MODEL W1835 Track saw OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 12/12) Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © DECEMBER, 2012 BY WOODSTOCK INTERNATIONAL, INC. 4000311 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
ELECTRICAL........................................ 12 Circuit Requirements........................... 12 Polarized Plug.................................... 13 Extension Cords................................. 13 PARTS................................................ 27 Track Saw Parts Breakdown................... 27 Track Saw Parts List............................ 28 Rail Track Parts Breakdown.................... 29 Rail Track Parts List............................. 29 WARRANTY...............................
INTRODUCTION Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.biz. Our knowledgeable staff will help you troubleshoot problems or process warranty claims.
Glossary of Terms The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this track saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Perpendicular: Lines or planes that intersect and form right angles. i.e. the blade is perpendicular to the table surface. Arbor: Metal shaft extending from the drive mechanism, to which saw blade is mounted.
INTRODUCTION Model W1835 (For Machines Mfg. Since 12/12) MACHINE SPECIFICATIONS © Woodstock International, Inc. • Phone #: (800) 840-8420 • Web: www.shopfox.biz model W1835 Track SaW Product Dimensions: Weight .....................................................................................................................11 lbs. Width (side-to-side)/Depth (front-to-back)/Height .............................................. 13 3⁄8" x 10 1⁄4" x 9 1⁄2" Shipping Dimensions: Type .......................
Other Specifications: Country of Origin ......................................................................................................... China Warranty .................................................................................................................. 2 Year Serial Number Location .........................................................................ID Label on Motor Housing Assembly Time .............................................................................................
INTRODUCTION Model W1835 (For Machines Mfg. Since 12/12) Controls and Features A B H G C D D E F E A. Primary Handle: Used to steady the saw when plunging and to advance its position on the workpiece/rail track. B. Secondary Handle: Used to lower saw blade into the workpiece once the plunge release and ON/OFF trigger have been pulled. E. Rail Adjustment Knobs: Allows for adjustment of play in how the saw slides along the guide rail track to ensure accurate cuts. F.
INTRODUCTION Model W1835 (For Machines Mfg. Since 12/12) I J O N M K L I. Dust Collection Port: 1 1⁄2" port for connection to a dust collection system or shop vacuum (not included). M. Base Plate: Can be attached to the accompanying rail track or placed directly on the workpiece if track is not used. J. Arbor Bolt: Holds saw blade in place on the 20mm arbor. Remove it to change blades. N. Blade Lock: Prevents the blade from rotating when changing blades. K.
Model W1835 (For Machines Mfg. Since 12/12) SAFETY SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Power Tool The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below.
Model W1835 (For Machines Mfg. Since 12/12) CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction. FORCING TOOLS. Use the right tool for the job, and do not force it. It will do the job safer and better at the rate for which it was designed. HAZARDOUS DUST. Dust created while using tools may cause cancer, birth defects, or long-term respiratory damage.
Model W1835 (For Machines Mfg. Since 12/12) SAFETY Additional Safety for Track Saws STOPPING AND RESTARTING CUTS. Allow blade to reach full speed before cutting. Complete all cuts when possible. If a cut must be interrupted, let blade come to a complete stop before removing saw. Before resuming, place blade in center of kerf and verify teeth do not contact workpiece. BLADE MAINTENANCE. Always ensure that the saw blades are sharp, undamaged, and tightly attached before each use.
Model W1835 (For Machines Mfg. Since 12/12) Understanding Kickback Follow cuts through to completion whenever possible. If a cut must be stopped before completion or the blade begins to bind, release the ON/OFF trigger and hold the saw motionless while the blade comes to a complete stop before removing it from the workpiece. When resuming the cut, center your blade in the kerf and ensure that the teeth are not touching the workpiece. • Only use sharp, clean, undamaged blades.
Model W1835 (For Machines Mfg. Since 12/12) ELECTRICAL ELECTRICAL Circuit Requirements This tool must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.
Model W1835 (For Machines Mfg. Since 12/12) Polarized Plug This tool is double-insulated and therefore does not have a grounding wire or plug. The two-pronged, NEMA 1-15 plug has a polarized end; this means that one prong (the neutral connector) is wider than the other (the hot connector). Polarized plugs must be used only with polarized receptacles. Do not attempt to plug this tool into a non-polarized receptacle.
Model W1835 (For Machines Mfg. Since 12/12) SETUP Unpacking This tool has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Inventory SETUP The following is a description of the main components shipped with the Model W1835. Lay the components out to inventory them. Keep tool disconnected from power until instructed otherwise.
Model W1835 (For Machines Mfg. Since 12/12) D4363—Accessory Pack for W1835 A. Rail Track Connector.......................................1 B. Stabilizer.....................................................1 C. Adjustable Stop.............................................1 D. F-Clamps.....................................................2 A B C D Figure 6. D4363 Accessories Pack. D4364—48-Tooth Blade for W1835 Saw SETUP Figure 7. D4364 48-Tooth Blade. Dust Collection Recommended CFM at Dust Port:......
Model W1835 (For Machines Mfg. Since 12/12) OPERATIONS General This tool will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this tool.
Model W1835 (For Machines Mfg. Since 12/12) Changing Blades When changing saw blades, always keep the saw in an upright position. Position the saw along the edge of a workbench or table, so that the blade can be lowered safely down below the surface edge of the workspace while the saw remains upright. To change the blade, do these steps: 1. DISCONNECT SAW FROM POWER! 2. Engage the plunge release and lower the blade down far enough to expose the arbor bolt.
Model W1835 (For Machines Mfg. Since 12/12) Riving Knife Adjustment The riving knife must be properly aligned with the blade and positioned the correct distance away from it to work effectively. As with changing the blade, always keep the saw upright, and position the saw along the edge of a workbench or table so that the blade and riving knife can be lowered safely down below the surface edge. OPERATIONS To adjust the riving knife, do these steps: 1.
Model W1835 (For Machines Mfg. Since 12/12) Setting Cutting Depth Cutting depth should always be set at just past the bottom of the workpiece. The best way to accurately set the depth is to position the saw along one edge of the workpiece so that the blade extends below the workpiece (similar to the process of allowing the blade to extend when being changed).
Model W1835 (For Machines Mfg. Since 12/12) Making Straight Cuts There are generally two types of cuts made with this saw—straight cuts and plunge cuts. Straight cuts are made with the blade already extended, with the cut beginning on one edge of the workpiece and ending on the opposite side. These cuts work well for cutting objects into separate pieces and for straight-lining rough lumber. Eye injury hazard! Always wear safety glasses when using this machine.
Model W1835 (For Machines Mfg. Since 12/12) Making Plunge Cuts Plunge cuts are made by positioning the saw on the workpiece so that the blade begins cutting as soon as it is lowered. Plunge cuts work well for removing an area within the workpiece without sawing through the outer perimeter. To make plunge cuts, do these steps: 1. Mark the desired start and stop cut-points on your workpiece. 2. Set the depth of cut (as described in the Setting Cutting Depth section on Page 21). 3.
Model W1835 (For Machines Mfg. Since 12/12) 4. 5. Engage the plunge release and lower the blade slightly, but do not make contact with the workpiece. To activate the saw, engage the power trigger while holding the plunge release. Note: Holding the power trigger alone will not activate the saw. For power to be activated, both the plunge release and the power trigger must be pressed. After power has been activated, the plunge release can be disengaged. 6.
Model W1835 (For Machines Mfg. Since 12/12) Adding Rail Tracks Connector Additional rail tracks (sold separately) can be joined with the rail track connector. To connect multiple tracks, insert the connector into the inner grooves of each rail track (see Figure 23). Flip the rail tracks over and slide the tracks together so that the connector is equallydistributed. Tighten the connector set screws into place with a hex wrench. Using Adjustable Stop Additional Rail Track Figure 23.
Model W1835 (For Machines Mfg. Since 12/12) MAINTENANCE Electrical The electrical components of this saw are not userserviceable. This product is double-insulated, which provides protection from electrical shock should a problem ever develop with grounding. Great care must be taken whenever servicing doubleinsulated equipment to make certain repair does not destroy the insulated properties. Service should be performed only by or under the guidance of qualified service personnel.
Model W1835 (For Machines Mfg. Since 12/12) SERVICE Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop! Symptom Possible Cause Tool does not start. 1. Power supply switched OFF, break- 1. Ensure power supply is on/has correct voltage. er tripped, fuse blown, or power supply is at fault. 2. Allow the motor to cool down completely and retry. 2.
Model W1835 (For Machines Mfg. Since 12/12) Adjusting Zero-Stop Set Screw The zero-stop set screw (see Figure 27) keeps the saw resting at exactly 90°. It can be adjusted using a 2.5mm hex wrench. Zero-Stop Set Screw To adjust the zero-stop set screw, do these steps: Place the saw on a flat, level surface. 2. Align the outside edge of the saw with a carpenter's square or a straight, level block. 3. Using the 2.
Model W1835 (For Machines Mfg. Since 12/12) PARTS Track Saw Parts Breakdown 69 68 71 37 67 66 65 70 47 48 49 37 50 51 60 54 30 28 29 34 59 39 40 31 11 23 38 21 20 17 3 4 5 8 9 WARNING! 11 115 116 Universal Motor OUTPUT 1.1 KW WEIGHT 11 LBS. RPM HZ 60 5500 DATE VOLT 9 SER. NO.
Model W1835 (For Machines Mfg.
Model W1835 (For Machines Mfg.
PARTS Model W1835 (For Machines Mfg.
Model W1835 (For Machines Mfg.
Fold along dotted lIne place stamp Here Woodstock international inc. p.o.
WARRANTY WARRANTY Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc.
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