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@EKIF;L:K@FE Nff[jkfZb K\Z_e`ZXc Jlggfik We stand behind our machines! In the event that questions arise about your machine, parts are missing, or a defect is found, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%Y`q. Our knowledgeable staff will help you troubleshoot problems and send out parts for warranty claims. If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
@EKIF;L:K@FE D('(/ :fdYf CXk_\&D`cc Jg\Z`]`ZXk`fej Motor Type .................................................................... TEFC Capacitor Start Induction Horsepower ................................................................................................. 3⁄4 HP Switch .................................................................. Push Button, Reversing, Single Phase Voltage ........................................................................................................
@EKIF;L:K@FE D('(/ :fdYf CXk_\&D`cc :fekifcj Xe[ =\Xkli\j B AD A AC C AB D X AA E W V F Z G Y H I U J T K L M N O P Q R S Model M1018 Features and Controls.
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D('(/ :fdYf CXk_\&D`cc ()% ;F EFK ]fiZ\ kffc% The machine will do a safer and better job at the rate for which it was designed. (*% Lj\ Zfii\Zk kffc% DO NOT force machine or attachment to do a job for which it was not designed. (,% I\dfm\ X[aljk`e^ b\pj# iX^j# Xe[ kffcj% Before turning the machine on, make it a habit to check that all adjusting keys and wrenches have been removed. (-% 8mf`[ lj`e^ Xe \ok\ej`fe Zfi[% But if you must use one, examine the extension cord to ensure it is in good condition.
D('(/ :fdYf CXk_\&D`cc 8[[`k`feXc JX]\kp @ejkilZk`fej ]fi CXk_\&D`cc :fdYfj J8=
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D('(/ :fdYf CXk_\&D`cc DXZ_`e\ GcXZ\d\ek :c\Xe`e^ DXZ_`e\ Xe[ :fdgfe\ekj NfibY\eZ_ CfX[1 Your Model M1018 weighs 440 lbs. and has a 42" x 23" footprint. Make sure the workbench you place this machine on is strong enough to handle the weight of the machine and future workpieces. Nfib`e^ :c\XiXeZ\j1 Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your machine.
D('(/ :fdYf CXk_\&D`cc ?Xe[c\ Xe[ ?Xe[ :iXeb Kf `ejkXcc k_\ _Xe[c\ Xe[ _Xe[ ZiXeb# [f k_\j\ jk\gj1 (% Use a screwdriver to thread the handle in the cross slide handwheel, as shown in =`^li\ *. )% Remove the roll pin from the end of the lead screw shaft. *% Slide the hand crank onto the end of the lead screw, see =`^li\ +, and align the hole in the hand crank with the hole in the end of the lead screw. +% Insert the roll pin into the aligned holes and tap it in with a hammer to secure the hand crank.
D('(/ :fdYf CXk_\&D`cc CXk_\ K\jk Ile The purpose of the test run is to make sure your machine is wired correctly and runs satisfactorily. Review :fekifcj Xe[ =\Xkli\j on GX^\ , before performing the test run. Kf k\jk ile k_\ cXk_\# [f k_\j\ jk\gj1 (% D8B< JLI< K?< C8K?<&D@CC @J LEGCL>><; Main Pulley Access Door Engagement Hub )% Open the main pulley access door (=`^li\ ,). *% Engage the lathe by pulling out the hub shown in =`^li\ ,, while rotating the lathe chuck by hand until you feel the gears
D('(/ :fdYf CXk_\&D`cc D`cc K\jk Ile Because of important safety and operational instructions described in the CXk_\ K\jk Ile, only test run the mill AFTER you have performed the test run for the lathe. Kf k\jk ile k_\ d`cc# [f k_\j\ jk\gj1 (% D8B< JLI< K?< C8K?<&D@CC @J LEGCL>><; J
D('(/ :fdYf CXk_\&D`cc C8K?< FG\e\iXc The Model M1018 will perform many types of lathe operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. @] Xk Xep k`d\ pfl Xi\ \og\i`\eZ`e^ [`]]`Zlck`\j g\i]fid`e^ Xep fg\iXk`fe# jkfg lj`e^ k_\ dXZ_`e\ If you are an inexperienced
D('(/ :fdYf CXk_\&D`cc ;\k\id`e`e^ :fii\Zk Jg`e[c\ Jg\\[ÇCXk_\ Kf [\k\id`e\ k_\ Zfii\Zk jg`e[c\ jg\\[# [f k_\j\ jk\gj1 (% )% *% Use the table below to determine the cutting speed required for the material of your workpiece. Measure the diameter of your workpiece in inches and subtract the depth of the cut that will be taken on the initial pass. Use the formula in =`^li\ (' to determine the needed RPM for your operation. Efk\1 Always round to the closest RPM given on the spindle speed chart, an
D('(/ :fdYf CXk_\&D`cc Jg`e[c\ Jg\\[j The Model M1018 features seven speeds. Each speed is set with a combination of V-belt positions on the pulleys, as illustrated in =`^li\ (). C8K?< JG@E;C< GLCC
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D('(/ :fdYf CXk_\&D`cc Gfn\i =\\[ :fekifcj =\\[ IXk\ C\m\i The feed rate lever, shown in =`^li\ (,, controls internal gears that change the feed rate by a factor of two. Turning the lever to position “I” will cause the lead screw to turn at twice the rate as when it is in position “II.” When this lever is straight up, the gearing is in neutral and the power feed is not available. The gear charts show the gear combination and feed rate lever position needed to reach each available feed rate when threading.
D('(/ :fdYf CXk_\&D`cc DXelXc :Xii`X^\ :fekifcj Cfe^`kl[`eXc ?Xe[ :iXeb Shown in =`^li\ (/, this hand crank allows you to manually move the carriage along the lead screw in the same manner as the power feed. Longitudinal Hand Crank The graduated dial on the hand crank shaft moves independently from the hand crank and can be "zeroed" when the cutting tool touches the workpiece, allowing you to keep track of the location and movement of the tool.
D('(/ :fdYf CXk_\&D`cc KX`cjkfZb :fekifcj KX`cjkfZb ?Xe[n_\\c The tailstock handwheel, shown in =`^li\ )(, moves the quill in or out of the tailstock, and can be used with a graduated dial on the handwheel shaft. Quill Lock Lever Hl`cc CfZb C\m\i The quill lock lever, shown in =`^li\ )(, locks the tailstock quill in position. Tailstock Lock Lever KX`cjkfZb CfZb C\m\i Tailstock Handwheel The tailstock lock lever, shown in =`^li\ )(, locks the tailstock in position on the bedways. =`^li\ )(% Tailstock
D('(/ :fdYf CXk_\&D`cc *$AXn JZifcc :_lZb I\dfmXc&@ejkXccXk`fe Kf i\dfm\ k_\ \o`jk`e^ *$aXn Z_lZb# [f k_\j\ jk\gj1 (% LEGCL> K?< C8K?<&D@CC )% Lay a chuck cradle or protective layer of plywood over the bedways to protect the precision ground surfaces from damage and to prevent your fingers from being pinched (see =`^li\ )*). *% Using the stubby 6mm hex wrench, remove two of the three cap screws from the spindle nose, as shown in =`^li\ )+.
D('(/ :fdYf CXk_\&D`cc CfX[`e^ Nfibg`\Z\ Kf cfX[ X nfibg`\Z\# [f k_\j\ jk\gj1 (% )% With the chuck key, open the jaws so the workpiece lays flat against the chuck face and jaw step, or fits in the through hole. For jaw and work holding options, see =`^li\ ),. 8aVbe^c\ dc Vc Djih^YZ 9^VbZiZg Using the chuck key, turn each jaw until it makes contact with the workpiece. *% Turn the chuck by hand to make sure you have even contact with all three jaws and the workpiece is not off center.
D('(/ :fdYf CXk_\&D`cc Kf i\dfm\ X j\k f] aXnj# [f k_\j\ jk\gj1 (% LEGCL> K?< C8K?<&D@CC )% Identify the jaw position, by the number stamped on the side (see =`^li\ ).). Efk\1 The chuck has guide numbers inside the jaw guides that correspond to the jaw numbers (see =`^li\ )/). If it does not, locate the jaw number on the jaw and mark the chuck to identify the position of that jaw (see =`^li\ ).). *% +. Turning the chuck key counterclockwise, back the jaws out of the chuck body.
D('(/ :fdYf CXk_\&D`cc .. Turn the chuck key so the leading thread of the scroll picks up the first thread on the jaw. When the lead thread engages, you will see the jaw being drawn to the center of the chuck (see =`^li\ *'). /% Continue to turn the chuck key until the leading thread of the scroll comes to the second jaw guide. 0% Repeat Jk\gj -Æ. with jaw #2. ('% Continue to turn the chuck key until the leading thread of the scroll comes to the third jaw guide (see =`^li\ *(). ((% Repeat Jk\gj -Æ.
D('(/ :fdYf CXk_\&D`cc =XZ\gcXk\ The faceplate installs on the spindle nose in the same manner as the 3-jaw chuck. Kf cfX[ X nfibg`\Z\ fe k_\ ]XZ\gcXk\# [f k_\j\ jk\gj1 (. Support the workpiece. )% Lock the tailstock and turn the tailstock quill so the dead center makes contact with the center point of your workpiece. *% Lock the tailstock and apply sufficient pressure to hold the workpiece in place. Depending on the workpiece, some additional support may be needed.
D('(/ :fdYf CXk_\&D`cc ;\X[ :\ek\i The tailstock quill and included dead center have MT#3 tapers. The dead center supports stock that is too long to be supported by the chuck alone. Stock protruding more than 2 1⁄2 times its diameter should be supported by a dead or live center. If you use a live center, the tailstock quill should protrude about 1⁄2'' and not more than 1 1⁄4'' out of the tailstock body. (Follow dead center installation/removal instructions when using live centers.) Kf `ejkXcc k_\ [\X[ Z\ek
D('(/ :fdYf CXk_\&D`cc Klii\k Kffc Gfjk A turret tool post is included with the Model M1018. This tool post will hold up to four 1⁄2" tools, as shown in =`^li\ *+. Having multiple tools installed in the tool post saves time by allowing you to simply loosen the lock lever and rotate to the next tool. A spring loaded catch in the tool post helps you rotate the turret 90˚ at a time. However, the tool post can be properly secured at any rotational point by locking down the lever.
D('(/ :fdYf CXk_\&D`cc ;i`cc :_lZb The Model M1018 mill spindle features an MT#3 spindle taper, which allows the drill chuck arbor to be interchangeable with the tailstock taper. The drill chuck and arbor are factory installed in the mill spindle, but can be installed in the tailstock for drilling operations on the lathe. Kf `ejkXcc k_\ [i`cc Z_lZb&XiYfi Xjj\dYcp `e k_\ kX`cjkfZb# [f k_\j\ jk\gj1 (% Remove the drill chuck/arbor assembly from the mill spindle by following the instructions on GX^\ *..
D('(/ :fdYf CXk_\&D`cc >\Xi :_Xikj The Model M1018 can be geared for a variety of different feed rates, so gear charts are placed on the machine to show how to set up the gear combinations for each type of carriage feed application. 3 Le[\ijkXe[`e^ :_Xikj • Each gear combination provides two speed options by moving the feed rate lever to either "I" or "II." • The chart shows the variable gear positions in the arrangement as either "A" or "D.
D('(/ :fdYf CXk_\&D`cc :_Xe^`e^ >\Xij The Model M1018 is factory set for the first column of speeds shown in the turning chart, as shown in =`^li\ *0. These instructions will walk you through an example gear change to 40 TPI so that you can gain a better understanding of the process. For clarity, the gear positions will be labeled A, B, and C, for these instructions. A 24T C B Kf Z_Xe^\ k_\ ^\Xij ]fi +' KG@# [f k_\j\ jk\gj1 120T 127T (% LEGCL> K?< C8K?<&D@CC )% 60T Remove the nuts on the end of t
D('(/ :fdYf CXk_\&D`cc 8c`^e`e^ KX`cjkfZb kf Jg`e[c\ :\ek\i The tailstock on the Model M1018 is aligned with the headstock at the factory. However, we recommend that you take the time to ensure that the tailstock is aligned to your own desired tolerances. Kf Xc`^e k_\ kX`cjkfZb# [f k_\j\ jk\gj1 (% Center drill a 6'' long piece of round cold rolled stock on both ends. Set it aside for use in Jk\g +. )% Make a dead center by turning a shoulder to make a shank.
D('(/ :fdYf CXk_\&D`cc NOTICE 9\]fi\ dXb`e^ X[aljkd\ekj kf k_\ kX`cjkfZb# dflek X [`Xc `e[`ZXkfi jf k_Xk k_\ [`Xc gcle^\i `j fe k_\ kX`cjkfZb hl`cc# Xj j_fne `e =`^li\ ++% -% Measure the workpiece with a micrometer. • If the stock is wider at the tailstock end, the tailstock needs to be moved toward the front of the machine half the amount of the taper (see =`^li\ ++).
D('(/ :fdYf CXk_\&D`cc D@CC FG\e\iXc The Model M1018 will perform many types of mill operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. @] Xk Xep k`d\ pfl Xi\ \og\i`\eZ`e^ [`]]`Zlck`\j g\i]fid`e^ Xep fg\iXk`fe# jkfg lj`e^ k_\ dXZ_`e\ If you are an inexperienced op
D('(/ :fdYf CXk_\&D`cc ;\k\id`e`e^ :fii\Zk Jg`e[c\ Jg\\[ÇD`cc Before changing speeds, you must first determine the best spindle speed to use with the material and diameter of your cutting tool. Using this determined speed, you can then reference the spindle speed chart on the machine and set the V-belts to match that speed. Kf [\k\id`e\ k_\ Zfii\Zk jg`e[c\ jg\\[ e\\[\[ ]fi pfli nfibg`\Z\# [f k_\j\ jk\gj1 (% Use the chart in =`^li\ +/ to determine the cutting speed for your workpiece material.
D('(/ :fdYf CXk_\&D`cc Jg`e[c\ Jg\\[j The Model M1018 features 14 speeds. Each speed is set with a combination of V-belt positions on the main pulleys and the mill pulleys, as illustrated in =`^li\ ,'. Refer to GX^\ *+ to determine the correct spindle speed for your cutting tool and workpiece. Kf Z_Xe^\ Y\ck gfj`k`fej fe k_\ dX`e glcc\pj# [f k_\j\ jk\gj1 C8K?< JG@E;C< GLCC
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K?< C8K?<&D@CC Open the main
D('(/ :fdYf CXk_\&D`cc D`cc Jg`e[c\ 9i\Xb$@e Performing this procedure is essential to ensure long-lasting and reliable performance. Complete this process only after you have familiarized yourself with all instructions in this manual and have performed the K\jk Ile on GX^\ (+. (% Follow the lathe break-in instructions on GX^\ (. if you have not already done so. )% Working from the slowest speed to the fastest, run the mill at each speed for ten minutes.
D('(/ :fdYf CXk_\&D`cc ;i`cc :_lZb The Model M1018 features an MT#3 spindle taper which allows the drill chuck arbor to be interchangeable with the tailstock taper. The drill chuck has a capacity of 1 ⁄16"–1⁄2" (1.5mm–13mm). Plastic Cap I\dfm`e^ Kf i\dfm\ k_\ [i`cc Z_lZb&XiYfi Xjj\dYcp# [f k_\j\ jk\gj1 (% LEGCL> K?< C8K?<&D@CC )% Remove the plastic cap shown in =`^li\ ,-. *% Hold the drill chuck with one hand, and using a wrench, unscrew the drawbar three turns.
D('(/ :fdYf CXk_\&D`cc D8@EK\e\iXc Regular periodic maintenance on your E:AB 8AJ® Model M1018 will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. :_\Zb ]fi k_\ ]fccfn`e^ Zfe[`k`fej# Xe[ i\gX`i fi i\gcXZ\ n_\e e\Z\jjXip1 Loose mounting bolts. Worn switch or safety shut-off components. Worn or damaged cords and plugs. Damaged V-belt. Any other condition that could hamper the safe operation of this machine. DX`ek\eXeZ\ JZ_\[lc\ D8B< JLI< k
D('(/ :fdYf CXk_\&D`cc 8gife Xe[ :ifjj Jc`[\ NXpj Wipe clean and apply lubrication directly to the dovetail ways of the apron and cross slide. Gearbox Drain Plug \Xij Apply lithium-based grease to the teeth of the end gears (=`^li\ -' after assembly or each day. Avoid getting grease on the belt or pulleys when lubricating. Also, remove the combo gear, and apply a dab of grease to the bushing. Bushing =`^li\ -'% Gearbox drain plug, external gears, and bushing. >\XiYfo 9\Xi`e^j Lubrication for
D('(/ :fdYf CXk_\&D`cc J\e\iXc This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. 8[aljk`e^ >`Yj The cross-slide gib, the compound slide gib, and the apron gib can be adjusted on the Model M1018. D8B< JLI< k_Xk pfli dXZ_`e\ `j
D('(/ :fdYf CXk_\&D`cc :fdgfle[ >`Y The gib on the compound has two setscrews to maintain tension on the slide. To adjust, loosen/tighten the setscrews as needed (see =`^li\ -,) until a slight drag is felt when moving the compound hand crank. 8gife >`Y There are two setscrews that tension the saddle gib. Before making adjustments to the saddle gib, ensure that the front lock lever is loose by turning it counterclockwise (see =`^li\ --). It is important the setscrews are tightened evenly.
D('(/ :fdYf CXk_\&D`cc N`i`e^ ;`X^iXd $B $J9 C X Y (* (+ )* )+ $J8 ** +* E *+ ++ C I M( M) L( L) $?C J
D('(/ :fdYf CXk_\&D`cc KiflYc\j_ffk`e^ This section covers the most common symptoms. N8IE@E> ;F EFK dXb\ Xep X[aljk$ d\ekj lek`c gfn\i `j [`jZfee\Zk\[ Xe[ dfm`e^ gXikj _Xm\ Zfd\ kf X Zfdgc\k\ jkfg JPDGKFD Motor will not start. Fuses or circuit breakers trip open. GFJJ@9C< :8LJ< :FII<:K@M< 8:K@FE 1. Low voltage. 2. Open circuit in motor or loose connections. 3. Faulty start capacitor. 1. Check power supply for proper voltage. 2. Inspect all wiring for loose or open connections. 1.
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D('(/ :fdYf CXk_\&D`cc Ref Part # Description Ref Part # Description 1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 XM1018001 XM1018001-1 XM1018001-2 XM1018001-3 XPC035A XM1018001-5 XPC250 XM1018001-7 XPSS20M XM1018003 XPK23M XPB07M XPLW04M XPW01M XPN02M XM1018009 XM1018010 XM1018011 XPSB11M XM1018013 XM1018014 XM1018015 XM1018016 XM1018017 XM1018018 XM1018019 XM1018020 XPW04M XM1018022 XPW03M XPSB29M XPW04M XPW03M XPSB07M XM1018028 MOTOR MOTOR
((0 G8IKJ (-* (). -46- ('0 ((( ((/ (*. ('. ((' ((- ()0 ('/ ('- ()) (', (+' ('+ (,/ ()( ()- (*0 ((. (*/ (-' (') ()' (+( (,0 ('( ((, (() ('* (*- (-+ (,()* ()+ ((* (), (*, (,* ('/ (*' (** (,' (*( ()0 (+0 ((+ ()/ (,+ (*+ (,) (,( (,, (-) (*) (+/ (+. (++ (+* (+- (+, (,. (+) (-( ()0 ()/ (). D('(/ :fdYf CXk_\&D`cc
D('(/ :fdYf CXk_\&D`cc Ref 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 Part # XM1018101 XM1018102 XPRP03M XM1018104 XM1018105 XM1018106 XM1018107 XPRP03M XPSS14M XM1018110 XM1018111 XPRP44M XM1018113 XPR03M XM1018115 XM1018116 XM1018117 XM1018118 XPSB15M XPK34M XM1018121 XPK05M XM1018123 XM1018124 XM1018125 XPSB50M XPN08M XPLW06M XPW04M XM1018130 XM1018131 XM1018132 Description PIN 8 X 30 LINK BOARD ROLL PIN 5 X 20 PIN 12
)'+ G8IKJ )'* )', -48- )'. )') ))' )'- )(. )), )(' )'( )(, )(- )*. )'0 )(/ )'/ ))- ))) )() ))* )). ))( ))/ )(0 )*( ))+ )*) )(+ ))0 )*+ )(* )*' )** )(( )*, )*- D('(/ :fdYf CXk_\&D`cc
D('(/ :fdYf CXk_\&D`cc Ref 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 Part # XM1018201 XPK70M XM1018203 XM1018204 XM1018205 XPS19M XM1018207 XM1018208 XM1018209 XM1018210 XM1018211 XM1018212 XM1018213 XPSB95M XM1018106 XM1018105 XPVM26 XM1018218 XPSB68M Description CLUTCH KEY 8 X 8 X 12 CLUTCH END TAB WASHER 30MM SPANNER NUT 30MM PHLP HD SCR M5-.8 X 6 ENGAGEMENT HUB BEARING D2007107 BUSHING SLEEVE BEVEL GEAR BEARING D2007107 BEARING PEDESTAL CAP SCREW M5-.
*(' *(, *,' G8IKJ -50- *'. *(- *(* *'+ *'- *+0 *,) *(+ *(( *() *-- *,( *-/ *,, *,. *'0 *'/ *)) *', *'* *') *,* *-0 *)+ *), *-' *-( *)* *(0 *(/ *(. *,+ *-+ *)*). *), *)+ *)' *+' *,**0 **) **. **+ **, *)( *-) *** *,0 **( *). *,/ *-* *() ****/ *). *(* *+* *+( *)/ *+) **0 *)0 *.' *() *+) *++ *-, *-. *'( *+, *+- **' *+/ **( *+. D('(/ :fdYf CXk_\&D`cc
D('(/ :fdYf CXk_\&D`cc Ref Part # Description Ref Part # Description 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 XM1018301 XM1018302 XM1018303 XPRP25M XM1018305 XM1018306 XPK69M XM1018308 XM1018309 XM1018310 XPSS04M XPSB12M XM1018313 XM1018314 XM1018315 XPSS11M XM1018317 XM1018318 XPEC12M XM1018320 XPK10M XM1018322 XPSB37M XM1018324 XM1018325 XM1018326 XM1018327 XM1018328 XPSS17M XM1018330 XM1018331 XPSB33
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D('(/ :fdYf CXk_\&D`cc Part # Description Ref Part # Description 401 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 433 434 435 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 XM1018401 XPSB24M XPLW01M XPW02M XM1018406 XM1018407 XPK101M XM1018409 XPK43M XPFH07M XPSS65M XM1018413 XM1018414 XM1018415 XPFH07M XM1018417 XP6007 XP6008 XPSB04M XM1018421 XM1018422 XM1018423 XM1018424 XPSB13M XM1018426 XM1018427 XM101
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