Install Instructions

ManualsBrandsSiemens ManualsControl ValvesFlowrite 3" Equal Percentage, Normally Open 2-Way Service Kit, 100 Cv

Installation Instructions

Document No. 129-216

September 29, 2009

Rebuild/Repack Kits for Flowrite™

VF 599 Series 2-1/2 to 6-inch Valves

Item Number 129-216, Rev. 200 Page 1 of 6

Product Description

This kit contains the parts necessary to rebuild and

repack either the normal duty or high temperature

packing in a Flowrite VP 599 Series Flanged Valve.

Contents

 Stem and plug assembly

 Two gaskets: one stamped Class 125, the

other stamped Class 250

 Packing cartridge assembly kit Cartridge,

copper gasket, and instructions

 Packing bearing

 Packing spring

Product Numbers

599-10100 through 599-10149

See Tables 3 and 4 for cross reference of valve

number to kit number.

Warning/Caution Notations

WARNING

Personal injury/loss of life may

occur if a procedure is not

performed as specified.

CAUTION

Equipment damage, or loss of

data may occur if the user

does not follow procedure as

specified.

Required Tools

 Tools for removing the actuator. These tools

are listed on the installation instruction

included in the packing cartridge assembly

kit.

 Open end wrenches or adjustable wrench.

See Table 1.

Table 1. Open End Wrench Sizes.

Use on

Wrench

Size

Torque

alve Body Cap Screws

ANSI 125 2-1/2 to

4-inch

(65 to 100 mm)

15/16 inch

( 24 mm)

55 to 60 lb-ft

(75 to 80 Nm)

ANSI 125 5 and 6-inch

(125 to 150 mm)

1-1/8 inch

( 29 mm)

90 to 100 lb-ft

(122-130 Nm)

ANSI 250 2-1/2 to 6-inch

(65 to 150 mm)

1-1/8 inch

(29 mm)

90 to 100 lb-ft

(122-130 Nm)

Packing Cartridge

All Bonnets 1-1/2 inch

(39 mm)

60 to 65 lb-ft

(80 to 85 Nm)

 Three-way valves:

Large drive socket wrench with a 1/2-inch

extender.

Lower seat tool, order separately. See

Table 2.

Table 2. Three-way Valve Lower Seat Tool.

Valve Size

Inch (mm)

Part Number

2-1/2 (65) 599-09144

3 (75) 599-09145

4 (100) 599-09146

5 (125) 599-09147

6 (150) 599-09148

Expected Installation Time

45 minutes for NO valves

60 minutes for NC valves

90 minutes for three-way valves

Prerequisites

Open the packing cartridge assembly kit and remove

the installation instructions. These instructions

explain how to remove and reassemble each type of

actuator and list the tools needed.

We recommend repacking the valve at a bench and

not in line.

Summary of content (6 pages)

PAGE 1
Installation Instructions Document No. 129-216 September 29, 2009 Rebuild/Repack Kits for Flowrite™ VF 599 Series 2-1/2 to 6-inch Valves Table 1. Open End Wrench Sizes. Product Description This kit contains the parts necessary to rebuild and repack either the normal duty or high temperature packing in a Flowrite VP 599 Series Flanged Valve.
PAGE 2
Document No. 129-216 Installation Instructions September 29, 2009 1. Remove the actuator by following the instructions included in the packing cartridge kit. 2. Using a 1-1/2 inch wrench, remove the packing cartridge assembly. 3. Remove and discard the copper gasket. The gasket cannot be reused. 4. Remove the cap screws in the bonnet flange. See Table 1 for the proper wrench size. Save the cap screws. 5. Lift the bonnet flange from the valve body. Remove and discard the gasket. 6.
PAGE 3
Document No. 129-216 Installation Instructions September 29, 2009 Installation, Continued 4. Attach the bonnet flange to the valve body using an open end wrench to tighten the cap screws. See Table 1 for the proper wrench size and torque. 5. Insert the new packing bearing and the packing spring into the bonnet. 1. Remove the actuator by following the instructions included in the packing cartridge kit. 2. Using a 1-1/2 inch wrench, remove the packing cartridge assembly. 3.
PAGE 4
Document No. 129-216 Installation Instructions September 29, 2009 Installation, Continued 2. Using a 1-1/2 inch wrench, remove the packing cartridge assembly. Three-way valves 3. Removing the Packing and the Stem and Plug Assembly. (See Figure 4) Remove and discard the copper gasket. The gasket cannot be reused. 4. Remove the cap screws on the service flange, if used. See Table 1 for the proper wrench size. Save the cap screws. 5. Remove and discard the gasket. 6.
PAGE 5
Document No. 129-216 Installation Instructions September 29, 2009 7. Select the gasket that is marked for the appropriate ANSI Class valve. Place the gasket on the service flange. Installation, Continued CAUTION: Be careful not to nick the seat. 3. Fasten the lower seat into the valve body using the socket wrench and lower seat tool applying 90 to 100 lb-ft (122 to 130 Nm) torque. 8. Attach the service flange, if used, to the valve body using an open end wrench to tighten the cap screws.
PAGE 6
Document No. 129-216 Installation Instructions September 29, 2009 Table 4. Rebuild/Repack Service Kits Part Numbers for NO and NC Valves.