Operating Manual (Edition 04/2004) sinamics AOP30 Operator Panel SINAMICS G130
Contents 1. Safety Information.......................................................................................................... 1-2 2. General ............................................................................................................................ 2-6 3. Mechanical Installation.................................................................................................. 3-7 4. Connection .................................................................................
Safety Information 1. Safety Information 1.1 Definitions and Warnings 04/04 Qualified Personnel For the purpose of this documentation and the product warning labels, a “qualified person” is someone who is familiar with the installation, mounting, start-up, operation and maintenance of the product. He or she must have the following qualifications: • Trained or authorized to energize, de-energize, ground, and tag circuits and equipment in accordance with established safety procedures.
04/04 Safety Information IMPORTANT “Important” indicates that an unwanted result or situation can result if the appropriate advice is not taken into account. NOTE “Note” indicates important information about the product or respective part of the documentation that is essential to highlight. WARNING Hazardous voltages are present in this electrical equipment during operation. Non-observance of the warnings can result in severe personal injury or property damage.
Safety Information 1.2 04/04 Safety and Operating Instructions DANGER This equipment is used in industrial high-voltage installations. During operation, this equipment contains rotating and live, bare parts. For this reason, they could cause severe injury or significant material damage if the required covers are removed, if they are used or operated incorrectly, or have not been properly maintained.
04/04 Safety Information Components that can be Destroyed by Electrostatic Discharge (ESD) CAUTION The board contains components that can be destroyed by electrostatic discharge. These components can be easily destroyed if not handled properly. If you do have to use electronic boards, however, please observe the following: • You should only touch electronic boards if absolutely necessary. • When you touch boards, however, your body must be electrically discharged beforehand.
General 2. 04/04 General Description The user-friendly AOP30 operator panel is an optional input/output device for SINAMICS G130 converters. The operator panel can be used for commissioning, operation, and diagnostic purposes. The AOP30 communicates with the SINAMICS drive via a serial interface (RS232) with PPI protocol. The interface is a point-to-point connection. During communication, the AOP30 is the master and the connected drive is the slave.
04/04 Mechanical Installation 3. Mechanical Installation The following diagrams and descriptions explain the conditions and procedures involved in the mechanical installation of the AOP30 operator panel. Dimension Drawing 197,5 156 212 Fig. 3-1 31 141,5 203 5,5 Dimension drawing of the AOP30 operator panel Installing the Operator Panel (Cabinet Door Thickness: 2 mm) 1. Cut out a 141.5 mm x 197.5 mm section in the cabinet door. 2.
Mechanical Installation 04/04 Installing the Operator Panel (Cabinet Door Thickness: 2 mm to 4 mm) The following images show the tensioning elements for the AOP30 operator panel for installation in cabinet doors (thickness: 2 mm to 4mm). Fig.
04/04 Mechanical Installation 1. Cut out a 141.5 mm x 197.5 mm section in the cabinet door. 2. Insert the AOP30 operator panel through this section from the outside. 3. Hook the tensioning elements into the openings provided. 4. Tighten the screws by hand to secure the tensioning elements. CAUTION Make sure that the screws for the tensioning elements are not too tight, otherwise the operator panel housing may be damaged.
Connection 4. 04/04 Connection Interfaces Fig. 4-1 AOP30 interfaces X524: Power Supply Table 4-1 Power supply terminals Terminal Designation Technical specifications + P24 24 V DC power supply M M Ground Max. connectable cross-section: 2.
04/04 Connection X540: Serial Interface (RS232) Table 4-2 Serial interface (RS232) X540 Pin Designation Technical specifications 2 RxD Receive data 3 TxD Transmit data 5 Ground Ground reference Plug type: 9-pin SUB-D female NOTE The maximum cable length is 10 m. To ensure noise-free communication, you are advised to use a shielded cable and connect the cable shield to both connector housings.
Control via the Operator Panel 04/04 5. Control via the Operator Panel 5.1 Operator Panel (AOP30): Overview Description The operator panel is used for... • Parameterization (commissioning) • Monitoring status variables • Controlling the drive • Diagnosing faults and alarms All the functions can be accessed via a menu.
04/04 5.2 MENU Control via the Operator Panel Menu Structure of the Operator Panel Main menu Operation display Act. Faults *) List of previous faults Act. Alarms *) Parameterization DO selection All parameters Control settings Parameter groups...
Control via the Operator Panel 5.3 04/04 Operation Screen Menu Description The operation screen displays the most important status variables for the drive unit: In its condition on delivery, it displays the operating status of the drive, the direction of rotation, the time, as well as four drive variables (parameters) numerically and two in the form of a bar display for continuous monitoring. You can call up the operation screen in one of three ways: 1.
04/04 5.4 Control via the Operator Panel Parameterization Menu You can adjust the chassis unit settings in the parameterization menu. The drive software is modular. The individual modules are called DO ("DriveObject"). The following DOs are available in the G130: • CU General parameters for the electronics module (CU320) • Vector Drive control • TM31 (optional) Terminal module TM31 Parameters with identical functions may exist with the same parameter number in more than one DO (e.g. p0002 ).
Control via the Operator Panel 04/04 At access level 3 (experts), you can change the structure of the function by interconnecting BICO parameters. For this reason, this access level is password protected (password: "47"). The parameter list displays more options than there are function keys. You can use the "<<" key to change the function of the keys. To return from the second menu, press F5 (">>"). Once a function is complete, the system automatically returns to the main menu.
04/04 Control via the Operator Panel 5.6 Menu: Commissioning/Service 5.6.1 Drive Commissioning This option enables you to re-commission the drive from the main menu. 5.6.2 Device Commissioning In this menu, you can enter the device commissioning status directly. This is the only way that you can reset parameters to the factory setting for example. You can use this menu to create motor data sets in subsequent drive software versions. 5.6.
Control via the Operator Panel 04/04 The following image shows how the entries are assigned to the screen positions: OPERATION Entry Entry Entry Entry Entry 12:25:30 S 01 03 05 07 09 Entry Entry Entry Entry Entry OPERATION Entry 01 Entry 03 Entry 05 02 04 06 08 10 12:25:30 S Entry Entry Entry Entry 0% 12:25:30 S Entry 02 Entry 04 02 04 06 08 50% OPERATION Entry 01 100% 12:25:30 S 0% 50% 100% 0% 50% 100% 0% 50% 100% Entry 02 0% 50% 100% Entry 03 Entry 06 0% Fig.
04/04 Control via the Operator Panel Signal Parameters Short name Unit Scaling (100 % = ...
Control via the Operator Panel 04/04 TM31 Object Table 5-3 List of signals for the operation screen – TM31 object Signal Parameter s Unit Scaling (100 % = ...) Analog input 0 [V, mA] r4052[0] V, mA V: 100 V / mA: 100 mA Analog input 1 [V, mA] r4052[1] V, mA V: 100 V / mA: 100 mA Analog input 0, scaled r4055[0] % V: 100 V / mA: 100 mA Analog input 1, scaled r4055[1] % V: 100 V / mA: 100 mA Setting the Date/Time In this menu, you set the date and time.
04/04 5.6.4 Control via the Operator Panel AOP30 Diagnosis Software/Database Version You can use this menu to display the firmware and database versions. The database version must be compatible with the drive software status (you can check this in parameter r0018). Battery Status In this menu, you can display the battery voltage numerically (in Volts) or as a bar display. The battery ensures that the data in the database and the current time are retained.
Control via the Operator Panel 5.7 04/04 Operation via the Operator Panel (LOCAL Mode) You activate the control keys by switching to LOCAL mode. If the green LED in the LOCAL/REMOTE key does not light up, the key is not active. 5.7.1 LOCAL/REMOTE Key Activate LOCAL mode: press the LOCAL key LOCAL mode: LED lights up REMOTE mode: LED does not light up: the ON, OFF, JOG, direction reversal, faster, and slower keys are not active.
04/04 5.7.2 Control via the Operator Panel ON Key/OFF Key ON key: always active in LOCAL when the operator input inhibit is deactivated. OFF key: in the factory setting, acts as OFF1 = ramp-down at the deceleration ramp (p1121); when n = 0: voltage disconnection (only if a main contactor is installed). The OFF key is only active in LOCAL mode.
Control via the Operator Panel 5.7.4 Jog (Reserved for Future Use) 5.7.5 Increase Setpoint / Decrease Setpoint 04/04 You can use the “increase” and “decrease” keys to set the setpoint with a resolution of 1 % of the maximum speed. (e.g. if the resolution is 15 min-1 at p1082 = 1500 min-1) You can also enter the setpoint numerically. To do so, press F2 in the operation screen. The system displays an inverted edit field for entering the required speed. Enter the required value using the numeric keypad.
04/04 5.7.6 Control via the Operator Panel AOP Setpoint Settings: Menu: Commissioning / Service – AOP Settings – Control Settings Save AOP setpoint (factory setting: no) • Yes: In LOCAL mode, the last setpoint (once you have released the INCREASE or DECREASE key or confirmed a numeric entry) is saved. The next time you switch the system on in LOCAL mode, the saved value is selected. This is also the case if you switched to REMOTE in the meantime or the power supply was switched off.
Control via the Operator Panel 5.7.8 04/04 Operator Input Inhibit/Parameterization Inhibit To prevent users from accidentally actuating the control keys and changing parameters, you can activate an operator input / parameterization inhibit using a key pushbutton. Two key icons appear in the top right of the display when these inhibit functions are enabled.
04/04 Control via the Operator Panel Access level (standard factory setting): The different parameters required for this complex application are filtered so that they can be displayed as clearly as possible. You select them according to the access level. An expert level, which must only be used by expert personnel, is required for certain actions. You need a password to activate this level. To activate expert mode, enter code number "47".
Control via the Operator Panel 5.8 04/04 Faults and Alarms Indicating Faults and Alarms If a fault occurs, the drive displays the fault and/or alarm on the operator panel. Faults are indicated by the red "FAULT" LED and a fault screen is automatically displayed. You can use the F1 Help function to call up information about the cause of the fault and how to remedy it. You can use F5 Ack. to acknowledge a stored fault. Any alarms are displayed by the yellow "ALARM" LED.
04/04 Control via the Operator Panel Current fault in: 33463512 F7011 Drv: Motor Overtemp. F1 Help F1 Fig. 5-5 Old F2 Back F3 Ack. F4 F5 Drv: Motor Overtemp. Fault value: 00000000 00000000H Cause: Motor temperature has reached the fault threshold parameterized in (p0605). Remedy: Back F1 F2 F3 F4 F5 Fault screen You can use F5 Ack. to acknowledge a stored fault. Alarm memory A7850 External warning 1 A7910 Drv: Motor Overtemp. A7852 External warning 3 Status F1 active F5 Help F1 Fig.
Control via the Operator Panel 5.9 04/04 Saving the Parameters Permanently Description If parameters have been changed using the operator panel (confirm with OK in the Parameter Editor), the new values are initially stored in the volatile memory (RAM) of the converter. An "S" flashes in the top right of the AOP display until they are saved to a permanent memory. This indicates that at least 1 parameter has been changed and not yet stored permanently.
04/04 Maintenance and Servicing 6. Maintenance and Servicing 6.1 Replacing the Backup Battery Step 3 Step 1 Step 2 Step 4 Fig.
Maintenance and Servicing 04/04 Replacing the Battery 1. Disconnect the 24 V DC power supply cable. 2. Disconnect the communication cable on the operator panel. 3. Open the cover of the battery compartment. 4. Remove the old battery. 5. Insert the new battery. 6. Carry out any other work by reversing the sequence.
04/04 6.2 Maintenance and Servicing Load the New Operator Panel Firmware and Database from the PC. Description You have to load the database for the operator panel each time you require a language other than that stored in the operator panel, or if the chassis unit firmware has been upgraded to a new version to improve performance or rectify problems. The load program LOAD_AOP30 and the database files can be found on the CD. Procedure for Loading the Database 1.
Technical Specifications 04/04 7. Technical Specifications Table 7-1 Technical specifications Power supply 24 V DC (20.4 V to 28.
Siemens AG Automation and Drives Large Drives P.O. Box 4743, D – 90025 Nuremberg Germany www.ad.siemens.de © Siemens AG 2004 Subject to change without prior notice Doc. no.
