MODEL M1116 MILL-DRILL w/DRO Shown with Optional D4780 Stand OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 06/17) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © SEPTEMBER, 2017 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
SAFETY................................................7 Standard Machinery Safety Instructions....... 7 Additional Safety for Mills/Drills............... 9 SERVICE............................................. 32 General........................................... 32 Adjusting Gibs................................... 32 Adjusting Leadscrew Backlash................ 33 Brush Replacement............................. 34 Troubleshooting.................................. 35 Electrical Safety Instructions...........
INTRODUCTION Model M1116 (For Machines Mfd. Since 06/17) INTRODUCTION Woodstock Technical Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.
MODEL M1116 VARIABLESPEED MILL/DRILL WITH DRO Product Dimensions Weight.......................................................................................................... 161 lbs. Width (side‐to‐side) x Depth (front‐to‐back) x Height........................ 25‐1/2 x 19‐1/2 x 32‐1/2 in. Footprint (Length x Width)................................................................................ 11 x 9 in. Space Required for Full Range of Movement (Width x Depth)................................
Main Specifications Operation Info Spindle Travel.............................................................................................. 2 in. Max Distance Spindle to Column................................................................... 6‐5/8 in. Max Distance Spindle to Table..................................................................... 8‐3/4 in. Longitudinal Table Travel (X‐Axis)............................................................... 13‐1/8 in. Cross Table Travel (Y‐Axis).........
Features Dovetail Headstock Column and Table Ways High‐Torque, Low‐Noise DC Motor Variable‐Speed Spindle w/DRO Spindle Elevation DRO 3‐Axis Precision Handwheel control Coarse and Fine Spindle Downfeed 2‐Speed Gearbox Zero‐Setting Dials on Handwheels Hand wheel Dials Feature 0.002" Graduation Accessories Drill Chuck 3‐16mm w/B16 Taper Drill Chuck Arbor B16 x R8 Open‐Ended Wrenches 8/10, 12/14, 17/19mm Hex Wrenches 2.
INTRODUCTION Model M1116 (For Machines Mfd. Since 06/17) Controls & Components Refer to Figures 2–3 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine. A. High/Low Gearbox Knob: Selects low gear "L" for maximum torque from 50–1000 RPM, or high gear "H" for 100–2000 RPM. B.
Model M1116 (For Machines Mfd. Since 06/17) SAFETY The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. measures—this.responsibility.is.ultimately.
SAFETY Model M1116 (For Machines Mfd. Since 06/17) WEARING.PROPER.APPAREL..Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control. FORCING.MACHINERY..Do not force machine. It will do the job safer and better at the rate for which it was designed. NEVER.STAND.ON.MACHINE..
Model M1116 (For Machines Mfd. Since 06/17) Additional Safety for Mills/Drills UNDERSTAND ALL CONTROLS. Make sure you understand the function and proper use of all controls before starting. This will help you avoid making mistakes that result in serious injury. CLEAN MACHINE SAFELY. Metal chips or shavings can be razor sharp. DO NOT clear chips by hand or compressed air that can force chips farther into machine—use a brush or vacuum instead. Never clear chips while spindle is turning.
Model M1116 (For Machines Mfd. Since 06/17) ELECTRICAL Circuit Requirements ELECTRICAL This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
Model M1116 (For Machines Mfd. Since 06/17) Grounding Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock. Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded.
Model M1116 (For Machines Mfd. Since 06/17) SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Items Needed for Setup SUFFOCATION HAZARD! Immediately discard all plastic bags and packing materials to eliminate choking/suffocation hazards for children and animals.
Model M1116 (For Machines Mfd. Since 06/17) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory. A B Inventory (Figure 5) Qty A. Handwheel Handles w/Shoulder Screws................3 B. Bottle for Oil......
Model M1116 (For Machines Mfd. Since 06/17) Cleaning Machine To prevent corrosion during shipment and storage of your machine, the factory has coated the bare metal surfaces of your machine with a heavy-duty rust prevention compound. If you are unprepared or impatient, this compound can be difficult to remove.
Model M1116 (For Machines Mfd. Since 06/17) Machine Placement Weight.Load Physical.Environment Refer to the Machine.Specifications for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Model M1116 (For Machines Mfd. Since 06/17) Lifting & Moving Use a forklift to lift the machine off the pallet and onto a suitable location. HEAVY LIFT! Straining or crushing injury may occur from improperly lifting the machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of machine. The Model M1116 mill/drill can be mounted to a workbench or optional stand D4780 (see Figure 7).
Model M1116 (For Machines Mfd. Since 06/17) Bench Mounting Number of Mounting Holes................................... 4 Diameter of Mounting Hardware Needed.............. 1⁄2" Bolt The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage.
Model M1116 (For Machines Mfd. Since 06/17) Assembly Except for the handwheel handles, the mill/drill is fully assembled at the factory. Table Handwheel Handles Use a standard screwdriver to attach handwheel handles (see Figures 11–12). Joining Drill Chuck & Arbor SETUP A B16 x R8 arbor is included for the drill chuck that comes with this machine. The following procedure describes how to install the arbor in the chuck.
Model M1116 (For Machines Mfd. Since 06/17) Test Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The Troubleshooting table in the SERVICE section of this manual can help. Serious. injury. or. death. can. result. from. using. this. machine. BEFORE.
Model M1116 (For Machines Mfd. Since 06/17) Spindle Break-In The spindle break-in procedure distributes lubrication throughout the bearings to reduce the risk of early bearing failure if there are any "dry" spots or areas where lubrication has settled in the bearings. You must complete this procedure before placing operational loads on the spindle for the first time when the machine is new or if it has been sitting idle for longer than 6 months.
Model M1116 (For Machines Mfd. Since 06/17) OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine! To. reduce. your. risk. of.
Model M1116 (For Machines Mfd. Since 06/17) Downfeed Controls Identification (Figure 16) A. Quill Lock Lever B. Spindle Downfeed DRO C. Fine Downfeed Handwheel D. Coarse Downfeed Handle E. Downfeed Selector Knob C B A E Using DRO 1. Press Power/ O button (see Figure 17). A reading should appear on display. 2. Press in/mm button to select inches or millimeters. Each press of button switches between units. 3. Press ZERO to "zero" readout at any time.
Model M1116 (For Machines Mfd. Since 06/17) Headstock Movement The headstock moves in the following ways: • • Travels up and down the column (Z-axis). Tilts 45° left or right relative to the table. Vertical Handwheel Raising/Lowering Headstock 1. DISCONNECT MACHINE FROM POWER! 2. Loosen both Z-axis lock levers shown in Figure 18. 3. Use vertical handwheel shown in Figure 18 to adjust headstock height. 4. Retighten lock levers. Z-Axis Lock Levers Figure 18. Location of Z-axis lock levers.
Model M1116 (For Machines Mfd. Since 06/17) Table Travel The table travels in two directions and is controlled by handwheels, as illustrated in Figure 20: • • X-axis (longitudinal) Y-axis (cross) X-Axis or Longitudinal Travel (Left & Right) Y-Axis or Cross Travel (In & Out) Graduated Dials The handwheels have graduated dials that are used to determine table movement in 0.002" increments, with one full revolution equalling 0.100". Figure 20. Possible directions of table travel.
Model M1116 (For Machines Mfd. Since 06/17) Installing/Removing Tooling Model M1116 includes a 1–13mm drill chuck with an R8 arbor (see Figure 23). Cutting tools are sharp and can easily cause cutting injuries. Always protect your hands with leather gloves or shop rags when handling cutting tools. Installing Tooling Tools Needed Qty Spindle Pin........................................................1 Wrench 8mm......................................................1 Brass Hammer...........................
Model M1116 (For Machines Mfd. Since 06/17) Spindle Speed Using the correct spindle speed is important for safe and satisfactory results, as well as maximizing tool life. To set the spindle speed for operation, you will need to: 1) Determine the best spindle speed for the cutting/ drilling task, and 2) adjust the gear box knob and variable-speed knob to produce determined speed.
Model M1116 (For Machines Mfd. Since 06/17) ACCESSORIES Mill-Drill Accessories The following mill-drill accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.
Model M1116 (For Machines Mfd. Since 06/17) MAINTENANCE General For optimum performance from the machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check: • Loose mounting bolts. • Damaged tooling. • Clean debris and built up grime off of machine. • Worn or damaged wires. • Any other unsafe condition. Every 8 Hours of Operation: • Lubricate table and column ways (Page 29). • Lubricate quill outside surface (Page 31). MAKE. SURE. that. your.
Model M1116 (For Machines Mfd. Since 06/17) Lubrication An essential part of lubrication is cleaning the components before lubricating them. This step is critical because grime and chips build up on lubricated components over time, which makes them hard to move. Clean all exterior components in this section with mineral spirits, shop rags, and brushes before lubricating. DISCONNECT MACHINE FROM POWER BEFORE PERFORMING LUBRICATION! Z-Axis Ways (1 of 2) Figure 28. Z-axis way lubrication points.
Model M1116 (For Machines Mfd. Since 06/17) Table Leadscrews Lube Type................Model SB1365 or ISO 68 Equivalent Lube Amount.......................................... Thin Coat Lubrication Frequency.................. 40 hrs. of Operation To lubricate table leadscrews, do these steps: 1. DISCONNECT MACHINE FROM POWER! 2. Using Y-axis handwheel, move table as far forward as possible. 3.
Model M1116 (For Machines Mfd. Since 06/17) Quill Outside Surface Lube Type................Model SB1365 or ISO 68 Equivalent Lube Amount.......................................... Thin Coat Lubrication Frequency....................8 hrs. of Operation To lubricate quill, do these steps: 1. Without disturbing grease on quill rack, clean outside smooth surface of quill (see Figure 35) with mineral spirits and shop rags. 2.
Model M1116 (For Machines Mfd. Since 06/17) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com. Adjusting Gibs Tool Needed Qty Standard Screwdriver #2........................................1 MAKE. SURE. that. your.
Model M1116 (For Machines Mfd. Since 06/17) Adjusting Leadscrew Backlash Leadscrew backlash is the amount of free-play movement in the leadscrew (when changing the direction of rotation) before the attached device begins to move. X-Axis Leadscrew Nut Cap Screw Leadscrews must have a certain amount of backlash, but over time, this will increase with normal wear. Generally, 0.003"–0.006" leadscrew backlash is acceptable to ensure smooth movement and reduce the risk of premature thread wear.
Model M1116 (For Machines Mfd. Since 06/17) Brush Replacement This mill/drill is equipped with a universal motor that uses two carbon brushes to transmit electrical current inside the motor. These brushes are considered to be regular "wear items" or "consumables" that will need to be replaced during the life of the motor. The frequency of required replacement is often related to how much the motor is used and how hard it is pushed.
Model M1116 (For Machines Mfd. Since 06/17) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt. This information is required to properly assist you.
Model M1116 (For Machines Mfd. Since 06/17) Operation PROBLEM Tool loose in spindle. Breaking tools or cutters. Workpiece vibrates or chatters during operation. POSSIBLE CAUSE CORRECTIVE ACTION 1. Cutting tool not fully drawn up into spindle taper. 2. Debris on cutting tool or in spindle taper. 3. Taking too big of cut. 1. Tighten drawbar (do not overtighten) (Page 25). 1. Spindle speed/feed rate too fast for depth of cut, cutting tool size, or workpiece material. 2. Cutting tool too small. 3.
Model M1116 (For Machines Mfd. Since 06/17) Electrical Safety Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.
Model M1116 (For Machines Mfd. Since 06/17) M1116 Electrical Components Motor Spindle RPM Sensor Front Panel Figure 43. Wiring overview. Front Panel Side Panel SERVICE Rear Panel Limit Switch Inside Bottom Panel Figure 44. Control panel wiring overview.
Model M1116 (For Machines Mfd.
Model M1116 (For Machines Mfd.
Model M1116 (For Machines Mfd. Since 06/17) Column Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Z-AXIS SLIDE SET SCREW M6-1 X 16 FLAT WASHER 6MM LOCK WASHER 8MM CAP SCREW M8-1.25 X 25 FLAT WASHER 12MM LOCK WASHER 12MM CAP SCREW M12-1.75 X 40 T-BOLT M8-1.25 X 60 FLAT WASHER 8MM LOCK WASHER 8MM HEX NUT M8-1.
Model M1116 (For Machines Mfd. Since 06/17) Control Panel Parts 93 94 92 90 91 94 78 96 91 80 91 87 86 81 86 97 88 89 85 83 84 79 REF PART # DESCRIPTION REF PART # DESCRIPTION 78 79 80 81 83 84 85 86 87 CIRCUIT BOARD JD-014 5WR02J SPINDLE POTENTIOMETER WX14-12 CAP SCREW M3-.5 X 16 CIRCUIT BOARD CESX 1101-28 ON/OFF SWITCH KEDU KJD-17B/120V CAP SCREW M4-.7 X 10 CONTROL PANEL PLATE CAP SCREW M4-.
Model M1116 (For Machines Mfd.
Model M1116 (For Machines Mfd. Since 06/17) Headstock Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 QUILL RETAINING CLIP BUSHING COMPRESSION SPRING 2.
Model M1116 (For Machines Mfd. Since 06/17) Tools & Chip Guard Parts 255 257 256 258 259 251 200 252 260 253 254 261 191 190 193 192 194 262 195 264 196 205 206 263 197 198 199 DESCRIPTION REF PART # DESCRIPTION 190 191 192 193 194 195 196 197 198 199 200 205 206 251 HEX WRENCH 6MM HEX WRENCH 5MM HEX WRENCH 4MM HEX WRENCH 3MM HEX WRENCH 2.
Model M1116 (For Machines Mfd. Since 06/17) W1853 316 WARNING! READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.woodstockint.com 50 RPM 360) 734-3482. *** Labels & Cosmetics machine! Instead, go to www.woodstockint.com or call (360) 734-3482.
Fold along dotted lIne place stamp Here Woodstock international inc. p.o.
WARRANTY WARRANTY Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc.
