Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER General, Installation, Commissioning & Maintenance Handbook for Stratos Outstation 667/HB/52250/000 THIS DOCUMENT IS ELECTRONICALLY APPROVED AND HELD IN THE SIEMENS DOCUMENT CONTROL TOOL All PAPER COPIES ARE DEEMED UNCONTROLLED COPIES Division/BU Department Name Prepared By Mobility and Solutions Engineering C. Rabe J. Ballantine J.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER SAFETY INFORMATION IT IS RECOMMENDED THAT DUE TO THE HAZARDS PRESENT WITHIN THE STRATOS OUTSTATION ALL POWER TO THE UNIT IS DISCONNECTED BEFORE WORKING ON THE UNIT (EXTERNAL MONITORED SUPPLIES MAY STILL BE CONNECTED WHEN THE UNITS MAINS SUPPLY HAS BEEN ISOLATED).
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Safety of Road Users It is important that all personnel are aware of the dangers to road users that could arise during repair and maintenance of traffic control equipment. Ensure that the working area is coned and signed as necessary to warn motorists and pedestrians of any dangers and to help protect the personnel working on the site.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Change History: Issue Change Reference Date 1 Dec 2014 First Issued Security classification Unrestricted Page 4 of 84 Version 1 Status Issued Last Editor Carl Rabe Date 11-Dec-2014 Document Name Stratos Outstation General and ICM Handbook Document No. 667/HB/52250/000 Copyright © Siemens plc 2014. All Rights Reserved.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER TABLE OF CONTENTS 1 1.1 1.2 1.3 1.4 1.5 1.6 Introduction............................................................................................................. 9 Purpose .................................................................................................................. 9 Contact Us .............................................................................................................
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4.6.3 4.6.4 4.6.5 4.6.6 4.6.7 4.7 4.8 4.8.1 4.8.2 4.8.3 4.8.4 4.8.5 4.8.6 4.8.7 4.8.8 4.9 4.10 4.11 Pinouts ................................................................................................................. 31 Switches and Fuses ............................................................................................. 33 Changing Fuses ...........................................................................
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Appendix C Installation & Commissioning Guide ........................................................ 78 Appendix D Stratos Outstation Basic Unit General Assembly ..................................... 80 Appendix E Stratos Outstation I/O & TC12 Adaptor General Assembly...................... 81 Appendix F Stratos Outstation Rack General Assembly.............................................
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Table 16 – Inbuilt battery backup troubleshooting ............................................................36 Table 17 – I/O Board Connector Functions and Types.....................................................40 Table 18 – PSU & I/O Board LED States .........................................................................41 Table 19 – I/O board fault troubleshooting ........................................................
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 1 INTRODUCTION 1.1 Purpose This handbook gives details of the facilities available in the Stratos Outstation and describes the procedures for the Installation and Commissioning and provides guidance on routine maintenance and fault finding: Sections 2 to 3 cover the general operation and product features. Section 4 details the hardware components and connections. Section 5 details the Installation & Commissioning process.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 1.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 1.5 Third Party Information Embedded in this product are free software files that you may copy, distribute and/or modify under the terms of their respective licenses, such as the GNU General Public License, the GNU Lesser General Public License, the modified BSD license and the MIT license.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 2 GENERAL The Siemens Stratos Outstation provides UTMC OTU and MOVA functions on a modular platform in a compact form factor. 2.1 Product Features The main features of the Stratos Outstation are: MOVA7 and/or UTMC OTU functionality. User interface with the same look and feel as Siemens ST950 Traffic Controllers. Date stamped rolling log providing detailed history of events and faults.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 2.3 Product Overview The Stratos Outstation provides control and monitoring of traffic controllers and other onstreet equipment. The outstation provides an Ethernet port for IP connectivity to an instation. The controller interface can be either semi-integral, where the data is transferred via RS232, or freestanding, where the interface is via individual I/O relay contacts.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 2.3.1 Semi-Integral Interface to Controller Figure 1 – Typical Semi-Integral Stratos Outstation Connectivity The following data is transferred between the controller and the outstation via RS232 serial cable.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 2.3.2 Freestanding Interface to Controller Figure 2 – Typical Freestanding Stratos Outstation Connectivity The RS232 serial cable is used only for remote handset. The following data is transferred between the controller and the outstation via TR2523 compliant voltage-free relay contacts.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 3 PRODUCT FEATURES DESCRIPTION 3.1 UTMC OTU The UTMC OTU application implements both the Simple UTC MIB (TS004.004:2008 UM/004) and the Full UTC or UG405 MIB (TS004.004:2008UM/008). The facilities are described in detail in the UTMC OTU Handbook 667/HB/46000/004. 3.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER protects and maximizes battery life. For more information see section 4.7 and the IP Router Installation Guide 667/CI/45025/000. 3.5 Clock System The software real time clock that controls the system records seconds, minutes, hours, day, month, year and day of week. The clock also has a standby RTC circuit which remains supported during power failures for up to 48 Hours.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER A command line text interface is also available (e.g. for use with remote terminals or handset connection) along with a simple text based menu system to allow straightforward maintenance without the need for knowledge of handset commands or use of a PC. The User Interface 667/HU/46000/000. 3.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 3.13 Inventory Information Where available, inventory information is collected about the various assets within the system (software and hardware). This information is available from the web page: Status and Configuration – System – Status – Inventory – Devices For more information see the User Interface Handbook 667/HU/46000/000.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Part Number Licence Description 667/1/47560/000 LIGHTWEIGHT TUNNEL (VPN) 667/1/47562/000 MOVA 7 STREAMS 1 AND 2 667/1/47563/000 MOVA 7 STREAMS 3 AND 4 667/1/47568/000 UTMC OTU (Stratos) – Included as standard Table 3 – Available Licences 3.16 The Heart The Heart holds a backup of the system which can be used to: Clone the system onto a replacement CPU Board if the original requires replacement.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4 SYSTEM COMPONENTS 4.1 System Block Diagram The Stratos Outstation is a modular product that can be configured to provide many functions. The main components and connections of the Stratos Outstation are shown in Figure 3. General assembly drawings for the main components are shown in appendices.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4.2 GSPI The Generic Serial Peripheral Interface (GSPI) Bus is used within the system to connect serial communications and power to the main intelligent components of the system. In the Stratos Outstation the power source on the GSPI bus is the PSU board, but the communications master is the CPU board. The CPU board provides two RJ45 connectors to downstream peripherals both which are on the same communications Bus.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER The main external data interfaces of the CPU Board are: Serial Interfaces (GSPI) to I/O Boards and detectors (GSPI master) 2x 10/100 Ethernet Interfaces 4x USB Host interfaces RS232 interface to controller (TR2523 – formerly TR0141) RS232 interface to auxiliary equipment USB device interface for PC connection Figure 4 – CPU Board Front/Rear Connections Figure 5 – CPU Board Layout Security classification Unrestricted Page 23 o
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Description Connector 1 2 x GSPI Bus master to GSPI Peripherals Double RJ45 2 Modem Power See Table 6 for pinout 4 way 3.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4.4.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER SD card Write Enable switch position SD Card Orientation SD card partially inserted - incorrect SD card fully inserted - correct Security classification Unrestricted Page 26 of 84 Version 1 Status Issued Last Editor Carl Rabe Date 11-Dec-2014 Document Name Stratos Outstation General and ICM Handbook Document No. 667/HB/52250/000 Copyright © Siemens plc 2014. All Rights Reserved.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4.4.3 Installing a License Card Should a License card need to be installed / replaced the following procedure should be followed: 1. Power down the Stratos Outstation. 2. Unplug connectors and slide the unit free of any rack so that the bottom edge of the CPU board can be accessed. 3. Turn the circular metal locking ring with a finger to unlock the holder. 4. Lift the bottom edge of the card holder. 5.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4.6 The PSU Board The PSU board provides power for the system and provides application specific hardware modules to support specific functions. This board acts as a GSPI device to allow the CPU board to communicate with it.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Status LEDs 1 7 8+2 I/O Battery Isolation switch Figure 8 – PSU Board Front/Rear Connections Description Connector 1 GSPI Bus – See Double RJ45 Figure 8. Note. The PSU board, when connected in a Stratos Outstation provides power on the GSPI Bus. When in battery backed mode, the power is cut to the downstream peripherals (“OUT” side). See section 4.2 for more information.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4.6.1 PSU LEDs The three LEDs on the front of the PSU board as shown below (viewed from the front).
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Fault Unrecognised hardware Possible cause/Remedy Unable to interface with the EEPROM device on startup. Hardware error - replace the PSU board Unlikely to occur. If observed report to Poole Engineering (see section 1.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER LV/ELV lamp supply input - 2 Way 5.08mm pitch Pin Function 1 230V Mains supply (LV) or -48V (ELV) 2 Return (Neutral for LV, 0V for ELV) General Functions - 10 Way 3.5mm pitch (see Table 13 below) Table 12 – Lamp Supply & General Functions Connector Pinout The individual pin functions are fully described in Table 13 below. A basic description of the pinouts for all PSU connectors can be found on the battery cover.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Pin Function 4 External 24V Input / Output Description Disconnection of the internal power supply at the internal 2-way 24V connector allows external 24V DC power to be supplied to the system via this pin instead of using the internal power supply.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Designation Description S1 Battery isolation switch. Isolate battery before transportation. Table 15 – PSU Board Switches 4.6.5 Changing Fuses See section 7.3.5 for fuse change procedure. 4.6.6 PSU Board address The PSU board is a GSPI peripheral and as such is addressed in the normal way as an I/O board. The address is fixed at 15 and is not user selectable.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER A self test function is provided to test the internal backup battery. The following self tests run automatically with no user input required: Battery presence self test Runs on startup and then every 3 minutes*1. Test ensures the battery is connected and maintains a minimum voltage.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Fault/Notification Table (& system log) message ‘Card 15, Support Battery Charger Forced Off’ ‘Card 15, Support Battery Charger Disabled – Temperature Out of Range’ Possible Cause & Remedy Battery charger has been disabled by the user. Pin 6 of the ‘General functions connector’ (located at rear of the PSU board) has been taken to 0V. This may be required if an external battery is being used.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Note *1 Providing none of the following conditions are true: Ambient temperature extreme (outside of battery charging range which is -20°C to +60°C). Battery providing backup power. Battery high voltage fault. Battery charger forced off by user. Under these conditions the battery self tests are inhibited and do not run.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4.8 The 48-16 I/O Board The I/O board provides TR2523 compliant input and output functions for the system (48 inputs and 16 outputs). This board acts as a GSPI device to allow the CPU board to communicate with it. This board is known as the 48-16 I/O Board to identify it against the ST950 I/O boards.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Outputs The I/O board outputs are volt-free fully isolated outputs that are compliant with TR2523:2005 as follows: Maximum ON resistance of 185Ohms. When ON, an output is rated at 50mA maximum. When OFF and output will withstand 75V DC continuous. When OFF and output will present a resistance of greater than 100K Ohms. The COMMON, NORMALLY OPEN and NORMALLY CLOSED contacts of each output are isolated from any other.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Figure 11 – I/O Board Layout Description Connector 1 I/O Connections – see Table 20 for pinout Double 50Way IDC 2 GSPI Bus – In RJ45 3 GSPI Bus – Out RJ45 Table 17 – I/O Board Connector Functions and Types Security classification Unrestricted Page 40 of 84 Version 1 Status Issued Last Editor Carl Rabe Date 11-Dec-2014 Document Name Stratos Outstation General and ICM Handbook Document No.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4.8.1 I/O LEDs The three LEDs on the front of the I/O Board as shown below (viewed from the front). LED SYSTEM / RUN State Description Slow Flash Normal Operation. Medium Flash Configuration or Firmware Download in progress. Double Pulse Low power mode (Future Feature) On Normal operation, GSPI messages being received regularly.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Fault Unrecognised hardware Possible cause/Remedy Unable to interface with the EEPROM device on startup. Hardware error. - replace the PSU board. Unlikely to occur. If observed report to Poole Engineering (see section 1.2) Software error (includes – Checksum failure, Watchdog Failure, S/W general error, Initialisation - Power cycle the Gemini3 unit if possible – to attempt to remove the fault.
Mobility and Logistics, Traffic Solutions Input 25 Input 26 Input 27 Input 28 Input 29 Input 30 Input 31 Input 32 Input 33 Input 34 Input 35 Input 36 Input 37 Input 38 Input 39 Input 40 Input 41 Input 42 Input 43 Input 44 Input 45 Input 46 Input 47 Input 48 0V 0V N.O. O/P 9 N.C. O/P 9 Com O/P 9 N.O. O/P 10 N.C. O/P 10 Com O/P 10 N.O. O/P 11 N.C. O/P 11 Com O/P 11 N.O. O/P 12 N.C. O/P 12 Com O/P 12 N.O. O/P 13 N.C. O/P 13 Com O/P 13 N.O. O/P 14 N.C. O/P 14 Com O/P 14 N.O. O/P 15 N.C. O/P 15 Com O/P 15 N.O.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Note: X denotes gspi card number (the same as card address). 4.8.4 Changing Fuses See section 7.3.5 for fuse change procedure. 4.8.5 I/O Board Rotary Address Switch This screwdriver-adjustable switch is located on the I/O board(s) as shown in Figure 10 and is set up for the board address (before the Stratos Outstation is powered up) in accordance with the appropriate Works Specification.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Figure 13 – I/O Wiring 4.8.8 TC12 Adaptor Board This board allows the reuse of the TC12 to controller UTC interface cabling. It has been developed to reduce the installation time of Stratos Outstations where a TC12 OTU is being replaced. This is of particularly benefit where a 3rd party controller is involved or there is no enhanced serial link.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4.9 The Intelligent Detector Backplane The Stratos Outstation can be connected to intelligent detector backplane(s) for better integration with detectors. Each IDB can be used with up to four loop detectors and provides a GSPI interface which removes the need to wire discrete detector outputs into I/O board inputs and provides a mechanism for terminating the street loop wiring for 16 loops for each backplane fitted.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Figure 15 – Intelligent Detector Backplane Wiring When defining a system it is important to consider the number of single detectors, IDBs and Stratos outstation along with rack size to determine the build format. Table 22 below will help in the design phase to define the physical rack space required. The function IO mapping for the IDB is shown in Table 21.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4 1 2 3 4 - Function Loop 1 Detect Loop 2 Detect Loop 3 Detect Loop 4 Detect Not Used Detector Reset Detector Reset Detector Reset Detector Reset Not Used Card/ Port Bit ID GspiX.in.2 GspiX.out.3 Detector 5 6 7 8 1-8 1 2 3 4 5-8 Table 21 – IDB IO Mapping Note: X denotes gspi card number (the same as card address). 4.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4.11 Racks The Stratos Outstation can also be ordered in either an 11” or 19” 3U rack and optionally an associated 2U tray where other equipment such as detectors and routers can be mounted. For information on routers and mounting refer to the IP router installation guide (667/CI/45025/000) Table 22 below gives an indication of the space requirements for typical equipment to be mounted in the 3U racks.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 5 INSTALLATION AND COMMISSIONING This section describes in detail how to install and commission Stratos Outstation installations. For a summarised process see Appendix C. Mains voltages may still be present within the unit even if it has been isolated if the unit has been connected to other sources of mains voltages for the purpose of monitoring those voltages (e.g. Lamp Supply).
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER One of the following is required depending on the user interface chosen to be used during the installation.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 5.2 Preparation Before attending site to Install a Stratos Outstation check that you have the following prerequisites: Installation tools as described above in section 5.1.3. Ensure that the Outstation is the correct variant of the product. Ensure you have the correct licenses for the application pre-installed, or on a Card. Any required Communication equipment (will be site specific).
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Mounting Option Photo Supplied in an 11” or 19” 3U rack assembly with additional front panels and optional 2U equipment tray. Supplied with no rack to mount to an existing 3U rack e.g.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER T400s cabinet mini swing frame – new style (Stratos outstation front panel will be vertical as if it were mounted in a 19" rack) 667/1/33770/000 * * Some earlier swing frame assemblies mount the Gemini with the front panel horizontal. If the internal backup battery is fitted the Stratos Outstation can be mounted in any orientation apart from front panel facing down. 5.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER The other boards in the system are powered over the RJ45 GSPI cables. It is important that only supplied RJ45 cables are used as the cable must carry all of the supply current. (Certain cheaper RJ45 cables are known to have very thin conductors which will cause a problem if used on a Stratos Outstation). 5.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Loopback This is a 1.6 metre cable with loopback between pins 4, 5 667/1/47176/101 and 20 (RTS, CST & DTR signals) for controllers which do not drive hardware flow control signals. This cable must be ordered separately. Extension This is a 1 metre straight-through extension cable with 667/1/26579/002 25-way D-type plug on one end and 25-way D-type socket on the other. It is used to extend the standard or loopback cables, e.g.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Pin Function 1 +24V DC input – Power for CPU board when no PSU board is used 2 0V 3 Switched 24V (Nominal) Modem supply output * 4 Optional RTC supply input Table 26 – 4 Way 3.81mm pitch – Modem power and DC Power * Note that the modem supply will follow the battery backup supply during a mains failure. This output can range from 8 – 28V DC. 5.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Controller Type Lamp Supply Wiring Location ST900ELV ST950ELV HPU: Siemens T500 The pink wire can be connected to TBB2 on the MPM (Main Processor Module) and the black to TBB1 none Siemens T400 Microsense Connect to the lamp supply “Hedgehog” using a spade connector Use ¼" spade crimps This requires this connection for the pink wire to be soldered directly onto the backplane.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Controller Type Lamp Supply Wiring Location Microsense MPC Midi Case/ Puffin Variant Microsense Terminal for Pink Lamp supply sense Controller Connector Part Number The Pink Wire can be connected to the “B/D L” terminal on the controller backplane, with the black attached to one of the “Lamp Returns” to the left.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER The information below shows the wiring for the lamp supply monitor input connector: Pin Function 1 230V Mains Live supply (LV) or -48V (ELV) Pink Wire 2 Return (Neutral for LV, 0V for ELV) Yellow Wire 5.10 Powering Before powering the unit for the first time, ensure that the mains supply is correctly protected and wired. Switch the unit on and check that the appropriate LEDs illuminate on the PSU and CPU boards.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER and MOVA based on the CSV file exported from the UTC instation. Refer to the MOVA 7 Handbook 667/HB/46000/003 for details. 5.13 Observing LEDs CPU Card LED State Description System (Green) Slow flash Normal operation. Medium flash Normal operation, Fault present. Very fast flash Restricted mode* On Under UTC control, pulses off indicate receipt of messages.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER I/O & PSU Card LED State Description SYS / RUN System / Run (Green) Slow Flash Normal Operation. Medium Flash Configuration or Firmware Download in progress. Double Pulse Low power mode. On Normal operation, GSPI messages being received regularly. Off No relevant GSPI messages received in the last second (implies loss of communications), or low power mode. Off Normal operation. On Fault detected.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 6 SELF TEST The Stratos Outstation self test functions are present to aid fault finding and are accessed through the Tester web page on the top navigation pane. Results for tests are displayed against each test with totals available at the top of the web page for ease of analysis. To be able to run test scenarios the Tester application must first be run from the System web page by clicking on the Run button alongside TesterApp.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER LED Description Lamp Supply Voltage Test (LV) Check the Lamp Supply Voltage is within tolerance (LV) Mains Clock Test Check the Mains Clock count rate Pass Support Battery Test Check the Support Battery is connected and available Pass GSPI IO Reads and logs the GSPI IO card Inventory Expected result during normal installation Only pass if connected lamp supply is ~230V AC Only pass if PSU and one IO Card connected
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 7 MAINTENANCE Before attempting any maintenance work the following must be performed: 1. Ensure the unit is powered off and isolated from the mains. 2. Ensure the battery isolation switch on the front panel is switched to ‘OFF’. 3. Remove all connectors that interface with external equipment (as some of these may have mains potential voltages present on them).
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 7.3.1 Replacing the CPU Board 1. If any I/O boards are fitted these will need to be removed to gain access to the CPU board. Refer to later in this section for removal procedure. 2. Unscrew the four short pillars (or long + short mounting pillars if an I/O board was fitted) shown in Figure 18 below. 3.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Figure 19 – CPU Removal 7.3.2 Replacing the PSU Board The PSU board is not considered to be a field replaceable part as the unit needs to be fully disassembled to replace it. If the PSU board is thought to be faulty, return the complete unit for repair. 7.3.3 Replacing the 48-16 I/O Board To remove the I/O board follow the following procedure: 1. 2. 3. 4. Remove the RJ45 cable(s).
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Figure 20 – I/O Board Fixings 7.3.4 Replacing the Internal Backup Battery Risk of explosion if battery is replaced by an incorrect type. The following procedure should be followed to change the internal backup battery: 1. Isolate the battery with the ‘BATTERY’ isolation switch on the front panel. 2. Power off the unit and disconnect the mains supply and lamp supply monitor connector. 3.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 4. Remove the battery carefully and place on top of the power supply (as it will still be plugged into the board). 5. Use a small screwdriver to depress the top of the battery retention clip through the vent slot as shown in the photos below and pull gently on the battery cable to release the connector.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER 6. Dispose of old battery through an approved battery re-cycling centre. 7. Connect new battery ensuring the latching clip is engaged. 8. Place battery in correct orientation into the enclosure. 9. Replace battery cover and tighten nuts. 10. Reconnect the supply, enable the battery with the battery isolation switch. 7.3.5 Replacing Fuses The system contains two fuses that are located on the PSU board.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER F1 – 24V I/O Fuse or F2 – Battery Fuse 1. In addition to the Mains Supply, unplug the following cables as they may be connected to powered external equipment: a. LV/ELV Lamp supply. b. I/O cable from the PSU board. 2. Remove the battery as described in section 7.3.4. 3.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Figure 23 – Access to Fuses on PSU Board 48-16 I/O Board Fuse: Each 48-16 I/O board also contains a 24V I/O fuse as shown in Figure 24. Before replacing ensure that the system is switched off and isolated from the mains supply. Also ensure that the I/O connections for the I/O card in question have been removed as these are connected to other equipment that may still be powered.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Appendix A Technical Specification Inbuilt modes of operation MOVA (Implements MOVA 7) (Licensed option) UTMC OTU (Licensed option) Communications Two 10/100 Ethernet interfaces Four USB host ports One USB device port (USB Handset) One RS232 Auxiliary port One RS232 TR2523 port Inputs and outputs Switchable 24V / 1A protected modem power output [CPU Board] External DC power supply input [PSU board] External battery backup input
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Parameter Range Power Supply Either: 90-264VAC – 120,230V Nominal, 50/60Hz ±4% Transients To BS EN50293:2001 Power Consumption: Base Unit 48-16 I/O Card Maximum Configuration 7W Nominal 4W Nominal Power break support times without internal battery 50ms minimum (only when PSU card used) Battery support time – Internal battery Minimum 1 minute – software controlled Size Basic with GSPI cables With one I/O card & GSPI c
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Battery Directive 2006/66/EC The Stratos Outstation may be shipped with a sealed lead acid battery for backup purposes. The battery is shipped with the battery isolation switch open. The battery is to be recycled in an appropriate manner. Elexon Codes The Elexon Charge Codes that apply to Stratos Outstation can be found in the Siemens document 667/RE/29050/000.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Appendix B Part Numbers and Spares List Use of components other than those listed, or modifications or enhancements that have not been authorised by Siemens Traffic may invalidate the warranty and/or safety of this product. Part Numbers Listed below are all the currently available main parts and spares for the Stratos Outstation. Detail can be found on the Stratos Outstation Family Tree Drawing 667/DZ/52250/ETC.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Description Part Number License Card Kit – UTMC OTU 667/1/47568/000 Lightning Protection Kit – Ethernet 667/1/45972/001 Lamp Supply Monitor Cable Assembly (3m) 667/1/47177/000 ST750ELV Lamp Supply Monitor Kit (3m) 667/1/47178/000 Stratos Outstation to Siemens Traffic Controller Serial Cable 667/1/47176/100 Stratos Outstation to Peak TLC3, C3000, Microsense Controller Serial Cable 667/1/47176/101 OTU Rack Backplane
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Appendix C Installation & Commissioning Guide The following guide provides a step-by-step guide to installing and commissioning a Stratos Outstation system and can be used as a checklist. 1. Locate a suitable installation location within the target system, ideally this should be as low as possible in the controller cabinet to reduce operating temperatures and maximise battery life. 2.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER g. Check the Fault Table for faults & Notifications before leaving site 14. Complete the Stratos Outstation UTMC Commissioning data (667/CI/52250/000) leaving the form in the controller cabinet for future reference. 15.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Appendix D Stratos Outstation Basic Unit General Assembly Security classification Unrestricted Page 80 of 84 Version 1 Status Issued Last Editor Carl Rabe Date 11-Dec-2014 Document Name Stratos Outstation General and ICM Handbook Document No. 667/HB/52250/000 Copyright © Siemens plc 2014. All Rights Reserved.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Appendix E Stratos Outstation I/O & TC12 Adaptor General Assembly Security classification Unrestricted Page 81 of 84 Version 1 Status Issued Last Editor Carl Rabe Date 11-Dec-2014 Document Name Stratos Outstation General and ICM Handbook Document No. 667/HB/52250/000 Copyright © Siemens plc 2014. All Rights Reserved.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Appendix F Stratos Outstation Rack General Assembly Security classification Unrestricted Page 82 of 84 Version 1 Status Issued Last Editor Carl Rabe Date 11-Dec-2014 Document Name Stratos Outstation General and ICM Handbook Document No. 667/HB/52250/000 Copyright © Siemens plc 2014. All Rights Reserved.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Security classification Unrestricted Page 83 of 84 Version 1 Status Issued Last Editor Carl Rabe Date 11-Dec-2014 Document Name Stratos Outstation General and ICM Handbook Document No. 667/HB/52250/000 Copyright © Siemens plc 2014. All Rights Reserved.
Mobility and Logistics, Traffic Solutions Sopers Lane, Poole, Dorset, BH17 7ER Security classification Unrestricted Page 84 of 84 Version 1 Status Issued Last Editor Carl Rabe Date 11-Dec-2014 Document Name Stratos Outstation General and ICM Handbook Document No. 667/HB/52250/000 Copyright © Siemens plc 2014. All Rights Reserved.
