© Siemens AG 2012 SIMATIC ET 200 For distributed automation solutions SIMATIC Distributed I/O Brochure Edition November 2012 Answers for industry.
© Siemens AG 2012 SIMATIC ET 200 With SIMATIC ET 200 a wide range of distributed I/O systems is available - for solutions in the control cabinet or without a control cabinet directly at the machine, as well as for applications in hazardous areas.
© Siemens AG 2012 Contents Communication over PROFINET and PROFIBUS, uniform engineering, transparent diagnostic possibilities as well as optimal interfacing to SIMATIC controllers and HMI units prove the unique integration of Totally Integrated Automation. Totally Integrated Automation . . . . . . . . . . . . . . . . 4 System characteristics . . . . . . . . . . . . . . . . . . . . . . . 6 SIMATIC ET 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Distributed automation . . . . . . . . . .
© Siemens AG 2012 Totally Integrated Automation Rely on new productivity standards for sustained competitive advantages 4 Totally Integrated System features Automation
© Siemens AG 2012 To be able to respond to the increasing international competitive pressure, it is more important than ever to consistently make full use of the potential for optimization – over the complete lifecycle of a machine or plant. Optimized processes reduce the total cost of ownership, shorten the time to market, and improve quality. This perfect balance between quality, time, and costs is now, more than ever, the decisive success factor in industry.
© Siemens AG 2012 System features Engineering Maximum engineering efficiency – in all phases of the lifecycle of the machine and plant With SIMATIC you rely on an integrated engineering environment. Efficient software supports you over the complete lifecycle of your machine or plant – from the planning and design stages through configuring and programming as far as commissioning, operation and upgrading.
© Siemens AG 2012 Security Data security in the networked world – through harmonized, scalable security systems Due to the increased use of Ethernet connections penetrating the field level, security issues are gaining in importance in industry. For comprehensive protection of a plant, a variety of suitable measures must be implemented.
© Siemens AG 2012 Distributed automation The right solution for any requirement You are constantly on the look out for possibilities of optimizing production and reducing costs? With increasing competition it is essential to provide individual machinery and plants as fast and cost-effectively as possible? This starts with the design of your machine and continues through installation, commissioning and normal operation right up to maintenance.
© Siemens AG 2012 Distributed fieldbus systems are elementary components of the automation landscape Communication is performed at the field level with PROFINET and PROFIBUS – these systems ensure rapid data transfer between the components and consistent decentralization of the automation solution. In addition to the fieldbus systems, the point-to-point connection I/O-Link is also available for intelligent connection of sensors and actuators.
© Siemens AG 2012 Product range at a glance Solutions in a control cabinet (IP20) 1) SIMATIC ET 200SP – The scalable I/O with outstanding user-friendliness 1) ■ ■ ■ ■ ■ ■ ■ ■ Adjustable connection of the PROFINET interface via bus adapter Individual load groups can be formed without separate feeder module System construction with permanent wiring, hot swapping and operation with rack gaps Extensive diagnostics Space-saving push-in terminals for one-handed wiring without any tools and self-holding measurin
© Siemens AG 2012 Solutions without a control cabinet (IP65/67) SIMATIC ET 200pro – modular and multifunctional ■ ■ ■ ■ ■ Modular design with an extremely compact enclosure Easy installation Multi-functional thanks to a wide range of modules – from simple inputs and outputs through safety systems, motor starters and frequency converters, to identification systems High plant availability thanks to hot swapping and permanent wiring Extensive diagnostics SIMATIC ET 200eco PN – Block I/O with PROFINET connec
© Siemens AG 2012 Product overview ■ SIMATIC ET 200 for the control cabinet I/O system N ET 200SP ET 200S ET 200MP ET 200M Degree of protection Construction type IP20 Discretely scalable IP20 Modular IP20 Modular Mounting Connection system for sensors/ actuators DIN rail Single or multi-conductor connection Push-in terminal IP20 Bit-modular, expandable block DIN rail Single- or multi-conductor connection Spring-loaded/screwtype, Fast Connect S7-1500 mounting rail Single-conductor connection Sc
© Siemens AG 2012 ■ SIMATIC ET 200 without control cabinet ET 200iSP ET 200pro ET 200eco PN ET 200eco I/O system IP30 Modular IP65/66/67 Modular IP65/66/67 Block IP65/66/67 Block Degree of protection Construction type Mounting rail Multi-conductor connection Spring-loaded/ screw-type Mounting rail M8, M12, M23 Direct mounting M12 Direct mounting M12 Mounting Connection system for sensors/actuators n n - n Zone 1, 21 Switched, redundant -20 °C to +70 °C - - - - - - -40 °C … +60 °C
© Siemens AG 2012 ET 200 - characteristics Simple configuration and increased plant availability Simple configuration Integral plug-in connections make installation quick and easy and therefore reduce the costs. In the case of modular systems, mounting is on a rail. The modules are snapped onto the rail and plugged into each other. The sensors and actuators can be easily connected to a bus system without the need to use an array of single wires with cable distributors and cable racks.
© Siemens AG 2012 Use in hazardous areas In many industries, the manufacture, processing, transport or storage of combustible materials results in the creation or release of gases, vapors or mist into the environment. Other processes create combustible dust. In combination with oxygen in the air, a potentially explosive atmosphere can occur that will result in an explosion if ignited. Special properties must be exhibited by the equipment used in these environments, and they must be certified.
© Siemens AG 2012 PROFINET innovations PROFINET has been expanded by a number of innovative features. These simplify system configuration in fail-safe applications, for example, and they allow a leaner and more versatile topology in many different scenarios. The Shared Device function enables two controllers to access the same PROFINET IO device, for example a distributed ET 200 station.
© Siemens AG 2012 Configurator (selection tool) Just a mouse click away from a tailor-made I/O station With the Configurator, you get first class support with assembling your overall automation system (SIMATIC S7, ET 200 station). The software tool guides you comfortably, easily and conveniently through the configuration and creates automatic ordering lists for you including accessories. It also supports you with compliance with limitations, for example, for load currents, slot rules or parameters.
© Siemens AG 2012 SIMATIC ET 200SP The scalable I/O with excellent ease of use The ET 200SP is about 50% narrower than comparable distributed I/O systems. This means up to 64 modules with a maximum of 16 signals each can be set up depending on the interface module used.
© Siemens AG 2012 Wiring Labeling The separation of mechanical and electronic components permits permanent wiring. In addition, it is possible to pre-wire the BaseUnits on the standard DIN mounting rail. A well thought-out labeling system ensures clear and proper presentation of the ET 200SP station. This allows the modules as well as the terminal boxes to be replaced during operation (hot swapping). • Order number and version release of the hardware and firmware are printed.
© Siemens AG 2012 Communication The ET 200SP communicates via PROFINET, the global Ethernet standard in automation. The I/O system is dimensioned for a maximum internal data transfer rate of 100 Mbit/s. This is the first I/O system in which the internal communication cycle synchronizes automatically, and without configuring overhead, to the set PROFINET bus clock.
© Siemens AG 2012 Interface modules Communication modules The interface module connects the ET 200SP to PROFINET and exchanges data between the higher-level controller and the I/O modules. The variable bus adapter (BA) is simply plugged into the interface module and enables free selection of the connection system: There will also be an AS-Interface master communication module. This AS-i master makes it possible to connect simple field devices via AS-Interface to the ET 200SP.
© Siemens AG 2012 SIMATIC ET 200S The all-rounder with the comprehensive range of modules SIMATIC ET 200S is the multifunctional, highly modular I/O system with IP20 degree of protection that can be exactly tailored to the automation task. Thanks to its rugged construction, it can also be used under conditions of high mechanical stress. Various interface modules are available for interfacing to the PROFINET and/or PROFIBUS bus systems.
© Siemens AG 2012 Bit-modular economical design with multi-conductor connection In addition to the extremely low space requirements, the ET 200S results in savings in wiring of up to 80% in comparison to conventional solutions. The reasons for this are: • The backplane bus is built up automatically. • All supply terminals have the characteristics of terminal blocks, allowing signal leads and motor cables to be directly connected to the SIMATIC ET 200S without the need for intermediate terminals.
© Siemens AG 2012 Interface modules for bus connection ET 200S is connected to the bus system via the interface module – either to the field-proven PROFIBUS or to PROFINET, the open Industrial Ethernet standard.
© Siemens AG 2012 Distributed intelligence The interface modules with integrated CPU can be used both in stand-alone mode and for distributed automation solutions with a medium-sized program. They correspond to a CPU 314 and enable distributed preprocessing of the production data locally – even in the failsafe version. IM151-8 PN/DP CPU Depending on the version, communication can take place via MPI/PROFIBUS and/or PROFINET.
© Siemens AG 2012 Motor starters for any application The ET 200S motor starters can be used to protect and switch any three-phase load. The completely prewired devices are available in different performance classes as direct, reversing or soft-starters up to an output of 7.5 kW. The terminal module contains the self-assembling energy bus and the terminals for direct connection of the motor cable. A motor starter can be removed and inserted without the need to isolate the system.
© Siemens AG 2012 I/O modules for simple applications 1) Module type Power modules for electronic modules and motor starters Information ■ ■ ■ ■ ■ Terminal modules PM-E 24 V DC with diagnostics or PM-E 24 ... 48 V DC, with diagnostics and status 1) PM-E 24 V DC to 230 V AC with diagnostics and fuse 1) PM-E RO 24 V DC with diagnostics PM-E F 24 V DC PROFIsafe for failsafe shutdown (max. Cat.
© Siemens AG 2012 I/O modules for special applications, accessories 1) Module type Technology modules Measuring modules Information Order No. group For the solution of technological tasks, high-performance function modules are available that perform these tasks largely autonomously and relieve the CPU significantly.
© Siemens AG 2012 SIMATIC ET 200MP N The multi-channel and multi-functional S7-1500 I/O The ET 200MP I/O system with IP20 degree of protection is scalable and is used not only as a central IO for S7-1500, but also in a distributed configuration connected to PROFINET or PROFIBUS (available soon). As many as 30 IO modules can be inserted into each station. The modules have a low parts variance and the front connector is standardized for all 35 mm wide modules.
© Siemens AG 2012 Standardized pinning Integrated shielding Modules of the same type have standardized pinning and are therefore wired the same way. This reduces the risk of errors and also enables the wiring to be performed reliably by less experienced personnel. The integrated shielding concept for analog modules makes the system more robust and more resistant to electromagnetic interference, thereby increasing plant availability.
© Siemens AG 2012 Diagnostics and display concept Electronic rating plate The display and diagnostics are consistent across all modules. Module and channel states are uniformly displayed in plain text – regardless of the type of module. Faults are displayed on a channel-specific basis so that they can be pinpointed and corrected faster. The user can configure substitute values for the event of a fault, so that the behavior of the module can be defined for the respective fault.
© Siemens AG 2012 Module overview The following interface modules and IO modules are available: Interface modules Order No. group IM 155-5 PN 6ES7 155-5AA0. IO modules 32 DI 16x24VDC HF 6ES7 521-1BH0. DI 32x24VDC HF 6ES7 521-1BL0. DI 16x24VDC SRC BA 6ES7 521-1BH5. DI 16x230VAC BA 6ES7 521-1FH0. DQ 16x24VDC/0.5A ST 6ES7 522-1BH0. DQ 32x24VDC/0.5A ST 6ES7 522-1BL0. DQ 8x24VDC/2A HF 6ES7 522-1BF0. DQ 8x230VAC/2A ST 6ES7 522-5FF0. DQ 8x230VAC/5A ST 6ES7 522-5HH0.
© Siemens AG 2012 SIMATIC ET 200M The S7-300 I/O with high channel density The ET 200M distributed I/O system is modularly designed with IP20 degree of protection. Up to 12 multi-channel signal modules (e.g. 64 digital inputs) and function modules as well as S7-300 communications processors can be used as I/O modules – the interface to the process. There are no slot rules. Hot swapping and expansion of modules is permissible when using active bus modules.
© Siemens AG 2012 Interface modules for PROFIBUS and PROFINET The various S7-300 modules in the distributed I/O system ET 200M are connected to the bus system via the interface module – either to the well-proven PROFIBUS fieldbus or to PROFINET, the open Industrial Ethernet standard.
© Siemens AG 2012 S7-300 modules 1) The multi-faceted module range of S7-300 enables the ET 200M to be modularly adapted to a wide range of different tasks. Digital modules Function Order No. group SM 321 Digital input SM 321, 8DI 1) 6ES7 321-1FF. Digital input SM 321, 16DI 1) 6ES7 321-1*H. Digital input SM 321, 32DI 1) 6ES7 321-1*L. Digital input SM 321, 64DI 6ES7 321-1BP. Digital output SM 322, 8DO 1) 6ES7 322-8*F. Digital output SM 322, 16DO 1) 6ES7 322-1*H.
© Siemens AG 2012 1) 1) 36 Modules for fail-safe systems Function Order No. group SM 326F DI 24 Digital input (24 x 24 V single-channel or 12 x 24 V dual-channel) 1) 6ES7 326-1BK. SM 326F DI 8 NAMUR Digital input (8 x NAMUR single-channel or 4 x NAMUR dual-channel) 1) 6ES7 326-1RF. SM 326F DO 10PP Digital output (10 x 24 V) 1) 6ES7 326-2BF. SM 326F DO 8PM Digital output (8 x current sourcing/sinking) 1) 6ES7 326-. SM 336F AI 6 Analog input (0/4…20 mA, HART) 1) 6ES7 336-4GE.
© Siemens AG 2012 SIMATIC ET 200iSP The intrinsically-safe version for hazardous areas The independent wiring supports easy, reliable replacement of modules during normal operation. Hot swapping of the power supply is possible without arcing. PROFIBUS DP and/or the power supply can also be redundantly implemented.
© Siemens AG 2012 Modular, intrinsically safe design The ET 200iSP is installed in just a few steps: Safe in the field with the isolating transformer • The terminal modules are snapped onto the rugged and well-proven S7-300 standard rail • Prewiring without electronics modules with spring-loaded and screw-type terminals • No need for tools, because the power supply, interface module and electronics modules are simply plugged in So that all the advantages of a failsafe bus installation are also available
© Siemens AG 2012 Basic modules for the configuration High-capacity power supply Interface module IM 152 The power supply with the explosion-proof casing provides all the voltages and currents required for operation of the ET 200iSP and feeds them into the backplane bus of the terminal modules. The 24 V or 230 V supply is connected to the power supply terminal through EEx e terminals.
© Siemens AG 2012 Digital and analog electronics modules The output modules have a special input for fail-safe deactivation: • H deactivation (active high) • L deactivation (active low) Input/output modules 2-channel, 4-channel and 8-channel digital and analog input/output modules are available for the ET 200iSP (dimensions: 30 x 125 x 136.5 mm). External actuator deactivation is often required in plants in the event of evacuation or an emergency. L deactivation also ensures wire-break monitoring.
© Siemens AG 2012 Standards, approvals and accessories Standards and approvals ATEX II 2 G (1) GD I M2 Ex de [ia/ib] IIC T4 Ex de [ia/ib] I IECEx Zone 1 Ex de [ia/ib] IIC T4 NEPSI Ex ib [ia] IIC T4 Ex e [ia/ib] IIC T4 GOST Ex ib [ia] IIC T4 Ex e [ia/ib] IIC T4 INMETRO Zone 1 BR-Ex de [ia/ib] IIC T4 cFMus Class I, II, II NI Division 2, Groups A,B,C,D,E,F,G T4 AIS Division 1, Groups A,B,C,D,E,F,G Control cabinets available as accessories cULus The housings (control cabinets) are suitable for
© Siemens AG 2012 SIMATIC ET 200pro Compact and multi-functional SIMATIC ET 200pro is an especially rugged and high-performance I/O system with IP65/66/67 degree of protection. It does not require a control cabinet and can be mounted directly on the machine. Its modular and time-saving structure allows flexible, customized, distributed automation solutions to be implemented.
© Siemens AG 2012 Modular, space-saving design The ET 200pro has a modular and extremely compact design. Up to 16 modules can be combined in any way over a length up to one meter. An ET 200pro station can be preassembled on the work bench with narrow module carriers and then fitted to the machine as a complete unit. Alternatively, the compact module carrier can also be fixed in place first and the station can be assembled later.
© Siemens AG 2012 Interface modules for PROFIBUS The interface modules (IMs) for PROFIBUS can be combined with three different modules for connecting the bus and power supply. All connection modules for PROFIBUS have visible address setters that allow the addresses to be easily read as well as a selectable terminating resistor. The integrated T functionality supports the start-up of partial segments and uninterrupted bus communication in the event of a servicing requirement.
© Siemens AG 2012 Interface module for PROFINET The interface module (IM) for PROFINET contains a 2-port switch for easy configuration of a line structure. More parameters are possible per station using PROFINET, and therefore more high-function modules can be used. In case of service, the IM can be replaced without using a programming device – the device name and parameters remain on the module.
© Siemens AG 2012 CPU module Power supply module CPU modules (with F-CPU) The interface modules IM 154-8 PN/DP CPU and IM 154-8F PN/DP with CPU functionality are based on the CPU 315-2 PN/DP and offer the same quantity structures and functions. Both IM 154s have two communication interfaces, Fail-safe CPU module for • one combined MPI/ ET 200pro PROFIBUS DP interface, and • one PROFINET interface with three ports.
© Siemens AG 2012 Electronic modules Electronic modules RFID communication Digital electronic modules with 4 and 8 channels for 24 V and 4-channel analog electronic modules are available for voltage, current, and resistance thermometers. Digital electronic modules Order No. group EM 8 DI DC 24V 6ES7 141-4BF. EM 8 DI DC 24V HF 6ES7 141-4BF. EM 16 DI DC 24V 6ES7 141-4BH. EM 4 DO DC 24V, 2A 6ES7 142-4BD. EM 4 DO DC 24V, 2A HF 6ES7 142-4BD. EM 8 DO DC 24V, 0.5A 6ES7 142-4BF.
© Siemens AG 2012 Compact, intelligent motor starters The intelligent ET 200pro motor starters are used for starting and protecting motors and loads of up to 5.5 kW. They are available as Standard and High Feature electromechanical motor starter and High Feature electronic motor starter versions. The electromechanical motor starter is switched with conventional contactors and is offered as direct or reversing starter with optional 400 V brake control.
© Siemens AG 2012 Two types of frequency converters With the structure of a SIMATIC module, the frequency converter SIMATIC ET200pro FC can be smoothly inserted into the ET200pro system. Two device variants (with and without safety functions) are available for output up to 1.1 kW (1.5 kW with reduced ambient temperature). The communication can be achieved via PROFINET or PROFIBUS.
© Siemens AG 2012 SIMATIC ET 200eco PN Block I/O with IP65/66/67 degree of protection with PROFINET connection SIMATIC ET 200eco PN is the new, rugged and spacesaving block I/O with IP65/66/67 degree of protection. Connection to PROFINET is at 100 Mbit/s. Thanks to its fully-sealed zinc die-cast housing, the ET 200eco PN is mechanically very rugged and resistant to vibrations, dust, oil, or humidity. It can therefore be mounted directly on the machine.
© Siemens AG 2012 SIMATIC ET 200eco Digital block I/O with IP65/66/67 degree of protection ET 200eco has a compact, rugged enclosure and is very easy to use. It can be connected to PROFIBUS DP at up to 12 Mbit/s. The plant availability is increased by the integrated T functionality in the connection block. The electronic block can be replaced with the equipment live without the need to interrupt the supply voltage or the bus train.
© Siemens AG 2012 References SIMATIC ET 200S with PROFINET Peterstaler Mineralquellen, Germany – Bottling of mineral water Requirements Peterstaler Mineralquellen GmbH operates bottling plants at two sites in the Black Forest for their mineral water and nonalcoholic beverages. To improve the flexibility and capacity utilization of these two plants, they have been connected together using pipes in a project that is unique in this sector.
© Siemens AG 2012 SIMATIC ET 200S COMPACT Meyer Burger AG, Switzerland – Manufacturing and processing of materials Requirements Meyer Burger AG has over 50 years of experience in cutting hard and brittle materials and special crystals such as silicon and sapphire. The global sales and service network of Meyer Burger has a separate subsidiary in China and Japan as well as service centers in Germany and the Philippines.
© Siemens AG 2012 SIMATIC ET 200M Turgai-Petroleum, Canada – Remote control for oil production Requirements Turgai-Petroleum AG with headquarters in Kysyl-Orda is a joint venture between the Russian LUKOIL Overseas and the Canadian Petro Kazakhstan. LUKOIL is one of the leading worldwide corporations in the oil and gas sector and is mainly active in the exploration and production of oil and gas as well as the production and marketing of mineral oil products and petrochemicals.
© Siemens AG 2012 SIMATIC ET 200iSP Norr Systems, Singapore – cargo and ballast system Requirements The loading and unloading of liquids from tanks is a great challenge. The emphasis on safety is thereby of greatest importance. Especially with hazardous and flammable materials, the proper loading and unloading procedure is an important task of the freight master. Thus the valve control has become the most important system within the freight distribution.
© Siemens AG 2012 SIMATIC ET 200pro with Safety Integrated and PROFINET Volkswagen Nutzfahrzeuge, Germany – Vibrating roller test bed Requirements Volkswagen Nutzfahrzeuge (VWN), an autonomous brand of the Volkswagen corporation has installed the final noise test in the transporter works in Hanover in the workshop hall.
© Siemens AG 2012 SIMATIC ET 200eco PN Stihl Andreas AG & Co KG, Germany – Production of chain saws Requirements Stihl in Waiblingen/Germany is one of the leading manufacturers of chain saws and equipment for greenspace and forest maintenance. Stihl chain saws combine innovative technology, high performance, optimum ergonomics and low weight, mainly through different equipment variants for any application. This requires modern and highly flexible manufacturing plants.
© Siemens AG 2012 SIMATIC ET 200eco Veronesi, Italy – Animal feed manufacturer modernizes basic materials infeed Requirements One of the largest European manufacturers of animal feeds, Veronesi S.p.A, Italy, was looking for an efficient solution for modernized automation of their basic materials infeed. Materials infeed is the critical point in production for the animal feed manufacturer. When no products continue to come in, the entire plant is idle.
© Siemens AG 2012 Step into the world of SIMATIC This brochure has given you an initial overview of the extensive SIMATIC portfolio for process automation – and of the advantages for you as a machine builder and plant operator. Further information on the individual families of systems can be found in the Internet sites listed below. S I M A T I C SIMATIC is a principal component of Totally Integrated Automation, the comprehensive and integrated range of products and systems for automation: www.
© Siemens AG 2012 Get more information Distributed I/O: www.siemens.com/et200 PROFINET: www.siemens.com/profinet SIMATIC Safety Integrated: www.siemens.com/f-cpu Totally Integrated Automation: www.siemens.com/totally-integrated-automation SIPLUS extreme – hardening and conditioning: www.siemens.com/siplus-extreme SIMATIC Guide Manuals: www.siemens.com/simatic-docu Information material to download: www.siemens.com/simatic/printmaterial Service & Support: www.siemens.
