Datasheet

ManualsBrandsSick ManualsAngle & Rotary SensorsRotary Encoder 10000 PPR 4.5 ... 32V 9000min -1

ENCODERS AND INCLINATION SENSORS | SICK8012072/2017-08-24

Subject to change without notice

INCREMENTAL ENCODERS DFS60

Product description

The DFS60 is a high-resolution incre-

mental encoder with a diameter of

60mm. It offers a wide variety of me-

chanical and electric interfaces and can

also be programmed by the customer

if required. Programming of the output

signal and zero pulse is a unique feature

for the market. The high enclosure rat-

ing, wide temperature range and large

ball bearing distance ensure extreme

robustness, making the DFS60 the ideal

encoder for industrial applications in

harsh environments

At a glance

• Compact installation depth

• High resolution up to 16 bits

• Optionally programmable: Output

voltage, zero pulse position, zero

pulse width and number of pulses

• Connection: Radial or axial cable

outlet, M23 or M12 connector, axial

or radial

• Electrical interfaces: 5V & 24V TTL/

RS-422, 24 V HTL/push pull

• Mechanical interfaces: face mount or

servo ange, blind or through hollow

shaft

• Remote zero set possible

Your benets

• Reduced storage costs and downtime

due to customer-specic program-

ming

• Variety of different mechanical and

electrical interfaces enable the en-

coder to be optimally adjusted to t

the installation situation

• Excellent concentricity even at high

speeds

• High resolution of up to 16 bits en-

sures precise measurements

• Permanent and safe operation due to

a high enclosure rating, temperature

resistance and a long bearing lifetime

• Programmability via the PGT-08 pro-

gramming software and the PGT-10-

Pro display programming tool allow

the encoder to be adapted exibly

and quickly according to customer

needs

• Programmable zero pulse position

simplies installation

Encoders and inclination sensors

INCREMENTAL ENCODERS

DFS60

Subject to change without notice

HIGH-RESOLUTION, PROGRAMMABLE ENCODER

FOR SOPHISTICATED APPLICATIONS

Additional information

Fields of application. . . . . . . . . . . . . . .6

Detailed technical data . . . . . . . . . . . .6

Type code . . . . . . . . . . . . . . . . . . . . . .10

Dimensional drawings . . . . . . . . . . . .17

Proposed tting . . . . . . . . . . . . . . . . .24

PIN assignment. . . . . . . . . . . . . . . . . .24

Maximum revolution range . . . . . . . .25

Signal outputs. . . . . . . . . . . . . . . . . . .25

Accessories. . . . . . . . . . . . . . . . . . . . .27

- www.sick.com/DFS60

For more information, simply enter the link or scan the QR code and get direct access to

technical data, CAD design models, operating instructions, software, application examples, and

much more.

Summary of content (21 pages)

PAGE 1
Incremental encoders DFS60 HIGH-RESOLUTION, PROGRAMMABLE ENCODER FOR SOPHISTICATED APPLICATIONS Product description The DFS60 is a high-resolution incremental encoder with a diameter of 60mm. It offers a wide variety of mechanical and electric interfaces and can also be programmed by the customer if required. Programming of the output signal and zero pulse is a unique feature for the market.
PAGE 2
DFS60 Incremental encoders A B C D E F Fields of application • Applications in factory and logistics automation for measuring of position, speed and distance: e.g. in printing machines, textile machines, wood processing, packaging machinery Detailed technical data Performance Eco Pulses per revolution 100 ... 2048 on type) Pulses per revolution Sin/Cos 1,0 VPP – Measuring step 90° electronically/ppr 1) (depending Basic Advanced 1 ... 10000 (depending on type) 1 ...
PAGE 3
Incremental encoders DFS60 Eco Basic Connection type Cable, 8-wire, universal, 1.5 m Cable, 8-wire, universal, 3 m Cable, 8-wire, universal, 5 m Cable, 8-wire, universal, 10 m Male connector, M12, 8-pin, radial Male connector, M12, 8-pin, axial Male connector, M23, 12-pin, radial Male connector, M23, 12-pin, axial Operating current 40 mA (without load) A B C D E F Advanced Power consumption 4.5 V ... 5.5 V, TTL/RS422 ≤ 0.5 W (without load) 10 V ... 32 V, HTL/Push pull ≤ 0.
PAGE 4
DFS60 Incremental encoders A B C D E F Eco 4.5 V ... 32 V, TTL/HTL programmable – l 4.5 V ... 5.5 V, Sin/Cos 1.0 VPP – l 3) 4.5 V ... 32 V, TTL/HTL programmable, 0-SET – MTTFd: mean time to dangerous failure l Advanced – 5) 6) 300 years (EN ISO 13849-1) 7) Only with devices with M23 connector in connection with electrical interfaces M, U, V and W. With mechanical zero pulse width. 3) Short-circuit opposite to another channel, US or GND permissable for maximum 30 s.
PAGE 5
Incremental encoders DFS60 Eco Solid shaft Basic A B C D E F Advanced 80 N (radial) 40 N (axial) Operating speed 1) Blind hollow shaft, Through hollow shaft ≤ 6,000 min-¹ 1) Solid shaft ≤ 9,000 min-¹ 1) Moment of inertia of the rotor 40 gcm² / 6.2 gcm² (depending on type) Bearing lifetime 3.6 x 10^10 revolutions Angular acceleration ≤ 500,000 rad/s² 40 gcm² / 6.2 gcm² (depending on type) Take into account self-heating of 3.3 K per 1,000 rpm when designing the operating temperature range.
PAGE 6
DFS60 Incremental encoders A B C D E F H I J K L M N O P Q R S T Type code Solid shaft, programmable Type B Pulses per revolution programmable 1 … 10000 A Pulses per revolution programmable 1 … 65536 Mechanical design 4 Face mount flange, 10 x 19 mm 1 Servo flange, 6 x 10 mm Electrical interface P 4.5 … 32 V, TTL/HTL programmable 4.5 … 32 V, TTL/HTL programmable with O-set function on pin 7 of the M23 connector.
PAGE 7
Incremental encoders DFS60 A B C D E F Solid shaft, not programmable Typ E Pulses per revolution 100 … 2048 B Pulses per revolution 1 … 10000 A Pulses per revolution 1 … 65536 Mechanical design 4 Face mount flange, 10 x 19 mm 1 Servo flange, 6 x 10 mm Electrical interface A 4.5 … 5.5 V, TTL/RS422 C 10 … 32 V, TTL/RS422 E 10 … 32 V, HTL/push pull N 4.5 … 5.5 V, SIN/COS 1,0 VPP (In combination with type B and 1024 pulses) … 32 V, TTL/RS422, with O-Set function on Pin 7 of the M23-connector.
PAGE 8
DFS60 Incremental encoders A B C D E F H I J K L M N O P Q R S T Blind hollow shaft, not programmable Typ E Pulses per revolution 100 … 2048 B Pulses per revolution 1 … 10000 A Pulses per revolution 1 … 65536 Mechanical design A Blind hollow shaft, 6 mm B Blind hollow shaft, 8 mm C Blind hollow shaft, 3/8” D Blind hollow shaft, 10 mm E Blind hollow shaft, 12 mm F Blind hollow shaft, 1/2” G Blind hollow shaft, 14 mm H Blind hollow shaft, 15 mm J Blind hollow shaft, 5/8” (fitting for collets, see accessorie
PAGE 9
Incremental encoders DFS60 A B C D E F Blind hollow shaft, programmable Typ B Pulses per revolution 1 … 10000 A Pulses per revolution 1 … 65536 Mechanical design A Blind hollow shaft, 6 mm B Blind hollow shaft, 8 mm C Blind hollow shaft, 3/8” D Blind hollow shaft, 10 mm E Blind hollow shaft, 12 mm F Blind hollow shaft, 1/2” G Blind hollow shaft, 14 mm H Blind hollow shaft, 15 mm J Blind hollow shaft, 5/8” (fitting for collets, see accessories) Electrical interface P 4.
PAGE 10
DFS60 Incremental encoders A B C D E F H I J K L M N O P Q R S T Through hollow shaft, not programmable Type E Pulses per revolution 100 … 2,048 B Pulses per revolution 1 … 10,000 A Pulses per revolution 1 … 65,536 Mechanical design A Through hollow shaft, 6 mm B Through hollow shaft, 8 mm C Through hollow shaft, 3/8” D Through hollow shaft, 10 mm E Through hollow shaft, 12 mm F Through hollow shaft, 1/2” G Through hollow shaft, 14 mm H Through hollow shaft, 15 mm J Through hollow shaft, 5/8” (fitting for
PAGE 11
Incremental encoders DFS60 A B C D E F Through hollow shaft, programmable Type B Pulses per revolution programmable 1 … 10000 A Pulses per revolution programmable 1 … 65536 Mechanical design A Through hollow shaft, 6 mm B Through hollow shaft, 8 mm C Through hollow shaft, 3/8” D Through hollow shaft, 10 mm E Through hollow shaft, 12 mm F Through hollow shaft, 1/2” G Through hollow shaft,14 mm H Through hollow shaft, 15 mm J Through hollow shaft,5/8” (fitting for collets, see accessories) Electrical interf
PAGE 12
DFS60 Incremental encoders A B C D E F H I J K L M N O P Q R S T Pulses per revolution1) Pulses per revolution E B2) A 2) 00100 00100 00100 00200 00200 00200 00250 00250 00250 00256 00300 00300 00314 00314 00314 00360 00360 00360 00500 00500 00500 00512 00512 00512 00720 00720 00720 01000 01000 01000 01024 01024 01024 01250 01250 01250 02000 02000 02000 02048 02048 02048 02500 02500 03600 03600 04000 04000 04096 04096 05000 05000 07200 07200 08192
PAGE 13
Incremental encoders DFS60 A B C D E F Dimensional drawings (Dimensions in mm (inch)) Blind hollow shaft, cable outlet A Ø 3.2+0.1 45.5 (1.79) 47 (1.85) Ø 35 (1.38) Ø 60 (2.36) Ø X F7 20° Ø 63±0.2 (2.48) 72±0.3 (2.83) (0.13) 9.4 (0.37) 3.4 (0.13) 2.5 (0.10) 20 (0.79) min. 15 (0.59) max. 42 (1.65) General tolerances according to DIN ISO 2768-mk 1 Cable diameter = 5.6 mm +/- 0.
PAGE 14
DFS60 Incremental encoders Blind hollow shaft, radial connector outlet M12 and M23 A 45.5 (1.79) 9.4 (0.37) 72±0.3 (2.83) 2.5 (0.10) Ø 3.2+0.1 (0.13) 20 (0.79) Ø 32.6 (1.28) Ø 60 (2.36) Ø X F7 3.4 (0.13) 7.75 13 (0.31) 14.5 26.1 (1.03) (0.57) 20° A B C D E F M12 x 1 (0.51) M23 x 1 47 (1.85) Ø 63±0.2 (2.48) H I J K L M N O P Q R S T min. 15 (0.59) max. 42 (1.
PAGE 15
Incremental encoders DFS60 A B C D E F Blind hollow shaft, axial connector outlet M12 and M23 3.4 Ø 3.2+0.1 20° 20 (0.79) Ø 60 (2.36) Ø 63 (2.48) 12 (0.47) (0.13) M12 x 1 Ø X F7 (0.13) X1 47 (1.85) 72 (2.83) 9.4 (0.37) 56.9 (2.24) 21.1 Connector orientation M23 x 1 (0.83) X2 X1 X2 min. 15 (0.59) max. 40 (1.
PAGE 16
DFS60 Incremental encoders H I J K L M N O P Q R S T Through hollow shaft, cable outlet A Ø 3.2+0.1 43 (1.69) (0.13) 9.4 (0.37) 20° Ø 60 (2.36) Ø 63±0.2 (2.48) 72±0.3 (2.83) Ø X F7 3.4 (0.13) 47 (1.85) A B C D E F 20 (0.79) min. 15 (0.59) General tolerances according to DIN ISO 2768-mk 1 Cable diameter = 5.6 mm +/- 0.
PAGE 17
Incremental encoders DFS60 A B C D E F Through hollow shaft, radial connector outlet M12 and M23 A 43 (1.69) 9.4 (0.37) 72±0.3 (2.83) 3.4 (0.13) 7.75 13 (0.31) (0.51) 14.5 26.1 (1.03) (0.57) 20° 20 (0.79) Ø 60 (2.36) Ø X F7 Ø 3.2+0.1 (0.13) M12 x 1 M23 x 1 47 (1.85) Ø 63±0.2 (2.48) min. 15 (0.59) General tolerances according to DIN ISO 2768-mk 1 Cable diameter = 5.6 mm +/- 0.
PAGE 18
DFS60 Incremental encoders Face mount flange, cable outlet 3 x M4 (6-deep) A 10 (0.39) Ø 0.1 A Ø 0.05 B (0.35) 9 B Ø 48±0.05 (1.89) 12 0° A (0.71) 3x 18 Ø 60 (2.36) Ø 10 (0.39) f7 C Ø 36 (1.42) f8 A B C D E F 0.03 A 43.1 (1.70) 19±0.3 (0.75) Ø 0.05 C General tolerances according to DIN ISO 2768-mk 1 Cable diameter = 5.6 mm +/- 0.2 mm bend radius = 30 mm Face mount flange, radial connector outlet M12 and M23 19±0.3 7.75 (0.35) (0.51) (1.03) 26.1 14.5 0.1 A (0.57) ° 13 (0.
PAGE 19
Incremental encoders DFS60 A B C D E F Servo flange, cable outlet A 3 (0.12) 0.1 A A 10±0.3 B (0.39) 5.7 (0.22) 3x (0.37) Ø 42±0.05 (1.65) 12 0° A Ø 60 (2.36) (0.24) f7 9.5 Ø6 Ø 50 (1.97) f8 58±0.1 (2.28) 51.5–0.2 (2.03) C 0.1 3 x M4 (6-deep) 4+0.1 (0.16) Ø 0.05 B 10+0.1 Ø 0.05 C (0.39) 43.1 (1.70) General tolerances according to DIN ISO 2768-mk 1 Cable diameter = 5.6 mm +/- 0.2 mm bend radius = 30 mm Servo flange, radial connector outlet M12 and M23 4+0.1 (0.16) Ø 60 (2.
PAGE 20
DFS60 Incremental encoders A B C D E F Proposed fitting Proposed customer fitting for servo clamp small (part no. 2029166) Proposed customer fitting for servo clamp half-shell (part no. 2029165) 3 x 120° 4 x 90° Ø 68 (2.68) Ø 71 (2.
PAGE 21
Incremental encoders DFS60 A B C D E F Maximum revolution range Maximum revolution range 65536 61440 57344 53248 49152 45056 40960 36864 32768 28672 24576 20480 16384 12288 8192 4096 Signal outputs Signal outputs Measuring step Electrical zero pulse width can be configured to 90°, 180°, or 270°. Width of the zero pulse in relation to a pulse period. 90° el. Measurement step 360° el. A B Z1 90° elec. gated with Channel A and B Z2 180° elec. gated with Channel B Z3 180° elec.