Installation Guide

C. Existing Floor Coverings
Floorte™ Pro flooring can be installed over most existing hard–
surface floor coverings, provided that the existing floor surface
is clean, flat dry and structurally sound.
Existing sheet vinyl floors should not be heavily cushioned and
not exceed more than one layer in thickness. Soft underlayment
and soft substrates will compromise the product's locking ability
as well as diminish its indentation resistance.
Installation is NOT allowed over any type of carpet.
Do NOT install over wood floors adhered to concrete.
Never use solvents or citrus adhesive removers to remove old
adhesive residue. Solvent residue left in and on the subfloor may
affect the new floor covering.
III. INSTALLATION
Floating Installation Only
Floorte™ Pro plank flooring is designed to be installed utilizing the
floating method. Never secure the planks to the subfloor when using
the floating installation method. Do not install cabinets or fixed
objects on top of the flooring. Proper expansion space (5/16”), 8mm
is required. Undercut all doorjambs. Do not fasten wall moldings and
or transition strips to the planks.
1.
Before you start with the installation, it is important to determine
the layout of the flooring. Proper planning and layout will prevent
having narrow plank widths at wall junctures or very short length
pieces at the end of rows.
2.
As with all plank products, install the planks parallel to the longest
exterior wall.
3.
Determine if the starter row will need to be cut. If the first row of
planks does not need to be trimmed in width, it will be necessary
to cut off the unsupported tongue so that a clean, solid edge shows
towards the wall.
4.
Installation of the product must start from the left side of the
room, working to the right when working in front of the planks or
facing the starting wall.
5.
Install the second plank in the row by angling the end tongue into
the end groove of the first plank. Be careful not to bend the corner
of the plank. Maintain an expansion gap of approximately 5/16" -
8mm from the wall. Start the second row by cutting a plank to the
desired length. Keep in mind that the plank must not be shorter
than 6" (15cm) to achieve the best appearance.
6.
Install the first plank in the second row by inserting the long side
tongue into the groove of the plank in the first row. This is best
done with a low angle of the plank. Maintain pressure into the side
seam as you rotate the plank to the subfloor. Install the second
plank in the second row by inserting the short end tongue into the
previously installed plank groove. Align the plank so that the long
side tongue tip is positioned just over the groove lip of the plank
in the first row. Working from the end seam, at a low angle, insert
the long tongue into the groove of the adjoining plank. Very little
force is required to seat the tongue into the groove. You should
feel the tongue lock into the groove.
7.
Work across the length of the room installing planks along the
wall in the first row and then aligning the planks in the second
row. It is critical to keep these two rows straight and square, as
they are the “foundation” for the rest of the installation. Check
squareness and straightness often.
8.
Cut the last plank in the first row and leave an expansion gap of
around 5/16" - 8mm. Planks may be cut with a utility knife using
the “score and snap” technique. The leftover of this plank may be
used to start the third row if it’s a minimum 6" - 15cm long.
9.
Continue installing planks and make sure to achieve a random
appearance with end pieces of minimum 6" - 15cm. Check that all
planks are fully engaged; if a slight gapping is found, the gap can
be tapped together by using a tapping block and a scrap of
flooring to cover the tapping block in order to avoid damages on
the planks.
10.
When fitting under door casings, if necessary, a flat pull bar may
be used to assist in locking the planks.
11.
When fitting around obstacles or into irregular spaces, planks
can be cut easily and cleanly using a utility knife with a sharp
blade. It is often beneficial to make a cardboard template of the
area and transfer this pattern to the plank.
12.
Protect all exposed edges of the flooring by installing wall
molding and/or transition strips. Make sure that no plank will be
secured in any way to the sub floor.
13.
For wet areas such as bathrooms caulk the perimeter of the floor
with a silicone caulk.
14.
Protect the finished flooring from exposure to direct sunlight to
reduce fading and thermal expansion.
IV. REPAIRS
1.
Floorte plank flooring is tough and durable; however, if a plank
becomes damaged, it can be replaced. If the damaged plank is
along the perimeter of the room, the easiest technique is to
disconnect the planks until the damaged plank is removed.
Replace the plank and reassemble the planks. If it is impractical
to disconnect and reassemble the flooring, the following
procedure should be followed:
2.
It’s recommended to use painters tape along the sides of the
board to be replaced to prevent damage to the adjoining boards.
3.
Using a Utility Knife, cut through the center of the damaged
plank, running the length of the plank.
4.
Carefully remove cut pieces from the insert. You can use a utility
knife to remove the pieces from the floor. Clean up any debris from
opening area.
5.
To prepare replacement plank. Cut and remove tongue from the
long side and the short end of the plank. This can be
accomplished by using a Utility knife.
6.
Using a Utility Knife, remove approximately 1.5 inches of the
groove on the long side of the plank from the tongue end.
7.
Apply a small bead of Super Glue (Ethyl Cyanoacrylate) adhesive
to the groove of the boards in the floor.
8.
Insert replacement plank, locking the long side joint (groove
side) into the
existing floor.
NOTE: The
tongue end of the
replacement plank
will overlap the
existing floor
prior to be fully inserted.
9.
Using a scrap piece of plank as a tapping device, tap the groove
end into place. Insert the blade of a Utility knife on the opposite
side to lift and adjust the end as it is being tapped into place.
10.
Place a weight on the plank until the adhesive sets. (Shaw
recommends minimum 6-8 hours).
© 021617 Shaw Industries Group, Inc., a Berkshire Hathaway Company