Operating instructions

ManualsBrandsSICK ManualsHome building and DecorICR890

Camera System for Reading 1-D and 2-D Codes with Superb

Image Quality suitable for OCR and Video Coding Applications

ICR890

High-end CCD Camera System

OPERATING INSTRUCTIONS

Summary of content (128 pages)

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O P E R AT I N G I N S T R U C T I O N S ICR890 High-end CCD Camera System Camera System for Reading 1-D and 2-D Codes with Superb Image Quality suitable for OCR and Video Coding Applications
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Operating Instructions ICR890 High-end CCD Camera System Software Versions Software/Tool Function Version ICR890 System SICK Firmware From version 1.0 0000 ICR890 Device Description Device-specific software module for SOPAS-ET Configuration Software From version 1.00 SOPAS-ET Configuration software From version 2.10 RF interference in case of use in residential areas. ¾ ICR890 High-end CCD Camera System is exclusively intended for use in an industrial environment.
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Operating Instructions Quick Finder ICR890 ICR890 High-end CCD Camera System Quick Finder … • Included in the delivery ... – Chapter 3.1.2 Included in delivery, page 25 • System projection – Chapter 3.
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Quick Finder Operating Instructions ICR890 High-end CCD Camera System Overview of installation sequence The following list summarizes the most important installation sequences for the ICR890 System as a stand-alone device in combination with the MSC800 for reading from above: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. Note 4 Check delivery for completeness. Insert the ICI890 Illumination into two 180° brackets on the frame and screw tight.
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Operating Instructions Contents ICR890 Contents 1 2 3 4 8011325/0000/2006-10-24 Notes on this document.................................................................................................15 1.1 Purpose............................................................................................................15 1.2 Target audience ..............................................................................................15 1.3 Information content .......................................
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Contents Operating Instructions ICR890 High-end CCD Camera System 5 6 6 4.2.1 Layout the components which are to be installed................................... 45 4.2.2 Layout accessories .................................................................................... 45 4.2.3 Selecting the installation location............................................................. 46 4.2.4 Arrangement at the conveyor system....................................................... 47 4.
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Operating Instructions Contents ICR890 6.4.2 Default setting MSC800 ............................................................................88 Maintenance ....................................................................................................................89 7.1 Maintenance during operation.......................................................................89 7.2 Cleaning the ICR890 System .........................................................................89 7.2.
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Figures and tables Operating Instructions ICR890 Abbreviations BMP Bitmap (pixel-oriented Windows format for saving photos) CAN Controller Area Network (field bus protocol based on the CAN bus) CCD Charge Coupled Device DOF Depth Of Field dpi EEPROM FTP HTML I ICD ICI ICR JPEG dots per inch ( 1 inch = 25.
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Figures and tables Operating Instructions ICR890 High-end CCD Camera System Note The ICR890 System components and other components in this document are referred to in the following simplified terms: • ICR890 High-end CCD Camera System , simplified: ICR890 System • ICD890 Image Capture Device, simplified: ICD890 Camera • ICI890 Image Capture Illumination, simplified: ICI890 Illumination • MSC800 Modular System Controller, simplified: MSC800 • MLG Light Grid (Modular Light Grid), simplified: MLG L
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Operating Instructions Figures and tables ICR890 Tables Tab. 1-1: Tab. 3-1: Tab. 3-2: Tab. 3-3: Tab. 3-4: Tab. 3-5: Tab. 5-1: Tab. 5-2: Tab. 5-3: Tab. 5-4: Tab. 5-5: Tab. 5-6: Tab. 5-7: Tab. 5-8: Tab. 5-9: Tab. 5-10: Tab. 5-11: Tab. 5-12: Tab. 5-13: Tab. 5-14: Tab. 5-15: Tab. 5-16: Tab. 5-17: Tab. 5-18: Tab. 5-19: Tab. 5-20: Tab. 5-21: Tab. 5-22: Tab. 5-23: Tab. 5-24: Tab. 5-25: Tab. 5-26: Tab. 5-27: Tab. 5-28: Tab. 5-29: Tab. 5-30: Tab. 5-31: Tab. 5-32: 8011325/0000/2006-10-24 Target audience ........
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Figures and tables Operating Instructions ICR890 High-end CCD Camera System Tab. 5-33: Tab. 5-34: Tab. 5-35: Tab. 5-36: Tab. 6-1: Tab. 6-2: Tab. 6-3: Tab. 6-4: Tab. 6-5: Tab. 8-1: Tab. 8-2: Tab. 8-3: Tab. 8-4: Tab. 8-5: Tab. 8-6: Tab. 8-7: Tab. 9-1: Tab. 9-2: Tab. 9-3: Tab. 9-4: Tab. 10-1: Tab. 10-2: Tab. 10-3: Tab. 10-4: Tab. 10-5: Tab. 10-6: Tab. 10-7: 12 (CAN 1-IN), PVC-free ..........................................................................................76 Wire colours assignment: Cable no.
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Operating Instructions Figures and tables ICR890 Figures Fig. 2-1: Fig. 3-1: Fig. 3-2: Fig. 3-3: Fig. 3-4: Fig. 3-5: Fig. 3-6: Fig. 3-7: Fig. 3-8: Fig. 3-9: Fig. 3-10: Fig. 3-11: Fig. 3-12: Fig. 3-13: Fig. 3-14: Fig. 3-15: Fig. 3-16: Abb. 4-1: Abb. 4-2: Abb. 4-3: Abb. 4-4: Abb. 4-5: Abb. 4-6: Abb. 4-7: Abb. 4-8: Abb. 4-9: Abb. 5-1: Abb. 5-2: Abb. 5-3: Abb. 5-4: Abb. 5-5: Abb. 5-6: Abb. 5-7: Abb. 5-8: Abb. 5-9: Abb. 5-10: Abb. 6-1: Abb. 7-1: Abb. 7-2: Abb. 7-3: Abb. 7-4: Abb. 7-5: Abb. 9-1: Abb.
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Figures and tables Operating Instructions ICR890 High-end CCD Camera System Abb. 9-3: Abb. 9-4: Abb. 9-5: Abb. 9-6: Abb. 10-1: Abb. 10-2: Abb. 10-3: 14 Line resolution in the direction of transport (standard device, 8,192 pixels CCD sensor) .............................................................................. 107 Dimensions of the ICR890 System ............................................................... 108 Total dimensions of the ICR890 System and the free space required for connecting....
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Notes on this document Operating Instructions Chapter 1 ICR890 1 Notes on this document 1.1 Purpose This document provides instructions for technical staff on the installation and operation of the following ICR890 System models: • The ICR890 System equipped with focus control, CCD sensor 8,192 pixels, standard lens (focal distance 135 mm (5.
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Notes on this document Chapter 1 Operating Instructions ICR890 High-end CCD Camera System 1.4 Symbols used Some of the information in this document is marked specially so that you can access it quickly: Warning! Warnings are provided to prevent injury to operating personnel or serious damage to the ICR890 System. ¾ Reference Note Explanation Recommendation TIP PROJECT Always read warnings carefully and observe them at all times. Italics are used to refer to more detailed information elsewhere.
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Operating Instructions Safety information Chapter 2 ICR890 2 Safety information This chapter deals with your safety and operator safety. ¾ Read this chapter carefully before using the ICR890 System. 2.1 Authorized users For correct and safe functioning, the ICR890 System must be installed, operated and maintained by sufficiently qualified staff. Repairs to the ICR890 System should only be carried out by qualified and authorized SICK AG service staff.
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Safety information Chapter 2 Operating Instructions ICR890 High-end CCD Camera System 2.2 Intended use The ICR890 High-end CCD Camera System is an intelligent sensor for the automatic recognition and decoding of 1-D/2-D codes on moving objects in a reading station. In combination with the MSC800 modular system controller, the ICR890 System is used as a stand-alone device for single-side reading, e.g. from above or from the side.
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Operating Instructions Safety information Chapter 2 ICR890 2.3 ¾ General safety precautions and protection measures Read the general safety precautions thoroughly and observe them during all ICR890 System activities. Also observe the warning notices above the operational instructions of each chapter. 2.3.1 Radio interferences RF interference in case of use in residential areas. ¾ ICR890 High-end CCD Camera System is exclusively intended for use in an industrial environment. 2.3.
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Safety information Chapter 2 Operating Instructions ICR890 High-end CCD Camera System Class 1M LED radiation (in accordance with EN/IEC 60825-1)! Incorrect use can result in hazardous radiation exposure and the LED class being exceeded! The accessible radiation of the ICI890 Illumination is not hazardous under reasonably foreseeable conditions, provided that the beam width is not reduced by optical instruments, e.g. magnifying glass, lenses or telescopes.
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Safety information Operating Instructions Chapter 2 ICR890 2.5 Environmental information The ICR890 System has been constructed with minimum environmental pollution in mind. Excluding the housing, the system does not contain any materials using silicone. 2.5.1 Energy requirements The ICR890 System is electrically powered via the MSC800 Controller as standard (functional extra-low voltage in accordance with IEC 364-4-41).
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Operating Instructions Product description Chapter 3 ICR890 3 Product description This chapter describes the design, the features and the functions of the ICR890 System. ¾ For installation, electrical installation and startup assistance as well as system configuration using the SOPAS-ET Configuration Software, please read this chapter prior to carrying out any of the tasks. 3.
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Product description Chapter 3 Operating Instructions ICR890 High-end CCD Camera System 3.1.1 Device view 2 3 4 Complete ICR890 System, from above 5 1 7 6 8 Complete ICR890 System, from below 7 ICD890 Camera, from below 9 bl bo bn bm Legend: 1 2 3 4 Fig.
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Operating Instructions Product description Chapter 3 ICR890 3.1.
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Product description Chapter 3 Operating Instructions ICR890 High-end CCD Camera System 3.1.
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Product description Operating Instructions Chapter 3 ICR890 Requirement Value Comment Max. reading distance 3,000 mm (118.2 in) from reading window (Fig. 3-3, page 26) Shortest permissible distance to the object 1,400 mm (55.2 in) Aperture angle 25° Work area up to 2,400 mm (94.6 in) Max. track width 1,000 mm (39.4 in) also see reading area diagram in Fig. 9-1, page 106 Achievable ICD890 Camera resolution Max. conveyor speed Tab. 3-3: 3.2.2 Note 4.8 m/s (945 ft/min) with pixel size 0.
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Chapter 3 Product description Operating Instructions ICR890 High-end CCD Camera System 3.2.3 Electrical installation requirements • Power supply (via MSC800): 100 to 264 V AC/50 to 60 Hz • Reading pulse sensor (start/stop), e.g. photoelectric reflex switch (included in delivery): For detecting an object with external reading pulse • Additional appropriate reading pulse sensor (stop), e.g.
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Operating Instructions Product description Chapter 3 ICR890 3.3 Product features and functions (overview) High-end CCD Camera ICD890 • CCD line with 8,192 pixels (standard device) • Dynamic focus setting • Lens with 135 mm (5.32) focal distance (standard device) • Reading area 1,400 to 3,000 mm (55.2 to 118.2 in) (standard device) • Image resolution 170 to 350 dpi (standard device) • Conveyor speed max. 4.8 m/s (945 ft/min) with 0.25 mm (9.8 mil) pixel size • Scanning frequency max. 19.
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Chapter 3 Product description Operating Instructions ICR890 High-end CCD Camera System 1-D/2-D code detection • Data Matrix ECC200 (PDF417 in preparation)/all conventional bar codes • Max. number of 1-D codes: 50 per reading pulse • Max.
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Product description Operating Instructions Chapter 3 ICR890 3.4 Method of operation This ICR890 System is an intelligent sensor system for automatic and non-contact detection and decoding of 1-D/2-D codes. In principle, the codes can be detected on any side of moving objects in a conveyor system. For single-side readings, the codes are detected from above, below or from the side using a camera.
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Product description Chapter 3 Operating Instructions ICR890 High-end CCD Camera System The system is operated in combination with an MSC800 Controller. The reading results are output at the data interfaces via the controller. External sensors deliver information via the reading pulse, the object distance and the conveyor speed.
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Operating Instructions Product description Chapter 3 ICR890 3.4.2 Object trigger control In order to initiate a reading process, the ICR890 System requires an appropriate signal (trigger). The start signal is emitted via an external reading pulse sensor (photoelectric reflex switch) as standard. As soon as an object has passed the reading pulse sensor, an “internal reading gate“ opens for the reading process.
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Chapter 3 Product description Operating Instructions ICR890 High-end CCD Camera System Fig. 3-8: ICR890 System with deflection mirror for reading from above The illumination is controlled by the camera and can be switched on permanently or for the duration of the internal reading gate. If the reading gate does not run to the end due to an error (e. g. when the conveyor system comes to a halt), the illumination automatically switches off once the settable timeout has expired.
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Operating Instructions Product description Chapter 3 ICR890 3.4.5 Position To ensure correct functioning of the ICR890 System, the position and angle of the camera and the deflection mirror have to be adjusted to the conveyor level. Fig. 3-9: Position of the ICR890 System and the tilt angle The position of the object trigger control (photoelectric reflex switch) on the outer right-hand edge of the conveyor system is considered the point of reference, as viewed in the direction of transport.
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Chapter 3 Product description Operating Instructions ICR890 High-end CCD Camera System 3.4.7 Image requirement The recorded image can be generated irrespective of the decoding result for further processing via the GBit Ethernet interface. This enables, e. g., an analysis if decoding has been unsuccessful. Fig. 3-10: Example of an image recording for analysis If data processing has been successful (decoding), the marking of the corresponding image areas can also be displayed.
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Operating Instructions Product description Chapter 3 ICR890 3.4.8 Code configuration The ICR890 System can decode the following code types: 1-D codes (bar codes) • Codabar • Code 39 • UPC/EAN family • 2/5 Interleaved • Code 93 • Code 128 family 2-D codes • Data Matrix EEC200 • PDF417 (in preparation) The code types for 1-D and 2-D codes can be selected using the SOPAS-ET Configuration Software: PROJECT TREE, ICR890, PARAMETER, 1D CODE CONFIG.
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Chapter 3 Product description Operating Instructions ICR890 High-end CCD Camera System Tracking operation During the reading process, a maximum of 10 objects can be simultaneously situated, one behind the other, in the tracking operation, i. e. the ICR890 System must be able to unambiguously assign the read codes to the objects (Fig. 3-12). A reading pulse sensor controls initiation of the reading process at the start of the reading area as standard (see Chapter 3.4.
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Operating Instructions Product description Chapter 3 ICR890 3.4.10 Output format The reading result (decoded codes) is displayed via definable data interfaces. Two different output formats (telegrams) can be defined for this task. Two output formats can be configured using the SOPAS-ET Configuration Software: PROJECT TREE, ICR890, PARAMETER, DATA PROCESSING, OUTPUT FORMAT 3.4.
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Chapter 3 Product description Operating Instructions ICR890 High-end CCD Camera System 3.4.13 Digital outputs Under certain system conditions (e. g. for unsuccessful decoding “No Read“), two independent switch signals can be generated at both digital outputs and can be used to display the system status. The digital outputs can be configured using the SOPAS-ET Configuration Software: PROJECT TREE, ICR890, PARAMETER, DIGITAL OUTPUTS, register tabs OUTPUT 1 and OUTPUT 2 3.4.
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Product description Operating Instructions Chapter 3 ICR890 3.5 Indicators and control elements 3.5.1 User interface The ICR890 System is configured application specifically using the SOPAS-ET Configuration Software (see Chapter 6.3.1 Overview of the configuration procedure, page 81). The software for this runs on a PC which must be connected to one of the data interfaces (“HOST/AUX“ RS 232 or “HOST Ethernet“) of the MSC800 or the ICD890 Camera.
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Product description Chapter 3 Operating Instructions ICR890 High-end CCD Camera System 3.5.2 LEDs of the ICD890 Camera There are five LEDs for the electrical connections of the ICD890 Camera. These LEDs display the operating status, the status of the reading result, the illumination switch status, necessary maintenance or service tasks and data transfer to the serial main data interface. Fig.
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Operating Instructions Product description Chapter 3 ICR890 3.6 Impacts on the reading quality The image/reading quality of the ICD890 Camera is affected by the resolution across the direction of transport (pixel resolution, dpi) and the resolution in the direction of transport (line resolution, lpi). A quadratic resolution is selected in the default setting (dpi = lpi). Max.
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Installation Operating Instructions Chapter 4 ICR890 4 Installation 4.1 Overview of installation sequence This chapter describes the installation sequence for components of the ICR890 System and external components. Note Prerequisite for the installation of components is a suitable installation frame at the installation location. The installation frame has to be assembled according to the specifications of a project-specific dimensional sheet.
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Chapter 4 Installation Operating Instructions ICR890 High-end CCD Camera System 4.2.3 Selecting the installation location Dimensional sheet The general installation location requirements are described in Chapter 3.2.2, page 27. The project-specific specifications (position of the components, distances, angles, etc.) are contained in a dimensional sheet and have to be adhered to when installing components. Abb.
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Operating Instructions Installation Chapter 4 ICR890 Free space required for connecting Select an installation position for the illumination and for the camera which allows easy access to the connections. Free space required for connecting (L x W x H: 496 mm (19.5 in) x 250 mm (9.85 in) x 210 mm (8.3 in)) Abb. 4-2: 4.2.
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Chapter 4 Installation Operating Instructions ICR890 High-end CCD Camera System Abb. 4-4: Arrangement at the conveyor system for multi-side reading with VMS4xx/5xx Generally, each unit consisting of an ICI890 Illumination and a ICD890 Camera is always installed together with a deflection mirror. The front of the illumination and the reflector surface have to be exactly parallel to each other and aligned at a right angle to the conveyor system.
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Installation Operating Instructions Chapter 4 ICR890 4.3 Installing and adjusting the device The position of the components on the installation frame is specified project specifically in a dimensional sheet (Fig. 4-1, page 46). The specifications have to be adhered to as far as possible during installation, since the values influence the configuration of the system to some extent. Note A final (fine) adjustment of the components can only occur during startup (see Chapter 6.3, page 80).
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Chapter 4 Installation Operating Instructions ICR890 High-end CCD Camera System 4.3.1 Installing the deflection mirror The deflection mirror is attached to the installation frame via two 180° brackets. The position of the deflection mirror results from the distance to the reference point in the direction of transport (plumb line above the pivotal point of the bracket) and the angle to the conveyor level (see Fig. 4-6, page 49). The deflection mirror has to be installed parallel to the conveyor level.
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Operating Instructions Installation Chapter 4 ICR890 6. Remove both protective caps from the camera. Protective caps Abb. 4-8: Removeable protective camera caps 7. Place the camera on the illumination and screw it to the illumination using the four hexagon socket screws (centering pin with thread). 8. Loosen the clamping screws at the 180° brackets, horizontally rotate the illumination and retighten the clamping screws. 4.
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Installation Chapter 4 Operating Instructions ICR890 High-end CCD Camera System 4.4.2 Installing the incremental encoder The incremental encoder is attached directly to the conveyor system according to the specifications in the project-specific dimensional sheet. The position of the incremental encoder should be as close as possible to the reading location. ¾ Install the incremental encoder to the reading location.
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Electrical installation Operating Instructions Chapter 5 ICR890 5 Electrical installation 5.1 Note Overview of installation sequence Complete installation of all the components is a prerequisite for electrical installation (see Chapter 4 Installation, page 45).
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Electrical installation Chapter 5 Operating Instructions ICR890 High-end CCD Camera System 5.2 Electrical installation preparation The ICR890 System can be used for single-side reading with or without the MSC800 or for multi-side reading with the MSC800. These three possibilities of use are described in the following chapters, each one by means of a block diagram and a table of connections. Instructions on how to carry out the individual installation sequences are contained in Chapter 5.4, page 64 .
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Electrical installation Operating Instructions Chapter 5 ICR890 Wiring of the ICR890 System without MSC800 for single-side reading The following connections have to be established if one ICR890 is used as a stand-alone device without the MSC800 (e.g. reading from above): No. ICD890 Camera Function connection Connection to ... Cable to be used 1 POWER OUT Illumination power supply POWER IN connection of the ICI890 Illumination No.
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Electrical installation Chapter 5 Operating Instructions ICR890 High-end CCD Camera System 5.2.
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Electrical installation Operating Instructions Chapter 5 ICR890 No. MSC800 connection Function Connection to ...
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Electrical installation Chapter 5 Operating Instructions ICR890 High-end CCD Camera System 5.2.
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Electrical installation Operating Instructions Chapter 5 ICR890 No. MSC800 connection Function Connection to ...
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Electrical installation Chapter 5 Operating Instructions ICR890 High-end CCD Camera System 5.3 Electrical connections and cables Prerequisites for enclosure rating IP 64 All the electrical connections of the camera and illumination have been provided with appropriate protective caps for delivery. To maintain the enclosure rating IP 64, unused connections have to be provided with protective caps during operation. The connectors attached to used connections have to be firmly screwed or engaged.
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Operating Instructions Electrical installation Chapter 5 ICR890 The following interfaces are realized via the ICD890 Camera connections: - Connection Design Number of poles Function GBIT 1 ETHERNET RJ-45 8, socket Image data output, channel 1 GBIT 2 ETHERNET RJ-45 8, socket Image data output, channel 2 CAN 1-OUT M-12 5, socket Output CAN-SENSOR network 1 CAN 1-IN M-12 5, plug Input CAN-SENSOR network 1 CAN 2-OUT M-12 5, socket Output CAN-SENSOR network 2 (reserved) CAN 2-IN M-1
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Chapter 5 Electrical installation Operating Instructions ICR890 High-end CCD Camera System 5.3.3 Electrical connections of the MSC800 (overview) Please refer to the MSC800 Operating Instructions (no. 8011540) for connections of the MSC800-0000 logic controller. Abb.
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Electrical installation Operating Instructions Chapter 5 ICR890 5.3.4 Assembled cables (overview) Cable ends Interface from ICD890 Cable no. Camera to Type HOST/AUX 6028420 (RS 232, RS 422/485) CAN-SENSOR network Enclosure rating Length ICD890 external Connection cable for host processor or 10 m PC, TPU/PUR bundle jacket (32.8 ft) 8-pole M12 socket open IP 65 6021164 CAN data cable, PVC-free 1m (3.
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Electrical installation Chapter 5 Operating Instructions ICR890 High-end CCD Camera System 5.4 Performing electrical installation Risk of injuries due to electrical current! The MSC800 Controller is connected to the power supply (mains voltage 100 to 264 V AC/ 50 to 60 Hz). Note ¾ Observe current safety regulations when working with electrical equipment. ¾ Make sure the equipment has been deenergized before performing any installation work.
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Electrical installation Operating Instructions Chapter 5 ICR890 Connecting the power supply of the ICR890 System via the MSC800 Note 1. Ensure that the external power supply for the MSC800 has been switched off. 2. Plug the 8-pole Harting HanQ8 socket of the power supply cable no. 2032926 into the 8-pole Harting HanQ8 plug POWER IN of the ICD890 Camera and fix it. 3. Attach the open cable end to the terminal strip for power supply in the MSC800. (See Tab.
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Chapter 5 Electrical installation Operating Instructions ICR890 High-end CCD Camera System RS 232 4 (3) 6 (2) 7 (5) ICR890 ( ) = 9-pole D-Sub plug at PC 3 4 5 6 RS 422 7 ICR890 Abb. 5-6: 5.4.4 ICD890 Camera: Wiring of the HOST/AUX data interfaces Data interface CAN 1-IN/OUT General conditions of the CAN interface The SICK-specific CAN-SENSOR network is based on the CAN bus, which is structured in line topology. Tab.
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Operating Instructions Electrical installation Chapter 5 ICR890 The required wire cross section of the data cable depends on the overall length of the network. Tab. 5-14 shows an overview according to ISO 11898. Cable length Required wire cross section (data cable) 0 to 40 m (0 to 131 ft) ≥ 0.25 mm2 (24 AWG) 40 to 300 m (131 to 984 ft) ≥ 0.34 mm2 (22 AWG) 300 to 600 m (984 to 1968 ft) ≥ 0.5 mm2 (21 AWG) 600 to 1,000 m (1968 to 3280 ft) ≥ 0.75 mm2 (20 AWG) Tab.
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Chapter 5 Electrical installation Operating Instructions ICR890 High-end CCD Camera System 5.4.
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Operating Instructions Electrical installation Chapter 5 ICR890 5.4.6 Wiring the Ethernet interfaces GBIT 1 and GBIT 2 The two GBit Ethernet interfaces facilitate fast output of images to a special PC which is also equipped with two GBit Ethernet interfaces. Connecting the GBIT 1-ETHERNET and GBIT 2-ETHERNET interfaces ¾ Connect the ICD890 Camera directly to the Ethernet card of the PC (point-to-point connection) using the crossover cables no. 6029775 (see Tab. 5-10, page 63) .
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Electrical installation Chapter 5 Operating Instructions ICR890 High-end CCD Camera System 5.4.8 Wiring the switching outputs Result 1 and Result 2 (OUT connection) An appropriate visualization PC or PLC for system status indication is connected via these two digital switching outputs. Fig. 5-9 shows the wiring of switching output Result 1 as an example. Tab. 5-16 contains ratings for both outputs. ICR890 System Result 1: Pin 1 and 2 Result 2: Pin 3 and 4 Abb.
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Electrical installation Operating Instructions Chapter 5 ICR890 5.5 Pin assignments and conductor colouring assignment 5.5.1 ICD890 Camera connections Ethernet (host) Ethernet (GBit channels) Power supply Abb. 5-10: ICD890 Camera: Electrical connections (standard system) Note All connections have been provided with protective caps for delivery. “GBIT 1“/“GBIT 2“ connections (Ethernet, max.
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Chapter 5 Electrical installation Operating Instructions ICR890 High-end CCD Camera System “CAN 1-IN“/“CAN 2-IN“ connections (CAN-SENSOR networks) - Pin CAN signal Function 1 Shield Shielding 2 CAN_V+ Supply voltage 24 V 3 CAN_GND Ground 4 CAN_H CAN bus (IN/OUT) 5 CAN_L CAN bus (IN/OUT) Tab. 5-19: ICD890 Camera: Pin assignment of the 5-pole M12 plugs “CAN 1-IN“/“CAN 2-IN“ “ILLUMINATION“ connection (control data interface for illumination) Pin Signal Function 1 n. c.
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Operating Instructions Electrical installation Chapter 5 ICR890 “OUT“ connection (digital switching outputs) Pin Signal Function 1 Result 1+ Switching output 1 2 Result 1– Switching output 1 3 Result 2– Switching output 2 4 Result 2+ Switching output 2 Tab.
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Chapter 5 Electrical installation Operating Instructions ICR890 High-end CCD Camera System “POWER IN“ connection (power supply IN) 8 3 6 1 Pin Signal Function 1 +24 V DC (ICD890) Power supply IN 2 GND (ICI890_1) Ground 3 +24 V DC (ICI890_1) Power supply IN 4 – n. c. 5 – n. c. 6 GND (ICD890) Ground 7 +24 V DC (ICI890_2) Power supply IN 8 GND (ICI890_2) Ground PE Protective ground Tab.
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Operating Instructions Electrical installation Chapter 5 ICR890 5.5.2 ICI890 Illumination connections “POWER IN“ connection (power supply IN) 8 6 3 1 Pin Signal Function 1 – n.c. 2 GND (ICI890_1) Ground 3 +24 V DC (ICI890_1) Power supply IN 4 – n. c. 5 – n. c. 6 – n. c. 7 +24 V DC (ICI890_2) Power supply IN 8 GND (ICI890_2) Ground PE Protective ground Tab.
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Chapter 5 Electrical installation Operating Instructions ICR890 High-end CCD Camera System Cables no. 6021166/no. 6021175 for the camera (CAN 1-IN connection), PVC-free socket Pin Signal Wire colour 1 Shield – 2 CAN_V+ red 3 CAN_GND black 4 CAN_H white 5 CAN_L blue Tab. 5-32: Wire colours assignment: Cables no. 6021166/no. 6021175 (CAN 1-IN), PVC-free Cable no.
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Operating Instructions Electrical installation Chapter 5 ICR890 Cable no. 2039398 for the camera (POWER IN connection), standard 6 8 1 3 socket Pin Signal Wire colour (numbers printed on wires) 1 +24 V DC (ICD890) Wire 1: black 2 GND (ICI890_1) Wire 4: black 3 +24 V DC (ICI890_1) Wire 3: black 4 – n. c. 5 – n. c. 6 GND (ICD890) Wire 2: black 7 +24 V DC (ICI890_2) Wire 5: black 8 GND (ICI890_2) Wire 6: black PE green-yellow Tab. 5-35: Wire colours assignment: Cable no.
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Operation Operating Instructions Chapter 6 ICR890 6 Operation The ICR890 System does not require manual operation. Startup, adjustments and diagnosis are carried out via the SOPAS-ET Configuration Software. 6.1 Overview of the startup procedure • Start up the ICR890 System with the factory default settings. • Connect the PC with the SOPAS-ET Configuration Software to the ICR890 System or the MSC800.
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Operation Chapter 6 Operating Instructions ICR890 High-end CCD Camera System 6.2.
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Operating Instructions Operation Chapter 6 ICR890 6.3.
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Chapter 6 Operation Operating Instructions ICR890 High-end CCD Camera System Starting the SOPAS-ET Configuration Software and calling the scan assistant 1. Switch on the power supply to the ICR890 System/MSC800. The ICR890 System and the MSC800 carry out a self-test and are initialized. 2. Switch on the PC and start the SOPAS-ET Configuration Software. The SOPAS-ET Configuration Software opens the program window with an English program interface as standard. 3.
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Operating Instructions Operation Chapter 6 ICR890 6.3.3 Configuring the ICR890 System/MSC800 The following tables Tab. 6-3 and Tab. 6-4 (ICR890 System with MSC800) or Tab. 6-5 (ICR890 System without MSC800) act as guidelines for the configuration. The function of each respective parameter is explained in a context-sensitive manner in an online help (F1 key).
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Operation Chapter 6 Operating Instructions ICR890 High-end CCD Camera System Step Entry in the project tree Register tab Parameter 12. 1D Code config. Symbologies Codabar Code 39 UPC/EAN Familie 2/5 Interleaved Code 93 Code 128 Familie 13. 2D Code config. Symbologies Data Matrix PDF 417 14. Data processing Tracking Tracking Mode Object release point 15. Output Format Output Formating #1/#2 16. Network Architecture Master/Slave Network function 17.
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Operating Instructions Operation Chapter 6 ICR890 Settings at the MSC800 for application of the ICR890 System as stand-alone device (single-side reading) Step Entry in the project tree Register tab Parameter 1. Object Trigger Control Start/Stop of Object trigger Control Start 2. MLG settings 3. Increment config. Increment Increment source Resolution/Speed 4. 1D Code config. Symbologies Codabar Code 39 UPC/EAN Familie 2/5 Interleaved Code 93 Code 128 Familie 5. 2D Code config.
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Operation Chapter 6 Operating Instructions ICR890 High-end CCD Camera System Settings at the ICR890 System for application as stand-alone device without MSC800 Step Entry in the project tree Register tab Parameter 1. Reading config. Codelabel properties Minimum code position Maximum code position Symbol Contrast 2. Reading config. Image capturing properties Digital zoom Image Resolution 3. Object Trigger Control Start/Stop of Object trigger Control Start 4.
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Operating Instructions Operation Chapter 6 ICR890 Step Entry in the project tree Register tab Parameter 19. Ethernet General IP-Address IP-Mask IP-Gate-Address Speed 20. GBit Ethernet GBit Ethernet 1/2 IP-Address IP-Mask IP-Gate-Address Speed 21. CAN CAN 1/2 Mode Node-ID Baudrate Output format 22. Digital Outputs Output 1/2 Output 1/2 Inverted Control Duration 23. Digital Inputs Sensor 1/2 Control Inverted Debouncing Tab.
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Operation Chapter 6 Operating Instructions ICR890 High-end CCD Camera System 6.3.6 Changing the device password for the user level "Authorized Client" The device password for the user level "AUTHORIZED CLIENT" can be altered device specifically by the customer. This prevents unwanted or unauthorized changes to the configuration. 1. Establish communication with the device (see Chapter 6.3.2, page 81). 2. In the menu bar under ICR890 select the command PASSWORD/CHANGE PASSWORD. 3.
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Maintenance Operating Instructions Chapter 7 ICR890 7 Maintenance 7.1 Maintenance during operation The ICR890 System functions maintenance free. Regular maintenance is not required to guarantee LED class 1M of the ICR890 System. Note Do not open the ICD890 Camera or the ICI890 Illumination. If the devices are opened, the manufacturer's warranty shall not apply.
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Maintenance Chapter 7 Operating Instructions ICR890 High-end CCD Camera System Cleaning the front window Note Electrostatic charges cause dust particles to stick to the front window. This effect can be combated by using anti-static SICK synthetic cleaner (no. 5600006) in combination with a SICK lens cloth (no. 4003353). ¾ Use a clean, soft brush to free the front window from dust.
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Operating Instructions Maintenance Chapter 7 ICR890 7.2.3 Cleaning the deflection mirror Damage to the optical effective surface of the deflection mirror! Incorrect cleaning or aggressive cleaning agents can damage the deflection mirror, thus impairing the reading quality of the ICR890 System. ¾ If possible, do not clean the deflection mirror. ¾ Only clean the reflector surface if absolutely necessary (e. g. heavy soiling). Never touch the entire reflector surface.
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Chapter 7 Maintenance Operating Instructions ICR890 High-end CCD Camera System 7.2.4 Cleaning further optical effective surfaces Depending on the system equipment, further sensors with optical effective surfaces can be installed (e. g. photoelectric reflex switch for external reading pulsing or MLG Light Grid for detecting the object distance). Soiling of these sensors can cause incorrect switching behaviour.
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Operating Instructions Maintenance Chapter 7 ICR890 7.3 Replacing a system or a component Incorrect or damaged system components have to be removed and replaced with either new or repaired components. Repairs to the ICR890 System should only be carried out by qualified and authorized SICK AG service staff. Risk of injuries due to falling components! The combined weight of the ICD890 Camera and the ICI890 Illumination is approx. 37 kg (81.6 lb) without installation accessories.
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Maintenance Chapter 7 Operating Instructions ICR890 High-end CCD Camera System Replacing the illumination 1. Note the installation position of the illumination when suspended (e. g. position of the round ventilator opening in relation to the direction of transport). 2. Remove both clamping screws for the illumination from the two 180° brackets. 3. Lift the illumination out of the bracket grooves and remove it from the frame. 4.
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Operating Instructions Maintenance Chapter 7 ICR890 7.4 Disposal Inoperable or irreparable devices must be removed and disposed of in an environmentally friendly manner in accordance with valid country-specific waste disposal guidelines. At present SICK AG will not accept the return of any devices which can no longer be operated or repaired. Removing ICR890 Systems for decommissioning 1. Switch off the power supply to the ICR890 System. 2. Disconnect all the connection cables at the ICR890 System.
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Operating Instructions Troubleshooting Chapter 8 ICR890 8 Troubleshooting This chapter describes how errors at the ICR890 High-end CCD Camera System can be recognised and eliminated. 8.1 Overview of errors and malfunctions which could occur 8.1.1 Installation error • The ICR890 System has been unsuitably aligned to objects with 1-D/2-D codes (e.g. visual glare) • Reading pulse sensor has been incorrectly positioned (e.g.
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Troubleshooting Chapter 8 Operating Instructions ICR890 High-end CCD Camera System 8.2 Detailed malfunction analysis 8.2.1 LEDs at the camera The following statuses can, among other things, be read at the LEDs for the electrical connections of the ICD890 Camera (see Chapter 3.5.2, page 42): • Result of the self-test • Operating status • Status of the reading result • Required maintenance or service work The LEDs can display possible malfunctions or errors.
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Troubleshooting Operating Instructions Chapter 8 ICR890 Query warnings Request: sRN MSwarn Telegram part Description Variable type Length (byte) Value range Type of command Request (SOPAS write by name) string 3 sRN Command Query warnings string 6 MSwarn Tab.
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Troubleshooting Chapter 8 Operating Instructions ICR890 High-end CCD Camera System Query errors Request: sRN MSerr Telegram part Description Variable type Length (byte) Value range Type of command Request (SOPAS write by name) string 3 sRN Command Query errors string 5 MSerr Tab.
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Operating Instructions Troubleshooting Chapter 8 ICR890 8.3 ST error status in the reading result of a 1-D code (bar code) With the respective configuration, the ICR890 System transfers the ST error status to the output string of the HOST data interface.
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Troubleshooting Chapter 8 Operating Instructions ICR890 High-end CCD Camera System Value Meaning Possible cause F Function CHECK MIN. NUMBER OF CODES In a batch of objects with a constant is active. number of bar codes an object has less The ICR890 System has detected less bar codes than defined. valid bar codes in the reading pulse than specified under NUMBER OF CODES: MINIMUM.
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Operating Instructions Technical data Chapter 9 ICR890 9 Technical data 9.1 Data sheet for ICR890 Camera Type ICD890 Camera (standard) Function Camera MTBF of the device > 50,000 h MTTR of the device < 20 min 1) CCD sensor (lines) Line camera with 8,192 pixels Line frequency (line rate) Max. 19.1 kHz Image resolution 250 dpi for a reading distance of 2 m (6.56 ft) 170 dpi for a reading distance of 3 m (9.84 ft) Useable aperture angle Max. 25° up to a reading distance of 2.4 m (7.
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Technical data Chapter 9 Operating Instructions ICR890 High-end CCD Camera System Type ICD890 Camera (standard) “AUX“ data interface RS 232, RS 422/485, adjustable data output format Data transfer rate 57.6 KBps IN switching inputs 2 x digital (“sensor 1/2“), configurable, optically decoupled, Vimax = 28 V, reverse polarity protected Function: “Start/Stop reading pulse“, increment signal or ICI890 Illumination triggering Control: Time or path-based Debouncing: Min.
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Operating Instructions Technical data Chapter 9 ICR890 9.
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Technical data Chapter 9 Operating Instructions ICR890 High-end CCD Camera System 9.4 Specification diagram 9.4.1 Reading conditions for the diagram Test code Code 128 Code quality A or B, in accordance with ANSI Print contrast > 90 % Ambient light < 2,000 lx Minimum resolution 2 pixels/module Tilt 360° Pitch –15° to +15° Skew –15° to +15° Tab. 9-4: 9.4.2 Reading conditions for the specification diagram Reading areas of the ICR890 System Reading area height (mm) Min.
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Operating Instructions Technical data Chapter 9 ICR890 9.4.3 Max. resolution across the direction of transport Resolution on the object (dpi) CCD line Reading distance (mm) dpi = dots per inch Abb. 9-2: Pixel resolution across the direction of transport (standard device, 135 mm (5.32 in) lens) 9.4.4 Max. resolution in the direction of transport Resolution on the object (lpi) CCD line lpi = line per inch Abb.
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Chapter 9 Technical data Operating Instructions ICR890 High-end CCD Camera System 9.5 System dimensional drawing ICR890 mm inch 9 0.35 40 1.58 50 1.97 95 3.7 110 4.3 148 5.8 154 6.1 348 13.7 1,190 46.9 1,224 48.2 1,400 55.2 3,000 118.2 All dimensions in mm Abb.
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Operating Instructions Technical data Chapter 9 ICR890 (L x W x H: 1,224 x 255 x 212) (L x W x H: 496 x 208 x 214) mm inch 180 7.1 208 8.2 212 8.35 214 8.4 231 9.1 255 10.1 348 13.7 496 19.5 1,224 48.2 mm inch 35 1.4 60 2.4 90 3.55 102 4.0 107 4.2 144 5.7 190 7.5 210 8.3 222 8.7 250 9.9 283 11.2 (L x W x H: 1,224 x 348 x 231) Free space required for connecting (L x W x H: 496 x 250 x 210) All dimensions in mm Abb. 9-5: 496 19.5 1,000 39.4 1,400 55.
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Chapter 9 Technical data Operating Instructions ICR890 High-end CCD Camera System 9.6 Deflection mirror dimensional drawing mm inch 4 0.16 19 0.75 69.8 2.8 101.6 4.0 170 6.7 178 7.0 1125.6 44.3 All dimensions in mm Abb.
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Appendix Operating Instructions Chapter 10 ICR890 10 Appendix 10.1 Appendix overview The appendix contains the following additional information: • Configuring the ICR890 System with command strings • Help table for calculating code length of a bar code • Ordering information • Supplementary documentation (overview) • Glossary • Image of EC Declaration of Conformity • Decodeable 1-D codes/2-D codes 10.
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Appendix Chapter 10 Operating Instructions ICR890 High-end CCD Camera System 10.3 Calculating code length of a bar code The code length of a bar code corresponds to the number of characters used in the print image, including the check digit (if available). To scan (decode) a code, the code length must be input using the SOPAS-ET Configuration Software. Depending on the bar code type, the code length can, according to the relevant formula in Tab. 10-1, be calculated by counting the bars and spaces.
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Appendix Operating Instructions Chapter 10 ICR890 10.4 Ordering information 10.4.1 ICR890 High-end CCD Camera System Order no. Complete ICR890 System, consisting of: On request 1 x ICI890 Illumination and ICD890 Camera 1 x power supply cable for the illumination (no. 2039397) 1 x control line for the illumination (no. 6030216) Display 1 x deflection mirror (no. 2039600) 4 x 180° bracket (no.
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Appendix Chapter 10 Operating Instructions ICR890 High-end CCD Camera System 10.4.2 Accessories: Controller and object distance detector Order no. Description Display 1040386 MSC800-2300 On request MLG Modular Light Grid On request VMS410/VMS510 Volume Measurement System On request VMS410/VMS510 Volume Measurement System 1x 2x Tab.
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Operating Instructions Appendix Chapter 10 ICR890 10.4.3 Accessories: Cables and connectors Order no. Description Wires Length Connection 6028420 Connection cable for Host/AUX (RS 232, RS 422/485), ∅ 6.3 mm (0.25 in), screened, with 8-pole M12 socket and open end (wire end ferrules), IP 65, TPU/PUR bundle jacket 8 x 0.34 mm2 (22 AWG) 10 m (32.
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Appendix Chapter 10 Operating Instructions ICR890 High-end CCD Camera System 10.4.4 Accessories: Incremental encoder Order no. Description 2039455 Incremental encoder with friction wheel, resolution 10 mm (394 mil)/pulse, max. 100 kHz, operating voltage 10 to 30 V DC, operating temperature 0 to +60 °C (+32 to +140 °F). With fixing bracket and fixing material, 10 m (32.8 ft) connection cable with 5-pole M12 socket and open end. For operation with the ICR890 System and an MLG Light Grid.
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Operating Instructions Appendix Chapter 10 ICR890 10.5 Supplementary documentation Order no.
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Chapter 10 Appendix Operating Instructions ICR890 High-end CCD Camera System 10.6 Glossary Also see the SOPAS-ET Configuration Software online help for further terms. 1-D code (bar code, strip code) Field of dark strips (bars) and light spaces (elements) arranged in parallel, which, by working to a certain rule (specification), can be represented on the medium (subsurface) by various print processes.
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Operating Instructions Appendix Chapter 10 ICR890 Capture area Zone which the ICR890 System sets up around a moving code using the increment manager and the code position comparison. Allows, among other functions, the separation of codes with identical content, where the code type is the same. Code geometry Code length and height dimensions. Code position (CP value) Position of the first dark strip of a recognized bar code along the Ö red illumination line.
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Chapter 10 Appendix Operating Instructions ICR890 High-end CCD Camera System Download Transfer process of the Ö parameter set, modified in Ö SOPAS-ET, from the PC to the ICR890 System. The SOPAS-ET Configuration Software always transfers the just modified parameter values in the background (“online“ communication mode) to the working memory (RAM) of the ICR890 System.
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Operating Instructions Appendix Chapter 10 ICR890 Host interface Main data interface of the ICR890 System with configurable data output format. Allows, among other functions, the output of the Ö reading result in telegram form to the host/PLC. Works as a gateway in conjunction with the SICK-specific CAN-SENSOR network. Available with either RS 232 or RS 422/485 version. Provides various transfer protocols.
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Chapter 10 Appendix Operating Instructions ICR890 High-end CCD Camera System Reading gate, reading interval Time window in which the ICR890 System switches on the illumination and attempts to recognize valid codes from the read information. The reading gate can be shorter than the external reading pulse, depending on the output mode of the selected reading result.
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Operating Instructions Appendix Chapter 10 ICR890 Start/Stop operation In this type of reading pulse, only one object per reading pulse is located in the reading area. External sensors, command strings or the free running of the ICR890 System control the beginning and end of the reading pulse for the ICR890 System (stand-alone device). In the case of combined use with other ICR890 Systems in a master/slave combination with the MSC800 (e. g.
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Chapter 10 Appendix Operating Instructions ICR890 High-end CCD Camera System 10.7 EC Declaration of Conformity Fig. 10-1 and Fig. 10-2 show a scaled down version of the EC Declaration of Conformity (page 1) for the ICD890 Camera and the ICI890 Illumination. ¾ The complete EC Declaration of Conformity can be requested from SICK AG. Abb.
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Operating Instructions Appendix Chapter 10 ICR890 Abb.
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Operating Instructions Appendix Chapter 10 ICR890 10.8 ! Code samples (decodeable) " § % $ 0 Code 39 Module width 0.30 mm (11.8 mil) Module width 0.35 mm (13.8 mil) R PDF417 Cell size 0.5 mm (19.7 mil) Cell size 0.3 mm (11.8 mil) C Data Matrix ECC200 I 9876543210 2/5 Interleaved 8 4 096072 616559 9 EAN 13-digit Module width 0.5 mm (19.7 mil) Abb.
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8011325/0000/2006-10-24 . 5M/TR /VD . Printed in Germany . Subject to change without notice . The specified product features and technical data do not represent any guarantee . 05 Aft int57 Australia Phone +61 3 9497 4100 1800 33 48 02 – tollfree E-Mail sales@sick.com.au Belgium/Luxembourg Phone +32 (0)2 466 55 66 E-Mail info@sick.be Brasil Phone +55 11 5091-4900 E-Mail sac@sick.com.br Ceská Republika Phone +420 2 57 91 18 50 E-Mail sick@sick.