ET 200iSP ___________________ Preface 1 ___________________ Product overview SIMATIC Distributed I/O ET 200iSP 2 ___________________ Commissioning guideline 3 ___________________ Configuration options 4 ___________________ Installing 5 ___________________ Wiring Operating Instructions Commissioning and 6 ___________________ Diagnostics 7 ___________________ Maintenance General technical 8 ___________________ specifications 9 ___________________ Terminal modules 10 ___________________ Power Supply 1
Legal information Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Preface Purpose of the manual The information in this manual enables you to operate the ET 200iSP distributed I/O device as a DP slave via an RS 485 IS coupler on the PROFIBUS DP RS 485 IS. Basic knowledge required This manual presumes a general knowledge in the field of automation engineering.
Preface Approvals Refer to Chapter Standards and certifications (Page 195) CE mark Refer to Chapter Standards and certifications (Page 195) Labeling for Australia (C-tick mark) Refer to Chapter Standards and certifications (Page 195) Standards Refer to Chapter Standards and certifications (Page 195) Position in the information landscape In the Chapter Order numbers (Page 347) you´ll find a listing of additional sources of information on the SIMATIC S7 and the ET 200 distributed I/O system.
Preface Additional support Please contact your local Siemens representative and offices if you have any questions about the products described in this manual and do not find the right answers. You will find information on who to contact on the Internet (http://www.siemens.com/automation/partner) A guide to the technical documentation for the various SIMATIC products and systems is available on the Internet (http://www.siemens.
Preface 6 ET 200iSP Operating Instructions, 01/2010, A5E00247483-04
Table of contents Preface ...................................................................................................................................................... 3 1 2 3 Product overview ..................................................................................................................................... 13 1.1 Distributed I/O stations.................................................................................................................13 1.
Table of contents 4 5 8 3.8 Power Supply of the ET 200iSP.................................................................................................. 53 3.9 Direct data exchange .................................................................................................................. 53 3.10 Identification data I&M................................................................................................................. 54 3.11 Redundancy of the Power Supply...................
Table of contents 6 7 5.4.7 5.4.8 5.4.9 5.4.10 Wiring Terminal Modules TM-EM/EM ........................................................................................118 Wiring terminal module TM-RM/RM ..........................................................................................119 Connecting cable shields ...........................................................................................................121 How to Connect a TC Sensor Module ........................................
Table of contents 8 9 10 11 12 10 General technical specifications ............................................................................................................ 195 8.1 General technical specifications ............................................................................................... 195 8.2 Standards and certifications...................................................................................................... 195 8.
Table of contents 12.6 12.6.1 12.6.2 12.6.3 12.6.4 12.6.5 12.6.6 13 14 Description of the parameters of the digital electronic modules ................................................268 Time stamping............................................................................................................................268 Pulse stretching..........................................................................................................................269 Flutter monitoring ....................
Table of contents A Appendix................................................................................................................................................ 347 A.1 Order numbers .......................................................................................................................... 347 A.2 A.2.1 Dimensional drawings ............................................................................................................... 353 Dimensional drawings .................
Product overview 1.1 1 Distributed I/O stations Distributed I/O stations - Area of application When a system is set up, it is common for the inputs to and outputs from the process to be incorporated centrally in the automation system. If the inputs/outputs are located at greater distances from the automation system, the wiring can become very extensive and complex, and electromagnetic interferences can impair reliability.
Product overview 1.1 Distributed I/O stations Devices that can be connected to PROFIBUS-DP devices An extremely wide range of devices can be connected on the PROFIBUS DP as a DP master or as DP slaves, provided their behavior complies with IEC 61784-1:2002 Ed1 CP 3/1.
Product overview 1.2 ET 200iSP Distributed I/O Station 1.2 ET 200iSP Distributed I/O Station Definition The ET 200iSP distributed I/O station is a highly modular and intrinsically safe DP slave with degree of protection IP 30.
Product overview 1.2 ET 200iSP Distributed I/O Station View The figure below shows an example of an ET 200iSP configuration.
Product overview 1.2 ET 200iSP Distributed I/O Station Components of the ET 200iSP The following table provides an overview of the most important components of the ET 200iSP. Table 1- 1 Components of the ET 200iSP Component Enclosure Function ...is an additional measure to further increase safety avoiding the production of high temperatures, sparks and electric arcs. Mounting rail ...is the rack for the ET 200iSP. You install the ET 200iSP on the mounting rail. Terminal module ...
Product overview 1.2 ET 200iSP Distributed I/O Station 18 Component Power supply PS Function Image ...is plugged into terminal module TM-PS-A / TM-PS-A UC or TM-PS-B / TM-PS-B UC. The power supply module supplies the electronic circuits and sensors with voltage. PS 24 VDC power supply to TMPS-A/ TM-PS-B Power supply PS 120/230 VAC and PS 24 VDC (Product version 6 and higher) to TM-PS-A UC/ TM-PS-B UC Interface module ...is plugged onto the terminal module.
Product overview 1.2 ET 200iSP Distributed I/O Station PROFIBUS cable with bus connector ...interconnects the PROFIBUS RS 485-IS nodes or connects the RS 485-IS coupler to ET 200iSP. PROFIBUS connector RS 485-IS, including switched terminating resistor ...are used for identifying the slots on the terminal module. Slot number labels Image Function ...
Product overview 1.
Product overview 1.3 ET 200iSP in the Hazardous Area 1.3 ET 200iSP in the Hazardous Area Properties of zones Hazardous areas are classified into zones. The zones are distinguished according to the probability of the existence of an explosive atmosphere. The ET 200iSP can be used in the Zone 1/ 21, Zone 2/ 22 hazardous areas, and in the safe area. ET 200iSP supports the connection of intrinsically safe sensors, actuators and HART field devices located in Zone 0/20 and in the safe area.
Product overview 1.3 ET 200iSP in the Hazardous Area Types of protection of the ET 200iSP The types of protection include design and electrical measures relating to the equipment to achieve explosion protection in the hazardous areas. Table 1- 4 Types of protection Type of Protection Meaning Intrinsic safety i All voltages, currents, inductance and capacitance occurring are limited by electrical measures (intrinsically safe) sparks or thermal effects capable of causing ignition cannot occur.
Product overview 1.3 ET 200iSP in the Hazardous Area Identification codes of the ET 200iSP Equipment for operation in hazardous areas is marked with an identifier indicating the hazardous environments in which the equipment can be used.
Product overview 1.4 Figure Integration in the Control System 1.4 Figure Integration in the Control System PCS 7 PCS 7 is a powerful process control system. With PCS 7, the ET 200iSP is directly attached to the control system.
Commissioning guideline 2.1 2 Introduction Introduction This manual guides you step-by-step through a concrete example until you have created a functioning application. While working through the example, you will learn the basic hardware and software functions of your ET 200iSP. 2.
Commissioning guideline 2.3 Materials and Tools Required to Set Up the Example WARNING When used in plants or systems, the ET 200iSP is subject to special rules and regulations depending on the area of application. Please note the current safety regulations for the prevention of accidents, e.g. IEC 204 (EMERGENCY-OFF equipment). You risk severe injuries or damage to machines and equipment if you ignore these directives. See also Basics of commissioning and diagnostics (Page 133) 2.
Commissioning guideline 2.4 Overview of the Configuration Quantity Article Order Number (Siemens) 1 Programming device (PG) with PROFIBUS DP interface, installed STEP 7 software (Version 5.
Commissioning guideline 2.5 Installing the the Sample Configuration 2.5 Installing the the Sample Configuration 2.5.1 Installing the ET 200iSP Setting up the ET 200iSP 1. Install the mounting rail (480 mm) in the Ex e enclosure that you have previously secured to a firm base. 2. Install the modules starting at the left-hand end of the rail. Begin with terminal module TM-PS-A (fit onto top of rail - push in at the bottom - fasten with two screws).
Commissioning guideline 2.6 Wiring the Sample Configuration 2.5.3 Installing the RS 485-IS Coupler Installing the RS 485-IS Coupler 1. Install the mounting rail (160 mm) on a stable surface. 2. Hang the RS 485-IS coupler onto the rail and then swivel it in. Note Install the RS 485-IS coupler in an enclosure outside of the Ex area. 2.
Commissioning guideline 2.6 Wiring the Sample Configuration 352),%86 56 ,6 7R (7 L63 6WUDLQ UHOLHI DQG VKLHOG VXSSRUW 352),%86 56 ,6 FRQQHFWLRQ /('V 352),%86 56 ,6 EXV WHUPLQD WLRQ VZLWFK 352),%86 '3 FRQQHFWLRQ ; '3 9 3RZHU VXSSO\ $& 352),%86 '3 )URP &38 '3 '& Figure 2-3 9'& Wiring the RS 485-IS Coupler Connect the following: 1. The programming device (PG) and the CPU 416-3 DP (interface: X1 MPI) with a programming device cable. 2.
Commissioning guideline 2.7 Inserting the interface module and the electronics modules Wire the ET 200iSP as shown below: 5 2 x 8 DI NAMUR 3 x 4 DO DC 17, 4/27 mA LEDs NAMUR sensor Terminals Figure 2-4 2.7 4 ① ② ③ ④ ⑤ Wiring ET 200iSP modules Inserting the interface module and the electronics modules Inserting Modules Insert the modules in the following order: ● Power supply PS 24 VDC ● Interface module IM 152 ● 2 x 8 DI NAMUR ● 3 x 4 DO DC17.
Commissioning guideline 2.8 Setting the PROFIBUS address 2.8 Setting the PROFIBUS address Setting the PROFIBUS address Set PROFIBUS address 3 on the interface module IM 152.
Commissioning guideline 2.9 Configuring the Example 2.9 Configuring the Example 2.9.1 Configuring S7-400 Step 1 Open STEP 7. Step 2 If the New Project Wizard opens, close it with Cancel. Step 3 Go to the main menu of the SIMATIC Manager and select File > New. A dialog box opens in which you enter "ET 200iS" as the name and then close the dialog with OK. Step 4 Select Insert > Station and then click SIMATIC 400 Station in the list.
Commissioning guideline 2.9 Configuring the Example Step 9 In the lower left-hand window, locate the row labeled DP and select it. Right-click on the row and select Object Properties. The "Properties DP" dialog opens. Click the Properties button and in the next dialog, click New. A new DP subnet operating at 1.5 Mbps is created. Now confirm by clicking OK three times in succession. Step 10 In the main menu, you can save the changes with Station > Save and Compile.
Commissioning guideline 2.9 Configuring the Example 2.9.2 Configuring and assigning parameters for the ET 200iSP Step 1 In the upper left-hand window of HW Config, click on the stylized PROFIBUS to select it. Next, go to the catalog and open PROFIBUS DP and ET 200iSP so that you can see IM 152. Double-click this icon to insert an ET 200iSP station. In the dialog box that opens, change the address to 3 and confirm with OK. At the bottom left, you can now see the new slots with an IM 152 in slot 2.
Commissioning guideline 2.9 Configuring the Example Step 3 Double-click on the first module in the configuration table (slot 4: 8 DI NAMUR) and select the "Parameters" tab. At channels 0 and 1 change the sensor type to "NAMUR sensor." Select "disabled" for all other channels. Figure 2-8 Disabling ET 200iSP Channels Step 4 Follow the same procedure as described in item 3 for each of the ET 200iSP modules, and make the changes as outlined in the table below.
Commissioning guideline 2.10 Programming the Sample Configuration 2.10 Programming the Sample Configuration Principle of operation The state of the sensors connected to inputs I512.0 , I513.0 and I514.0 is looked up and analyzed. I512.0 increments an internal counter and I513.0 decrements it. Input I514.0 resets the counter to zero. Depending on the counter value, outputs Q512.0, Q513.0 and Q514.0 are set or deleted. Q512.0 is set when the count is 0. At a count < 3, Q514.0 is set and at ≥ 3, Q513.
Commissioning guideline 2.11 Putting the Example into Operation 2.11 Putting the Example into Operation Commissioning Turn on the power supply of the ET 200iSP. Watch the status LEDs on the S7-400 and the ET 200iSP: ● CPU 416-3 DP is lit RUN: lit All other LEDs: off ● ET 200iSP SF: off BF: off ON: lit PS ON: lit 2.12 Evaluating the diagnostics Evaluating the diagnostics If an error occurs, OB82 is started. Evaluate the startup information in OB82.
Commissioning guideline 2.13 Removing and inserting of modules 2.13 Removing and inserting of modules Removing and inserting digital electronics module 8 DI NAMUR 1. Remove the first of the three electronics modules 8 DI NAMUR from the terminal module during operation. 2. Monitor the status LEDs on the IM 152: – SF: lit -> diagnostic message exists. – BF: off – ON: lit – PS ON: lit Result: The ET 200iSP continues to operate problem-free. 3.
Commissioning guideline 2.14 Wire break of NAMUR encoder on digital input module 2.14 Wire break of NAMUR encoder on digital input module Procedure 1. Remove the wire from terminal 1 of the first 8 DI NAMUR electronic module. 2. Observe the status LEDs. – Status LED IM 152: SF: on -> diagnostic message exists – Status LEDs electronic module 8 DI NAMUR: SF: on -> diagnostic message exists 3: off/on 3.
3 Configuration options 3.1 Modular system Modular system With the ET 200iSP, modular means: You can adapt the configuration to your application with 4 and 8 channel electronic modules.
Configuration options 3.2 Electronics modules suitable for your application 3.2 Electronics modules suitable for your application Which electronic module does what? In the following table, you will find a guide to the applications of the electronic modules of the ET 200iSP distributed I/O station.
Configuration options 3.3 Electronics modules suitable for the terminal modules Application Electronic modules 4 AI TC Measuring temperatures with thermocouples 4 input channels Measuring thermal e.m.f. Input ranges ±80 mV Type J, K, T, U, E, L, N, R, S, B Output of currents with HART field devices 4 output channels HART communication Output ranges 0 mA to 20 mA 4 mA to 20 mA HART Outputting of currents 3.
Configuration options 3.4 Configuration Options in Zones Modules Terminal modules 4 AI I 4WIRE HART x x x 4 AI RTD x x x 4 AI TC x x x 4 AO I HART x x x Reserve module x x x WATCHDOG x x x 1 x1 x1 product version 3 or higher of the reserve module 3.
Configuration options 3.4 Configuration Options in Zones 4. Connect the PROFIBUS RS 485-IS bus cable to the IM 152 using the PROFIBUS RS 485-IS connector (see Appendix "Order numbers (Page 347)"). 5. Terminate the PROFIBUS RS 485-IS with the PROFIBUS RS 485-IS connector: (see Appendix "Order Numbers (Page 347)"). The transmission rate determines the maximum length of PROFIBUS RS 485-IS (refer to product information RS 485-IS coupler (http://support.automation.siemens.com/WW/view/en/29306413)).
Configuration options 3.4 Configuration Options in Zones Rules for configuring the ET 200iSP in Zone 2: If you use the ET 200iSP in zone 2, you must adhere to the following rules: 1. Installation of the ET 200iSP in a metallic enclosure (refer to Chapter "Rules for installation (Page 81)") with at least degree of protection IP 54.
Configuration options 3.4 Configuration Options in Zones Rules for the configuration of sensors, actuators, and HART field devices in hazardous areas. The verification of intrinsic safety for each field circuit must be made according to the regulations stipulated by the relevant standards for configuration, selection and installation. A simple, intrinsically safe circuit results from attaching a sensor, actuator or HART field device to an input or output of an electronic module.
Configuration options 3.5 Use of the ET 200iSP in category M2 of equipment-group I (mining) Safety information Note Always configure the system in accordance with EN 60 079-14 directives. WARNING Connecting an intrinsically safe sensor, actuator, or HART field device to the input/output of an electronic module must produce an intrinsically safe circuit! Always check for resultant safety values when you select the sensors, actuators and HART field devices for an electronic module.
Configuration options 3.6 Restricted Number of Connectable Electronics Modules 3.6 Restricted Number of Connectable Electronics Modules Number of electronic modules Each ET 200iSP station consists of a maximum of 32 electronic modules. These include digital and analog electronic modules. The actual number of electronic modules can be limited by the effective current output of the power supply PS. It is not permitted to violate this limit value (maximum permitted current).
Configuration options 3.6 Restricted Number of Connectable Electronics Modules Procedure Check the operational current consumption of your ET 200iSP configuration. The limit value specified in the table column =operational current consumption in mA must not be exceeded. 1. Multiply the operational current per module by the number of modules, then enter the values in the = operational current consumption in mA column. 2.
Configuration options 3.6 Restricted Number of Connectable Electronics Modules Example An ET 200iSP consists, for example, of the following electronic modules: ● 1 power supply module PS 24 VDC ● 5 x 8 DI NAMUR modules, ● 5 modules 4 DO DC17.4V/27mA SHUT DOWN "H" ● 2 modules 4 DO DC23.
Configuration options 3.7 Maximum configuration of the ET 200iSP Note The limit values are adhered to in the example. Result: ET 200iSP station can be operated with this configuration. Calculation of ET 200iSP power loss You can calculate the power loss of the ET 200iSP using the following formula: PVtotal = x*5W + 1.
Configuration options 3.8 Power Supply of the ET 200iSP 3.8 Power Supply of the ET 200iSP Power supply PS Connect the voltage supply of ET 200iSP to terminal module TM-PS-A/ TM-PS-A UC of the power supply. The power supply provides the required output voltages for the ET 200iSP. The output voltages are electrically isolated from the supply voltage.
Configuration options 3.10 Identification data I&M Example The schematic below illustrates the direct data exchange "relationships" that you can configure with an ET 200iSP as publisher and which nodes can "listen in" as potential recipients. '3 PDVWHU V\VWHP &38 [ &38b [ DV '3 PDVWHUb '3 PDVWHU V\VWHP &38b [ DV '3 PDVWHUb 352),%86 56 ,6 '3 VODYH (7 L63 (7 L63 Figure 3-4 3.
Configuration options 3.10 Identification data I&M Reading the I&M with SFB52 The standard function block SFB 52 can be used to read the data records of a DP slave. To read the I&M, download the data records 231 to 234 (see table below). Note At present, the I&M data record objects cannot be read or written to by means of data record DS 255.
Configuration options 3.11 Redundancy of the Power Supply I&M Access M data 2: Index 3 (data record 233) Default Explanation DEVICE_INSTALL_ DATE --- Enter the installation date of the module here. --- Enter a comment on the module here. read / write (16 bytes) M data 3: Index 4 (data record 234) DESCRIPTOR 1 read / write (54 bytes) The display of this I&M depends on the engineering software. See also Project Engineering with GSD File and SIMATIC PDM (Page 138) 3.
Configuration options 3.11 Redundancy of the Power Supply Combination options of the power supply PS with TM-PS-A and TM-PS-B UC or TM-PS-A UC and TM-PS-B TM-PS-A TM-PS-B UC PS 24 VDC* PS 120/230 VAC** TM-PS-A UC TM-PS-B PS 120/230 VAC** PS 24 VDC* * Product version 5 and higher ** Maximum output current, refer to technical specifications in the Chapter Power Supply PS 120/230 VAC Installation and Wiring 1. Begin the installation with the TM-PS-A/ TM-PS-A UC. 2.
Configuration options 3.12 System configuration in RUN (CiR) See also Power supply PS 120/230 VAC (Page 226) Power supply PS 24 VDC (Page 223) 3.12 System configuration in RUN (CiR) 3.12.1 System modification in a non-redundant system Properties There are plants that must not be closed down while they are running. This may be due to the complexity of the automated process or because of the costs involved in restarting. A modification or removal of system components may nonetheless be necessary.
Configuration options 3.12 System configuration in RUN (CiR) Changing the parameter settings in RUN mode Note the operator steps used for reassigning paramters in the function manual Modifying the system during operation via CiR (http://support.automation.siemens.com/WW/view/en/14044916).
Configuration options 3.12 System configuration in RUN (CiR) 3.12.2 System modification in a redundant system Properties Information on using this function in the redundant structure can be found in the S7-400H automation system, fault-tolerance systems (http://support.automation.siemens.com/WW/view/en/1186523) manual and in the online help for the H option package for STEP 7. Requirements ● as of STEP 7 V5.3 SP2 with HW update 0042 (version V3.
Configuration options 3.13 Operating the ET200iSP with older CPUs 3.13 Operating the ET200iSP with older CPUs Operating the ET200iSP with older CPUs The following CPUs cannot be operated in DPV1 mode. The ET 200iSP must be integrated via the GSD file for projects with these CPUs. Parameters are to be assigned with SIMATIC PDM. Table 3- 9 Operating the ET200iSP with older CPUs CPU Order Number HW Version FW Version CPU 412-1 6ES7412-1XF03-0AB0 8 V3.1.3 CPU 412-2 6ES7412-2XG00-0AB0 8 V3.1.
Configuration options 3.14 Year of Production of the Module 3.14 Year of Production of the Module Year of production The year of production is included in the serial number (4th position). The serial number is on the type plate. ([DPSOH RI D VHULDO QXPEHU 6 9 36 6 7 8 9 : ; $ % & ' Figure 3-6 'LJLW 6HULDO QXPEHU
Configuration options 3.15 Time stamping Parameter Assignment With the parameter assignment you define which IM 152 user data will be monitored. For the time stamping these are digital inputs that are monitoring for signal changes. 3.15.2 Parameters Setting Description Time stamping disabled enabled Activate the time staming for the channels of the electronics module 8 DI NAMUR.
Configuration options 3.15 Time stamping Example of time stamping 7LPH VHQGHU 6,&/2&. :LQ&& 2SHUDWRU 6WDWLRQ 26 SODQW YLVXDOL]DWLRQ ,QGXVWULDO (WKHUQHW &3b ತ '3 PDVWHU 6 DXWRPDWLRQ V\VWHP 56 ,6 &RXSOHU (7 L63 &3 352),%86 Figure 3-7 'LJLWDO LQSXWV Example of time stamping and edge evaluation How time stamping functions in the redundant system Both IM°152 save the messages of the time-stamped signals.
Configuration options 3.15 Time stamping Example of time stamping in redundant system 5HDO WLPH WUDQVPLWWHU 6,&/2&. :LQ&& 2SHUDWRU 6WDWLRQ 26 V\VWHP YLVXDOL]DWLRQ ,QGXVWULDO (WKHUQHW (7 ,63 GLVWULEXWHG , 2 ZLWK [ ,0 (7 ,63 6 + DXWRPDWLRQ V\VWHP 56 ,6 &RXSOHU 5HGXQGDQW '3 PDVWHU V\VWHPV Figure 3-8 3.15.
Configuration options 3.16 Counting 3.16 Counting 3.16.1 Properties Counting functions The 8 DI NAMUR electronics module has configurable counting functions: ● 2 x 16-bit up counters (standard counting function) or ● 2 x 16-bit down counters (standard counting function) or ● 1 x 32-bit down counter (cascading counter function) ● Setting a setpoint with the POI ● GATE function ● You can configure the control signals of the counters: – "2 Count/ 6DI NAMUR" configuration: Two counters are configured.
Configuration options 3.16 Counting 3.16.2 Principle of operation 16-bit up counters (standard counting function) The counting range is always 0 to 65,535. With each count pulse at the digital input, the count is incremented by 1. Once the count limit is reached, the counter is reset to 0 and it counts up again from this value. If there is counter overflow, the corresponding output is set in the PII. A positive edge of the Reset output control signal resets the output in the PII.
Configuration options 3.16 Counting 16-bit down counters (periodic counting function) The maximum counting range is always 65,535 to 0. When the counter is started, the actual value is set to the selected setpoint. Each counted pulse reduced the actual value by 1. Once the actual value reaches 0, the corresponding output in the PII is turned on and the actual value is set to the selected setpoint. The counter then counts down from this value.
Configuration options 3.16 Counting 3.16.3 Configuring counters Procedure in HW Config Drag the required configuration "2 Count/ 6 DI NAMUR" or "2 Count/ 6 Control" from the hardware catalog to the configuration table with the mouse or set the configuration with the parameters. "2 Count/ 6 DI NAMUR" configuration: ● Assignment of the digital inputs on electronic module 8 DI NAMUR Additional information on pin assignment is available in the Digital electronics module 8 DI NAMUR (Page 239).
Configuration options 3.
Configuration options 3.16 Counting "2 Count/ 6 Control" configuration With this configuration, you can also control the counters over the digital inputs. ● Assignment of the digital inputs on electronic module 8 DI NAMUR For further information on input assignments, refer to the technical data for electronic module 8 DI NAMUR.
Configuration options 3.16 Counting 3.16.4 Assigning parameters to counters Procedure in HW Config Double-click on electronic module 8 DI NAMUR in the configuration table and start parameter assignment. Parameters Only those parameters that are relevant for the counters are explained below.
Configuration options 3.17 Metering frequencies 3.17 Metering frequencies 3.17.1 Properties Properties The electronic module 8 DI NAMUR allows the frequencies to be measured on channel 0 and 1: ● 2 frequency meters from 1 Hz to 5 kHz ● Configurable metering window (GATE) ● The signals of the frequency meter are read in by means of the digital inputs of the electronic module.
Configuration options 3.17 Metering frequencies 3.17.3 Configuring frequency meters Procedure in HW Config Drag the configuration "2 Trace/ 6 DI NAMUR" from the hardware catalog to the configuration table with the mouse or set the configuration with the parameters. "2 Trace/ 6 DI NAMUR" configuration: ● Assignment of the digital inputs on the 8 DI NAMUR electronic module For further information on input assignments, refer to the technical data for the 8 DI NAMUR electronic module.
Configuration options 3.
Configuration options 3.17 Metering frequencies 3.17.4 Assigning parameters for the frequency meters Procedure in HW Config Double-click on electronic module 8 DI NAMUR in the configuration table and start parameter assignment. Parameters Only those parameters that are relevant for the frequency meters are explained below. These are part of the parameters of electronic module 8 DI NAMUR.
Configuration options 3.18 Redundancy with IM 152 3.18 Redundancy with IM 152 3.18.1 Introduction Properties You can operate the ET 200iSP in redundant mode on S7-DP masters (for example, S7400H) Power Supply of the ET 200iSP To ensure consistently high availability during redundant operation with 2 IM 152 interface modules, it is also recommended that you configure the ET 200iSP with a redundant power supply PS.
Configuration options 3.18 Redundancy with IM 152 3.18.2 Redundancy with S7 DP Masters Principle of operation Redundancy on an H-system provides the highest availability. If an interface module fails, the system switches over to the redundant interface module without interruption. Prerequisites ● H-system (e.g. S7-400H) ● Terminal module TM-IM/IM ● 2 x IM 152 (V2.
Configuration options 3.18 Redundancy with IM 152 Configuration and parameter assignment 1. In the "Hardware Catalog" of HW Config, select a suitable DP master interface and place it in both module racks. In the properties dialog that appears automatically, create PROFIBUS DP networks with the same parameters for both DP master interfaces. 2. For each DP master system, insert a DP master system. Result: STEP 7 will automatically produce a redundant system. 3. Drag one IM 152 (V2.
Configuration options 3.
4 Installing 4.1 Installation rules Safety information DANGER During installation, make sure that you keep to the stipulations in EN 60079-14. The conditions for the electrical parameters in the standard apply to simple electrical circuits. Refer to Chapter Configuration Options in Zones (Page 44). When operating the ET 200iSP in areas with combustible dust (Zone 21, Zone 22), you must also comply with EN 61241-14.
Installing 4.1 Installation rules Requirements for enclosure selection As of the product versions of the ET 200iSP modules listed in the following table, it is no longer mandatory to use a metallic enclosure. Note The product version is located on the front of each module. Table 4- 2 Product versions of ET 200iSP modules for "open installation" Module Order No.
Installing 4.1 Installation rules Enclosure for the ET 200iSP in Zone 1 The ET 200iSP must be installed in an enclosure with degree of protection Ex e (increased safety). Refer to "Order Numbers (Page 44)" appendix.
Installing 4.1 Installation rules Enclosure for the ET 200iSP in Zone 21 The ET 200iSP must be installed in a dust-proof (certified) enclosure with degree of protection IP 6x (according to directive 94/9/EC for category 2D). Further requirements (surface temperature, for example) can be found in the certification document for the enclosure. Refer to "Order Numbers (Page 347)" appendix.
Installing 4.1 Installation rules Enclosure for the ET 200iSP in Zone 2 The ET 200iSP must be installed in an enclosure with at least degree of protection IP 54. A manufacturer declaration for zone 2 must be available for the enclosure (in accordance with EN 60079-15). Refer to "Order Numbers" appendix. Use the following cable glands: ● Power supply and PROFIBUS RS 485-IS: Cable gland with manufacturer's certification for zone 2. ● Inputs and outputs Ex i: Degree of protection Ex i.
Installing 4.1 Installation rules Enclosure for the ET 200iSP in Zone 22 The ET 200iSP must be installed in a dust-protected enclosure with degree of protection IP 5x (according to directive 94/9/EC for category 3D). Further requirements (surface temperature, for example) can be found in the certification document for the enclosure. Refer to "Order Numbers" appendix.
Installing 4.
Installing 4.
Installing 4.1 Installation rules Rules for installation During installation, make sure that you keep to the following rules: ● The mechanical design of the ET 200iSP starts with the terminal module TM-PS-A/ TM-PS-A UC. Start with the installation of the terminal module approx. 10 mm right of the grounding pin, in order that the mounting location on the mounting rail can be optimally used. ● The terminal module TM-PS-A/ TM-PS-A UC is followed by the terminal module TMIM/EM.
Installing 4.2 Installing the mounting rail 4.2 Installing the mounting rail Properties The ET 200iSP distributed I/O station is mounted on a rail for S7 installation technology (Refer to appendix "Order Numbers (Page 347)"). These rails are ready to install and have 4 holes for the securing screws and a grounding bolt. The following configuration is recommended for optimal use of the rail when mounting the terminal modules.
Installing 4.3 Installing the terminal module for power supply PS Required accessories To secure the mounting rail, you can use the following types of screws: Table 4- 4 Securing screws For You can use... Explanation Outer securing screws M6 cylinder head screw in accordance with ISO 1207 / ISO 1580 (DIN 84 / DIN 85) Select the screw length to suit the situation. Hexagon head screw M6 to ISO 4017 (DIN 4017) You also require 6.4 washers to ISO 7092 (DIN 433) Installing the mounting rail 1.
Installing 4.3 Installing the terminal module for power supply PS Requirements The mounting rail is installed. Required tools 4.5 mm screwdriver (cylindrical design) Installing terminal module TM-PS-A/ TM-PS-A UC 1. Fit the terminal module onto the rail. 2. Push in the terminal module at the bottom until you can hear the catch lock. 3. Screw the terminal module to the mounting rail (2 screws - torque 0.8 to 1.1 Nm). Use a screwdriver with a 4.5 mm wide blade.
Installing 4.3 Installing the terminal module for power supply PS Installing terminal module TM-PS-B/ TM-PS-B UC (second power supply PS) 1. Hang terminal module TM-PS-B/ TM-PS-B UC to the right of the TM-PS-A/ TM-PS-A UC on the mounting rail. 2. Swivel the TM-PS-B/ TM-PS-B UC back until you can hear the catch lock. 3. Push the TM-PS-B/ TM-PS-B UC to the left until you hear it engage on the first terminal module TM-PS-A/ TM-PS-A UC. 4. Bolt the terminal module to the mounting rail.
Installing 4.4 Installing Terminal Modules for the Interface Module and Electronics Modules 4.4 Installing Terminal Modules for the Interface Module and Electronics Modules Properties ● The terminal modules are used to accommodate the interface module and the electronic modules – TM-IM/EM: The terminal module for the interface module and electronic module is located directly next to the right of terminal module TM-PS-A/ TM-PS-A UC.
Installing 4.4 Installing Terminal Modules for the Interface Module and Electronics Modules Installing terminal modules TM-IM/EM, TM-IM/IM, TM-EM/EM, and T-RM/RM 1. Fit the terminal module onto the rail. 2. Push in the terminal module at the bottom until you can hear the catch lock. 3. Push the terminal module to the left until you hear it lock into the previous terminal module.
Installing 4.4 Installing Terminal Modules for the Interface Module and Electronics Modules Uninstalling terminal modules TM-IM/EM, TM-IM/IM, TM-EM/EM, and TM-RM/RM The terminal module is wired and other terminal modules are situated to the right. To uninstall starting from the right, proceed as follows: 1. Switch off the supply voltage on the power supply PS or uninstall the power supply PS. 2. Use a screwdriver (3.5 mm) to detach the wiring at the terminal module. 3. Use a screwdriver (4.
Installing 4.5 Installing the Terminating Module and the Slot Cover 4.5 Installing the Terminating Module and the Slot Cover Properties ● The ET 200iSP distributed I/O station is terminated with the terminating module at the right hand end of the ET 200iSP. Unless you have inserted a terminating module, the ET 200iSP is not ready for operation (EMC is not ensured). While the ET 200iSP will start up, removal of an electronic module will cause a station failure.
Installing 4.5 Installing the Terminating Module and the Slot Cover Installing the terminating module 1. Hook the terminating module onto the mounting rail to the right of the last terminal module. 2. Pivot the terminating module backwards onto the mounting rail. 3. Move the terminating module to the left until you hear it latch onto the last terminal module. 4. Screw the terminating module to the mounting rail (1 screw - torque 0.8 to 1.1 Nm). Use a screwdriver with a 4.5 mm wide blade.
Installing 4.5 Installing the Terminating Module and the Slot Cover Installing the slot cover 1. Use the screwdriver to lever the slot cover out of the terminating module. The slot cover is fixed in bracket on the right of the terminating module. 2. Insert this on the last slot of ET 200iSP.
Installing 4.6 Installing the Slot Number Labels Removing the slot cover 1. Push the screwdrivers into the lower opening on the slot cover and lever this out of the terminal module. 2. Press the Slot Cover into the bracket on the terminating module. Figure 4-12 4.6 Installing the slot cover Installing the Slot Number Labels Properties The slot number plates identify the individual electronic modules with a slot (1 to 34). Requirements ● The terminal modules are installed.
Installing 4.6 Installing the Slot Number Labels Installing the slot number plates 1. Break off the slot number plates (1 to 34) from the strip. 2. Use your finger to press the slot number plates into the terminal module. ① Slot number plates Figure 4-13 Installing the slot number plates Removing slot number plates 1. Remove the electronic module from the terminal module. 2. Using the screwdriver, lever the slot number plate carefully from below out of the bracket.
Installing 4.
5 Wiring 5.1 General Rules and Regulations for Wiring Introduction As a component in plants or systems, the distributed I/O station ET 200iSP is subject to special rules and regulations depending on its application. This chapter provides you with an overview of the most important rules when integrating the ET 200iSP distributed I/O system in a plant or system. Specific application Observe the accident prevention guidelines for specific applications, such as machine directive.
Wiring 5.1 General Rules and Regulations for Wiring Line voltage in the safe area The following table describes points to remember relating to the line voltage: Table 5- 2 Line voltage in the safe area With ... Requirements A fixed installation or systems without all-pole disconnector A disconnector or a fuse must exist in the building installation. Load power supplies, power supply modules The set rated voltage range must correspond to the local line voltage.
Wiring 5.2 Operating the ET 200iSP with equipotential bonding 5.2 Operating the ET 200iSP with equipotential bonding Components and protective measures When setting up a system, various components and protective devices are mandatory. The types of components and the degree to which the protective measures are mandatory depend on the DIN VDE regulation that applies to your plant setup. The table below relates to the schematic that follows.
Wiring 5.2 Operating the ET 200iSP with equipotential bonding ET 200iSP within the overall configuration The following schematic shows the ET 200iSP distributed I/O station within the overall configuration in the Zone 1 hazardous area (power supply and grounding concept) when powered from a TN-S system.
Wiring 5.
Wiring 5.3 Electrical Design of the ET 200iSP 5.3 Electrical Design of the ET 200iSP Electrical isolation In the ET 200iSP, isolation exists between: ● The load circuits/process and all other circuitry of the ET 200iSP ● The PROFIBUS DP interface in the interface module and all other circuit components ● Power supply (auxiliary power) and all output voltages The following schematic shows the various potentials with the ET 200iSP.
Wiring 5.4 Wiring the ET 200iSP 5.4 Wiring the ET 200iSP 5.4.1 Wiring Rules for the ET 200iSP DANGER When laying cables and wiring, make sure that you adhere to the installation regulations complying with EN 60 079-14 and any regulations specific to your country. When operating the ET 200iSP in areas with combustible dust (Zone 21, Zone 22), you must also comply with EN 61241-14.
Wiring 5.4 Wiring the ET 200iSP Wiring rules Table 5- 6 Wiring rules for the ET 200iSP Wiring rules for ... TM-PS-A/ TM-PS-A UC, TM-PS-B/ TM-PS-B UC TM-IM/EM, TM-EM/EM (spring and screw terminals) Connectable wire cross-sections for solid wires 0.5 to 4 mm2 0.14 to 2.5 mA Without end sleeve 0.5 to 2.5 mm2 Connectable wire cross-sections for flexible wires 0.14 to 2.5 mA with wire end ferrules 0.5 to 2.5 mm2 0.14 to 1.
Wiring 5.4 Wiring the ET 200iSP 5.4.3 Wiring terminal modules with spring terminals Properties In terminal modules with spring terminals, the individual wires are affixed by inserting them into the terminal. Requirements Observe the wiring rules. Required tools 3.5 mm screwdriver Procedure 1. Strip insulation from the wires. 2. Insert the screwdriver into the upper (square) opening of the terminal and press it into the opening. 3.
Wiring 5.4 Wiring the ET 200iSP 5.4.4 Grounding the mounting rail Properties The DIN rail of the distributed I/O station must be connected to the ground bus (equipotential bonding). Requirements ● Perform the wiring with the power supply turned off .
Wiring 5.4 Wiring the ET 200iSP 5.4.5 Wiring terminal module TM-PS-A/ TM-PS-A UC or TM-PS-B/ TM-PS-B UC Safety instructions for power supply PS 24 VDC DANGER Threat to explosion protection in the Zone 1 and Zone 21 potentially explosive area: In Zone 1/ Zone 21, always switch off power before you disconnect the PS 24 VDC power supply cable on terminal module TM-PS-A/ TM-PS-A UC or TM-PS-B/ TM-PS-B UC.
Wiring 5.4 Wiring the ET 200iSP Required tools ● 3.5 mm screwdriver ● Insulation stripper Procedure 1. Strip the wires for the power supply to the ET 200iSP. 2. Pull the slide down as far as the end stop until it clicks into place. You can only pull the slide down when the two securing screws on the terminal module are screw to the mounting rail. 3. Secure the individual wires using the 3.5 mm screwdriver. Note The grounding cable (equipotential bonding) must have a cross-section of at least 4 mm2.
Wiring 5.4 Wiring the ET 200iSP 5.4.6 Wiring Terminal Modules TM-IM/EM and TM-IM/IM Properties Connect the PROFIBUS RS 485-IS connector to terminal module TM-IM/EM. The connector is on the left-hand side of the module. Terminal module TM-IM/EM also forms the interface to the actuators and sensors. The connectors are on the right-hand side of the module. Connect the bus connector to terminal module TM-IM/IM for redundant operation of the two IM 152s.
Wiring 5.4 Wiring the ET 200iSP Wiring terminal module TM-IM/EM Connecting PROFIBUS RS 485-IS (left module) 1. Insert the bus connector on the PROFIBUS RS 485-IS connection. Note The cable shield of the bus cable is connected in service to the terminal module TMIM/EM by means of a spring-type terminal with the mounting rail and consequently with the equipotential bonding PA. 2. Use the 3.5 mm screwdriver to tighten the lockscrews of the bus connection (torque: 0.5 to 0.7 Nm). 3.
Wiring 5.4 Wiring the ET 200iSP Wiring terminal module TM-IM/IM Connect the two bus connectors for the redundant IMs. The procedure for TM-IM/EM is described under Connecting PROFIBUS RS 485-IS (left-hand module). Repeat the same steps for the right-hand module.
Wiring 5.4 Wiring the ET 200iSP 5.4.7 Wiring Terminal Modules TM-EM/EM Properties Requirements Required tools Terminal module TM-EM/EM forms the interface to the sensors and actuators. Observe the wiring rules. 3.5 mm screwdriver Procedure 1. Strip the insulation from the wires to the sensors / actuators. 2. Secure the individual wires in the screw or spring terminals.
Wiring 5.4 Wiring the ET 200iSP 5.4.8 Wiring terminal module TM-RM/RM DANGER Threat to explosion protection in the Zone 1 and Zone 21 potentially explosive area: In Zone 1/ Zone 21, always switch off the rated load voltage (relay contacts) before you disconnect the wires for actuators on terminal module TM-RM/RM.
Wiring 5.4 Wiring the ET 200iSP Procedure 1. Open the terminal cover. 2. Strip the insulation from the wires to the sensors / actuators. 3. Secure the individual wires in the screw-type terminal Ex e. 4. Close the terminal cover. 3 ① ② Terminal module TM-RM/RM Connection for electronic module 2 DO Relay UC60V/2A channels 0 and 1 ③ Terminal cover Figure 5-9 Wiring terminal module TM-RM/RM For pin configuration, refer to Chapter "Terminal module TM-RM/RM 60S".
Wiring 5.4 Wiring the ET 200iSP 5.4.9 Connecting cable shields Properties The cable shields of the analog electronic modules must be connected to the ground bus (equipotential bonding) of the enclosure. Prerequisites Procedure ● Tim-plated or galvanized standard mounting rail complying with EN 50022 (35 x 15/ 35 x 7.5) and fittings ● Shield terminals (6ES5728-8MA11) ● Securing the ground cable to the standard mounting rail: – Zone 1 or zone 21: Ex e terminal.
Wiring 5.4 Wiring the ET 200iSP Connecting standard mounting rail with ground bus PA 1. Strip the cable for the ground connection (from 4 to 16 mm2) and fasten to the standard mounting rail using the ground terminal (torque: 2 to 2.5 Nm). 2. Connect the other end to the ground bus PA. 5.4.10 How to Connect a TC Sensor Module Properties The TC sensor module can be used for the internal compensation of the reference junction temperature. This ships with the 4AI TC.
Wiring 5.5 Inserting and labeling the power supply, interface module, and electronic modules 5.5 Inserting and labeling the power supply, interface module, and electronic modules 5.5.1 Requirements Properties ● The modules installed on the relevant terminal modules. ● Using a labeling strip, you can identify the interface module and the electronic modules. ● When you first insert an interface or electronic module, the coding element engages into the terminal module.
Wiring 5.5 Inserting and labeling the power supply, interface module, and electronic modules 5.5.2 Inserting power supply PS Installing the power supply PS 1. Hang the power supply into the top of the bearing of terminal module TM-PS-A/ TM-PS-A UC. 2. Push in the bottom of power supply until it engages on the terminal module. 3. If your configuration has a power supply for redundancy, repeat steps 1 and 2 on terminal module TM-PS-B/ TM-PS-B UC.
Wiring 5.5 Inserting and labeling the power supply, interface module, and electronic modules 5.5.3 Inserting and labeling the interface module and electronic modules Installing and labeling the interface module and electronic module 1. Hang the interface or electronic module in the top section of the storage part of the terminal module. 2. Swivel the interface or electronic module downward until it latches on the terminal module. 3. Label the module using the label strips provided. 4.
Wiring 5.5 Inserting and labeling the power supply, interface module, and electronic modules Uninstalling interface module and electronic modules 1. Use the screwdriver to operate the catch on the underside of the interface or electronic module. 2. Swivel this upward. 3. Remove the module from the storage space of the terminal module.
Wiring 5.5 Inserting and labeling the power supply, interface module, and electronic modules Changing the Type of Electronic Module You have already removed the electronic module: 1. Use the screwdriver to press the coding element out of the terminal module. 2. Insert this coding element on the used electronic module. 3. Install the new electronic module (different type) on the terminal module, checking for an audible latching sound. 4. Label the new electronic module.
Wiring 5.5 Inserting and labeling the power supply, interface module, and electronic modules 5.5.4 Inserting and labeling electronic modules 2 DO Relay UC60V/2A Inserting and labeling electronic modules 2 DO Relay UC60V/2A 1. Remove the Ex d isolating plug up to the end stop. 2. Use a screwdriver to loosen the locking lever from the latch and swivel the lever down. 3. Pull the Ex d isolating plug further forward up to the end stop. In this position, it folds downward. 4.
Wiring 5.5 Inserting and labeling the power supply, interface module, and electronic modules 6. Swivel the Ex d isolating plug back into the horizontal position and push it back to the end stop. Pay attention that the locking lever is flush with the plug and is engaged. 7. Label the electronic module using the labeling strips provided and reinsert the labeling strips into the electronic module.
Wiring 5.6 Setting the PROFIBUS address Replacing a defective electronic module You have already uninstalled the electronic module: 1. remove the removable part of the coding element from the new electronic module. The coding element is located on the underside of the electronic module. 2. Install the new electronic module (same type) on the terminal module, checking for an audible latching sound. 3.
Wiring 5.6 Setting the PROFIBUS address Changing the PROFIBUS DP Address 1. Use the screwdriver to set the PROFIBUS DP address "0" by means of the DIP switch. 2. Switch the supply voltage of the ET 200iSP on and off on the Power Supply. The deletion operation is finished when the BF LED flashes (0.5 Hz, duration approx. 10 s). The ET 200iSP saves the parameters retentively in the Flash memory of the IM 152.
Wiring 5.
6 Commissioning and Diagnostics 6.
Commissioning and Diagnostics 6.1 Basics of commissioning and diagnostics Configuration Configuration involves configuring and setting parameters for the ET 200iSP with a programming device (PG). Configuring When you configure your project, you set only the basic characteristics of the DP slave (for example, network parameters, module selection in HW Config). You configure the ET 200iSP with ● STEP 7 ● COM PROFIBUS or with suitable configuration software (using the GSD file).
Commissioning and Diagnostics 6.1 Basics of commissioning and diagnostics Acyclic Data Transfer Via PROFIBUS DP Acyclic data exchange takes place between the ET 200iSP and the PG / PC (SIMATIC PDM). The ET 200iSP receives its parameters using acyclic data exchange. Identification data is also transferred and displayed in SIMATIC PDM. ● Diagnostics and alarms (with S7 DP slave and DPV1 slave) ● Data records DPV0, S7 DP, or DPV1 slave The ET 200iSP can be operated as a DPV0, S7 DP or DPV1 slave.
Commissioning and Diagnostics 6.1 Basics of commissioning and diagnostics Software requirements Table 6- 2 Software requirements Configuration software used Version Explanations STEP 7 STEP 7 V5.3, Service Pack 1 or higher, and current HW update The ET 200iSP is available in the hardware catalog of HW Config. You configure and assign parameters for the ET 200iSP in HW Config. STEP 7 and SIMATIC PDM (SIMATIC PDM is integrated; it is also available as a standalone version) STEP 7 version 4.
Commissioning and Diagnostics 6.2 Project engineering with STEP 7 6.2 Project engineering with STEP 7 Properties ● The ET 200iSP is included in the hardware catalog of STEP 7. ● Diagnostic interrupts, process interrupts, remove/insert interrupts (S7-400 only) and time stamping are supported. Requirements The required software has been installed on the PG/ PC or PCS 7-ES. Procedure for Configuration and Parameter Assignment 1. Start SIMATIC Manager. 2. Configure the ET 200iSP with HW Config.
Commissioning and Diagnostics 6.3 Project Engineering with GSD File and SIMATIC PDM 6.3 Project Engineering with GSD File and SIMATIC PDM Properties ET 200iSP is integrated as a DPV0 or DPV1 slave. Prerequisites ● The required software has been installed on the PG/ PC or PCS 7-ES. ● You need GSD file SI028110.GSE. These can be downloaded from the Internet at Service & Support (http://www.siemens.
Commissioning and Diagnostics 6.3 Project Engineering with GSD File and SIMATIC PDM Procedure for configuring STEP 7 version 4.02 or higher COM PROFIBUS version 5.0 or higher or another project engineering software 1. Start SIMATIC Manager. 2. Integrate the GSD file into HW Config (see requirements). 3. Configure the ET 200iSP with HW Config. – Create a new project – Drag modules from the hardware catalog to the configuration table 4. Save the configuration, or download it to the DP master. 1.
Commissioning and Diagnostics 6.3 Project Engineering with GSD File and SIMATIC PDM 9. From the next dialog box, select "Specialist" as the user and confirm with "OK." In this mode, you can assign parameters. Result: SIMATIC PDM is started. 10.Once SIMATIC PDM has started, select the relevant electronic module as the "module type". Then click in one of the gray fields to update the window. Result: The parameters and I&M of the electronic module are displayed. 11.
Commissioning and Diagnostics 6.4 Assigning Parameters for the ET 200iSP during Operation using SIMATIC PDM 6.4 Assigning Parameters for the ET 200iSP during Operation using SIMATIC PDM Properties ● Using the parameter assignment function, you can also assign module parameters during operation with SIMATIC PDM. Each new parameter setting that is correct is adopted by the module and stored in non-volatile memory. ● Bad parameters are ignored. The module then retains the previous parameter settings.
Commissioning and Diagnostics 6.5 Diagnostics Using the Process Image Input Table 6.5 Diagnostics Using the Process Image Input Table Properties In addition to the diagnostic information available with the LEDs and module/DP diagnostics, the module also provides information about the validity of every input signal - the value status. The value status is entered in the process image along with the input signal.
Commissioning and Diagnostics 6.6 Status and error LEDs on the ET 200iSP See also Digital input module (Page 361) 6.
Commissioning and Diagnostics 6.6 Status and error LEDs on the ET 200iSP LEDs SF BF ACT ON on off * on * on * on Meaning Remedy Data exchange between the ET 200iSP and the DP master, at least one diagnostic event and/or one inconsistency in the preset and actual configuration is present. Check the process wiring. No connection with the DP master (transmission rate detection). Check the bus (is the bus connector inserted correctly).
Commissioning and Diagnostics 6.
Commissioning and Diagnostics 6.6 Status and error LEDs on the ET 200iSP Status and Error LEDs on the Digital Electronic Modules Table 6- 4 Status and Error LEDs on the Digital Electronic Modules LEDs SF 1 5 9 13 3 7 11 Meaning Remedy Wrong module present or diagnostic message. Analyze the diagnostic information.
Commissioning and Diagnostics 6.7 Commissioning and starting up the ET 200iSP Watchdog module 6) 1 SF ① Group error (red) Bit 0: Status (green) Status and error LEDs on the Watchdog module Table 6- 6 Status and error LEDs on the Watchdog module LEDs SF Meaning Remedy Wrong module present or diagnostic message. Analyze the diagnostic information. flashes The LED flashes at the assigned frequency (toggle: 0.1 Hz; 0.5 Hz; 1 Hz; 2 Hz) --- on Output signal (bit 0 active) --- Bit 0 on 6.
Commissioning and Diagnostics 6.7 Commissioning and starting up the ET 200iSP Performing tests Note You must provide for the safety of your facility. Before a system undergoes final commissioning, you should perform a complete function test and the necessary safety tests. Incorporate foreseeable errors when planning the tests. This will enable you to avoid endangering persons or property during operation. 6.7.
Commissioning and Diagnostics 6.7 Commissioning and starting up the ET 200iSP 6.7.3 Commissioning the ET 200iSP Commissioning the ET 200iSP Table 6- 8 Commissioning the ET 200iSP Step Procedure See 1 Turn on the power supply for the ET 200iSP. Chapter "Wiring (Page 103)" 2 Watch the STATUS LEDs on the ET 200iSP and on the DP master. Chapter "Basics of commissioning and diagnostics (Page 133)" Manual to the DP master Note The ET 200iSP supports the default startup.
Commissioning and Diagnostics 6.7 Commissioning and starting up the ET 200iSP 6.7.
Commissioning and Diagnostics 6.7 Commissioning and starting up the ET 200iSP 6.7.5 Startup of the ET 200iSP with IM 152 redundancy Principle of operation In a redundant configuration, the two inserted IM 152 modules start up independently. The following flowchart illustrates the startup of the IM 152 (a). For the IM 152 (b), the following flow chart applies with the designations reversed accordingly.
Commissioning and Diagnostics 6.
Commissioning and Diagnostics 6.7 Commissioning and starting up the ET 200iSP 6.7.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 6.8 Diagnostics with STEP 7 6.8.1 Introduction Introduction The slave diagnostics behaves according the IEC 61784-1:2002 Ed1 CP 3/1 standard. In dependence on the DP master it can be read out using STEP 7 for all DP slaves that behave according to the standard. The readout and the configuration of the slave diagnostics is described in the follow sections. 6.8.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 STEP 7 User Program STL Explanation Call SFC 13 REQ :=TRUE LADDR :=W#16#3FE RET_VAL :=MW 0 RECORD :=P#DB82.DBX 0.0 BYTE 96 BUSY :=M2.0 Read request Diagnostics address of the ET 200iSP RET_VAL from SFC 13 Data compartment for the diagnostics in DB 82 Read process runs over several OB1 cycles 6.8.
Commissioning and Diagnostics 6.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 Actions after diagnostic message in STEP 7 or DPV1 Operation Each diagnostic message leads to the following actions: ● In S7 or DPV1 operation, diagnostics are reported as diagnostic interrupts. ● In DPV1 operation, diagnostics are also reported when CPU is in STOP state.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 6.8.4 Evaluating interrupts from the ET 200iSP (S7-DP slave/ DPV1 slave) Introduction Certain errors cause the DP slave to trigger an interrupt. Depending on the DP master you are using, the evaluation of the interrupt follows different procedures. Evaluating Interrupts with an S7 DP Master or DPV1 Master Requirements: You have configured the ET 200iSP with STEP 7 (Version 5.3 Service Pack 1 or higher), i.e.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 Triggering of a Hardware Interrupt In the event of a hardware interrupt the CPU interrupts the processing of the user program and processes the hardware interrupt block OB40. The channel of the module that triggered the hardware interrupt is entered in the start information of the OB40 in the tag OB40_POINT_ADDR. The following Fig. shows the assignment to the bits of the local data doubleword 8.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 6.8.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 See also Station statuses 1 to 3 (Page 161) Master PROFIBUS address (Page 163) ID-related diagnostics (Page 164) Manufacturer's ID (Page 163) Channel-related diagnostics (Page 167) H-Status (only with the S7-400H and standard redundancy) (Page 170) Interrupts (Page 171) 6.8.6 Station statuses 1 to 3 Definition Stations status 1 to 3 provides an overview of the status of a DP slave.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 Bit Meaning Cause/remedy 4 1: The required function is not supported by the DP slave (modifying the PROFIBUS address via software, for example). Check the configuration. 5 1: DP master in not able to interpret the answer of the DP slave. Check the bus configuration. 6 1: The DP coniguration frame is not correct (incorrect slave type, paramters) Correct the preset and actual configuration.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 6.8.7 Master PROFIBUS address Definition The master PROFIBUS address diagnostic byte contains the PROFIBUS address of the DP master that: ● Assigned parameters to the DP slave and ● Has read and write access to the DP slave The master PROFIBUS address is in byte 3 of the slave diagnostics.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 6.8.9 ID-related diagnostics Analyzing the slave diagnostics The figure below shows a systematic approach to evaluating slave diagnostics. You start with ID-related diagnostics.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 ID-related diagnostics The bits in slots 2, 4 through 35 (bytes 7 through 11) of the modules are set if one of the following situations occurs: ● A module is removed. ● A module is inserted that was not configured. ● An inserted module cannot be accessed. ● A module reports a diagnostics event. Unused slots have the value "0" entered.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 6.8.10 Definition Module Status Module Status The module status indicates the status of the configured modules and provides more detailed information than ID-related diagnostics in terms of the configuration or indicates a module fault. The module status begins after the ID-related diagnostics and comprises 13 bytes.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 6.8.11 Definition Channel-related diagnostics Channel-related diagnostics provides information on channel faults of modules and provides more detail than ID-related diagnostics. For each channel-related diagnostic information, 3 bytes are added as per IEC 617841:2002 Ed1 CP 3/1. The channel-related diagnostic information follows the module status. Channel-related diagnostics does not affect the module status.
Commissioning and Diagnostics 6.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 Error type 10011B 10101B 19D 21D Error text Meaning HART communication error (HART diagnostics) Reference channel error HARD field device is not responding Timing error Remedy Check the process wiring Correction of the configuration internal reference junction: TC sensor module defective or not available.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 6.8.12 H-Status (only with the S7-400H and standard redundancy) H-status The IM 152 supplies the H-status only if it is running on an S7-400H DP master or is operated redundantly according to the standard. In the structure of the slave diagnostics, the H-status is represented by an additional block, typically following the manufacturer's ID.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 6.8.13 Interrupts Definition The interrupt section of the slave diagnosis provides information on the interrupt type and the cause that led to the triggering of the interrupt. The interrupt section consists of a maximum of 48 bytes.
Commissioning and Diagnostics 6.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 Diagnostic interrupt, byte x+4 to x+7 The bytes x+4 to x+7 correspond to the diagnostics data record 0 in STEP 7. The bytes from x+8 to x+43 correspond to the diagnostics data record 1 in STEP 7.
Commissioning and Diagnostics 6.
Commissioning and Diagnostics 6.
Commissioning and Diagnostics 6.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 Example of a Diagnostic Interrupt Example: The electronic module 8 DI NAMUR reports the diagnostic interrupt "Wire Break" on channel 2.
Commissioning and Diagnostics 6.
Commissioning and Diagnostics 6.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 Remove/insert interrupt Identifier of the module that was removed or inserted is shown in bytes x+4 to x+8. Identifiers for the individual modules are shown in the GSD file.
Commissioning and Diagnostics 6.8 Diagnostics with STEP 7 Update interrupt The update interrupt is reported when the following requirements are met: ● The parameters were incorrectly assigned. ● The parameter assignment of the ET 200iSP deviates from the parameters and identification data that is stored retentively in the modules.
Commissioning and Diagnostics 6.
7 Maintenance 7.1 Activities during operation Properties The table below describes the activities that can be performed on the ET 200iSP in Zone 1, Zone 2, Zone 21, and Zone 22 during operation. Requirements WARNING Hazardous location zone 1 and zone 2: You are allowed to open the enclosure of the ET 200iSP briefly for the permitted maintenance work. Hazardous location zone 21 and zone 22: Do not open the ET 200iSP enclosure in locations where there is combustible dust.
Maintenance 7.1 Activities during operation Permitted activities in zone 2 In addition to the activities permitted in zone 1, the following activity is also permitted: CAUTION Disconnection and connection of the PS 24 VDC power supply cables from/to terminal module TM-PS-A/ TM-PS-A UC or TM-PS-B/ TM-PS-B UC during operation. This activity is permitted only when there is no risk of explosion or when there is no power applied at terminal module TM-PS-A/ TM-PS-A UC or TM-PS-B/ TM-PS-B UC.
Maintenance 7.2 Removing and inserting electronics modules during operation (hot swapping) 7.2 Removing and inserting electronics modules during operation (hot swapping) Properties ● The ET 200iSP distributed I/O station supports the removal and insertion of one electronic module (1 gap) during operation (RUN mode). ● If one electronic module is removed, the ET 200iSP remains in the RUN mode. ● If you remove more than one electronic module, this leads to an ET 200iSP station failure.
Maintenance 7.2 Removing and inserting electronics modules during operation (hot swapping) Note If you reduce an existing configuration and then extend it again, you should erase the flash memory before the extension. The Flash memory (parameters and identification data) of the IM 152 is erased when you set the PROFIBUS address to "0" and then turn the supply voltage of the ET 200iSP off and on a the Power Supply PS. Requirements ● All modules must be inserted during the startup of the ET 200iSP.
Maintenance 7.3 Replacing the interface module 7.3 Replacing the interface module Properties The IM 152 saves the parameters and I&M data to an internal flash memory. The contents are retained even if the ET 200iSP experiences a power failure. After the IM 152-1 is replaced, STEP 7 automatically assigns parameters to the ET 200iSP. You only have to download the I&M data (if needed) to the ET 200iSP with HW Config or SIMATIC PDM.
Maintenance 7.4 Maintenance during operation 7.4 Maintenance during operation Properties Maintenance of the ET 200iSP is effectively restricted to visual inspections. These can be performed while the ET 200iSP is operating. Prerequisites In hazardous locations, a visual inspection should be made every six months. Procedure 1. Check that the cable inlets in the enclosure are sealed and intact. 2. Check whether there is any water or dust inside the enclosure. If there is, find out how it got there. 3.
Maintenance 7.6 IM 152 firmware update 7.6 IM 152 firmware update Properties ● After you have implemented (compatible) functional expansions or performance enhancements, you should update the IM 152 interface module to the latest firmware version. ● You can obtain the most recent firmware versions from your Siemens representative, or download it from the Internet at: http://www.siemens.com/automation/service&support (http://www.siemens.
Maintenance 7.6 IM 152 firmware update Restarting following an update In the STEP 7 user interface you can decide whether ● the IM 152 is reset automatically following a successful update so that it can start up with the newly loaded firmware. CAUTION If there is a check mark in the "Activate firmware after download" box, there is a brief ET 200iSP station failure. If you have not made any provisions for this situation, the update will cause to CPU to go to STOP mode due to a rack failure.
Maintenance 7.7 Reading service data 7.7 Reading service data Properties If you need to contact our Customer Support due to a service event, the department may require specific information on the status of an ET 200iSP station in your system for diagnostic purposes. This information is available as of FW version V2.0.5 of the IM 152 in the service data. Select the “Target system -> Save service data” command to read this information and save the data to a file to forward to Customer Support.
Maintenance 7.
General technical specifications 8.1 8 General technical specifications Definition The general technical specifications contain the standards and test values to which the ET 200iSP distributed I/O station complies and adheres and the test criteria with which the ET 200iSP distributed I/O station was tested. 8.
General technical specifications 8.2 Standards and certifications IECEx approval See the technical data of the ET 200iSP Modules. ,(&([ cULus approval Underwriters Laboratories Inc. See the technical data of the ET 200iSP Modules. +$= /2& FM approval FM (Factory Mutual Research) C US See the technical data of the ET 200iSP Modules. WARNING Personal injury and property damage can occur.
General technical specifications 8.
General technical specifications 8.2 Standards and certifications Use in residential areas Note The ET 200iSP distributed I/O system is intended for use in industrial environments; when used in residential areas, it can be affected by radio/television reception. ET 200iSP applications in residential areas must be compliant with values of EN 61000-6-3, measured acc. to EN 55016-2-3, for emission of radio interference.
General technical specifications 8.3 Electromagnetic compatibility, transport and storage conditions 8.3 Electromagnetic compatibility, transport and storage conditions Definition of EMC Electromagnetic compatibility is the ability of electrical equipment to function satisfactorily in its electromagnetic environment without influencing this environment. The ET 200iSP distributed I/O station also meets the requirements of the EMC law of the European market.
General technical specifications 8.3 Electromagnetic compatibility, transport and storage conditions Sinusoidal interference variables The following table shows the electromagnetic compatibility of the distributed I/O station ET 200iSP compared with sinusoidal interference variables. ● HF irradiation HF irradiation according to IEC 61000-4-3 Electromagnetic HF field, amplitude-modulated 80 to 1000 MHz; 1.4 to 2 GHz 2.0 GHz to 2.
General technical specifications 8.4 Mechanical and climatic environmental conditions 8.4 Mechanical and climatic environmental conditions Operating conditions The ET 200iSP is designed for stationary use in weather-proof locations. The operating conditions surpass requirements to DIN IEC 60721-3-3.
General technical specifications 8.5 Information on dielectric strength tests, class of protection, degree of protection and rated voltage of the ET 200iSP Test of mechanical environmental conditions The table below provides important information with respect to the type and scope of the test of ambient mechanical conditions.
General technical specifications 8.5 Information on dielectric strength tests, class of protection, degree of protection and rated voltage of the ET 200iSP Rated voltage for operation The distributed I/O station ET 200iSP operates with the rated voltage shown in the following table and the corresponding tolerances. rated voltage 24 VDC Tolerance range 20 to 30 VDC (up to product version 2 of power supply PS) 19.
General technical specifications 8.
9 Terminal modules 9.1 Overview of the contents Modules and terminal modules The table below shows you which modules you can use on the various terminal modules. Table 9- 1 Modules and terminal modules Modules Order No.
Terminal modules 9.2 Terminal module TM-PS-A/ TM-PS-A UC and TM-PS-B/ TM-PS-B UC 9.
Terminal modules 9.
Terminal modules 9.
Terminal modules 9.2 Terminal module TM-PS-A/ TM-PS-A UC and TM-PS-B/ TM-PS-B UC Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 60 x 190 x 52 Weight Approx. 235 g Module-specific data Number of terminals 3 Cable cross-section 0.5 to 4 mm2* Approvals ,, * *' DQG , 0 ෬ $7(; ([ H >LD LE@ ,,& 7 ([ H >LD LE@ , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Terminal modules 9.3 Terminal modules TM-IM/EM 60S and TM-IM/EM 60C 9.
Terminal modules 9.
Terminal modules 9.
Terminal modules 9.3 Terminal modules TM-IM/EM 60S and TM-IM/EM 60C Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 60 x 190 x 52 Weight Approx. 235 g Module-specific data Terminal element 9-pin Sub D socket for PROFIBUS RS 485-IS Number of terminals 4x4 Cable cross-sections 0.14 mm to 2.
Terminal modules 9.4 Terminal module TM-IM/IM 9.
Terminal modules 9.
Terminal modules 9.4 Terminal module TM-IM/IM Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 60 x 190 x 52 Weight Approx.
Terminal modules 9.5 Terminal modules TM-EM/EM 60S and TM-EM/EM 60C 9.
Terminal modules 9.
Terminal modules 9.5 Terminal modules TM-EM/EM 60S and TM-EM/EM 60C Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 60 x 190 x 52 Weight ca. 275g Module-specific data Number of terminals 8x4 Cable cross-sections 0.14 mm to 2.5 mm1 Approvals 0344 ෬ $7(; ,(&([ ෬ ,(&([ ෬ ,10(752 ,10(752 %5 2&3 ෬ )0 C US ෬ F8/XV /,67(' ;$ Safety data See EC-type-examination certificate 1 KEMA 04ATEX2242 Follow the wiring rules.
Terminal modules 9.6 Terminal module TM-RM/RM 9.6 Terminal module TM-RM/RM Order number 6ES7193-7CB00-0AA0 (screw terminal) Properties ● Terminal module for 2 electronic modules 2 DO Relay UC60V/2A or reserve module (Product version 3 and higher) ● Connection of actuators by means of screw terminals for TM-RM/RM 60S. ● The screw terminals of terminal module TM-RM/RM 60S are designed with increased safety Ex e type of protection.
Terminal modules 9.
Terminal modules 9.6 Terminal module TM-RM/RM Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 60 x 190 x 52 Weight ca. 275g Module-specific data Number of terminals 2x4 Cable cross-sections 0.2 to 2.0 mm1 Approvals ,, * DQG , 0 ෬ $7(; ([ GHLE ,,& 7 ([ GHLE , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
10 Power Supply 10.1 Power supply PS 24 VDC Order number 6ES7138-7EA01-0AA0 Properties ● Electrically isolated supply of the ET 200iSP with necessary output voltages: – Power bus – Interface module supply – Backplane bus ● Handles the safety-related limitation of the output voltages.
Power Supply 10.1 Power supply PS 24 VDC Block diagram 2XWSXW YROWDJHV / 3RZHU EXV 0 6XSSO\ ,0 3$ %DFNSODQH EXV Figure 10-1 Block diagram of the power supply PS 24 VDC Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 60 x 190 x 136.5 Weight Approx. 2700 g Module-specific data Type of protection of the module ,, * DQG , 0 ෬ $7(; ([ GH >LE@ ,,& 7 ([ GH >LE@ , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Power Supply 10.1 Power supply PS 24 VDC Technical specifications Electrical isolation between the supply voltage and power bus Yes between the supply voltage and backplane bus as well as IM supply Yes Insulation tested between supply voltage and all output voltages 600 VDC Current consumption from power supply L+ Max. 4A2 Starting current inrush for 24 VDC 24.8A Power loss from the module 20W 3 Permitted input power max. 78.
Power Supply 10.2 Power supply PS 120/230 VAC 10.2 Power supply PS 120/230 VAC Order number 6ES7138-7EC00-0AA0 Properties ● Electrically isolated supply of the ET 200iSP with necessary output voltages: – Power bus – Interface module supply – Backplane bus ● Handles the safety-related limitation of the output voltages.
Power Supply 10.2 Power supply PS 120/230 VAC Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 60 x 190 x 136.5 Weight Approx. 2700 g Module-specific data Type of protection of the module ,, * DQG , 0 ෬ $7(; ([ GH >LE@ ,,& 7 ([ GH >LE@ , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Power Supply 10.2 Power supply PS 120/230 VAC Technical specifications Output current for 230 VAC (170 VAC to 264 VAC) and ambient temperature -20°C to +70°C with horizontal installation max. 4A From -20°C to +60°C with horizontal installation and -20°C to +50°C for all other installation positions max. 5A Output current for 120 VAC (85 VAC to 132 VAC) and ambient temperature From -20°C to +70°C with horizontal installation and -20°C to +50°C for all other installation positions max.
Interface module 11.1 11 Interface module IM 152 Order number 6ES7152-1AA00-0AB0 Properties The IM 152 interface module has the following characteristics: ● Connects the ET 200iSP with the PROFIBUS RS 485-IS ● Prepares the data for the inserted electronic modules ● PROFIBUS address setting by means of switch ● Switching off the 24 VDC power supply on terminal module TM-PS-A/ TM-PS-A UC also switches off the IM 152 interface module.
Interface module 11.1 Interface module IM 152 Block diagram 352),%86 DGGUHVV 6) %) $&7 21 36 36 (OHFWULFDO LVRODWLRQ 352),%86 '3 FRQQHFWLRQ $ $ % % (OHFWURQLFV 3RZHU EXV %DFNSODQH EXV (7 L63 UHDU SDQHO EXV FRQQHFWLRQ Figure 11-1 Block diagram of IM 152 interface module Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) Weight 30 x 129 x 136.5 Approx. 245 g Module-specific data 228 Transmission rate 9.6; 19.2; 45.45; 93 ,75; 187.
Interface module 11.
Interface module 11.
Interface module 11.2 Parameters for the IM 152 11.2 Parameters for the IM 152 Parameter The procedure for setting parameters is described in the Chapter "Commissioning (Page 133)".
Interface module 11.3 Identification and Message Functions (I&M) 11.3 Identification and Message Functions (I&M) Reference For information on the I&M, refer to the Chapter "Identification data I&M (Page 54)". 11.4 Description of the parameters for the IM 152 11.4.1 Operation at Preset <> Actual Configuration Description If the parameter is enabled and: ● a module is removed and inserted during operation, this does not lead to a station failure of the ET 200iSP.
Interface module 11.4 Description of the parameters for the IM 152 11.4.3 Redundant power supply diagnostics Description This parameter specifies the diagnostic behavior for the redundant Power Supply: ● "No redundant Power Supply": no diagnostics; station failure in event of Power Supply failure. ● "Redundant Power Supply": Diagnostics for failure of Power Supply PS 1 or PS 2. This setting is required if you are using two Power Supply units in a redundant configuration.
Interface module 11.4 Description of the parameters for the IM 152 11.4.7 Description 11.4.8 Description Reference 11.4.9 Description 11.4.10 Description See also 234 Data format This parameter indicates the data format of all electronic modules of the ET 200iSP. Noise suppression The frequency of your alternating voltage system can affect measured values negatively, particularly in the case of both measurements in small voltage ranges and thermocouples.
12 Digital electronic modules 12.
Digital electronic modules 12.
Digital electronic modules 12.
Digital electronic modules 12.
Digital electronic modules 12.1 Digital electronics module 8 DI NAMUR Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 30 x 129 x 136.5 Weight Approx. 255 g Module-specific data Number of inputs 8 Cable length shielded Max. 500 m1 Approvals ,, * *' DQG , 0 ෬ $7(; ([ LE>LD@ >LD'@ ,,& 7 ([ LE>LD@ , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Digital electronic modules 12.1 Digital electronics module 8 DI NAMUR Technical specifications Power loss from the module with 8 x NAMUR sensors 0.84 W with unconnected contact 1.
Digital electronic modules 12.1 Digital electronics module 8 DI NAMUR Technical specifications Cascaded counting function Quantity 1 Channel 0 Cascaded counting function Sensor (max. frequency) Pulse-no-pulse ratio 1:1 Edge steepness min. 100 ms Line resistance Rline≤ 1 kΩ Input frequency max. line length 20 m 5 kHz max. line length 100 m 1 kHz max.
Digital electronic modules 12.1 Digital electronics module 8 DI NAMUR Diagnosis for changeover contact sensor types When a diagnosis is made for the changeover contact sensor type, the digital electronic module controls the switchover between two input channels. If there is no signal change in the normally closed contact after the set switchover time (see technical specifications), the module reports diagnostic information.
Digital electronic modules 12.2 Digital electronics module 4 DO 12.2 Digital electronics module 4 DO Order number Type Order number 4 DO DC23.1V/20mA SHUT DOWN "H" 6ES7132-7RD01-0AB0 4 DO DC17.4V/27mA SHUT DOWN "H" 6ES7132-7RD11-0AB0 4 DO DC17.4V/40mA SHUT DOWN "H" 6ES7132-7RD21-0AB0 4 DO DC23.1V/20mA SHUT DOWN "L" 6ES7132-7GD00-0AB0 4 DO DC17.4V/27mA SHUT DOWN "L" 6ES7132-7GD10-0AB0 4 DO DC17.
Digital electronic modules 12.
Digital electronic modules 12.
Digital electronic modules 12.2 Digital electronics module 4 DO Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 30 x 129 x 136.5 Weight Approx. 255 g Module-specific data Number of outputs 4 Cable length unshielded max. 500 m shielded max. 500 m Approvals ,, * *' DQG , 0 ෬ $7(; ([ LE >LD@ >LD'@ ,,& 7 ([ LE >LD@ , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Digital electronic modules 12.2 Digital electronics module 4 DO Technical specifications Current consumption from load voltage (power bus) 4 DO DC23.1V/20mA SHUT DOWN "H"/ "L" max. 340 mA 4 DO DC17.4V/27mA SHUT DOWN "H"/ "L" max. 300 mA 4 DO DC17.4V/40mA SHUT DOWN "H"/ "L" max. 400 mA Power loss from the module 4 DO DC23.1V/20mA SHUT DOWN "H"/ "L" 2.5 W 4 DO DC17.4V/27mA SHUT DOWN "H"/ "L" 2.1 W 4 DO DC17.4V/40mA SHUT DOWN "H"/ "L" 2.
Digital electronic modules 12.2 Digital electronics module 4 DO Technical specifications Curve vertices E for 4 DO DC23.1/20mA SHUT DOWN "H"/ "L" Voltage UE min. 17.1 V Current IE min 20 mA (one output) Curve vertices E for 4 DO DC17.4/27mA SHUT DOWN "H"/ "L" Voltage UE min. 13.2 V Current IE min 27 mA (one output) min. 54 mA (outputs switched in parallel) Curve vertices E for 4 DO DC17.4/40mA SHUT DOWN "H"/ "L" Voltage UE min. 11.0 V Current IE min 40 mA (one output) min.
Digital electronic modules 12.2 Digital electronics module 4 DO Output characteristic curve 4 DO DC23.1V/20mA SHUT DOWN "H"/ "L" Table 12- 11 Output characteristic curve 4 DO DC23.
Digital electronic modules 12.2 Digital electronics module 4 DO Output characteristic curve 4 DO DC17.4V/27mA SHUT DOWN "H"/ "L" Table 12- 12 Output characteristic curve 4 DO DC17.
Digital electronic modules 12.2 Digital electronics module 4 DO Output characteristic curve 4 DO DC17.4V/40mA SHUT DOWN "H"/ "L" Table 12- 13 Output characteristic curve 4 DO DC17.
Digital electronic modules 12.2 Digital electronics module 4 DO Actuator disconnection with an intrinsically safe shutdown signal (safety barrier) You can use an intrinsically safe shutdown signal to shut down one or more digital output modules. You do this by connecting the voltage of the safety barrier to terminals 4/8 (+) and 12/16 (-) of the digital output module.
Digital electronic modules 12.2 Digital electronics module 4 DO SHUT DOWN "L" output modules: If no intrinsically safe shutdown signal is used, you must enable the "Deactivate shutdown signal" parameter for the SHUT DOWN "L" output modules.
Digital electronic modules 12.2 Digital electronics module 4 DO Actuator disconnection with 11 V supply from the Watchdog module The Watchdog module can supply 2 mA current consumption each for up to 16 digital output modules via one intrinsically safe contact K1 (e.g. Category 2G relay for installation in the Zone 1 potentially explosive area).
Digital electronic modules 12.3 Digital electronic module 2 DO Relay UC60V/2A 12.3 Digital electronic module 2 DO Relay UC60V/2A Order number 6ES7132-7HB00-0AB0 Properties ● Digital electronic module with two relay outputs ● Can only be inserted on terminal module TM-RM/RM, which means they can be used starting from slot 5 in the standard ET 200iSP configuration and from slot 4 in a redundant configuration. This configuration is checked by STEP 7.
Digital electronic modules 12.
Digital electronic modules 12.3 Digital electronic module 2 DO Relay UC60V/2A Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 30 x 129 x 136.5 Weight approx. 255 g Module-specific data Number of outputs 2 Cable length unshielded max. 500 m shielded max. 500 m Approvals ,, * DQG , 0 ෬ $7(; ([ H LE PE ,,& 7 ([ H LE PE , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Digital electronic modules 12.
Digital electronic modules 12.3 Digital electronic module 2 DO Relay UC60V/2A Switching capacity and service life of contacts With an external protective circuit, the contacts will last longer than specified in the following table. The normally open contacts of the relay have a different service life. The table shows the switching capacity and service life of the contacts. Table 12- 15 Switching capacity and service life of contacts Resistive load for resistive load Voltage 24 VDC 2.
Digital electronic modules 12.4 Identification and Message Functions (I&M) Note The voltage feed to the relay outputs is fuse-protected with a 6 A automatic circuit breaker with tripping characteristic C. 12.4 Identification and Message Functions (I&M) Description Refer to the Chapter "Identification Data I&M (Page 54)". 12.5 Parameters of the digital electronic modules 12.5.1 Digital electronic module 8 DI NAMUR Configuration with STEP 7 as of version 5.
Digital electronic modules 12.
Digital electronic modules 12.
Digital electronic modules 12.5 Parameters of the digital electronic modules 12.5.
Digital electronic modules 12.6 Description of the parameters of the digital electronic modules 12.5.3 Digital electronic module 2 DO Relay UC60V/2A Parameters for 2 DO Relay UC60V/2A Table 12- 22 Parameters for 2 DO Relay UC60V/2A Parameters Range of values Default Applicability Reaction to CPU/Master STOP Set substitute value Hold last value Set substitute value Channel Substitute value 0 1 0 Channel 12.6 Description of the parameters of the digital electronic modules 12.6.
Digital electronic modules 12.6 Description of the parameters of the digital electronic modules 12.6.2 Pulse stretching Description Pulse extension is a function for changing a digital input signal. A pulse at a digital input is extended to at least the configured length. If the input pulse is already longer than the configured length, then the pulse will not be changed. Principle of pulse stretching The following figure uses examples to show if and how input pulses are changed.
Digital electronic modules 12.6 Description of the parameters of the digital electronic modules Note If you set a pulse extension for an input channel, this will also affect the flutter monitoring that you enabled for this channel. The "pulse-extended" signal is the input signal for the flutter monitoring. You should therefore match the parameter settings for pulse extension, and flutter monitoring to one another.
Digital electronic modules 12.6 Description of the parameters of the digital electronic modules Principle The following figure gives you another graphic illustration of the principle of chatter monitoring. 3DUDPHWHU IRU QXPEHU RI VLJQDO FKDQJHV 3DUDPHWHUV IRU PRQLWRULQJ ZLQGRZ W [ [ PRQLWRULQJ ZLQGRZ W [ 3URFHVV VLJQDO 'HWHFW 'LDJQRVWLFV 0RGXOH GLDJQRVWLFV &KDWWHU HUURU LQFRPLQJ 5HSRUW Figure 12-8 12.6.
Digital electronic modules 12.6 Description of the parameters of the digital electronic modules 12.6.6 Parameters for metering frequencies Description Refer to the Chapter "Measuring frequency (Page 73)".
13 Analog electronic modules 13.1 Behavior of the analog modules during operation and in the event of problems Influence of the power supply and the operating state The input and output values of the analog modules are dependent on the supply voltage for electronic components/sensors and on the operating mode of the PLC (CPU of the DP master).
Analog electronic modules 13.2 Analog electronics module 4 AI I 2WIRE HART Influence of the range of values for the analog output The response of the electronic module with analog outputs depends on the part of the range in which the output values lie.
Analog electronic modules 13.
Analog electronic modules 13.2 Analog electronics module 4 AI I 2WIRE HART Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 30 x 129 x 136.5 Weight Approx. 230 g Module-specific data Isochronous mode supported No Number of inputs 4 Cable length Shielded max. 500 m Approvals ,, * *' DQG , 0 ෬ $7(; ([ LE>LD@ >LD'@ ,,& 7 ([ LE>LD@ , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Analog electronic modules 13.2 Analog electronics module 4 AI I 2WIRE HART Technical specifications Power loss of module 2.
Analog electronic modules 13.3 Analog electronics module 4 AI I 4WIRE HART Technical specifications Safety information See EC Prototype Certificate KEMA 04ATEX1244 Data for selecting a sensor Input ranges (rated values) / input resistance Current 4 to 20 mA Permissible input current for current input (destruction limit) 90 mA Connection of signal generators supported for current measurement 1 as 2-wire transducer supported Load of 2-wire transducer Max.
Analog electronic modules 13.
Analog electronic modules 13.3 Analog electronics module 4 AI I 4WIRE HART Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 30 x 129 x 136.5 Weight approx. 230 g Module-specific data Isochronous mode supported No Number of inputs 4 Cable length shielded max. 500 m Approvals ,, * *' DQG , 0 ෬ $7(; ([ LE>LD@ >LD'@ ,,& 7 ([ LE>LD@ , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Analog electronic modules 13.
Analog electronic modules 13.
Analog electronic modules 13.4 Analog electronics module 4 AI RTD 13.
Analog electronic modules 13.
Analog electronic modules 13.4 Analog electronics module 4 AI RTD Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 30 x 129 x 136.5 Weight approx. 230 g Module-specific data Isochronous mode supported No Number of inputs 4 Cable length Shielded max. 500 m Approvals ,, * *' DQG , 0 ෬ $7(; ([ LE>LD@ >LD'@ ,,& 7 ([ LE>LD@ , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Analog electronic modules 13.
Analog electronic modules 13.4 Analog electronics module 4 AI RTD Technical specifications Diagnostic functions Group error display Red "SF" LED Diagnostic information can be read Yes Monitoring for Wirebreak R > 2 kΩ Safety information See EC Prototype Certificate KEMA 04ATEX1247 Data for selecting a sensor Input ranges (rated values) / input resistance Resistance 600 Ω / 1000 Ω absolute / min.
Analog electronic modules 13.5 Analog electronics module 4 AI TC 13.5 Analog electronics module 4 AI TC Order number 6ES7134-7SD00-0AB0 Properties ● 4 inputs for thermocouple or thermoelectrical voltage ● Input ranges – Thermal e.m.f. measurement: ± 80 mV – Thermocouples: Type B, E, J, K, L, N, R, S, T, U – Functional electric isolation, permissible common mode voltage 6.
Analog electronic modules 13.
Analog electronic modules 13.5 Analog electronics module 4 AI TC Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 30 x 129 x 136.5 Weight approx. 230 g Module-specific data Isochronous mode supported No Number of inputs 4 Cable length shielded max. 50 m Approvals ,, * *' DQG , 0 ෬ $7(; ([ LE>LD@ >LD'@ ,,& 7 ([ LE>LD@ , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Analog electronic modules 13.
Analog electronic modules 13.5 Analog electronics module 4 AI TC Technical specifications Status, interrupts, diagnostics Interrupts Limit value interrupt Yes, can be set Diagnostic interrupt Yes, can be set Diagnostic functions Group error display Red "SF" LED Diagnostic information can be read Yes Monitoring for Wirebreak Yes, can be configured R > 1.
Analog electronic modules 13.6 Analog electronics module 4AO I HART 13.
Analog electronic modules 13.
Analog electronic modules 13.6 Analog electronics module 4AO I HART Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 30 x 129 x 136.5 Weight Approx. 265 g Module-specific data Isochronous mode supported No Number of outputs 4 Cable length Shielded max. 500 m Approvals ,, * *' DQG , 0 ෬ $7(; ([ LE>LD@ >LD'@ ,,& 7 ([ LE>LD@ , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Analog electronic modules 13.6 Analog electronics module 4AO I HART Technical specifications Formation of analog values Resolution (including overrange) 14 bits Cycle time in ms 3.6 ms Settling time for resistive load max. 4 ms with capacitive load max. 40 ms with inductive load max. 40 ms Injection of substitute values Yes Noise suppression, error limits Crosstalk between outputs min. - 50 dB Operational limits (in the entire temperature range, relative to the input range) ±0.
Analog electronic modules 13.7 Identification and Message Functions (I&M) 13.7 Identification and Message Functions (I&M) Description Refer to the Chapter "Identification Data I&M (Page 54)". 13.8 Representation of analog values 13.8.
Analog electronic modules 13.
Analog electronic modules 13.8 Representation of analog values Example Table 13- 10 Example Analog value decimal binary hexadecimal -1 1111 1111 1111 1111 FFFFH -32768 1000 0000 0000 0000 8000H Measured-value resolution The following table shows the representation of the binary analog values and the corresponding decimal and hexadecimal representation of the units of the analog values. The 11-, 12-, 13- and 15-bit resolutions + sign are shown in the following table.
Analog electronic modules 13.8 Representation of analog values 13.8.3 Measuring ranges of the analog input modules in S7 format Introduction The tables in this section contain the digitized analog values for the measuring ranges of the analog input modules. The binary representation of the analog values is always the same, so these tables only compare the measuring ranges and the units.
Analog electronic modules 13.8 Representation of analog values Measuring ranges for current: 0 to 20 mA, 4 to 20 mA Table 13- 13 SIMATIC S7 format: Measuring ranges 0 to 20 mA, 4 to 20 mA Measuring range 0 to 20 mA Measuring range 4 to 20 mA Range Units decimal hexadecimal > 23,5178 > 22,8142 32767 7FFFH Overflow 23.5178 22.8142 32511 7EFFH Overrange : : : : 20.0007 20.0005 27649 6C01H 20.0000 20.0000 27648 6C00H 15.0000 16.0000 : 20736 : 5100H : 0.0000 4.
Analog electronic modules 13.8 Representation of analog values Measuring ranges for resistance thermometer Pt 100 standard Table 13- 15 SIMATIC S7 format: Measuring ranges Pt 100 standard in °C and °F Range Pt 100 standard in °F (1 digit = 0.1 °F) decimal hexadec imal 7FFFH > 1832.0 32767 7FFFH Overflow 2710H 1832.0 18320 4790H Overrange : : : : : 8501 2135H 1562.1 15621 3D05H 850.0 8500 2134H 1562.0 15620 3D04H : : : : : : -200.0 -2000 F830H -328.
Analog electronic modules 13.8 Representation of analog values Measuring ranges for resistance thermometer Ni 100 standard Table 13- 17 SIMATIC S7 format: Measuring ranges Ni 100 standard in °C and °F Range Ni 100 standard in °F (1 digit = 0.1 °F) decimal hexadec imal 7FFFH > 563.0 32767 7FFFH Overflow B86H 563.0 5630 15FEH Overrange : : : : : 250.1 2501 9C5H 482.1 4821 12D5H 250.0 2500 9C4H 482.0 4820 12D4H : : : : : : -60.0 -600 FDA8H -76.0 -760 FD08H -60.
Analog electronic modules 13.8 Representation of analog values Measuring range for thermocouple: Type B Table 13- 19 SIMATIC S7 format: Measuring range type B in °C and °F Type B in °C Type B in °F Units Range Units decimal hexadec imal > 3276.6 32767 7FFFH Overflow 50DCH 3276.6 32766 7FFEH Overrange : : : : 18201 4719H 2786.6 27866 6CDAH 1820.0 18200 4718H 2786.5 27865 6CD9H : : : : : : 0.0 0 0000H 32 320 0140H -0.1 -1 FFFFH 31.
Analog electronic modules 13.8 Representation of analog values Measuring range for thermocouple type J Table 13- 21 SIMATIC S7 format: Measuring range type J in °C and °F Type J in °C Units Type J in °F Range Units decimal hexadec imal > 2642.0 32767 7FFFH Overflow 38A4H 2642.0 26420 6734H Overrange : : : : 12010 2EEAH 2192.1 21921 55A1H 1200.0 12000 2EE0H 2192.0 21920 55A0H : : : : : : decimal hexadeci mal > 1450.0 32767 7FFFH 1450.0 14500 : : 1200.1 -210.
Analog electronic modules 13.8 Representation of analog values Measuring range for thermocouple type L Table 13- 23 SIMATIC S7 format: Measuring range type L in °C and °F Type L in °C Units decimal Type L in °F Range Units hexadeci mal decimal hexadec imal 7FFFH Overflow Overrange > 1150.0 32767 7FFFH > 2102.0 32767 1150.0 11500 2CECH 2102.0 21020 521CH : : : : : : 900.1 9001 2329H 1652.1 16521 4089H 900.0 9000 2328H 1652.0 16520 4088H : : : : : : -200.
Analog electronic modules 13.8 Representation of analog values Measuring range for thermocouple types R, S Table 13- 25 SIMATIC S7 format: Measuring range type R, S in °C and °F Type R, S in °C Type R, S in °F Units Range Units decimal hexadec imal > 3276.6 32767 7FFFH Overflow 4EDEH 3276.6 32766 7FFEH Overrange : : : : 17691 451BH 3216.3 32163 7DA3H 1769.0 17690 451AH 3216.2 32162 7DA2H : : : : : : -50.0 -500 FE0CH -58.0 -580 FDBCH -50.1 -510 FE0BH -58.
Analog electronic modules 13.8 Representation of analog values Measuring range for thermocouple type U Table 13- 27 SIMATIC S7 format: Measuring range type U in °C and °F Type U in °C Type U in °F Units Range Units decimal hexadec imal > 1562.0 32767 7FFFH Overflow 2134H 1562.0 15620 3D04H Overrange : 1112.1 11121 2B71H 1770H 1112.0 11120 2B70H : : : : decimal hexadec imal > 850.0 32767 7FFFH 850.0 8500 : : 600.1 6001 17771H 600.0 2000 : : -200.
Analog electronic modules 13.9 Fundamentals of analog value processing 13.9 Fundamentals of analog value processing 13.9.1 Wiring thermocouples Introduction This section contains additional information on connecting thermocouples. Compensation of the reference junction temperature There are various ways of obtaining the reference junction temperature in order to get an absolute temperature value from the temperature difference between the reference junction and the measuring point.
Analog electronic modules 13.9 Fundamentals of analog value processing Extension to a reference junction From their point of connection, thermocouples can be extended using equalizing cables as far as the reference junction (transition to copper wiring). The reference junction can also be an ET 200iSP terminal module. The equalization lines are made of the same material as the wires of the thermocouple. The supply lines are made of copper. Ensure correct polarity when connecting.
Analog electronic modules 13.
Analog electronic modules 13.
Analog electronic modules 13.10 Basics of HART 13.10 Basics of HART 13.10.1 Introduction Description Using HART functionality you can operate the anolog module additionally with digital communication options. The HART protocol has developed into the "de facto" standard protocol for communication with intelligent field devices: HART is a registered trademark of the "HART Communication Foundation" (HCF), which holds all rights to the HART protocol.
Analog electronic modules 13.10 Basics of HART 13.10.3 Principles of HART operation Introduction The HART protocol describes the physical form of the transfer: Transmission procedures, message structure, data formats and commands. HART signal The following schematic shows the analog signal with the HART signal superimposed on it (FSK technique). The signal is composed of sine waves of 1200 Hz and 2200 Hz having an average value of zero.
Analog electronic modules 13.
Analog electronic modules 13.10 Basics of HART 13.10.4 Integration of HART field devices with ET 200iSP Use in the ET 200iSP With a HART analog module, you can connect a field device to each of the four channels. The module operates as the HART master, the field devices as HART slaves. SIMATIC PDM sends and receives data via the HART analog module, comparable to a client to which the HART analog module acts as a server.
Analog electronic modules 13.10 Basics of HART 13.10.5 Using HART System environment for using HART To operate an intelligent field device with HART functionality, you require the following system environment: Current loop 4 - 20 mA via the analog electronic modules: 4 AI I 2WIRE HART, 4 AI I 4WIRE HART or 4AO I HART.
Analog electronic modules 13.10 Basics of HART STEP 7, SIMATIC PDM, HART handheld You can assign the HART parameters either with an external HART handheld device or with SIMATIC PDM. SIMATIC PDM accesses through the HART analog module while the HART handheld is connected directly in parallel to the field device.
Analog electronic modules 13.10 Basics of HART Other properties of the ET 200iSP HART analog module Table 13- 32 Properties of the ET 200iSP HART analog module Properties Secondary master cannot be connected Explanation No (Secondary master exclusion) After a Write Request there is direct feedback on the validity of the data. Yes (Application Supported Parameter Check) Several HART field devices are supplied by means of a single line.
Analog electronic modules 13.10 Basics of HART 13.10.6 HART Fast Mode Introduction When HART-Fast-Mode is enabled, the HART electronic modules support the processing of HART commands as SHC sequence (Succesive HART Command)). Prerequisites The HART electronic modules support the HART Fast Mode as of the following product versions / STEP 7 hardware updates: HART electronic modules Product version STEP 7 hardware update (HSP) 4 AI I 2WIRE HART 9 053 as of V3.
Analog electronic modules 13.10 Basics of HART 13.10.7 IEEE tags Properties Each analog module with HART can read up to four IEEE tags in addition to the analog value. These tags are represented in IEEE 754 format. This involves the float format according to IEEE standard 754 short real number (floating-point format). Each IEEE tag is accompanied by a status byte. The status byte informs you of the validity of the measured value.
Analog electronic modules 13.10 Basics of HART HART measured value in IEEE format (byte x up to byte x+3) Below you see the representation of a HART measured value in IEEE format and the conversion of an IEEE word into a decimal value.
Analog electronic modules 13.10 Basics of HART Status byte (byte x +4) The structure of the status byte corresponds to the PROFIBUS-PA profile.
Analog electronic modules 13.10 Basics of HART 13.10.8 HART data records Prerequisites You require this information if you want to go beyond the standard applications of STEP 7 and SIMATIC PDM or use your own configuration tool for HART communication. Data record interface The analog modules with HART use data records as the input and output interface: The mapping of HART commands and HART responses in PROFIBUS-DP data records is based on the PROFIBUS Profile HART Version 1.0.
Analog electronic modules 13.10 Basics of HART Data record number 85 Read / write read Size in bytes 75 Name HART Response Read Process Data Letterbox channel 2: This date record contains the transfer data for the response from the HART field device (on channel 2) to the client. 86 read 75 HART Request Write Process Data Letterbox channel 3: This data record contains the transfer data for the command from the client to the HART field device (on channel 3).
Analog electronic modules 13.11 Parameters of the analog electronic modules 13.11 Parameters of the analog electronic modules 13.11.1 Parameters for analog electronics modules 4 AI I 2WIRE HART, 4 AI I 4WIRE HART Configuration with STEP 7 Version 5.3 Service Pack 1 or higher, and current HW update For a description, refer to the online help for STEP 7.
Analog electronic modules 13.
Analog electronic modules 13.11 Parameters of the analog electronic modules Parameters for configuration "4 AI I 2W+x, "4 AI I 4W+x" In addition to configuration "4 AI I 2WIRE HART" and "4 AI I 4WIRE HART": the following parameters can be set with the configurations "...W+x": Table 13- 35 Parameters for configuration "...
Analog electronic modules 13.11 Parameters of the analog electronic modules 13.11.
Analog electronic modules 13.
Analog electronic modules 13.
Analog electronic modules 13.12 Parameter description of the analog electronic modules Parameters for configuration "...I +x" In addition to the "4AO I HART" configuration, the following parameters can be set for the "...
Analog electronic modules 13.12 Parameter description of the analog electronic modules 13.12.2 Smoothing Using smoothing Smoothed analog values provide a reliable analog signal for further processing. It makes sense to smooth analog values when measured values change slowly (e.g. in case of temperature changes). Parameter The measured values are smoothed by digital filtering. Smoothing is achieved by the module forming a mean value from a specified number of converted (digitized) analog values.
Analog electronic modules 13.12 Parameter description of the analog electronic modules 13.12.3 Assigning the channel and IEEE tag Properties Analog electronic modules 4 AI I 2WIRE/HART, 4 AI I 4WIRE/ HART and 4 AO I HART support up to four IEEE tags. The process input image (PII) provides up to 20 bytes per module for the IEEE tags. Thus, four blocks of 5 bytes each are available for the four IEEE tags within the PII. Prerequisites The HART field device must support the assigned number of IEEE tags.
Analog electronic modules 13.12 Parameter description of the analog electronic modules Assigning IEEE tags You assign the IEEE tags of the field devices to any one of the four blocks in the PII.
Analog electronic modules 13.12 Parameter description of the analog electronic modules Configuring IEEE tags with STEP 7, Version 5.3 Service Pack 1 or higher, and current HW update For a description, refer to the online help for STEP 7. Configuring IEEE tags with GSD file. It is first necessary to configure to the number of the required IEEE tags (1 to 4). To do so, select the corresponding entry in the configuration table of the project software: ● ...+1 ● ...+2 ● ...+3 ● ...
Analog electronic modules 13.12 Parameter description of the analog electronic modules 13.12.6 HART warning Description If you enable this parameter, a diagnostic interrupt will be triggered in response to the following HART warnings (see the "Electronic module error types" table): ● HART further status available ● HART configuration changed 13.12.
Analog electronic modules 13.
Other modules 14.1 14 Reserve module Order number 6ES7138-7AA00-0AA0 Properties The reserve module has the following characteristic features: ● Is suitable for all terminal modules on which you can insert an electronic module. ● Reserves a slot for any electronic module. Insert the reserve module on the reserved slot of the ET 200iSP configuration.
Other modules 14.1 Reserve module Technical specifications Technical specifications Dimensions and weight Dimensions W x H x D (mm) 30 x 129 x 136.5 Weight Approx. 180 g Module-specific data Approvals ,, * DQG , 0 ෬ $7(; ([ LE ,,& 7 ([ LE , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Other modules 14.2 Watchdog module 14.2 Watchdog module Order number 6ES7138-7BB00-0AB0 Properties Functional check of the ET 200iSP The written value is transferred to the input data according to the assigned function (see parameters of the Watchdog module). Wiring is not required for this purpose. Note You must integrate the functional check of the Watchdog module in your user program and evaluate it there.
Other modules 14.
Other modules 14.2 Watchdog module Technical specifications Technical specifications Dimensions and weights 30 x 129 x 136.5 ca. 180g Module-specific data Dimensions W x H x D (mm) Weight Approvals ,, * DQG , 0 ෬ $7(; ([ LE ,,& 7 ([ LE , .(0$ $7(; ,(&([ ෬ ,(&([ ,(&([ .
Other modules 14.2 Watchdog module Parameter Parameter Range of values Default Applicability Mode Disabled write/ read write/ read neg. Toggle 0.1 Hz Toggle 0.5 Hz Toggle 1 Hz Toggle 2 Hz write/ read Module Response to CPU/ Keep last value Set to 00H Set to FFH Keep last value Module Master STOP Parameter description: Mode Disabled: A value that you write to the output byte is not transferred to the input byte.
A Appendix A.1 Order numbers Introduction You will find the order numbers for the ET 200iSP distributed I/O station and the PROFIBUS accessories that you may need in conjunction with the ET 200iSP below.
Appendix A.1 Order numbers Digital electronic modules Table A- 4 Digital electronic modules Name Quantity Order number 8 DI NAMUR 1 unit 6ES7131-7RF00-0AB0 4 DO DC23.1V/20mA SHUT DOWN "H" 1 unit 6ES7132-7RD01-0AB0 4 DO DC17.4V/27mA SHUT DOWN "H" 1 unit 6ES7132-7RD11-0AB0 4 DO DC17.4V/40mA SHUT DOWN "H" 1 unit 6ES7132-7RD21-0AB0 4 DO DC23.1V/20mA SHUT DOWN "L" 1 unit 6ES7132-7GD00-0AB0 4 DO DC17.4V/27mA SHUT DOWN "L" 1 unit 6ES7132-7GD10-0AB0 4 DO DC17.
Appendix A.
Appendix A.1 Order numbers Enclosure for the ET 200iSP Table A- 8 Enclosure for the ET 200iSP Name Wall enclosure for Zone 1/ 2 degree of protection Ex e; stainless steel; foldable enclosure cover; 3 rows of cable inlets M16 (41 x at 650 mm width and 68x at 950 mm width) and 2 rows of blanking plugs Empty enclosure prepared: 650x450x230 suitable for max. 15 electronic modules 950x450x230 suitable for max.
Appendix A.1 Order numbers Network components The following table lists all network components required for the use of the ET 200iSP.
Appendix A.1 Order numbers Distributed system with PROFIBUS DP reference book technical book Order numbers Contents Decentralizing with PROFIBUS-DP at the book store: ISBN 3895781894 Instruction manual for getting started with PROFIBUS DP and with the implementation of automation tasks using PROFIBUS DP and SIMATIC S7.
Appendix A.2 Dimensional drawings A.2 Dimensional drawings A.2.1 Dimensional drawings Introduction Below you will see the dimension drawings of the most important components of the ET 200iSP.
Appendix A.
Appendix A.
Appendix A.3 Reaction times A.3 Reaction times A.3.1 Reaction times Operating principle The figure below shows the different reaction times between the DP master and the ET 200iSP. '3 PDVWHU &38 '3 LQWHUIDFH '3 F\FOH '3 VODYH (7 L63 (7 L63 ,0 Figure A-6 A.3.2 ', '2 $, $2 Reaction times between the DP Master and ET 200iSP Response times at the DP master Reference You will find information on the response times in the manual for the DP master.
Appendix A.3 Reaction times A.3.3 Reaction times on the ET 200iSP Response time The reaction time on the ET 200iSP depends on: ● The number of modules ● The number of diagnostic messages ● Removing and inserting of modules ● Interrupts A.3.4 Reaction times of digital input modules Input delay The reaction times of the digital input modules depend on the input delay. Refer to technical specifications Chapter "Digital electronic module (Page 239)".
Appendix A.3 Reaction times A.3.6 Reaction times for analog input modules Conversion time The conversion time is made up of the basic conversion time and the time for processing wire break monitoring diagnostics (see Technical specifications for 4 AI RTD und 4 AI TC in the Chapter "Analog electronic modules (Page 275)"). The integration time of integrating conversions has a direct influence on conversion times.
Appendix A.3 Reaction times A.3.7 Reaction times for analog output modules Conversion time The conversion time of the analog output channels includes the transfer of digitized output values from internal memory, and their digital-to-analog conversion. Cycle time The conversion of the analog output channels for the module takes place with a processing time and sequentially with a conversion time for channels 0,1, 2 and 3.
Appendix A.3 Reaction times Response time The response time (t1 up to t3), the time from the application of the digital output values in the internal memory up to the reaching of a specific value on the analog output is, in the least favorable case, the total of the cycle time and settling time. The least favorable case occurs if the analog channel was converted shortly before the transfer a new output value and the other channels were re-converted (cycle time) only after the conversion.
Appendix A.4 Address space of the inputs and outputs A.4 Address space of the inputs and outputs A.4.1 Digital input module 8 DI NAMUR The address range of the process input and output image that is assigned is dependent on the configuration, in other words, by the selection of the relevant entry in the engineering software.
Appendix A.
Appendix A.
Appendix A.4 Address space of the inputs and outputs A.4.3 Digital output module 2 DO Relay UC60V/2A Address space of digital output module 2 DO Relay UC60V/2A &KDQQHOV WR RI RXWSXW VLJQDO $% [ &KDQQHO RXWSXW '2 &KDQQHO RXWSXW '2 6 IRUPDW $% [ 8QDVVLJQHG Figure A-15 A.4.
Appendix A.4 Address space of the inputs and outputs A.4.
Appendix A.4 Address space of the inputs and outputs A.4.
Appendix A.4 Address space of the inputs and outputs A.4.
Appendix A.4 Address space of the inputs and outputs A.4.
Appendix A.5 Lightning and overvoltage protection A.5 Lightning and overvoltage protection A.5.1 Overview Introduction One of the most common causes of failure is overvoltage caused by: ● Atmospheric or ● Electrostatic discharge The concepts or measures for protection from overvoltages is based on the lightning protection zone concept. The rules to be complied with for the transitions between the individual lightning protection zones are presented here.
Appendix A.5 Lightning and overvoltage protection A.5.2 Lightning protection zone concept Principle of the lightning protection zone concept according to IEC 62305-4, DIN EN 62305-4, VDE 0185-4 The principle behind the lightning protection zone concept is the division of the volume to be protected from overvoltages (e.g. a control room) into lightning protection zones based on EMC considerations (see figure below).
Appendix A.5 Lightning and overvoltage protection Diagram of the lightning protection zones The following schematic diagrams shows the implementation of the lightning protection concept for a building with outside lightning protection. Lightning protection zone 0 shown in the figure is divided into lightning protection zone 0A and 0B according to the following definitions.
Appendix A.5 Lightning and overvoltage protection A.5.3 Rules for the interfaces between Lightning Protection Zones 0 and 1 Rules for the lightning protection zone transition 0A to 1 (lightning protection equipotential bonding) For lightning protection equipotential bonding at the interface of lightning protection zone 0A to 1, the following applies: ● No introduction of lightning component currents into buildings in hazardous areas.
Appendix A.5 Lightning and overvoltage protection Components for the overvoltage protection Table A- 11 Components for the overvoltage protection Cons.
Appendix A.5 Lightning and overvoltage protection Note For all the other PROFIBUS DP components outside the hazardous area, we recommend that you follow the instructions in the PROFIBUS SIMATIC NET (http://support.automation.siemens.com/WW/view/en/1971286) manual. Note If you use overvoltage protection devices, the equipotential bonding should be installed using a minimum cross section of 6 mm2. A.5.
Appendix A.5 Lightning and overvoltage protection A.5.5 Application example for protection of ET 200iSP from overvoltages Application example The following figure shows the necessary measures for two networked ET 200iSP. Based on agreement, all cables and wires from lightning protection zone 0B and higher, i.e. lightning component currents, must be excluded. In the application example, the cable and wire systems are unshielded.
Appendix A.5 Lightning and overvoltage protection Components of the application example The following table explains the components of the application example. Table A- 12 Components for overvoltage protection of the application example Consecutive number from the figure ① Component Surge arrester 24 V supply DEHNguard DG S 75 FM Part No. 952 091* ** Meaning Protection against indirect lighting effects and overvoltages at zone transition 0B to 1 and 1 to 2 DEHNgap DGP C S FM Part No.
Appendix A.5 Lightning and overvoltage protection Enclosure specifications for accommodation of intrinsically safe overvoltage suppressors in potentially explosive areas Overvoltage suppressors in hazardous areas must be installed in a metal enclosure or an enclosure certified for the device application. If the application is in areas with combustible dust, enclosure degree of protection IP6X shall be selected.
Appendix A.
Glossary ACCU Accumulators are registers in the CPU used as buffer storage for load and transfer operations, as well as comparison, arithmetic, and conversion operations. Accumulated current Total current of all output channels of a digital output module. Automation system An automation system is a programmable logic controller consisting of at least one CPU, various input and output modules, and operator interfaces.
Glossary Diagnostics The detection, localization, classification, visualization and further evaluation of errors, faults and messages. Diagnostics provides monitoring functions which run automatically while the plant is in use. This increases plant availability by reducing commissioning times and down times. Distributed I/O systems These are input/output units that are not located in the base unit; instead, they are distributed at some distance from the CPU, e.g.
Glossary ET 200 The ET 200 distributed I/O system with PROFIBUS DP protocol allows the connection of distributed I/Os to a CPU or suitable DP master. The ET 200 system is characterized by its fast response times since very little data (few bytes) are transferred. ET 200 is based on IEC 61784–1:2002 Ed1 CP 3/1. The ET 200 works on the master/slave principle. Examples of DP masters are the IM308-C master interface or the CPU 315-2 DP.
Glossary HART engl.: Highway Adressable Remote Transducer Hot swapping Refers to the removal and insertion of modules while ET 200iSP is in RUN mode. I&M (identification data) Identification data is information stored on a module. I data: Information about the module that is normally printed on the enclosure of the module. I data is read-only. M data: System-specific information such as the installation location and date. M data is generated during configuration and written to the module.
Glossary PCS7-OS Operator station (operating and monitoring system) for the SIMATIC PCS 7 process control system. Permanent wiring All the elements carrying wiring (terminal modules) are installed on a mounting rail. The electronic modules are inserted into the terminal modules. Prewiring Wiring the terminal modules before the electronic modules are inserted. Process image The process image is a component of the system memory of the DP master.
Glossary RTD Measuring temperatures with resistive thermometers (RTD = resistance temperature detection.) Segment The bus cable between two terminating resistors forms a segment. An RS 485 IS segment (on RS 485-IS coupler) contains between 31 bus nodes. SIMATIC PCS 7 PCS 7 is a powerful process control system with integrated programming, operating and monitoring functions. It allows direct connection to PCS 7. For further information, refer to the St 70 Catalog and the integrated PCS 7 Online Help.
Glossary Time stamp Information on the date and time of messages. Time stamping Function used to time stamp binary input signals when these change. All the binary input signals selected for time stamping must be time stamped with a specified accuracy throughout the system when they change, i.e. when two transducers on different stations of different PROFIBUS DP master systems respond at the same time, the time stamps of these signal changes may not differ by more than this selected accuracy.
Glossary 380 ET 200iSP Operating Instructions, 01/2010, A5E00247483-04
Index 1 16-bit down counter, 68 16-bit up counter, 67 2 24 VDC supply, 104 3 32-bit down counter, 68 4 4 AI I 2W+x Parameter, 333 4 AI I 2WIRE HART Parameter, 332 4 AI I 4W+x Parameter, 333 4 AI I 4WIRE HART Parameter, 332 4 AI RTD Parameter, 334 4 AI TC Parameter, 334 4AO I HART Parameter, 336 8 8 DI NAMUR, 241 A Accessories, 349 Actions For lightning protection zone 0 to 1, 374 Activating Flutter monitoring, 273 Activities during operation, 187 Actuator disconnection via intrinsically safe shutdown s
Index Analog output Influence of the range of values, 278 Analog output module Representation of the measuring ranges in SIMATIC S7 format, 312 Analog value Representation in SIMATIC S7 format, 312 Analog value processing Fundamentals, 313 Analog values Smoothing, 338 Analog values S7 Format, 302 Application, 25 application example HART, 318 Approval Marine, 199 Approvals, 4 Arc-over, 22 Area of application, 26 Assigning IEEE tag, 340 Assigning parameters for the ET 200iSP Example, 35 Assigning parameters
Index Connecting Standard mounting rail with ground bus, 123 Contacting Cable shield, 122 Contacts, 5 Conversion time Analog input modules, 360 Analog output modules, 361 Counting, 66 Cycle time Analog input modules, 360 Analog output modules, 361 D d.c.
Index EMERGENCY STOP Startup after ~, 103 Emergency stop devices, 103 Emission of radio interference, 202 EN 60079-14, 47 Enclosure, 17, 28, 87 Entering HART parameters:, 323 Equipment, 22 Equipotential bonding EB, 107 Error LEDs on analog electronic modules, 150 on digital electronic modules, 149 on the IM 152, 146 ET 200iSP Commissioning, 152 Electrical design, 108 Electrical isolation, 108 Lightning protection, 371 Overvoltage protection, 371 Specific application, 103 Using HART analog module, 321 Wirin
Index Parameter description, 342 HART Fast Mode, 325, 341 Parameter description, 341 HART measured value IEEE format, 327 HART parameters Example, 320 HART parameters: entering, HART repetitions Parameter description, 341 HART responses, 319 HART signal superimposed, 319 HART warning Parameter description, 342 Hazardous area, 47 Configuration, 47 Hot swapping, 187, 190 How counting works, 67 How the frequency meter works, 73 H-status, 173 I I&M, 54, 267, 301 Identification data, 20, 54, 189 Reading and wr
Index Lightning protection zone 0A to 1 Actions, 374 Lightning protection Zone 0B to 1 Actions, 374 Lightning protection Zone 1 to 2 Actions, 376 Line voltage, 104 M Maintenance, 187 Maintenance during operation, 192 Manual purpose, 3 Manufacturer's ID IM 152, 166 Marine Approval, 199 Mark, 23 Marking for Australia, 198 Maximum configuration, 52, 90 Measured values in the case of a wire break depending on diagnostics being enabled, 301 Measured-value resolution, 303 Measuring range Analog value representa
Index P Parameter 4 AI I 2W+x, 333 4 AI I 2WIRE HART, 332 4 AI I 4W+x, 333 4 AI I 4WIRE HART, 332 4 AI RTD, 334 4 AI TC, 334 4AO I HART, 336 Data format, Diagnostic interrupts, Hardware interrupts, Noise suppression, of the analog electronic modules, 331 of the IM 152, 238 Redundant Power Supply diagnostics, Reference junction, 316 Self-diagnostics, 238 Temperature unit, Time stamping / edge evaluation, Parameter Assignment, 137 All modules, 143 Electronic modules, 142 IEEE tag, 341 Interface modules, 143
Index IEEE tag, 326 Power supply PS 120/230 VAC, 229 Power supply PS 24 VDC, 225 Reserve module, 343 Terminal module TM-EM/EM, 219, 222 Terminal module TM-IM/EM, 212 Terminal module TM-IM/IM, 216 Terminal modules TM-PS-A UC and TM-PS-B UC, 208 Protection class, 204 Protective measures, 105 Protective organs, 105 Protocol HART, 318 Pulse stretching, 20 Pulseshaped interference, R Rack, 28 Range of values Effect on analog input, 278 Influence of analog output, 278 rated voltage, 205 Reaction times, 358 for
Index Safety information, 81 Safety information, 81 Scheme Lightning Protection Zone, 373 Scope, 3 Selection help, 42 Self-diagnostics Parameter, 238 Service & Support on the Internet, 5 setting PROFIBUS address, 133 Setting the PROFIBUS address Example, 32 Settling time Analog output modules, 361 SFC13, 38 Shock, 204 Sign Representation of analog values, 302 SIMATIC S7 format Measuring range ±80 mV, 304 Measuring ranges, 304 Measuring ranges 0 to 20 mA, 4 to 20 mA, 305, 312 Measuring ranges 600 Ω absolute
Index Terminal module TM-EM/EM 60C Order number, 219, 222 Terminal module TM-EM/EM 60S Order number, 222 Order Number, 219 Terminal module TM-IM/EM Block diagram, 214, 220, 223 Pin assignment, 213, 219, 222 Properties, 212, 219, 222 Technical specifications, 215, 221, 224 wiring, 117 Terminal module TM-IM/EM 60C Order number, 212 Terminal module TM-IM/EM 60S Order number, 212 Terminal module TM-IM/IM, 217 Block diagram, 217 Order number, 216 Pin assignment, 217 Properties, 216 Technical specifications, 218
Index using STEP 7, 158 Using HART analog module in ET 200iSP, 321 Zones, 21, 44 V Value status Assignment of the inputs in the PII, 145 Evaluation in PCS 7, 145 from analog input modules, 145 of digital input modules, 145 Vibration, 204 Voltage dip Startup after ~, 103 W Width, 52 Wirebreak Measure values depending on diagnostics being enabled, Wiring General rules, 103 TC sensor module, 123 Terminal module Terminal module TM-IM/EM, Terminal module TM-EM/EM, Terminal module TM-IM/IM, 118 Terminal modul
Index 392 ET 200iSP Operating Instructions, 01/2010, A5E00247483-04
