SIRIUS Motor Starter M200D AS-Interface Basic Manual • 03/2009 SIRIUS Answers for industry.
SIRIUS Motor starter M200D AS-Interface Basic Introduction / product description 1 Product family 2 Functions 3 Installation / connection 4 Configuration / parameterization 5 Commissioning 6 Diagnostics 7 Technical specifications 8 Appendix A Manual 03/2009 A5E01668085-01
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Table of contents 1 2 3 Introduction / product description............................................................................................................... 9 1.1 What are M200D distributed motor starters?.................................................................................9 1.2 1.2.1 Fieldbus interfaces.......................................................................................................................11 AS-Interface .........................................
Table of contents 4 5 6 7 6 3.12 Solid-state/mechanical switching technology.............................................................................. 42 3.13 Local device interface ................................................................................................................. 43 3.14 Integrated manual local control................................................................................................... 44 Installation / connection ................................
Table of contents 8 A Technical specifications........................................................................................................................... 89 8.1 General technical specifications ..................................................................................................89 8.2 Motor starter.................................................................................................................................90 8.3 Brake control ..........................
Table of contents 8 M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01
Introduction / product description 1.1 1 What are M200D distributed motor starters? M200D motor starters are standalone devices with a high degree of protection (IP65) for distributed use near the motor. Depending on the order variant, they are available as: ● Direct starters, electromechanical or electronic (DSte, sDSte) ● Reversing starters, electromechanical or electronic (RSte, sRSte) They are suitable for the following tasks: ● Switching and protecting three-phase loads at 400 V AC up to 5.
Introduction / product description 1.1 What are M200D distributed motor starters? Connecting the M200D motor starter to AS-Interface 3& ZLWK 62)71(7 31 ,2 6 H J ZLWK &3 $GYDQFHG 6 H J ZLWK &3 352),1(7 6 H J ZLWK &3 * ' (7 SUR ,( 3% /,1. 31 ,2 352),%86 ,( $6 L /,1. 31 ,2 3RZHU VXSSO\ XQLW (7 6 $6 ,17(5)$&( 3* H J ZLWK &3 $6 ,17(5)$&( 6ODYH 0 ' Figure 1-1 10 6ODYH '3 $6 L /,1.
Introduction / product description 1.2 Fieldbus interfaces 1.2 Fieldbus interfaces 1.2.1 AS-Interface Overview The AS-Interface (actuator sensor interface, AS-i) is an open international standard for fieldbus communication between distributed actuators and sensors at the lowest control level. AS-i complies with the IEC 61158 / EN 50295 standards and was specifically designed for connecting binary sensors and actuators that comply with these standards.
Introduction / product description 1.2 Fieldbus interfaces Further information ● Catalogs, customer magazines, and brochures are available on the Internet (http://www.automation.siemens.com/net/html_00/support/presales.htm) ● Brochure "Industrial communication for automation" (http://www.automation.siemens.com/download/internet/cache/3/1462730/pub/en/bs_kschrift_en_0408.
Product family 2.1 2 Motor starter M200D AS-Interface The following motor starters with AS-Interface (AS-i) are available: ● M200D AS-i Basic motor starter with thermistor motor protection + electronic motor model: – Direct starter (electromechanical) (DSte) up to 5.5 kW, Current ranges: 0.15 – 2 A and 1.5 – 12 A – Reversing starter (electromechanical) (RSte) up to 5.5 kW, Current ranges: 0.15 – 2 A and 1.5 – 12 A – Direct starter (electronic) (sDSte) up to 4 kW, Current ranges: 0.15 – 2 A and 1.
Product family 2.2 Overview of the device functions 2.
Product family 2.3 Design concept 2.
Product family 2.3 Design concept 2.3.1 Operator controls The motor starter is equipped with the following operator controls: ① Key-operated switch (order variant) ② Keypad (order variant) ③ Disconnecting means (circuit breaker) ④ Cover for parameter setting elements Integrated manual local control (key-operated switch ① and keypad ②; order variant) A key-operated switch and keypad are used for local operation. The key can be inserted/removed in three positions.
Product family 2.3 Design concept 2.3.
Product family 2.3 Design concept 2.3.3 Status indicators The following LEDs on the front of the starter indicate the device status: ① Indicators for the device status and communication ② Indicator for output OUT1 ③ Indicators for inputs IN1 ... IN4 For a detailed description of the indicators, see "Diagnostics (Page 80)".
3 Functions 3.
Functions 3.2 Introduction 3.2 Introduction Device functions This section describes the device functions. All the device functions are assigned inputs (e.g. device parameters) and outputs (e.g. messages).
Functions 3.3 Basic functions / parameters 3.3 Basic functions / parameters Definition Basic parameters are "central" parameters required by a range of device functions. 3.3.1 Rated operating current Here, you can enter the rated operating current that the branch (switchgear and motor) can carry without interruption. This is usually the rated motor current. The setting range depends on the output class of the M200D motor starter (0.15 ... 2 A or 1.5 ... 12 A).
Functions 3.4 Fieldbus interface 3.4 Fieldbus interface Response to CPU / master STOP If the fieldbus interface is interrupted, all control signals are set to 0. Note This is only relevant in "automatic" mode. Group diagnosis The controller is informed of whether or not a group fault message is present in the device when "I/O fault bits" on the SAP status tab (S1 = 1) is set. The AS-i master enters the S1 value in the list of I/O faults (LPF) that have been signaled.
Functions 3.5 Motor control 3.5 Motor control 3.5.1 Control function: reversing starter Description This control function allows the motor starter to control the direction in which motors rotate. An internal logic prevents both directions of rotation from being activated simultaneously. The delayed switchover from one direction of rotation to another is implemented by means of the lock-out time, which is permanently set to 150 ms. This function only applies to reversing starters. 3.5.
Functions 3.5 Motor control Brake output Externally-supplied motor brakes are usually powered via a jumper on the motor terminal board. Since switching the motor and brake simultaneously can increase wear and tear to the brake, all M200D motor starters can be fitted with an optional electronic brake controller. Depending on the order variant, the following externally-supplied brake coils can be controlled: ● 400 V AC / 230 V (The brake rectifier must be installed in the motor.
Functions 3.6 Motor protection 3.6 Motor protection 3.6.1 Thermal motor model Description The approximate temperature of the motor is calculated using the measured motor currents and device parameters "Rated operating current" and "Tripping class". This indicates whether the motor is overloaded or functioning in the normal operating range.
Functions 3.6 Motor protection Trip class The trip class (CLASS) specifies the maximum time within which a protective device must trip from a cold state at 7.2 x the setting current (motor protection to IEC 60947). The M200D AS-i Basic trip class is set permanently to CLASS 10 and can be deactivated.
Functions 3.6 Motor protection Prewarning limit for motor heating The motor starter also assumes a prewarning role, that is, it issues a warning if the motor temperature limit is exceeded. The prewarning limit for the M200D AS-i Basic is 90 % of the motor heating value. The motor is shut down at 100 %. The alarm can be read via Diagnostics via parameter channel (parameter echo) (Page 84) for the starter. Settings Device parameter 3.6.
Functions 3.6 Motor protection Motor protection shutdown response You can use this parameter to determine how the motor starter is to respond to a temperature sensor or thermal motor model overload: ● Shutdown without restart (AUTO RESET = off) ● Shutdown with restart (AUTO RESET = on) WARNING Motor restarts automatically if AUTO RESET is on. Can Cause Death, Serious Injury, or Property Damage The motor starter restarts automatically after the recovery time if a start command is present (autoreset).
Functions 3.7 System monitoring 3.7 System monitoring 3.7.1 Current limit values Description The motor current and current limit values can be used to determine different system statuses: System status Current value Protection by Motor blocked Very high current flowing Blocking protection Motor runs at no load (e.g. because system is damaged) Very low current flowing (< 18.
Functions 3.7 System monitoring The blocking current monitoring function is deactivated by setting the rotary coding switch to "CLASS OFF". Note If the blocking time expires and the system is still blocked, the motor starter is shut down. Blocking time The blocking time is the time a block can be present before the motor shuts down. If the blocking time expires and the system is still blocked, the motor starter is shut down. The blocking time in the M200D AS-i Basic is set permanently to 1 s.
Functions 3.7 System monitoring 3.7.2 Asymmetry monitoring Description Three-phase induction motors respond to slight asymmetries in the supply voltage with a higher asymmetric current consumption, which causes the temperature in the stator and rotor windings to increase. In this case, the M200D motor starter protects the motor against overload by shutting it down. Note When the motor is switched on, asymmetry evaluation is suppressed for approx. 0.5 s.
Functions 3.7 System monitoring 3.7.3 Inputs Description The motor starter can use the "inputs" function to execute various actions, whereby the signals at the digital inputs are evaluated. You can connect the inputs directly to sensors (PNP) (2 and 3-wire system). The input actions of the individual digital inputs affect the motor starter functions (=OR operation) independently of one another. The signals of inputs IN1 and IN2 are transferred cyclically via the process image.
Functions 3.7 System monitoring Input n signal The input level of the digital inputs is stored for inputs IN1 and IN2, that is, the active edge executes the input action assigned to the corresponding input. Regardless of the input signal present, the action can only be deactivated again by a further event. The input level is not stored for inputs IN3 and IN4. This input action is active as long as the input is active. Input n level The input logic for the M200D AS-i Basic is set to "NO contact".
Functions 3.7 System monitoring Description of the actions Quick stop ● The motor and brake output are shut down without a group fault. ● "Quick stop" has priority over "Motor CW" and "Motor CCW". ● The input action responds to the active edge of the input signal, which means that deactivation is possible when the static input signal "Quick stop" is present. ● The input trigger is reset when the "Motor CW"/"Motor CCW" control commands are canceled or by means of "Disable quick stop" (in the process image).
Functions 3.7 System monitoring Shutdown with restart ● Causes the motor and brake to shut down. ● Acknowledged automatically once the cause of the shutdown has been rectified (initial status). 3.7.4 Outputs Description The motor starter can use the "outputs" function to control various actuators (e.g. indicator lights, signal transmitters, or contactor relays). With the M200D AS-i Basic, the output is active in the event of... ● Group faults (permanently assigned) ...and outputs a continuous signal.
Functions 3.7 System monitoring 3.7.5 Connector monitoring 3.7.5.1 Power connector The motor starter monitors whether the infeed connector on the line side of the motor starter is plugged in. Connector monitoring is implemented by means of an input activated via a jumper between pins 11 and 12, which informs the motor starter that the connector is plugged in. Note When you use the "connector monitoring" function, you have to connect pin 11 to pin 12 in the connector.
Functions 3.7 System monitoring Connector monitoring Line-side connector monitoring can be deactivated via the DIP switch. For more information, see Parameterization via local setting (Page 72). Response when connector is unplugged When the connector is unplugged, the motor starter outputs a group fault. Settings Device parameter Connector monitoring 3.7.5.
Functions 3.8 Short-circuit protection (circuit breaker / disconnecting means) 3.8 Short-circuit protection (circuit breaker / disconnecting means) Description The motor starter is equipped with an integrated circuit breaker for short-circuit protection to ensure that the system is safe and to protect personnel. Short-circuits between one phase and ground (= ground fault) as well as between two phases are monitored.
Functions 3.9 Communication 3.9.1 Mode monitoring Data channels The M200D AS-i Basic motor starter has three different data channels: ● Local optical device interface (for hand-held device) ● Control with integrated manual local control in "Manual operation local" mode (key-operated switch + keypad; order variant) ● Via the fieldbus interface AS-Interface: – Cyclic data via AS-i The data channel used for control purposes depends on the operating mode.
Functions 3.9 Communication ● If no motor ON command is present, a group alarm is output. The alarm is canceled when motor protection is reactivated. ● If a motor ON command is present, a group fault is output immediately and a corresponding internal shutdown command generated, which must be acknowledged with "trip reset". – If the motor ON command remains, the fault can only be acknowledged with "trip reset" once the fault has been rectified (activate at least one motor protection function).
Functions 3.10 Trip reset 3.10 Trip reset Trip reset acknowledges all the faults that are currently present in the starter and that can be acknowledged. A fault can be acknowledged if its cause has been rectified or if it is no longer present. The trip reset can be triggered by: ● Remote reset via the bus interface (DO 0 CW ON and DO 1 CCW ON simultaneously) ● Local reset via the key-operated switch (0 position; order option) ● Local reset via the device interface (hand-held device) 3.
Functions 3.12 Solid-state/mechanical switching technology 3.12 Solid-state/mechanical switching technology Solid-state switching The motor starter controls the motor (two phases) with thyristors. Phase L1 is not switched but is instead looped through from the 400 V power connection to the motor connection via the integrated disconnecting means. DANGER Hazardous voltage Can cause death or serious injury.
Functions 3.13 Local device interface 3.13 Local device interface Description The local optical device interface can be used to connect the motor starter to a hand-held device (order no.: 3RK1922-3BA00; RS232 interface cable: 3RK1922-2BP00). This control source has the highest priority. To stop the fiber-optic cable for the device interface from getting dirty, it is located under the removable unit labeling plate.
Functions 3.14 Integrated manual local control 3.14 Integrated manual local control Integrated manual local control (order variant) for the M200D motor starter involves a keyoperated switch and a keypad with four pushbuttons. Key-operated switch 2 Figure 3-6 Key-operated switch The key-operated switch can be set to three different positions. Position 2 Meaning Function Automatic mode The keys on the keypad have no function.
Functions 3.14 Integrated manual local control Keypad The keypad has four pushbuttons arranged in a square. Note They are only active when the key-operated switch is set to manual mode. Figure 3-7 Pushbutton Keypad Meaning Function Continuous operation / jog mode The mode switches every time you press this pushbutton (continuous / jog). "Continuous" mode is indicated via the corresponding LED (yellow, lit up) (in manual mode only). When manual mode is deactivated, jog mode is reset.
Functions 3.14 Integrated manual local control Note If the "CW rotation" and "CCW rotation" pushbuttons are pressed simultaneously, this is classed as an operation fault. A function cannot be restarted. A function that is being executed is interrupted (the starter shuts down). A function cannot be restarted until both pushbuttons have been released.
Installation / connection 4.1 Installation 4.1.1 Installation rules 4 DANGER Hazardous voltage Can Cause Death, Serious Injury, or Property Damage Before starting work, disconnect the system and devices from the power supply. Simple installation The distributed M200D AS-i motor starter is designed as a complete device that is easy to install. Carry out the following steps: 1. If you are using the optional protection guards, install these first. 2. Install the motor starter on a flat surface.
Installation / connection 4.1 Installation 4.1.2 Derating What is derating? Derating allows devices to be used even in severe operating conditions by selectively restricting the output capacity. Derating factors When M200D AS-i motor starters are operated under harsh conditions, the following factors must be taken into account: ● Ambient temperature Tu: – The ambient temperature Tu is the temperature of the air surrounding the motor starter housing.
Installation / connection 4.1 Installation Derating diagrams You can use the following diagrams to determine the derating factors for horizontal, vertical, or flat installation.
Installation / connection 4.
Installation / connection 4.1 Installation 4.1.3 Installing the protection guards Protection guard (accessory) CAUTION The protection guards are designed for a maximum load of 10 kg. To prevent mechanical damage to the motor starter cables and connections, you can install protection guards on the side and top (order no.: 3RK1911-3BA00). To secure the protection guards, the angled ends can be used as clamping bolts, which are secured in the device base by means of eccentric elements. 1.
Installation / connection 4.1 Installation 4.1.4 Installing the motor starter Carry out the following steps to install the motor starter: Step Description 1 Find a flat surface for mounting the device. 2 Drill four holes for the screws. 3 4.1.5 Secure the motor starter using four screws (M5). If necessary, use plain washers and spring washers. Functional ground The motor starter must be connected to functional ground.
Installation / connection 4.1 Installation 4.1.6 Setting the AS-i address Unique addressing In the factory setting, an I/O module (slave) has the address 0. It is detected by the master as a new slave that has not yet been addressed and, in this condition, has not yet been integrated in standard communication/data exchange. To enable data to be exchanged between the master and slaves, you have to assign a unique address for each slave (i.e.
Installation / connection 4.1 Installation Offlline addressing with the addressing unit The motor starter is addressed via the AS-i connection socket. Note When assigning the address via the addressing unit, unscrew the encoders (sensors) from the digital inputs to prevent the addressing unit from being overloaded by their power consumption.
Installation / connection 4.2 Connection 4.2 Connection More connection technology products can be found in "Siemens Solution Partners" (www.siemens.com/automation/partnerfinder) under "Distributed Field Installation System". 4.2.1 Required components/cables Selecting the power cables DANGER Hazardous voltage Can Cause Death, Serious Injury, or Property Damage Before starting work, disconnect the system and devices from the power supply.
Installation / connection 4.2 Connection Note the following rules when carrying out wiring: Rules for flexible cables Data Current-carrying capacity of the plug connection as a function of the connectable core cross-sections and ambient temperature TU = 55 °C TU = 40 °C 1.5 mm2 12 A 15 A 2.5 mm2 20 A 25 A mm2 30 A 35 A 4.0 Unused connections Seal unused connections by means of the sealing caps enclosed since this is the only way to ensure degree of protection IP65.
Installation / connection 4.2 Connection Consumer connection on the motor starter For the assignment of X2, see Power terminal (Page 58): ● A flexible Cu cable with 1.5 mm2 or 2.5 mm2 – Without brake control: 3 wire + PE – With brake control: 5 wire + PE – With temperature sensor: 2 additional wires – Han Q8/0 pin power connector Item Order no. Connector set, 8 X 1.5 4.2.3 mm2, 9 pin, complete with PG16 cable entry 3RK1902-0CE00 Connector set, 8 X 2.
Installation / connection 4.2 Connection 4.2.4 Power terminal Wiring X1 (power supply) and X2 (motor connection) The supply voltage is fed via power connector X1. The motor is supplied via power connector X2. NOTICE When inserting the pin/socket insert into the connector housing, make sure that the coding is positioned correctly.
Installation / connection 4.2 Connection Power supply: Han Q4/2 socket (connection for X1) &RQQHFWRU KRXVLQJ &RQWDFW VRFNHW &RGLQJ Socket Assignment 1 Phase L1 2 Phase L2 3 Phase L3 4 N 11 Connector monitoring 12 Connector monitoring PE (yellow/green) &RGLQJ 3 11 PE 1 4 12 2 &DEOH JODQG ZLWK VHDOLQJ LQVHUW 6RFNHW LQVHUW Note When you use the "connector monitoring" function, you have to connect pin 11 to pin 12 in the connector.
Installation / connection 4.2 Connection Brake variants 400 V AC ; 4.2.5 230 V AC b9 $& ; 180 V DC 9 '& b9 $& ; / / / / 1 / Brake output M200D motor starters can be equipped with an optional electronic brake control (order variant). The brake control is suitable for externally-suppled brakes with the coil voltages shown below: ● 400 V AC / 230 V The brake rectifier must be installed in the motor. The rectifier input is controlled via the motor starter.
Installation / connection 4.2 Connection The brake output for the M200D motor starter / / / 1 3( / / / 3( ; 3( ; 3( 3( 3( 0 0 b9b'& 9 $& 3( 0 9 $& The brake voltage is fed to the motor together with the motor infeed via a joint cable (e.g. 6 x 1.5 mm2).
Installation / connection 4.2 Connection 4.2.6 Digital inputs/outputs Socket assignment The digital inputs and output are available with standard 5-pin M12 sockets: Assignment Pin Input Output 1 + 24 V (PWR+) N/C 2 N/C N/C 3 0 V (PWR-) 0 V (PWR AUX-) 4 DIx OUT1 5 FE FE NOTICE Potential transfer With AS-i, digital inputs must not be connected to digital outputs because this can establish an impermissible connection between the UAS-i and UAUX voltages. 4.2.6.
Installation / connection 4.2 Connection Pin assignment The following diagrams show examples of circuits (2 and 3-wire system): 2-wire system 3-wire system Note The supply voltage for the digital inputs is short-circuit proof. The current is limited to max. 200 mA. If a short-circuit or overload situation occurs in the sensor supply, the contact block (motor) and brake output are shut down and a group fault is output. You must acknowledge this fault with a trip reset. 4.2.6.
Installation / connection 4.2 Connection 4.2.7 AS-Interface Pin assignment Pin Assignment 1 UAS-i+ 2 PWR-AUX - 3 UAS-i– 4 PWR-AUX + 4.2.
Installation / connection 4.2 Connection Connection examples for motor starters The installation guidelines for AS-Interface must always be observed: ● The maximum permissible current for all M12 connection cables is restricted to 4 A. The cross-section of these cables is just 0.34 mm². To connect the motor starter, you can use the M12 connection cables mentioned above as spur lines. ● The voltage drop induced by the ohmic resistance (approx. 0.11 Ω/m) must be taken into account.
Installation / connection 4.
Configuration / parameterization 5.1 5 Configuration Configuration involves integrating the motor starter in the overall system by assigning addresses and parameters. Master requirements The M200D AS-i Basic motor starter requires at least one AS-i master to AS-i spec. 2.1 with master profile M3.
Configuration / parameterization 5.2 Configuration on the AS-i master CP 343-2 5.2 Configuration on the AS-i master CP 343-2 Requirement The CP 343-2 communications processor has already been configured. Procedure 1. Double-click CP 343-2 DP. The Properties window is displayed. 2. Choose the Slave Configuration tab. Open the object properties by double-clicking the address (in this case, row 1A) to which the M200D AS-i Basic motor starter is to be configured.
Configuration / parameterization 5.2 Configuration on the AS-i master CP 343-2 3. Choose the Configuration tab. When you click Selection..., the slave selection dialog is displayed. 4. Select AS-i A/B Slave Universal by double-clicking it.
Configuration / parameterization 5.2 Configuration on the AS-i master CP 343-2 5. Enter the following values for the AS-i profile: NOTICE ID1 code The default setting of the ID1 code for M200D AS-i Basic is 7 (F). A different setting is not permitted. Field Value IO code: 7 (B B B E) ID code: A ID1 code: 7 (F) ID2 code: E 6. This completes the process of configuring the M200D AS-i Basic motor starter on the CP 343-2 DP.
Configuration / parameterization 5.3 Parameterization 5.3 Parameterization 5.3.
Configuration / parameterization 5.3 Parameterization 5.3.2 Parameterization via local setting Setting the current limit value The rotary coding switch for setting the operating current Ie (0.15 … 2 A, 1.5 … 9 A or 1.5 … 12 A depending on the device version) is located under the cover on the front of the starter.
Configuration / parameterization 5.
Configuration / parameterization 5.4 Process images 5.4 Process images Definition of process image The process image is a component of the AS-i master system memory. At the start of the cyclic program, the signal states of the inputs are transferred to the process image for the inputs. At the end of the cyclic program, the process image of the output is transferred to the slave as a signal state.
6 Commissioning 6.1 Prerequisites Software requirements Configuration software used Explanations Configuration software for the AS-i master used See the manual for the AS-i master Commissioning requirements Prior activity For more information, see ... 1. Motor starter installed "Installation" 2. Address set on motor starter "Installation" 3. Supply voltage for motor starter switched on — 4. Supply voltage for load switched on (if necessary) See manual for motor 5.
Commissioning 6.2 M200D AS-i components 6.2 M200D AS-i components Minimum configuration The overview shows the components you need for operation: $6 L /LQN 3/& 3RZHU VXSSO\ XQLWV 8$8; 8$6 L $6 ,QWHUIDFH 0RWRU VWDUWHU 0 ' 3RZHU VXSSO\ 0RWRU %UDNH RSWLRQDO Figure 6-1 Minimum configuration of a motor controller Required components For this example, you need the following components: ● A higher-level controller (e.g. S7 series) ● A suitable AS-i master to AS-i spec. 2.
Commissioning 6.3 Procedure 6.3 Procedure Commissioning procedure The following chart shows a logical, step-by-step commissioning procedure.
Commissioning 6.
7 Diagnostics 7.
Diagnostics 7.2 Diagnostics with LED 7.2 Diagnostics with LED 7.2.
Diagnostics 7.
Diagnostics 7.2 Diagnostics with LED Input LEDs IN1 ... IN4 (possible colors: green / OFF) Status Meaning Cause OFF No 24 V DC No input signal Green 24 V DC present Input signal present Output LED OUT1 (possible colors: green / OFF) 7.2.2 Status Meaning Cause OFF No 24 V DC No output signal Green 24 V DC present Output signal present LED display combinations You can define certain faults more accurately by looking at the combination of indicator statuses.
Diagnostics 7.2 Diagnostics with LED SF LED STATE LED DEVICE LED Device faults Red Red Red Current flowing with no ON command (e.g.
Diagnostics 7.3 Diagnostics via parameter channel (parameter echo) 7.3 Diagnostics via parameter channel (parameter echo) Diagnostics (diagnostic message and diagnostic read procedure) In the PLC, you can tell whether a fault has occurred by looking at the "I/O fault bit" (S1) on the slave status tab page. The AS-i master enters the S1 value in the list of I/O faults (LPF) that have been signaled.
Diagnostics 7.
Diagnostics 7.3 Diagnostics via parameter channel (parameter echo) Structure of the job data in the send buffer Byte Meaning Bit 7 Bit 4 Bit 3 0 Bit 0 Command number: 02H 1 Slave address 2 0 Parameter &$// $6LB Structure of the job data in the receive buffer Byte Meaning Bit 7 0 Bit 4 Bit 3 0 Bit 0 Parameter echo With this command, however, all four parameter bits (P0 … P3) must be sent to the starter. Sample program: // Parameters in memory byte MB4 SET R M 4.
Diagnostics 7.4 Diagnostics with the addressing and diagnostics unit 7.4 Diagnostics with the addressing and diagnostics unit Diagnostics functions The addressing and diagnostics unit (order no.: 3RK1904-2AB01) features a range of diagnostics functions, such as: ● Detecting incorrect polarity or overload ● Measuring the AS-i supply voltage ● Detecting faults (with comments) ● Displaying I/O faults For more information, refer to the operating instructions for the addressing and diagnostics unit. 7.
Diagnostics 7.5 Troubleshooting 7.5.
8 Technical specifications 8.1 General technical specifications Location In the plant Permissible mounting positions Wall mounted (near motor) Vertical, horizontal, flat Degree of protection IP65 Waterproof to IEC 529 (DIN 40050) Protection class 1 IEC 60364-4-41 (DIN VDE 0100-410) Touch protection Finger-safe Degree of pollution 3 To IEC 60664 Cooling Convection No additional cooling required Operating temperature –25°C to + 40°C max.
Technical specifications 8.2 Motor starter Note This product is designed for environment A (industrial environments). In household environments, this device can cause unwanted radio interference. The user may be required to implement appropriate measures in this case. 8.
Technical specifications 8.
Technical specifications 8.4 Inputs 8.4 Inputs Input characteristic to IEC60947-1 Appendix S Type 1 Input voltage 24 V DC -3 ... +5 V 11 ... 30 V - Rated value - for signal "0" - for signal "1" Input current for signal "1" 7 mA, typ. Connection of 2-wire BEROs Possible Permissible residual current 1.5 mA, max. Input signal delay 10 ms fixed setting Supply from UAS-i Short circuit and overload proof Sensor supply 16.5 to 30 V DC Summation current sensor supply Max.
Technical specifications 8.6 Thermistor motor protection 8.6 Thermistor motor protection Temperature sensor Evaluation characteristic to IEC 60947-8 PTC Thermoclick Type A — Summation cold resistance sensor circuit < 1.5 kΩ No-load voltage of sensor circuit < 30 V Short-circuit current sensor circuit < 1.2 mA Trip level 3.4 … 3.8 kΩ Reset level 1.5 … 1.65 kΩ Short-circuit detection < 30 Ω Electrical isolation vis-à-vis 8.
Technical specifications 8.7 Switching frequency 3RK1315-5NS71-.AA. (1.
Technical specifications 8.7 Switching frequency ON period (ED) The relative ON period (ED) in % is the ratio between load duration and cycle duration for loads that are often switched on and off.
Technical specifications 8.8 Electrical service life of contactor 8.8 Electrical service life of contactor Service life of main contacts (DSte / RSte) to 5.5 kW The curves show the contact service life of contactors when switching ohmic and inductive three-phase loads (AC-1/AC-3) as a function of breaking current and rated operating voltage. The prerequisite for this are command devices that switch at random, i.e. not synchronously to the phase angle of the line.
Technical specifications 8.
Technical specifications 8.9 Dimension drawing 8.
A Appendix A.1 Order numbers A.1.1 Order numbers Position 1–7 — 8 9 10 11 12 3RK1315 – 6 ⇓ S ⇓ 1 Meaning — 13 14 15 16 ⇓ A A ⇓ M200D starter K ⇓ ⇓ ⇓ 0.15 - 2.0 A N ⇓ ⇓ ⇓ 1.5 - 9.0 A (only for electronic motor starters) L ⇓ ⇓ ⇓ 1.5 - 12.
Appendix A.1 Order numbers A.1.2 Spare parts/accessories Power supply Designation Order no. Power outlet connector, connector set consisting of coupling housing, straight cable outlet (with clip), pin insert for HAN Q4/2, incl. cable gland 5 pins 2.5 mm2 5 pins 6 mm2 5 pins 4 mm2 3RK1911-2BS60 3RK1911-2BS20 3RK1911-2BS40 Power connector, connector set for connection to M200D motor starters, consisting of socket shell, angled outlet, socket insert for HAN Q4/2, incl. gland 5 socket contacts 2.
Appendix A.1 Order numbers Motor controller with AS-i communication Designation Order no. Control cable, one end prefabricated / open, M12 angled cable plugs for screw mounting, degree of protection IP67, 4-pole, 4 x 0.34 mm2 Cable length 5 m 3RX8000-0CC42-1AF0 Coupling plug with connection space, prefabricated, M12 angled cable plugs for screw mounting, degree of protection IP67, 4-pole, 4 x 0.
Appendix A.2 Bibliography A.2 Bibliography Documentation for M200D AS-i at a glance All the documents in this overview are available for download at: www.siemens.de/sirius-m200d Each document has a doc. ID, which you can use to search for a specific document. The following tables list a selection of available AS-i documents. Topic AS-i master Document title AS-Interface system manual Publication date 07.02.2008 Edition 12/2007 Doc. ID: 26250840 Doc.
Appendix A.2 Bibliography Topic Document title AS-i master Publication date 25.04.2006 Manual DP/AS-Interface Link Advanced Edition 04/2006 Doc. ID: 22710305 Doc. class Manual Drawing number C79000-G8900-C209-01 Order number — For products 6GK1415-BA10; 6GK1415-2BA20 Document title Manual DP/AS-Interface Link 20E Publication date 17.12.2002 Edition 11/2002 Doc. ID: 5281638 Doc.
Appendix A.2 Bibliography Topic Control systems Document title S7-200 Automation System Publication date 13.12.2005 Edition 08/2005 Doc. ID: 1109582 Doc.
Glossary AS-Interface (AS-i) The AS-Interface (or actuator/sensor interface; abbreviated to AS–i) is a connection system for the lowest process level in automation systems. BO Brake output Degree of protection The degree of protection of a device indicates the extent of protection. The extent of protection includes the safety of persons against coming in contact with live or rotating parts, and the protection of electric resources against the penetration of water, foreign bodies and dust.
Glossary Integrated manual local control Integrated manual local control is an orer variant for the M200D and involves a key-operated switch and keypad.
Glossary PROFIBUS PROFIBUS stands for "process fieldbus". PROFIBUS is a manufacturer-independent standard to network the field devices (e.g. PLCs, actuators, final controlling elements and sensors). PROFIBUS is compatible with protocols such as DP (decentralized peripherals), FMS (fieldbus message specification) and PA (process automation). PROFINET This is an open component-based industrial communication system based on Ethernet for distributed automation systems.
Glossary Trip class (shutdown class) The trip class defines the startup time at a particular current before the trip occurs. Different classes exist (e.g. CLASS 10, 20, 30, etc.), whereby CLASS 30 is the longest permissible startup time.
Index A D Absolute current load, 46 Acknowledgment, 85 Addressing, 51 Addressing unit, 51, 84 Alarm, 79 Ambient temperature Tu, 46 AS-i / fault LED, 77 AS-i address setting, 51 AS-i profile, 66 AS-i status register, 75 AS-Interface, 9 Connection options, 61 Installation guidelines, 62 Pin assignment, 61 Asymmetry, 28 Limit value, 29 Deactivation rule, 24 Derating, 46 Diagrams, 47 Factors, 46 Device faults, 78 Device functions, 17 DEVICE LED, 76 Device status, 78 Diagnostics, 75 Parameter channel, 80 Para
Index H Han Q4/2 socket, 56 Han Q8/0 pin, 57 I I/O fault (LPF), 80 Input Actions, 29 n level, 30 n signal, 30 Quick stop, 31 Input process image (PII), 70 Installation, 45 of the motor starter, 50 Protection guard, 49 Installation position, 45 Installation rules, 45 Integrated manual local control, 14, 42 Automatic mode, 42 CCW rotation, 43 Clockwise rotation, 43 Continuous operation / jog mode, 43 Key-operated switch, 42 Keypad, 43 Manual mode, 42 OFF / Reset, 42 Quick stop DISABLE, 43 L LED, 75, 76, 78
Index SF LED, 76 Short-circuit protection Circuit breaker / disconnecting means, 35 Circuit breakers, 35 Response when circuit breaker is OFF, 35 Shutdown response Motor protection, 25 Siemens Solution Partner, 53 sRSte, 11 STATE LED, 77 Switching frequency, 95 System fault, 79 System integration, 70 Motor starter, 89 Thermistor motor protection, 94 Temperature sensor Monitoring, 26 PTC type A, 25 Thermoclick, 25 Thermal motor model, 23 Trip class, 23 Trip reset, 38, 86 Tripping Limit position CW/CCW, 32
Index 112 M200D AS-Interface Basic Manual, 03/2009, A5E01668085-01
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