Sherline 4400 Lathes - Assembly and Instruction Guide
Table Of Contents
- Safety Rules for Power Tools
- An Introduction to the World of Miniature Machining
- Machine Terminology
- The Customer's Responsibility
- Learning More About Machining
- Visit the Sherline Website for the Latest Updates
- Lubrication
- Initial Assembly of a New Machine
- LATHE—Mounting the Crosslide
- All MILLS—X-Axis Handwheel Installation
- Digital Readout Handwheels
- 5000-Series Mills—Mounting the Column
- 2000- and 5800-Series Mills—Assembling and Mounting the Multi-Direction Column
- Mounting the Motor and Speed Control Unit to the Headstock
- Operation of the Motor and Electronic Speed Control
- What to Do if the Motor Suddenly Shuts Down
- Replacing Brushes on a DC Motor
- Mounting the Lathe or Mill to a Board for Stability
- Converting Machines from Inch to Metric and Vice Versa
- ADJUSTMENTS
- Two-Speed Pulley
- Spindle Preload Adjustment
- Gib Adjustment (Lathe and Mill)
- Backlash Adjustment (Lathe and Mill)
- Handwheel Adjustment (Lathe and Mill)
- Saddle Nut Adjustment (Lathe and Mill)
- Adjustment and Use of the Tailstock Gib
- Aligning the Headstock and Tailstock on the Lathe
- Squaring up Your Mill
- Use of Cutting Oils and Lubricants
- General Machining Terms
- Lathe Operating Instructions
- Digital Readouts, P/N 8200
- Live Center, P/N 1197
- Steady Rest, P/N 1074
- Thread Cutting Attachment, P/N 3100
- 3-Jaw, 4-Jaw and Drill Chucks
- Accessories for Your Lathe
- Guide to Approximate Turning Speeds
- Inserted Tip Carbide Tools
- Using the Cutoff or Parting Tool
- Tool Shapes and Grinding Your Own Cutting Tools
- Taper Turning
- Faceplate Turning
- Reaming
- Headstock Drilling
- Tailstock Drilling
- Center Drilling
- Removing Tools from the Morse Taper Spindles
- Turning Between Centers
- Holding the Workpiece
- Inducing Chatter and Learning How to Overcome It
- 3-Jaw Chuck Operation and Maintenance
- Vertical Milling Machine Operation
- Industrial Applications for Sherline Components
- Longer Tables and Taller Milling Columns Available
- Several Reasons to Consider CNC
- Learning About CNC
- CNC and CNC-Ready Sherline Lathes and Milling Machines
- CNC Rotary Indexer (P/N 8700)
- 4" Rotary Table (P/N 3700)
- Tilting Angle Table (P/N 3750)
- Mill Vise Set (P/N 3551)
- Drill Chucks (P/N 3072) and Center Drills
- Fly Cutters (P/N 3052 and P/N 7620)
- Boring Head (P/N 3054/3049)
- Mill Collet Set
- Drill Chuck Holder (P/N 3074)
- 3/8" End Mill Holder (P/N 3079)
- Accessories for Your Milling Machine
- Using the Mill Column Saddle Lock
- End Mills
- Cutting Speeds for Milling
- Determining the Depth of Cut
- Locating the Edge of a Part in Relation to the Spindle
- Using a Dial Indicator
- Standard Milling Versus Climb Milling
- Types of Milling Cutters
- Three Types of Work
- Purchasing Materials in Small Quantities
- Things to Consider Before You Start Cutting
- Locking the Axes
- Securing the Workpiece
- Helpful Tips for Milling
- General Description
- DRO Machine Operations
- Installing Stepper Motors
- Lead Wire Connection and Color Code
- Sherline Stepper Motor Specifications—Nmb Motors
- Using Handwheels on the Stepper Motors
- Stepper Motor Installation Instructions
- Sherline CNC Motor-Mounting Instructions
- Sherline Machine Technical Specifications
-46-
Sherline CNC-Ready Lathe Exploded View and Part Numbers
NOTE: Where dierent, Inch part rst, followed by Metric part number.
43170
41130
90080
90060
43110
43150
43140
43170
43160
40520
43460
30230
40620 (USA)
40630 (UK)
40640 (Eur.)
41080
32100
43180
43130
40440
43360
43100
40660
40510
30220
40520
67104
671052
40520
40520
40520
40670
67040
32140
40600
40020
40660
40690
40420
40420
40320
40440
40440
40230
40380
40070
40340
40090
34250
34260/34270
34220
34210
67120
67111
67111
67115
67102
67111
40520
67120
67102
40080/41040
40220/41220
40590
40590
40980
40990
40820
40100
40910
40390
40111
40270/41270
32140
40870
40340
40660
40330
40181
40250
40330
40890/41890
40170/41170*
*See Lock Detail at Top
40670
40330
40660
40510
67022
67024/67025
40900
40900
40040
43230
31080
40260
40370/41370
40240
40010
40580
40560
40550
67020
40400
67026/67027
44010
44211/44221
67106/67108
67120
40540
40112
40160
43200 (Label)
40860
40670
40820
40570
67120
671052
67115
67035
40340
40660
11980
40250
40690
11990
11950
40520
Crosslide: 40050/41050
Leadscrew: 40080/41040
40520
34220
34210
Crosslide: 34230/34240
Leadscrew: 34260/34270
34250
Standard Handwheels
Adjustable “Zero” Handwheels
40600
67111
12050 (3)
+ 1 zip tie
50150
45450 (Leeson-
discontinued)
45470 (Hill House)
43120
43190
32100
(Nylon
Button)
40330
40511
40510
40660
40670
12050 (3)
+ 1 zip tie
40400
50211
50130L/51130L
6/19/19
SHERLINE PRODUCTS INC. • 3235 Executive Ridge • Vista • California 92081-8527 • FAX: (760) 727-7857
Toll Free Order Line: (800) 541-0735 • International/Local/Tech. Assistance: (760) 727-5857 • Internet: www.sherline.com
Sherline CNC-Ready Lathe Exploded View and Part Numbers
NOTE: Where different, Inch part number is given rst, followed by Metric part number.
HARD-STOP KIT P/N 40116
10-32 x 5/8" thumbscrew—40760
4" hard-stop rod—40102
8" hard-stop rod—40103
* Headstock not included
40103
40760
40102
Headstock*
Optional Hard-Stop Kit Detail
40170/41170
Saddle (40910)
44172/44173
40510
40740
40173
40660
44171
Leadscrew Backlash Lock Detail
FIGURE 92