M2A SLED MOTOR 1 2 3 4 5 6 B 1 3 5 7 9 11 13 15 2 4 6 8 10 12 14 16 SW1A PICKUP IN CD MOTOR PWB-E 16 1 C M1A SPINDLE MOTOR WH GR WH RD 4 3 2 1 D 4 3 2 1 CNW2 M1 TRAY MOTOR M2 MAIN CAM MOTOR - - 11 9 7 5 3 1 10 8 6 4 2 E 1 FFC4 CNB1 + + 11 F CHANGER PWB-F COLOR TABLE BR SW1 CLAMP SW3 TRAY SW2 G SW4 DISC SW2 TRAY SW1 RX1 PHOTO INTERRUPTER BROWN RD(R) RED OR ORANGE YL YELLOW GR GREEN BL BLUE VL VIOLET GY GRAY WH(W) WHITE BK BLACK P
XL-UH240 CHAPTER 7. FLOWCHART [1] TROUBLESHOOTING 1. When the CD does not function The CD section may not operate when the objective lens of the optical pickup is dirty. Clean the objective lens, and check the playback operation. When this section does not operate even after the above step is taken, check the following items. Remove the cabinet and follow the trouble shooting instructions.
XL-UH240 3. When the USB does not function. Press the Tray1 CD Eject Button without inserting a disc, and try starting the playback operation. 3.1. “NO MEDIA” is displayed. 1) Check the power to IC6 (OTI6888QFP), IC7 (RH-IXA093AW00) and BI2 connector. 2) Check the system microcomputer (especially the communication line with the USB Host). 3) Check the grounding condition to IC6 (OTI6888QFP), IC7 (RHIXA093AW00) and BI2 connector. 1 IC3 4. When a USB cannot be played. 33 4.1.
XL-UH240 (2) Focus-RF system check. Check the TE waveform at pin 31 on IC3. If the waveform shown in Figure 4 appears and soon after NO DISC appears ? Yes The tracking servo is not activated. Check the peripheral circuits at pins 32, 31 and 34 on IC3, pins 4, 5, 10 and 11 on IC1, pins 17, 18, 35 and 36 on IC2 and FFC1. Yes A normal jump operation cannot be completed or the beginning of the track cannot be found. Check the around pin 34 on IC1.
XL-UH240 (4) PLL system check. 7 When a disc is loaded, start play operation. IC3 17 8 IC3 The RF waveform is normal, but the TOC data cannot be read. 19 6 IC3 Check the IMAX waveform. (Figure 6) 41 1 IC3 33 Figure 6 Check around Pins 16~19, and 21 on IC3. (5) Others. The RF waveform is normal and the time is displayed normally, but no sound is produced. Or the sound has dropouts. Is pin 11, 12 and 13 on IC5. (Figure 7) No Yes Check again using a known good disc. If OK, Check the unit.
XL-UH240 (6) USB system check. Press USB funnction, insert the USB memory device into the USB. 1. Does the device information can display? No Check around pin 56 and 57 or 34, 38, 39 and 49 on IC6. (Figure 8 & 9) No Check around pin 8, 9 and 21 on IC6. (Figure 10) pin 11~13 on IC5. (Figure 7) Yes 2. The waveform and the time is displayed normal, but no sound is produced.
XL-UH240 CHAPTER 8. OTHER [1] FUNCTION TABLE OF IC IC2 VHILA6261//-1: Focus/Tracking/Spin/Sled Driver (LA6261) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12* 13 14* 15 16* 17 18* 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Terminal Name FO+ FOSP+ SPSLSL+ PGND1 REGIN PVCC1 REGOUT VIN1 VIN1G VIN2 VIN2G VIN3 VIN3G VIN4 VIN4G FWD5 REV5 VCONT5 FWD6 REV6 VCONT6 VREFIN SGND SVCC PVCC2 MUTE PGND2 TR+ TRCAM+ CAMTR+ TR- Function BTL Output pin (+) for focus coil. BTL Output pin (-) for focus coil.
XL-UH240 IC2 VHILA6261//-1: Focus/Tracking/Spin/Sled Driver (LA6261) 1 + - + - CH3 36 CH4 35 2 + - + - 3 34 4 33 + - 32 Pre Drive 5 CH2 6 + - 7 8 31 CH5 30 29 Pre Drive + - 9 CH1 28 CH6 + VOLTAGE CONTROL AMP + - BTL 10 22k 11 22k 1k 16 17 18 + DUFFER AMP For 1/2 VCC DUFFER AMP For VREF 11k Refcronce voltage + 22k + Bandgad 1k Figure 1 BLOCK DIAGRAM OF IC 8–2 25 24 23 22 21 TSD 1k 11k Mode select 22k 1k 15 + - 11k 13 14 26 Mode select 12 27 + + - 11k
XL-UH240 IC601 VHiLC75341/-1: Audio Processor (LC75341) Pin No. 1 Terminal Name DI 2 CE 3 4 VSS LOUT 5 LBASS 6 LTRE 7 8 9-12 LIN LSEL0 L4-1 Function Serial data and clock input pin for control. Chip enable pin. Data written into an internal latch in a timing of "H" to "L". Each analog switch is activated. Data transfer enabled at "H" level. Ground pin. Bass band filter comprising capacitor and resistor connection pin and bass/treble output pin.
XL-UH240 IC7 RH-IXA093AW00: USB MICOM NC NC 3 2 1 32 31 30 NC A15 4 Ycc A12 WE# CONNECTION DIAGRAMS 7 27 A8 A4 8 9 26 A9 25 A11 A2 A1 10 11 24 23 OE# A10 A0 DQ0 12 13 22 21 CE# DQ7 DQ1 A3 DQ6 A13 A5 DQ5 28 DQ4 A14 6 DQ3 29 A6 Vss 5 DQ2 A7 Figure 3 BLOCK DIAGRAM OF IC Pin Name A0-A15 DQ0-DQ7 WE# CE# OE# Vcc Vss Function Addresses 8 Data Input/Outputs Write Enable Chip Enable Output Enable Supply Voltage Ground Table 1 PIN DESCRIPTION EN29LV512 DQ0-DQ7 A0-A
XL-UH240 IC7 RH-IXA093AW00: USB MICOM BLOCK DIAGRAM Vcc Vss DQ0-DQ7 Block Protect Switches Erase Voltage Generator Input/Output Buffers State Control WE# Program Voltage Generator Command Register Chip Enable Output Enable Logic CE# OE# Vcc Detector Timer Address Latch STB Data Latch Y-Decoder Y-Gating X-Decoder Cell Matrix A0-A15 Figure 5 BLOCK DIAGRAM OF IC 8–5 STB
XL-UH240 IC1 VHTTA2157FN-1:CD PRE-AMP BLOCK DIAGRAM PEAK GVSW 13 12 RFDC 11 TEO 10 TEN 9 TEBC 8 SEL 7 LDO 6 MDI k x0.5 x2 5 TNI x0.5 x2 4 TPI 3 FPI 2 FNI 1 Vcc 20 kΩ 20 kΩ 15 kΩ 50 kΩ 40 µA VRO 14 10 pF 40 kΩ 20 kΩ 20 kΩ 15 kΩ FEN 16 50 µA 20 kΩ 12 kΩ 12 kΩ 40 kΩ 50 kΩ 1.3 V 2 kΩ RFRP 17 RFRPIN 18 20 kΩ 40 kΩ 10 pF FEO 15 20 kΩ BOTTOM PEAK 1 kΩ 14 kΩ 2 kΩ RFGO 19 1.75 kΩ 240 kΩ 15 pF RFGC 20 240 kΩ 15 pF 1 RFO 22 40 pF AGC Amp.
XL-UH240 IC6 VHIOTI6888QFP: USB DRIVER BLOCK DIAGRAM 14.
XL-UH240 IC701 VHIM66005AF-1:FL DRIVER PIN CONFIGURATION DIG11 DIG10 DIG09 DIG08 DIG07 DIG06 Digit DIG05 outputs DIG04 DIG03 DIG02 DIG01 DIG00 Reset input RESET Chip select input CS Shift clock input SCK SDATA Serial data input P1 Universal bidirectional ports P0 VCC1 Clock output XOUT Clock input XIN VSS SEG35 SEG34 SEG33 SEG32 Segment SEG31 outputs SEG30 SEG29 SEG28 SEG27 Vp 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 64 63 62 61 60 59 58 57 56 55 54 53 52 51
XL-UH240 IC851 VHIAN80T53/-1: MULTI REGULATOR (AN80T53) Pin No. 1 2 3 4 5 6 7 Terminal Name Function REG4 Output REG3 Output VCC GND MODE 1 REG2 Output REG1 Output 5.1 V power supply with a minimum peak out current of 1200 mA. 13 V power supply with a minimum peak out current of 1350 mA. Connected to Power supplies. Connected to the IC substrate. REG1, REG2,REG3 and REG4 outputs are turned ON when this pin is 5 V. 10 V power supply with a minimum peak out current of 800 mA. 8.
XL-UH240 [2] FL DISPLAY FL701 VVKNA12MM54-1 GRID ASSIGNMENT 12G 1G MP3 WMA 1a 1a 2a 1a 2a 1a 2a 1a 1a 2a 2a 1a 2a 1a 1a col2 Dot2 2a 2a 1a 2a TOTAL 2a col1 2G 3G 4G 5G 6G 7G 8G 9G 10G 11G D5a D5a D5b D5c a D4a D4a D4b h j k f D4c D3b D3c m e r n d D2c D2b (2G~11G) D1a D1a c p D2a D2a b g D3a D3a (1G) Dot1 D1c D1b ANODE CONNECTION 1G P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24 P25 P26 P27 P28 P29 2G 1a 1b 1k
XL-UH240 PARTS GUIDE MICRO COMPONENT SYSTEM MODEL XL-UH240 XL-UH240 Micro Component System consisting of XL-UH240 (main unit) and CP-UH240 (speaker system). CONTENTS [1] INTEGRATED CIRCUITS [10] CD MECHANISM PARTS [2] TRANSISTORS [11] CHANGER MECHANISM PARTS [3] DIODES [12] CABINET PARTS [4] VIBRATORS / CRYSTALS [13] SPEAKER BOX PARTS [5] TRANSFORMERS [14] ACCESSORIES [6] COILS [7] CAPACITORS [15] P.W.B.
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XL-UH240 [] [10] CD MECHANISM PARTS A 306-2 306 306-1 306-3 701 704 B 701 304 C 302 301 D 703x2 E M1A F 307 308 M2A 305x2 G PWB-E H 1 2 3 4 12 5 6
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XL-UH240 [] [11] CHANGER MECHANISM PARTS 122 A 101x2 107 116 109 109-2 B 109-3 115 101x3 102x5 123 803x4 109-5 109-4 803x2 109-1 C 114 106 108 135 104 CD MECHANISM UNIT 112 D 124 111 136 139 119 144 110 E 141 140 132 133 127 121 118 143 134 150 149 152 129 152 131 117 146 128 145 148 138 103 130 113 142 125 120 802x4 147 126 137 F 151 105 804 136 146 148 147 145 G 801x2 SW2 SW3 SW1 SW4 M1 803 H PWB-F M2 803 1 2 3 4 14 5 6
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XL-UH240 [] [12] CABINET PARTS 609X2 225 205 A CD CHANGER MECHANISM UNIT 609x2 206x5 613x2 613x2 B 217 609x2 208 209 608x2 608x2 613x2 C 216 216 PWB-C 613x2 608x2 219 613x9 204 207 607x6 PWB-B1 PWB-A1 D 218 614x3 603x2 222 211 224x2 PWB-B4 224x2 611x2 FL701 220 E PWB-B3 IC901 IC851 IC852 602 PWB-A3 PWB-A4 612x4 605x2 608 201 201-5 201-2 201-8 613 Silicon Grease 201-1 604x2 PWB-A2 202-3 (M971) 606x2 201-3 202 F 201-7 201-6 202-4 215x6 202-1 610x2 201-4
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XL-UH240 [] [13] SPEAKER BOX PARTS 902 A 907x2 PWB-D B 901 904 C 906x2 D SP3,4 905x4 E 903x4 TWEETER SP3(L-CH) SP4(R-CH) SP1,2 + C1,2 Capacitor F BK RD RD + YL + BK LED PWB-D LED702(L-CH) D752(L-CH) LED703(R-CH) D752A(R-CH) SDPB40F2A 1N4148H LED PWB-D R752A(L-CH) R752B(R-CH) D752(L-CH) D752A(R-CH) LED702(L-CH) LED703(R-CH) G TWEETER SP3(L-CH) SP4(R-CH) WOOFER SP1(L-CH) SP2(R-CH) + 2 1 2 1 2 1 2 1 2 1 CNP707A(L-CH) CNP708A(R-CH) C1,2 Capacitor 3.
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XL-UH240 [] [14] ACCESSORIES PACKING METHOD (FOR U.S.A. ONLY) UNIT Front Speaker(L/R) Polyethylene Bag,Unit SSAKH0094AWZZ Polyethylene Bag,Speaker SSAKHA060AWZZ Packing,Add., Front Speaker,Top/Bottom SPAKAA113AWZZ Packing Add.
XL-UH240 NO. PARTS CODE PRICE NEW PART RANK MARK RANK DESCRIPTION [14] ACCESSORIES QANTL0010AWZZ RRMCGA081AWSA TINSEA121AWZZ TINSKA024AWZZ TINSZA181AWZZ 92LFANT1535A AP AQ AG AL AD AF AM Loop Antenna Remote Control Operation Manual [ for SEC ] Operation Manual [ for SECL ] Quick Guide [ for SEC ] FM Antenna [15] P.W.B.
XL-UH240 “HOW TO ORDER REPLACEMENT PARTS” To have your order filled promptly and correctly, please furnish the following information. 1. MODEL NUMBER 2. REF. No. 3. PART NO. 4. DESCRIPTION For U.S.A. only Contact your nearest SHARP Parts Distributor to order. For location of SHARP Parts Distributor, Please call Toll-Free; 1-800-BE-SHARP MARK: SPARE PARTS-DELIVERY SECTION Explanation of capacitors/resistors parts codes Capacitors Resistors VCC ....................... Ceramic type VCK ..................
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XL-UH240 COPYRIGHT © 2006 BY SHARP CORPORATION ALL RIGHTS RESERVED. No Part of this publication may be reproduced, stored in a retrieval system, or transmitted in any from or by any means, electronic, mechanical, photocopying , recording, or otherwise, without prior written permission of the publisher.
