R REEPPA AIIR RM MA AN NU UA ALL IIN ND D VV:: 22II 1 INTRODUCTION........................................... 3 5 CHECK AND REPAIR................................58 1.1 Purpose of the document................................................... 3 1.2 Pictograms .......................................................................... 3 1.1 Activation and deactivation of the technical services program for TouchControl ..............................................................58 2 SAFETY ......
5.24 Check of residual heat indication .................................. 120 r630005d - 16.10.
1 INTRODUCTION 1.1 Purpose of the document The repair manual provides support for the official technician to help diagnose faults and repair the electrical appliances. Apart from the repair manual, the technician may also use the following documents: - Blow-up diagram of parts of the appliance. - Diagrams - List of parts - Associated technical reports on specific occasions The diagnosis of faults plus their repair should only be carried out by an officially authorised technician. 1.
2 SAFETY 2.1 Safety warnings Induction hobs comply with the safety and electromagnetic compatibility regulations currently in force (EN50366). People with fitted pacemakers should abstain from using or repairing such an appliance. The operation of the appliance may interfere with the operation of the pacemaker. People with hearing aids may experience discomfort. Electrical hazard! Repairs should only be carried out by the manufacturer’s technical staff. Inadequate repairs can harm the users.
2.3 2.3.1 EGB Concept EGB = “Elektrostatisch Gefährdete Bauelemente“ (ElectrostaticSensitive Devices) (Component sensitive to electrostatic shock) 2.3.2 Pictogram Electronic devices with components that are sensitive to electrostatic shock (EGB in German) are marked with the pictogram shown here. 2.3.3 ! ICs ! Transistors ! Tiristors ! Triacs ! Diodes ! etc. 2.3.5 Causes and effect The human body can generate electrostatic charges in certain environmental situations.
2.3.6 Indications for components sensitive to electrostatic shock In all electronic modules and constructive units there are components that are sensitive to electrostatic shock. In order to protect such components, the following steps should be taken: Mortal attack! - component rendered useless - constructive unit rendered useless - equipment rendered useless Light attack! - damaged - weakened - premature failure r630005d - 16.10.2008 – Dieter Helmich 1.
2.3.7 Electrostatic protection system There are several different electrostatic protection systems. These electrostatic protection systems act to prevent the electrostatic shock from affecting the human body or by shunting the existing electrostatic voltage to earth. In the electrostatic protection system used at the after-sales customer service, the electrostatic voltage in the body is transferred by means of a wristband and earth block.
3 COMPONENTS AND FUNCTION 3.1.1 3.1 ELIN with own power supply (“left Elin”) Electronic Induction (ELIN) There are two types of elin (electronic induction). ! One with its own power supply (“left or main elin”) ! Another one without its own power supply (“right or secondary elin”), which is powered by the main elin. They are attached to the elin bracket with clips, plus a couple of screws. They communicate with the TouchControl through the LIN connector.
3.1.1.1 Components of Elin with own power supply User Interface Cooling I1 V 123456- EMC Filter I2 V2 Power Supplier Rectify II VI Control Inverter I0 Inductor V0 Interference filter (yellow) Power supply (red) Rectificator (light green) Power inverter (blue) Control (green) Cooling element (pink) r630005d - 16.10.
3.1.2.1 3.1.2 Components of elin without own power supply ELIN without own power supply (“right ELIN”) 12345- r630005d - 16.10.
I Filter Rectificator V I0 Inverter VI Inductor-pot V0 3.1.3 3.1.3.1 V I VI ELIN functions Power supply V0 I0 Elins with their own power supply power the various components of the induction hob (fan, touchControl, elin without its own power supply, etc...) 25-75 kHz 3.1.3.
3.2 Bosch TouchControl 3.2.1 Bosch dominos 3.2.1.1 Control knobs YL-167 ! ! ! ! ! ! ! ! ! 3.2.2 ! ! ! ! Control knobs 9 power levels Powerboost function “On/Off” sensor 3.2.1.2 3.2.2.
! One +/- Sensor for each cooking zone ! 17 power levels ! 17 power levels ! Powerboost function after level 9 ! Powerboost function after level 9 ! Sensor “On” ! “On/Off” sensor ! Timer function depending on model ! Timer function depending on model ! Residual heat indicator H/h ! Residual heat indicator H/h ! Power management ! Power management ! Child lock ! Child lock 3.2.2.2 ! +/ - TouchControl Sensor YL-202 +/- Sensors for each cooking zone r630005d - 16.10.
! Child lock ! Key lock 3.2.2.4 ! ! ! ! ! ! ! ! ! ! ! ! Semi-preciseTouchControl 3.2.2.5 60 / 70 / 80 / 90 cm YL-180 One sensor for each level and one +/- for each intermediate level 17 power levels Direct switch off for each cooking zone Powerboost function with separate sensor “On/Off” sensor Timer function Frying sensor depending on model with 4 levels (lowmin-med-max) 9 Frying sensor programs Residual heat indicator H/h Power management Child lock Key lock r630005d - 16.10.
3.3 Siemens TouchControls 3.3.1 Siemens dominos 3.3.1.1 Control knobs YL-167 ! ! ! ! ! ! ! ! TouchControl Slider – intuitive direct access to each level 17 power levels Direct switch off for each cooking zone Powerboost function “On/Off” sensor Timer function Residual heat indicator H/h Power Management 3.3.2 ! ! ! ! Control knobs 9 power levels Powerboost function “On/Off” sensor 3.3.1.2 60 / 70 / 80 / 90 cm Siemens 3.3.2.
! Powerboost function after level 9 ! “On/Off” sensor ! Timer function depending on model ! Residual heat indicator H/h ! Power management ! Child lock 3.3.2.2 +/ - TouchControl Sensor YL-202 3.3.2.
3.3.2.4 ! ! ! ! ! ! ! ! ! ! ! TouchControl multislider 60 / 70 / 80 / 90 cm YL-169/-170 One Slider touch control for each cooking zone – intuitive direct access to each level 17 power levels Direct switch off for each cooking zone Powerboost function “On/Off” sensor Timer and Egg timer function, one sensor for each cooking zone Residual heat indicator H/h Keep Warm function Power management Child lock Key lock r630005d - 16.10.2008 – Dieter Helmich 122 3.3.2.
3.4 Neff TouchControl 3.4.1 Neff dominos 3.4.1.2 With controls The control is oval and just as those of the oven. 3.4.1.1 TouchControl YL-199 ! One +/- Sensor for each cooking zone ! ! ! ! ! ! ! ! 9 power levels Powerboost function after level 9 Powerboost function with separate sensor “P” “On/Off” sensor Residual heat indicator H/h Child lock Cleaning protection Power management r630005d - 16.10.
3.4.2 60 / 70 / 80 / 90 cm Neff 3.4.2.1 TouchControl Digiselect YL-188 With Frying Sensor function 3.4.2.
3.4.2.3 Touch Control Tippad YL-189 ! A only central control device ! Powerboost function after level 9 ! ! ! ! Powerboost function with separate sensor “P” “On/Off” sensor Timer function Residual heat indicator H/h ! Power management ! Child Lock “L” ! Key Lock “L” ! Cleaning protection r630005d - 16.10.
3.5 Balay TouchControl 3.5.1 Balay dominos 3.5.2 3.5.1.1 Balay 60 / 70 / 80 / 90 cm TouchControl YL-213 3.5.2.
3.5.2.2 TouchControl Básico+ línea de texto YL-197 3.5.2.3 Touch Control Metal Balay It has been cancelled. ! +/- sensors for each cooking zone ! 9 power levels ! Powerboost function after level 9 ! “On” sensor ! Timer function depending on model ! Residual heat indicator H/h ! Power management ! ! Child lock r630005d - 16.10.
3.6 ELIN support In IH4 (previous project) there was a plastic support without a metal frame. 3.6.2 ELIN support 1 for dominos and combinations In the new IH5 project there are two types of support: 3.6.1 ! ELIN support 1 ! ELIN support 2 ! Along with a metal frame, which makes it possible to insert the turrets for the cooking sensor and two more relay modules. ELIN support 2 for 60-70 cm hobs r630005d - 16.10.
3.6.3 90cm hob 3.6.4 90*35 cm panoramic hob A- ELIN support 1 A- ELIN support 1 B- ELIN support 2 r630005d - 16.10.
3.7 Glass frame 3.7.1 Characteristics The inner framework of the glass frame units consists of 4 frames stuck together. This design improves the tension that might be created. New seal = foam The hermetic seal has been replaced by foam, which is fitted by robot. There are greater advantages to be obtained with foam as opposed to using the hermetic seal: 3.7.2 Old seal ! Automatically constant thickness ! Site of application is controlled ! Average flatness is reduced by 0.2 mm.
Styles White vitroceramic glass The various styles differ with respect to outer trim, colour of the glass and / or type of mounting, apart from the way the model can be recognised. Black vitroceramic glass 3.7.3 Metal look vitroceramic glass Markings on glass In the models for Balay and Lynx there is a label at the top on the right with the complete model without KI printed on it. The other models only have the supplier’s number, at the top on the left, enabling us to find out what model it is.
All replacement glass frames will be supplied like this. However, they will have a sticker to remind the people handling them, printed with the following warning: 3.7.4 Replacing glass frame for basic units Warning! The basic units have trim all around the edge of the glass. Until recently, the outer metallic trim was completely stuck to the glass with silicon. Now, although they will be supplied together, they will not be stuck with silicon but with foam, which only keeps the trim in place.
3.8 Fan 3.8.1 Characteristics and assembly The fan used operates on direct current (without dynamo brushes) and contains electronic components. It is connected to the ELIN plate by means of a 3-wire connection with some of the ends soldered to the fan’s circuit board +24V GND = earth TACHO = tachograph It is attached by means of clips (dominos and 2I). In other models it is attached to a bracket, which is screwed into place. 1.1.2 Function To cool the electronic components.
3.9 NTC 3.9.1 Types There are two types of NTCs. ! NTCs for the inductors. ! NTCs for the electronic module (ELIN) 3.9.2 Characteristics and assembly 3.9.2.1 NTCs for the inductors In both IH4-I (previous project) and IH5-I (current project) the NTCs measure the temperature directly on top of the glass. The difference lies in the way the NTC is mounted in the inductor and the fact that they have polarity (i.e. 3 channels for the frying function NTC).
IH4-I r630005d - 16.10.
1.1.2.2 NTCs for induction module 1.1.2 Function of inductor NTCs These are two NTCs located behind the induction module, next to the bolts. They are not interchangeable. These measure the operating temperature for the inductors. If the temperature limits are exceeded, the power supply is cut off, with a warning being sent to the TouchControl panel. Once the NTCs have cooled down again, the power supply is renewed. Power Potencia 100% NTC OPEN t"" NTC SHORT 30% 185 [1] IH4-I.
3.9.3 Function of NTCs for electronic module These measure the temperature of the IGBTs (insulated-gate bipolar transistor, the element that supplies power to the electronic module) and cut off the power supply if they reach the maximum temperature. Power Potencia 100% NTC OP/SC 30% 15% 105 115 135 T [ºC] [1] IH4-I.2 [2] IH5-I IGBTs. r630005d - 16.10.
3.10 Inductors 3.10.1 Characteristics, types and assembly Type name When changing the part of the ELIN of the 145mm inductor with frying function, the jumper of the original part should be taken and installed in the new ELIN. 145 mm 180 mm 180 mm Warning! Bräter 180x280 mm If we do not install the jumper, the frying will not operate. Does not come with spare.
Mount upon the inductor assembly. In case of damage, the complete assembly must be replaced. A A- Inductor assembly r630005d - 16.10.
In order to activate the superbooster of the triple inductor, an auxiliary plate is needed. See relay plate. The superbooster can only be activated on the external ring. 1.1.2 32 cm triple inductor (New feature IH5-I) Made up of 3 rings: internal, middle and external. 3.10.
3.10.3 Double, triple or Bräter cooking zones These zones can recognize recipients of different sizes. Depending on the material and the properties of the recipient, the zone will adapt automatically; either only the simple zone or its entirety and supplying the adequate power to obtain good cooking results. There is no light indicator indicating how many rings are active. Even if the external ring is not active, the internal ring can supply more power than if the external one were active. Warning! 3.10.
3.10.5 Booster in Bräter 3.10.6 Powers table level 9, booster and superbooster Level 9 PowerBoost SuperBoost For IH5-I the Bräter has a booster power of 2.6 kW (2 kW of nameplate power) when the left front inductor is turned off. For IH4-I (Ind IV) there was no booster and the nameplate power was of 2.6 kw. The detection of the Bräter is not indicated on the touchControl. r630005d - 16.10.2008 – Dieter Helmich 122 145 mm 1.400 W 1.800 W (+28%) 180 mm 1.800 W 2.500 W (+38%) 180 mm 180x280 mm 1.
3.11 Connections 3.11.1 Input feed connection 3.11.1.1 Domino Connection (1 Module) There is a valid input connection for all the electrical configurations and installations throughout Europe. 3.11.1.2 60 cm, 70 cm and 80 cm Connection (2 modules) 3.11.1.3 90 cm Connection (3 modules) r630005d - 16.10.
3.11.2 Touch Control feed connection 3.11.3 Jumper connector for 15 cm frying sensor In order for the frying sensor function of this 15 cm inductor to work it is necessary to connect this jumper; if not, the frying sensor function is not activated. The 4-wire connector between the ELIN and Touch Control is the one which feeds Touch Control. r630005d - 16.10.
Fan connection 3.11.4 Connection of the Cooking Sensor 3.11.4.1 Domino (1 fan) The outer part must be positioned to prevent excessive overheating. Example of bad positioning r630005d - 16.10.
3.11.4.2 2I (fan) The fan connection is guided through the white support and the connector of the relay plate goes behind the condensers. 3.11.4.4 90 cm (2 fans) 3.11.4.3 60 cm, 70 cm and 80 cm (1 fan) r630005d - 16.10.
3.11.5 Connection between ELINS 3.11.5.1 3I, 5I: 16-way connector 3.11.5.2 Other models: 8-way connector This is a 16-way connector. Care should be taken upon dismounting it, as it could be damaged. 3.11.6 Superbooster Connection This is the lower white connector. In case of bad connection, check the connector pins; they may be slightly bent. r630005d - 16.10.
3.12 Perfect Built in union accessory 3.12.1 Union accessory components This accessory is for combining dominos with other types of counters so that they are totally level. . Bosch HEZ394301 Siemens HZ394301 Neff Z9914X0 ! Combination profile ! Some screws for fastening the profile in case of having a wood counter. ! Stickers in case of being granite or marble ! Some screws and metal pieces to fit the counter.
1.1.1.1 Characteristics The dimensions of the combination kits changes for each trademark. For Siemens: 16 16 16 16 302 302 262 4 262 4 4 270 4 270 32 572 For Bosch and Neff Domino width 302 mm Accessory width 32 mm 18 18 18 18 306 306 For Balay 262 4 8 262 4 4 270 36 10 4 10 8 288 288 270 576 Domino width 306 mm Accessory width 36 mm 262 5 262 3 270 3 20 5 270 560 Domino width 288 mm Accessory width 20 mm r630005d - 16.10.
3.12.1.1 Possible fitting combinations and measurements ! 3.12.1.1.1 32 mm Kit ! Domino + domino + 60 cm 302 302 602 2 dominos 302 302 302 286 586 1174 286 286 ! 572 ! Domino + 60 cm + domino 592 288 288 Domino + domino 38 cm 302 392 286 602 286 1174 ! 376 286 3 Dominos 662 302 ! 302 302 302 286 Domino + 60 cm 602 302 286 874 586 286 872 ! Domino + 80 cm 812 302 796 286 1082 r630005d - 16.10.
! 3.12.1.1.2 36 cm Kit ! Domino + domino + 60 cm 306 306 606 2 dominos 306 588 1182 ! 288 288 306 288 306 Domino + 60 cm + domino 606 306 306 576 ! Domino + domino 38 cm 288 306 606 396 ! 3 Dominos 306 378 288 288 1182 306 306 666 ! Domino + 60 cm 288 606 306 306 288 882 588 288 876 ! Domino + 80 cm 816 306 288 798 1086 r630005d - 16.10.
4 FAULT DIAGNOSTICS 4.1 Error codes or warnings sent by the ELIN There are 3 types of error messages or warnings that can be sent by the ELIN (induction electronics): 1- Warnings and safety cut-outs. 2- Fault detection concerning connections or elements external to the induction electronics (NTC not connected, fan…). 3- Faults with the induction electronics (ELIN) that require a replacement to be made.
WARNINGS AND SAFETY CUT-OUTS: “Encoded with the letter U” The codes are listed below in decreasing order of priority. In the event of more than one, only the highest priority warning is displayed. Fault / Warning Code Fault / Warning Cause Solution User Message U1 The input voltage is less than The input connection may be 150 V or greater than 275 V. faulty. 1- Check the power input When this message is displayed, all coils are connection. 2- This error appears and switched off.
R REEPPA AIIR RM MA AN NU UA ALL IIN ND D VV:: 22II Fault detection concerning connections or elements external to the induction electronics (NTC not connected, fan…) : “Encoded with the letter d” The codes are listed below in decreasing order of priority. In the event of having more than one, only the highest priority warning is displayed.
d5 The NTC on the induction The NTC on an induction unit has Replace NTC on the indicated unit is short circuiting. become damaged. induction unit. d6 The cooking sensor signal is The cooking sensor on an open circuit. connected to the ELIN d7 The cooking sensor signal is The cooking sensor has become Replace cooking sensor. short circuiting. damaged. is not Check cooking connection. sensor Warning! The Superbooster fault on the triple-ring paella coil is not encoded.
Faults with the induction electronics (ELIN) that require replacements to be made : “Encoded with the letter e” The codes are listed below in decreasing order of priority. In the event of having more than one, only the highest priority warning is displayed. Fault / Warning Code e0 Fault / Warning Cause Solution The input relay on the ELIN This error is displayed when it is is faulty. attempted to close the relay by switching on a coil.
e5 Configuration relay error on They may have become stuck every induction unit. together or been damaged when activating the induction coil. 1- Switch off and on again to Instruct the user to switch see if the fault is resolved. off and on again and to Reset and if not; reset the mains supply. 2- Replace the ELIN that This is only displayed if the corresponds to the fault burner is activated. location. e6 IGBT inverter error.
4.2 Error codes or warnings sent by the TouchControl Warning! Before carrying out any type of repair to the equipment, first switch it off and then on again. Should the warning display remain after having switching the equipment off and on again, disconnect it from the mains supply, wait 20 seconds and reconnect it. r630005d - 16.10.
Internal TouchControl faults: “Encoded with the letters ErXY” The XY correspond to specific error numbers. Below is a list of the most common errors. It is not a comprehensive list. Fault / Warning Code Fault / Warning Cause Er32 Internal TouchControl error. Spare parts confusion or a 4i module has been installed instead of a 2i module. Er12 Relay error. They may have become stuck together. Er13 EEprom fault The EEprom recording is not good. Er21 and beep Overheating of the control module.
on the TouchControl. r630005d - 16.10.
Warnings / Non-faults indicated on the TouchControl : “Encoded with the letter F” These are listed in the final section of the instruction booklet Fault / Warning Code F0 Fault / Warning Cause Interface fault with the The connections on the cooking sensor or the cooking / frying sensor frying sensor. may be loose. Communication failure The connection is loose or with the induction coil. faulty on induction modules.
F4 The temperature of the Above > 140 ºC and higher TouchControl is than F2. excessively high. 1- Leave to cool. The areas affected by this error may not operate during a short period of time. Once the TouchControl reaches an accepted temperature, simply touch any button for the warning message to disappear. F8 The maximum operation These times depend on time for one or more coils the selected power level has been exceeded. and may range between 1 and 10 hours. 1- Leave to cool.
5 CHECK AND REPAIR 1.1 Activation and deactivation of services program for TouchControl the technical Warning! The procedure for accessing the technical services program may only be completed during the first 60 minutes after connecting the TouchControl to the mains supply. TouchControl units come with a label containing information on the type of TouchControl it is or whether this information can be gained via Quickfinder by clicking on the TouchControl unit. 5.1.
5.1.2 Basic Balay YL197 TouchControl Step Operation and indication 0 The unit is off 1 Press and hold the “-“ button in zone 3 2 Press and hold the On button 3 A short flash of all segments 4 Release the “-“ button in zone 3 in under 1 second whilst still pressing the On sensor 5 A short flash of all segments 6 Press and hold the “-“ button in zone 3 in under 1 second 7 8 “P” and “0” flash on the displays.
5.1.4 Siemens YL190 monoSlider TouchControl 5.1.
5.1.6 Gaggenau Comfort YL201 / twistpad YL203 TouchControl 5.1.7 Metal Touch BO YL205 / SE YL204 TouchControl In order to find the sensor for accessing the services program, the worktop must be on. Once the location is known, it should be turned off again, remembering the location of the sensor.
5.1.9 Multislider YL169 / YL170 TouchControl 5.1.
5.1.11 Domino balay YL213 TouchControl 5.1.
5.1.12 Domino BO/Ne/TH YL199 TouchControl Step Operation and indication 0 The unit is off 1 Press and hold the sensor furthest to the right 2 Press and hold the On button 3 A short flash of all segments 4 Release the sensor furthest to the right in under 1 second whilst still pressing the On sensor 5 A short flash of all segments 6 Press and hold the sensor furthest to the right in under 1 second 7 8 “P” and “0” flash on the displays.
5.1.14 Oven models. YL 190 Step Operation and indication 0 The unit is off 1 Press and hold the sensor in the additional zone of zone 4 2 Press and hold the child safety button 3 A short flash of all segments 4 5.1.15 Oven models.
5.2 Technical Services Program for TouchControl Operation Indication The unit is in technical services mode. See The coil indicator displays are flashing “P” and “0” access to the technical services program in Chapter 5. The coil indicator displays are flashing “P” and 2 On/Off button to select next program “1” 2.1 Wait while the TouchControl detects the reference “0“: " sensor correct values.
Operation Indication Status The coil indicator displays are flashing “P” and This menu only exists if a Cooking sensor “5” is present The cooking sensor can be calibrated for each zone The active calibration value is shown on the 4.1 Selection of the cooking sensor in the zone display If there are other cooking sensors in other 4.2 Use the element that makes changes (+/- or 1- The new calibration is shown on the display 9 or slider or controls) zones, this process can be repeated.
Operation Indication 6 On/Off switch for selecting next program 7 On/Off switch for selecting next program The coil indicator displays are flashing “P” and This menu enables life or durability tests to “8” be performed automatically. This is not used for tasks related to technical services. The coil indicator displays are flashing “P” and Deactivation of the maximum operation “9” time limit 7.1 Press any sensor, except the on/off switch, for “ 3 seconds.
Warning! 5.2.1 5.2.1.1 Summary of the steps for the technical services program.
5.2.2 Step “P1” for testing the slider The Slider test must be performed in order, from left to right in the slider area. A 1 will be shown in the display during the process. After 2 seconds, the result will be shown. The speed at which the test is performed must be taken into consideration. If the test is performed too quickly, it is impossible to obtain correct signals.
5.3 NTC sensor checks 5.3.1 Inductor NTC Each one of the inductors uses an NTC sensor to control operational temperature. The inductor NTC is a replaceable part. 5.3.2 Induction module NTC The temperature of the semiconductor devices is measured by two NTC sensors that protect the electronics from excessively high temperatures. These sensors are not replaceable parts. r630005d - 16.10.aa – Dieter Helmich 5.3.
5.4 Fan checks ! Check that the rotor is not blocked. ! The operational voltage is 24 V DC. ! It is possible to check the fan using a suitable direct current. The fan can not be checked by measuring its resistance because it contains a diode in series within its own electronics. 5.5 Coil checks The inductor contains no functional parts except for the NTC temperature sensor. Therefore, it is not usually the source of faults.
5.6 Induction unit checks (ELIN) ! Checks must be performed with no voltage. ! Perform a visual inspection paying particular attention to any burnt components. ! IGBT checks. The resistance values between A B A B ! the feet of the IGBT’s must be: A >10 Kohm B > 5 Kohm ! Check that the thread on the inductor connection screw is not worn. If it is, replace the screw. If the thread problem is with the attachment piece, replace the entire unit.
5.7 Checks for when the circuit breaker trips 5.7.1 5.7.1.1 Unexpected circuit breaker (CB) trip in homes Problem Problems involving unexpected CB trips are becoming increasingly more frequent. During initial assessment, it is possible to say that they are caused by the fact that the standard circuit breakers that are installed in homes are AC and do not operate correctly with the electronic devices we connect to our installations. 5.7.1.
5.7.1.4 What is a circuit breaker? An electrical device that must be installed in the general fuse box of all homes; its purpose is to rapidly disconnect the electrical installations in the event of a leak or earth connection, thus meaning that the installation will have been disconnected before anyone touches the faulty equipment.
2. They may be tripped unexpectedly (even at night) by high frequency components The type A circuit breakers provide increased safety due to two basic improvements: they are tripped by pulse currents; and, in the event of permanent failure of the direct circuit, they avoid the relay blocking and not operating correctly with alternating shunts. For this reason: 5.7.1.5 ! 1. The REBT itself (Article 3.
5.7.1.6 How to measure using the old GOSSEN Necessary material ! Gossen ! A chip with cable and socket, because worktops in newlyconstructed buildings will be connected to a 25 A socket (according to low voltage regulations), in order to be able to trip the socket on the same and take measurements with our adapted cable. There will be no problem with those fitted with 16 A connections. ! Equipment for checking.
Finally, the Gossen must be connected to the mains supply. Measurement examples: 1- Continuity of the earth cable or resistance of the earth cable. Connect the Gossen to the Rpe and press the Start button on the Gossen. The resistance should be below 0.30 Ohms. If a bad result is produced, ensure it is not a problem with the pin, as they are liable to fail. Also check the probe clip as they sometimes come loose on bevelled glass worktops for example. The average value is 0.08 Ohms.
5.7.1.7 New Gossen Code new GOSSEN - 340756 (830 eur) Must be calibrated every two years (the old model is no longer available) 5.7.1.8 Photograph to explain the procedure A B Measurement procedure using the new GOSSEN The equipment must be connected to the socket shown with the arrow in the image above. The Gossen is connected to the electricity supply. The probe must also be connected for Rsl and Riso measurements. This is not necessary for lea measurements.
5.7.1.9 Model report to be provided 5.7.1.10 Report to be filled in This can be extracted from the ATI or ARM attached. r630005d - 16.10.
5.7.1.11 Table of permitted leak current Total leak 230V @ 50Hz Total leak 230V @ 50Hz Type of equipment Domino Domino 38 cm 2I 3I 28Simple I min 1.7 1.7 1.7 3.5 3I 28Double 3.5 3I 32Triple 3.5 4I 3.5 4I BRATER 3.5 80 plate warmer 80 28Simple 80 Bräter+plate warmer r630005d - 16.10.aa – Dieter Helmich 3.5 3.5 3.5 Type of equipment I max 3 3 3 6 90 5I 28Double 90 5I 32Triple 90 3I 28Simple 90 4I 60cm 2I 28Simple I min 5.5 5.5 3.5 3.5 1.7 I max 8.6 8.
5.8 Radio interference 5.8.1 Problem In those cases where the two devices comply with their respective regulations and interference still occurs, it is recommended to separate them sufficiently. 5.8.3.1 The radio cannot be heard properly when operating the inductor. 5.8.2 Cause Inductor worktops and radios interfere with each other. Regulations establish certain emission and immunity levels for electronic devices in order to avoid such interference problems.
EMC – Immunity Code EN 55014-2 EN 61000-4-2 EN 61000-4-3 EN 61000-4-4 EN 61000-4-5 EN 61000-4-6 EN 61000-4-11 EN 61000-4-13 Title Electromagnetic compatibility. Requirements for household appliances, electric tools and similar apparatus. Part 2: Immunity. Electromagnetic compatibility (EMC). Part 4: Testing and measurement techniques. Section 2: Electrostatic discharge immunity test. Electromagnetic compatibility (EMC). Part 4: Testing and measurement techniques.
5.9 Checking the level of supplied power 5.9.1 Problem ! Low level of supplied power ! Less power is supplied with the new inductor 5.9.2 Cause ! The pot is not suitable. See list of suitable pots and check the pot detection system. ! The new IH5-I technology supplies less power than the old IH4I technology (ind IV). See regulations. ! Certain regulations governing power have come into force. See regulations.
5.9.3.1.2 Power regulation according to the type and size of the pot Warning! The power supplied according to the size of the pot with IH5-I is less than with IH4 (ind IV advanced). P IV Adv 100% By taking into account the material and size of the pot, the level of power supplied can be reduced and even shut off so as to avoid excessive currents. 75% IH5 FP enhanced 15% "min " " # PIH5 < PIH4 Pot Diameter r630005d - 16.10.
5.9.3.1.3 Power regulation according to the temperature of the IGBT’s The temperature of the IGBT’s is measured using the NTC’s located on the rear of the inductor modules. They are marked in red. See the chapter on error codes and warnings sent via the TouchControl. Potencia 100% NTC OP/SC 30% 15% 105 115 135 T [ºC] [1] IH4-I.
5.9.3.1.4 Power regulation according to the temperature of the NTC’s on the inductor The temperature of the inductors is measured using the NTC’s located on the inductors. Potencia 100% NTC OPEN t"" NTC SHORT 30% 185 [1] IH4-I.2 230 235 250 265 TNTC [ºC] TEST [ºC] [2] IH5-I [3] IH5-I critical modules When certain temperature limits are exceeded, a warning is provided via an indication on the TouchControl so as to avoid damage to the inductors. r630005d - 16.10.
5.9.3.1.5 Power regulation according to the supply voltage When the supply voltage is less than 215V, an indication is shown on the TouchControl display. See the error codes and warnings sent via the ELIN. r630005d - 16.10.
5.9.3.2 Position of the spring If the spring is not in place, it is possible that the distance between the glass and the inductor is too great and the pot is not being detected correctly and/or the power being supplied may be too low. r630005d - 16.10.
1.1.3.3 Tables of power according to type of inductor being checked Measurement´s conditions To measure the power supply with the hotplates of an IH5 induction hob, a pot with a bottom diameter matching the tested hotplate is placed centered. A matiching diameter means: bottom-Ø pot = bottom-Ø hotplate +20/5mm. At table 1 a pot or pan for each IH5 hotplate is recommended for measuring.
Table 1: Pots/Pans for measuring the power supply hotplate (cm) Pot Roaster zone Demeyere 15 18 21 26 28 Hackmann Hackmann Hackmann Demeyere Kuhn Rikon Lacor multiline REF 42632 cater star REF 31134 inox durit REF 60224 260 320 55 283 320 62 315 400 50 serie / article nr.
Pictures of the recommended pots and pans 15 18 21 28 32 Roaster zone picutres hotplate (cm) picutres hotplate (cm) r630005d - 16.10.
5.10 Checking hob flatness 5.10.1 Problem The equipment does not sit flush to the surface of the hob. 5.10.2 Cause ! Installation has been performed incorrectly. It is possible that the recess guide rails are missing. ! If the FD< 8708, the design of the glass frame assembly may cause flatness problems. There are now 4 profiles within the glass frame assembly to facilitate the solution of this problem. 5.10.3 Solution Procedure to be followed: ! Check installation.
5.11 Checking standard operation noises 5.11.1 Problem The inductor makes a noise when cooking. 5.11.2 Cause Induction heating technology is based on the creation of electromagnetic fields that cause heat to be generated directly on the base of the pot. These fields, depending on the construction of the pot, may cause certain noises or vibrations. 5.11.
5.12 Checking pot detection All inductor areas are fitted with an automatic pot detection system included in the inductor control system. The minimum diameter is approximately 50% of the nominal diameter, although this may vary depending on the material. When the pot is considered to be of a small size, the inductor control system automatically reduces the supplied power to adapt to the size of the pot.
5.12.3.2 Power supply reduction diagram depending on the pot being used For example, for a pot with a base diameter that is identical to the size of the inductor plate and made from a material with good electromagnetic properties, the enhanced FP obtained gives us maximum power. If there is no pot, the enhanced FP is nil and the level of power supplied is also nil. The display will flash.
5.13 Checking of broken glass 5.13.2 Cause 5.13.1 Problem The glass has broken. The enamel from the pot has become welded to the vitroceramic glass. ! ! ! 206_58300000133846_ara_en_a – 16.10.a Generally-speaking, cases involving the breakage of glass are caused by a strong increase in temperature to the base of the pot (over 400ºC). The heat from the pot is transferred to the glass (in fact, it can even weld enamel and glass) and the high temperature causes the glass to break.
5.13.3 Solution ! This is more commonly seen with inductors when the user is not used to the shorter heating times compared to radiator plates and insufficient attention is paid when using them. In order to mitigate this problem, it has been thought to include in the user manuals comments such as “If you use thinly enamelled pots, you may cause damage to your hotplate. We recommend that you pay particular attention during the cooking process and do not overheat them”.
5.14 Cookware for induction and recommendations 5.14.1 General 5.14.4 Recommendations 5.14.4.1 ITTALA / DEMEYERE All saucepans and frying pans with a ferromagnetic base are suitable for induction. Only pots whose base is uniformly in contact with the magnet should be used (check the entire base). When using other types of pots, the inductor does not heat up and the power level display will flash. The minimum diameter of the pot should also be taken into consideration. 5.14.
5.14.4.3 ZENITH MASTER PAELLA PAN 5.14.4.4 28 cm Kuhn-Rikón Paella Pan The available accessories are: HZ390260 (Siemens) HEZ390260 (Bosch) Z9460X0 (Neff) Paella Pans 5.14.4.5 Bräter 464338, D 28 cm., D base 23,5 cm. 464339, D 30 cm., D base 25,5 cm. 464340, D 32 cm., D base 28 cm. The available accessory is: HEZ390010 HZ390010 464341, D 34 cm., D base 29 cm. 206_58300000133846_ara_en_a – 16.10.
5.14.4.6 Pans for the frying sensor The available accessories are: HZ390210 (Siemens); HEZ390210 (Bosch): 15 cm HZ390220 (Siemens); HEZ390220 (Bosch): 18 cm HZ390230 (Siemens); HEZ390230 (Bosch): 21 cm They are available in three sizes: 15 cm, 18 cm and 21 cm They have a sandwich base. 5.14.4.7 WMF Wok The available accessories are: HZ390090(Siemens) ; HEZ390090(Bosch) Maximum diameter 36 cm and minimum diameter 16 cm. 206_58300000133846_ara_en_a – 16.10.
5.15 Disassembly of the TouchControl The TouchControl is attached to the TouchControl support with two plastic clips. This attachment is new compared to IH4. Warning! A bic tape is required for disassembly without causing damage. In the event of damage, they can be ordered as spare parts (see Quickfinder). 206_58300000133846_ara_en_a – 16.10.
5.16 Check: low sensitivity on the TouchControl Slider Front view 5.16.1 Problem Poor sensitivity when touching the slider. It must be pressed for longer and the reaction is very slow. 5.16.3 Solution 5.16.2 Cause The design of the slider with metal pins is not optimum. They may be pressed down when used without breaking the slider. Once the slider is in a lower position to the glass, sensitivity is decreased. Top-down view 206_58300000133846_ara_en_a – 16.10.
5.17 Checking the replacement part is correct ! The label is located on the front side of ELIN units. 5.17.1 Problem The replacement part does not coincide with the original 5.17.2 Cause ! The supplier has sent the wrong one. ! The warehouse stock has got mixed up. ! The module software is badly saved. 5.17.3 Solution Inform central office for them to manage the incident. If the replacement part is an electronic item or module, the supplier code will be located on it.
5.17.3.1 MODEL 3EB800L 3EB800X 3EB815L 3EB815X 3EB820L 3EB820X 3EB900L 3EB900X 3EB9030L 3EB910F 3EB914L 3EB915L 3EB915X 3EB917F 3EB917L 3EB917M 3EB917P 3EB918L 3EB919F 3EB920L 3EB920X 3EB925F 3EB925L 3EB925M 3EB928L 3EB929F 3EB950L 3EB950M 3EB957F 3EB990F 4ET800LT 4ET800XT 4ET813LT 4ET820LT CA420350 CA421350 CA422350 CA428350 CI261102 Table of replacement parts with supplier code DESCRIPTION BA.2I.60.SQ.X.X BA.2I.60.SQ.X.X BA.3I.60.SQ.28S.X BA.3I.60.SQ.28S.X BA.4I.60.SQ.X.X BA.4I.60.SQ.X.X BA.2I.60.BAS.X.
MODEL EH651RE11E EH651RF11E EH651RL11E EH651TE11E EH651TF11E EH651TK11E EH675LD21E EH675LE21E EH675LE31E EH675MB11E EH675MD11E EH675MD21E EH675ME11E EH675ME21E EH675ME31E EH675MF11E EH675MK21E EH675TE11E EH675TK11E EH679MD21 EH685MB21E EH685MD21E EH685ME11E EH685ME21E EH685MK11E EH775LD21E EH775ME21E EH785ME21E EH801ME21E EH801SB11 EH801TB11 EH811TL11 EH811TL11E EH845EB11 EH845EB11E EH845TE11E EH845TL11E EH875LB21E EH875LB31E EH875LE21E EH875LL21E EH875ME21E EH875ML11E DESCRIPTION SE.4I.60.SQ.X.X SE.2I.60.
MODEL NIT8665UC PIB601N24E PIB675L24E PIB675L34E PIB675M24E PIB675N24E PIB675T14E PIB685N24E PIB801N24E PIB875L24E PIB875L34E PIB875N24E PIB875T14E PIB885N24E PIC645E14E PID675N14E PID675N24E PID685N24E PID775L24E PID975L24E PID975N24E PIE375C14E PIE375N14E PIE601N24E PIE611T14E PIE645Q14E PIE645R14E PIE645T14E PIE651R14E PIE651T14E PIE675L24E PIE675N14E PIE675N24E PIE685N24E PIE775N14E PIE801N24E PIE845T14E PIE875N24E PIE875T14E PIE975N14E PIF645R14E PIF645T14E PIF651R14E DESCRIPTION BO.5I.90.PZ.28D.
MODEL T44T70N0 T44T80N0 T44T90N0 T45C80X0 T45D40X0 T45D80X0 T45P90X0 T45T40X0 T45T80X0 T45T90X0 T83I40N0MC T83I80N0MC NIK675Z14E NIB645E14M CA423350 PIB645M24M EH679ME21 DESCRIPTION NE.4I.60.TOP.BR.X NE.4I.80.TOP.BW.X NE.5I.90.TOP.28D.X NE.4I.80.LCD.BW.FS NE.4I.60.BAS.BR.X NE.4I.80.BAS.BW.X NE.4I.90P.BAS.X.X NE.4I.60.TOP.BR.X NE.4I.80.TOP.BW.X NE.5I.90.TOP.28D.X NE.4I.60.TOP.BR.FS NE.4I.80.TOP.BW.FS BO.3I.60.POL.28D.X BO.4I.60.POL.BR.X CN.3I.60.BAS.28S.X BO.4I.60.TOP.BR.FS SE.4I.60.TOP.X.
5.18 Checking SQ YL-196 TouchControl operation 5.18.2 Cause ! The manner in which the buttons are pressed and/or the physiognomy of the user’s finger. 5.18.1 Problem The new SQ (YL196) has two rows of sensors and, depending on the physiognomy of the finger and the inclination/manner in which the sensors are pressed, certain mistakes can be made. For example, when a user tries to press the hotplate SELECT button, the MINUS button is also accidentally “pressed” (or detected).
5.19 Checking the “foam” These seals should always be carried in the technician’s tool bag. 5.19.1 What is the Foam? It is a watertight silicon seal. It is applied robotically and improves flatness of the hobs. before 5.19.1.1 Problem It is very sensitive to movement and adjustments. 5.19.1.2 Procedure to be followed after repairs The quality of the foam should always be checked after performing repairs.
5.20 Checking perfect built-in accessory joint 5.20.1.2 Prepare the kitchen furniture item The possibility of having to make adjustments to the interior walls of the kitchen furniture item must be taken into consideration. 5.20.1 Installation method 5.20.1.1 Select a combination from the installation manual 5.20.1.3 For example: 206_58300000133846_ara_en_a – 16.10.a Select the necessary adapter If it is required to combine a domino with a 60 or 80 cm cooker, the suitable adapter must be selected.
5.20.1.5 Install the upper cover on the support Adjust the upper cover of the support and protect metal parts with adhesives. Clean the work area. 5.20.1.4 Prepare the recess Take measurements for attaching the support. In the case of wooden hobs, the support is attached using screws and, in the case of marble or granite worktop, it is attached using adhesives. 5.20.1.6 Assembly the cooker and fix it in place Cookers are fixed in place using metal supports. 206_58300000133846_ara_en_a – 16.10.
5.20.1.7 Adjust the height of the cookers In order to provide perfect height adjustments, screws can be found on the lower part of the joint accessory for raising and lowering each part individually. 206_58300000133846_ara_en_a – 16.10.
5.21 Checking necessary ventilation: 60/70 cm 5.21.1 Installation method 5.21.1.1 ! ! ! ! If the cooker is installed above a drawer, the minimum ventilation measurements for the rear must be considered and a distance of 65mm between the upper part of the cooker and the upper part of the drawer must be maintained. 60/70 cm installation with basic frame The recess measurements are: 560 x 490 mm. The necessary ventilation space must be taken into consideration. See diagrams.
5.21.1.2 60/70 cm installation with top frame The only difference from the previous method is the size of the recess hole. 206_58300000133846_ara_en_a – 16.10.
5.22 Installation of flat recess in timber using accessory 5.22.2.2 Prepare the recess hole, bearing in mind the measurements in the installation manual 5.22.1 Components The accessory consists of two parts, the recess model and the flat frame. It is only available for 60cm and 80cm cookers and 2 accessories must be ordered so as to have a complete accessory.
5.22.2.3 Saw the hole in the worktop around the line prepared using the recess template 5.22.2.4 5.22.2.5 Attach the frame first and the cooker second 5.22.2.6 Wait one hour Stick the frame using silicone Silicone must be used on the worktop and on the frame. After one hour, the gap between the worktop and the frame must be filled with silicone. 206_58300000133846_ara_en_a – 16.10.
5.23 Assembly and disassembly: 2i 5.23.1 Disassembly of the apparatus: ! Remove the cooker plate carefully so as not to damage the installation pivots. ! Place the plate on top of the cooker with the glass face up, taking care not to damage it. To access the radiating heater elements: ! Disassemble the vitro cover (sheet metal) by removing the screws In this way, the TC can be replaced, for example.
5.23.3 Assembly of the relay plate control cable Warning! It must be installed in the area near to the IGBT’s. 1.1.4 Replacement of the glass To access the ELIN plate, relays plate or the fan: ! Disconnect the TouchControl and remove the support. ! Disconnect the inductor (4 power connection screws, two NTC connectors and an earth terminal) Warning! All 2-inductor models have rivets on the front. 5.23.2 Assembly of the apparatus: ! Follow the above steps in reverse.
5.24 Check of residual heat indication Spare part number 341176 Spare part number 340961 We have two levels which indicate residual heat: “h” for lower temperatures or operating times “H” for higher temperatures or longer operating times. Warning! Avoid touching the cooking zone showing this indication. 5.24.1 Induction zones The h/H remain lit while they are above certain temperature values.
For the new project IH5-I: Two levels of residual heat indication For the previous project IH4-I: Two levels of residual heat indication 60ºC 65ºC 80ºC 85ºC Tª NTC Inductor „h „ is shown when the temp. Of the NTC of the inductor is higher than 65 ºC and lower than 80 ºC. and disappears when the temp is lower than 60 ºC. “H” is shown when the temp. of the NTC of the inductor is higher than 85 ºC and disappears when the temp is lower than 80ºC. 206_58300000133846_ara_en_a – 16.10.
On average, it takes about 11 minutes to reach 250 ºC. 5.24.2 Radiant heaters of mixed devices The h/H stay lit while they are above certain values of times, depending on the power selected. 5.24.3 False indication of residual heat The time counter is found in the ELIN, which transfers the corresponding residual heat indication value to the touch Control . In the factory, some device operation tests are carried out and at times they forget to return to the factory values.