Operating instructions SINAMICS SINAMICS G120 and G120P Low voltage converters Built-in and wall mounting units with CU230P-2 Control Units Edition 04/2018 www.siemens.
Changes in the current edition Fundamental safety instructions 1 SINAMICS Introduction 2 SINAMICS G120, SINAMICS G120P Converter with the CU230P-2 Control Units Description 3 Installing 4 Commissioning 5 Advanced commissioning 6 Saving the settings and series commissioning 7 Alarms, faults and system messages 8 Corrective maintenance 9 Operating Instructions Technical data Appendix Edition 04/2018, Firmware V4.7 SP10 04/2018, FW V4.
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Changes in the current edition Essential changes with respect to Edition 09/2017 New hardware ● PM240-2 Power Module, FSG Power module for the SINAMICS G120 (Page 39) Dimensioned drawings, drilling dimensions for the PM240-2 Power Module, IP20 (Page 76) Specific technical data, 400 V inverters (Page 494) Specific technical data, 690 V inverters (Page 504) New functions Firmware version 4.7 SP10 (Page 517) Corrections ● Article number of the PM240-2 PT Power Module, 132 kW, corrected.
Changes in the current edition 4 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Table of contents Changes in the current edition......................................................................................................................3 1 2 3 4 Fundamental safety instructions.................................................................................................................13 1.1 General safety instructions.....................................................................................................13 1.
Table of contents 5 6 4.3.3 4.3.4 4.3.5 4.3.6 4.3.7 4.3.8 Dimension drawings, drilling dimensions for the PM230 Power Module, IP20......................70 Dimension drawings, drilling dimensions for PM240P-2 Power Modules, IP20.....................73 Dimension drawings, drilling dimensions for the Power Module PM330, IP20......................75 Dimensioned drawings, drilling dimensions for the PM240-2 Power Module, IP20...............
Table of contents 6 5.4.2 5.4.3 5.4.3.1 5.4.3.2 5.4.3.3 5.4.3.4 5.4.4 Start quick commissioning and select the application class.................................................160 Quick commissioning with application classes.....................................................................166 Overview of quick commissioning........................................................................................166 Standard Drive Control..................................................................
Table of contents 8 6.10 Drive control via P1..............................................................................................................249 6.11 Jogging.................................................................................................................................250 6.12 Switching over the drive control (command data set)..........................................................252 6.13 6.13.1 Free function blocks.................................................
Table of contents 7 8 6.25 Overcurrent protection.........................................................................................................328 6.26 Inverter protection using temperature monitoring................................................................329 6.27 Motor protection with temperature sensor............................................................................332 6.28 Motor protection by calculating the temperature..............................................
Table of contents 9 10 10 8.3 Identification & maintenance data (I&M)..............................................................................405 8.4 Alarms, alarm buffer, and alarm history...............................................................................406 8.5 Faults, alarm buffer and alarm history..................................................................................409 8.6 List of alarms and faults...................................................................
Table of contents A 10.6.6 10.6.7 10.6.8 10.6.9 10.6.10 Specific technical data, 400 V inverters...............................................................................494 Current derating depending on the pulse frequency, 400 V inverters..................................502 General technical data, 690 V inverters...............................................................................503 Specific technical data, 690 V inverters................................................................
Table of contents 12 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Fundamental safety instructions 1.1 1 General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. ● Only work on electrical devices when you are qualified for this job. ● Always observe the country-specific safety rules. Generally, the following six steps apply when establishing safety: 1. Prepare for disconnection. Notify all those who will be affected by the procedure. 2.
Fundamental safety instructions 1.1 General safety instructions WARNING Risk of electric shock and fire from supply networks with an excessively low impedance Excessively high short-circuit currents can lead to the protective devices not being able to interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a fire.
Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to unconnected cable shield Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. ● As a minimum, connect cable shields and the conductors of power cables that are not used (e.g. brake cores) at one end at the grounded housing potential.
Fundamental safety instructions 1.1 General safety instructions WARNING Active implant malfunctions due to electromagnetic fields Inverters generate electromagnetic fields (EMF) in operation. People with active implants in the immediate vicinity of this equipment are at particular risk. ● As the operator of an EMF-emitting installation, assess the individual risks of persons with active implants.
Fundamental safety instructions 1.1 General safety instructions WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible. Unrecognized dangers may cause accidents resulting in serious injury or death. ● Check that the warning labels are complete based on the documentation. ● Attach any missing warning labels to the components, where necessary in the national language. ● Replace illegible warning labels.
Fundamental safety instructions 1.1 General safety instructions WARNING Malfunctions of the machine as a result of incorrect or changed parameter settings As a result of incorrect or changed parameterization, machines can malfunction, which in turn can lead to injuries or death. ● Protect the parameterization (parameter assignments) against unauthorized access. ● Handle possible malfunctions by taking suitable measures, e.g. emergency stop or emergency off.
Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge 1.2 Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge.
Fundamental safety instructions 1.3 Warranty and liability for application examples 1.3 Warranty and liability for application examples Application examples are not binding and do not claim to be complete regarding configuration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks. As the user you yourself are responsible for ensuring that the products described are operated correctly.
Fundamental safety instructions 1.4 Industrial security 1.4 Industrial security Note Industrial security Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept.
Fundamental safety instructions 1.4 Industrial security WARNING Unsafe operating states resulting from software manipulation Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating states in your system that may lead to death, serious injury, and property damage. ● Keep the software up to date. ● Incorporate the automation and drive components into a holistic, state-of-the-art industrial security concept for the installation or machine.
Fundamental safety instructions 1.5 Residual risks of power drive systems 1.5 Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Fundamental safety instructions 1.5 Residual risks of power drive systems 24 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
2 Introduction 2.1 About the Manual Who requires the operating instructions and what for? These operating instructions primarily address fitters, commissioning engineers and machine operators. The operating instructions describe the devices and device components and enable the target groups being addressed to install, connect-up, set, and commission the converters safely and in the correct manner.
Introduction 2.2 Guide through the manual 2.
Introduction 2.
Introduction 2.2 Guide through the manual 28 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
3 Description Use for the intended purpose The inverter described in this manual is a device to control a three-phase motor. The inverter is designed for installation in electrical installations or machines. It has been approved for industrial and commercial use on industrial networks. Additional measures have to be taken when connected to public grids. The technical specifications and information about connection conditions are indicated on the rating plate and in the operating instructions.
Description 3.1 Identifying the converter 3.1 Identifying the converter Main components of the inverter Each SINAMICS G120 inverter comprises a Control Unit and a Power Module. ● The Control Unit controls and monitors the connected motor. ● The Power Module provides the connections for line supply and motor. 3RZHU 0RGXOH &RQWURO 8QLW The following data is provided on the Power Module type plate (①): ● Designation, e.g.
Description 3.2 Directives and standards 3.2 Directives and standards Relevant directives and standards The following directives and standards are relevant for the inverters: European Low Voltage Directive The inverters fulfil the requirements stipulated in the Low-Voltage Directive 2014/35/EU, if they are covered by the application area of this directive.
Description 3.2 Directives and standards Immunity to voltage drop of semiconductor process equipment. The inverters comply with the requirements of standard SEMI F47-0706. Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for download ● EC Declaration of Conformity: (https://support.industry.siemens.
Description 3.3 Control Units 3.3 Control Units The Control Units differ with regard to the type of fieldbus.
Description 3.4 Power Module 3.4 Power Module Important data on the Power Modules is provided in this section. Further information is contained in the Hardware Installation Manual of the Power Module. Overview of the manuals (Page 538) All power data refers to rated values or to power for operation with low overload (LO).
Description 3.4 Power Module 3.4.1 Power module for the SINAMICS G120P 30 ,3 )6' )6) 30 ,3 )6$ )6& Figure 3-1 PM230, 3-phase 400 VAC, degree of protection IP55 / UL Type 12 PM230 for pumps and fan applications The PM230 Power Module is suitable for cabinet-free installation. Table 3-2 3-phase 380 VAC … 480 VAC, article number 6SL3223-0DE… Frame size Power (kW) FSA FSB FSC FSD FSE FSF Filter Class A 0.37 … 3 4 … 7.5 11 … 18.5 22 … 30 37 … 45 55 … 90 Filter Class B 0.
Description 3.4 Power Module 30 )6' )6* 30 )6$ )6& Figure 3-2 Examples of Power Modules with IP20 degree of protection PM230, 3-phase 400 VAC in IP20 degree of protection for pump and fan applications The PM230 Power Module in IP20 degree of protection is available without a filter or with an integrated class A line filter. Table 3-3 3-phase 380 VAC … 480 VAC, article numbers: 6SL3210-1NE… Frame size FSA FSB FSC FSD FSE FSF Power (kW) 0.37 … 3 4 … 7.5 11 … 18.
Description 3.4 Power Module Table 3-5 3-phase 500 VAC … 690 VAC, article number 6SL3210-1RH… Frame size FSD FSE FSE Power (kW) 11 … 37 45 … 55 75 … 132 PM330 for pump, fan and compressor applications 30 )6*; Figure 3-3 PM330 for pump and fan applications The PM330 Power Module is available as an unfiltered device.
Description 3.4 Power Module Figure 3-4 Examples of Power Modules with Push-Through technology FSA … FSC PM230 in Push-Through technology for pump and fan applications The PM230 Power Module is available without a filter or with integrated class A line filter. Table 3-8 38 3-phase 380 VAC … 480 VAC, article number 6SL3211-1NE… Frame size FSA FSB FSC Power (kW) 3 7.5 18.5 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Description 3.4 Power Module 3.4.2 Power module for the SINAMICS G120 PM240-2 for standard applications The PM240-2 Power Module is available without a filter or with an integrated class A line filter. The PM240-2 permits dynamic braking via an external braking resistor. Table 3-9 1-phase/3-phase 200 VAC … 240 VAC, article number 6SL3210-1PB… and 6SL3210-1PC… Frame size FSA FSB FSC FSD FSE FSF Power (kW) 0.55 … 0.75 1.1 … 2.2 3.0 … 4.0 11 … 18.
Description 3.4 Power Module PM250 for standard applications with energy recovery The PM250 Power Module is available without a filter or with integrated class A line filter. The PM250 permits dynamic braking with energy recovery into the line supply. Table 3-15 40 3-phase 380 VAC … 480 VAC, article number 6SL3225-0BE… Frame size FSC FSD FSE FSF Power (kW) 7.5 … 15 18.5 … 30 37 … 45 55 … 90 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Description 3.5 Components for the Power Modules 3.5 Components for the Power Modules 3.5.1 Accessories for shielding Shield connection kit Establish the shield and strain relief for the power connec‐ tions using the shield connection kit. The shield connection kit comprises a shield plate and serrated strips with screws.
Description 3.5 Components for the Power Modules 3.5.2 Line filter With a line filter, the inverter can achieve a higher radio interference class. NOTICE Overloading the line filter when connected to line supplies that are not permissible The line filter is only suitable for operation on TN or TT line supplies with a grounded neutral point. If operated on other line supplies, the line filter will be thermally overloaded and will be damaged.
Description 3.
Description 3.5 Components for the Power Modules 3.5.3 Line reactor The line reactor supports the overvoltage protection, smoothes the harmonics in the line supply and bridges commutation dips. For the Power Modules subsequently listed, a line reactor is suitable in order to dampen the specified effects. The figure on the right-hand side shows as example the line reactors for the PM240-2 Power Modules, FSB.
Description 3.5 Components for the Power Modules Line reactors for PM240-2, 380 V … 480 V Power Module Power Line reactor FSA 6SL3210-1PE11-8 . L1, 6SL3210-1PE12-3 . L1, 6SL3210-1PE13-2 . L1 0.55 kW … 1.1 kW 6SL3203-0CE13-2AA0 FSB 6SL3210-1PE14-3 . L1, 6SL321 . -1PE16-1 . L1, 6SL321 . -1PE18-0 . L1 1.5 kW … 3 kW 6SL3203-0CE21-0AA0 FSC 6SL3210-1PE21-1 . L0, 6SL3210-1PE21-4 . L0, 6SL321 . -1PE21-8 . L0 4 kW … 7.5 kW 6SL3203-0CE21-8AA0 6SL3210-1PE22-7 . L0, 6SL321 . -1PE23-3 .
Description 3.5 Components for the Power Modules 3.5.4 Output reactor Output reactors reduce the voltage stress on the motor windings and the load placed on the inverter as a result of capacitive recharging currents in the cables.
Description 3.5 Components for the Power Modules Power Module Power Output reactor FSF 6SL3223-0DE35‑5 . A0 55 kW 6SE6400-3TC14-5FD0 6SL3223-0DE37‑5 . A0 75 kW 6SE6400-3TC15-4FD0 6SL3223-0DE38‑8 . A0 90 kW 6SE6400-3TC14-5FD0 Output reactors for PM230 Power Modules (IP20) Power Module Power Output reactor FSA 6SL3210-1NE11-3 . G1 6SL3210-1NE11-7 . G1 6SL3210-1NE12-2 . G1 6SL3210-1NE13-1 . G1 6SL3210-1NE14-1 . G1 6SL3210-1NE15-8 . G1 0.37 kW … 2.2 kW 6SL3202-0AE16-1CA0 6SL3210-1NE17‑7 .
Description 3.5 Components for the Power Modules Power Module Power Output reactor FSB 6SL3210‑1PE21‑1 . L0, 6SL3210‑1PE21‑4 . L0, 6SL321 . ‑1PE21‑8 . L0 4 kW … 7.5 kW 6SL3202‑0AE21‑8CA0 FSC 6SL3210‑1PE22‑7 . L0, 6SL321 . ‑1PE23‑3 . L0 11 kW … 15 kW 6SL3202‑0AE23‑8CA0 FSD 6SL3210‑1PE23‑8 . L0 6SL3210‑1PE24‑5 . L0 6SL3210‑1PE26‑0 . L0 6SL3210‑1PE27‑5 . L0 18.5 kW … 37 kW 6SE6400‑3TC07‑5ED0 FSE 6SL3210‑1PE28‑8 . L0, 6SL3210‑1PE31‑1 . L0, 6SL3210‑1PE31‑5 . L0, 6SL3210‑1PE31‑8 .
Description 3.
Description 3.5 Components for the Power Modules Output reactors for PM250 Power Module Power Module Power Output reactor FSC 6SL3225-0BE25‑5 . A0, 6SL3225-0BE27‑5 . A0, 6SL3225-0BE31‑1 . A0 7.5 kW … 15.0 kW 6SL3202-0AJ23-2CA0 FSD 6SL3225-0BE31-5 . A0 18.5 kW 6SE6400-3TC05-4DD0 6SL3225-0BE31-8 . A0 22 kW 6SE6400-3TC03-8DD0 6SL3225-0BE32-2 . A0 30 kW 6SE6400-3TC05-4DD0 6SL3225-0BE33-0 . A0 37 kW 6SE6400-3TC08-0ED0 6SL3225-0BE33-7 . A0 45 kW 6SE6400-3TC07-5ED0 6SL3225-0BE34-5 .
Description 3.5 Components for the Power Modules 3.5.5 du/dt filter plus VPL A combination of du/dt filter and a voltage peak limiter (VPL) – du/dt filter plus VPL – are available to suppress voltage peaks. When using the du/dt filter plus VPL, the output frequency must not exceed 150 Hz. The pulse frequency may not exceed 4 kHz. Further information is provided on the Internet: Sales Release and Operating Instructions (https://support.industry.siemens.
Description 3.5 Components for the Power Modules Power Module Power du/dt filter plus VPL FSE 6SL3210-1PH25-2 . L0 6SL3210-1PH26-2 . L0 45 kW, 55 kW JTA:TEF1203-0JB FSF 6SL3210-1PH28-0 . L0 6SL3210-1PH31-0 . L0 75 kW, 90 kW JTA:TEF1203-0KB 6SL3210-1PH31-2 . L0 6SL3210-1PH31-4 . L0 110 kW, 132 kW JTA:TEF1203-0LB 6SL3210-1PH31-7CL0 6SL3210-1PH32-1CL0 6SL3210-1PH32-5CL0 160 kW … 250 kW JTA:TEF1203-0MB FSG 52 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Description 3.5 Components for the Power Modules 3.5.6 Sine-wave filter The sine-wave filter at the inverter output limits the voltage rate-ofrise and the peak voltages at the motor winding. The maximum per‐ missible length of motor feeder cables is increased to 300 m. The following applies when using a sine-wave filter: ● Operation is only permissible with pulse frequencies from 4 kHz to 8 kHz. From 110 kW power rating of the Power Modules (according to the type plate) only 4 kHz is permissible.
Description 3.5 Components for the Power Modules 3.5.7 dv/dt filter du/dt filters for the PM330 Power Module, 380 V … 480 V A du/dt filter plus VPL (Voltage Peak Limiter) limits the voltage rate of rise du/dt and the voltage peaks at the motor. A du/dt filter plus VPL allows standard motors with standard insulation and without insulated bearings to be operated at the inverter.
Description 3.5 Components for the Power Modules 3.5.8 Braking Module and braking resistor The braking resistor allows loads with a high moment of inertia to be quickly braked. Inverters with power up to 132 kW have an integrated Braking Module that controls the braking resistor. A Braking Module is available as option for inverters with more power. An example for a braking resistor is shown at the side.
Description 3.5 Components for the Power Modules Power Module Power Braking resistor FSF 6SL3210‑1PE31‑5 . L0, 6SL3210‑1PE31‑8 . L0, 75 kW … 90 kW JJY:023454020001 6SL3210‑1PE32‑1 . L0, 6SL3210‑1PE32‑5 . L0 90 kW … 132 kW JJY:023464020001 6SL3210‑1PE33‑0AL0, 6SL3210‑1PE33‑7AL0, 6SL3210‑1PE34‑8AL0 160 kW … 250 kW 6SL3000‑1BE32‑5AA0 Power Module Power Braking resistor FSD 6SL3210‑1PH21‑4 . L0, 6SL3210‑1PH22‑0 . L0, 6SL3210‑1PH22‑3 . L0, 6SL3210‑1PH22‑7 . L0, 6SL3210‑1PH23‑5 .
Description 3.6 Motors and multi-motor drives that can be operated 3.6 Motors and multi-motor drives that can be operated Siemens motors that can be operated You can connect standard induction motors to the inverter. You can find information on further motors on the Internet: Motors that can be operated (https://support.industry.siemens.
Description 3.6 Motors and multi-motor drives that can be operated 58 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
4 Installing 4.1 EMC-compliant setup of the machine or plant The inverter is designed for operation in industrial environments where strong electromagnetic fields are to be expected. Reliable and disturbance-free operation is only guaranteed for EMC-compliant installation. To achieve this, subdivide the control cabinet and the machine or system into EMC zones: EMC zones /LQH VXSSO\ &RQWURO FDELQHW )XVHV VZLWFKHV DQG FRQWDFWRUV /LQH UHDFWRU RU OLQH ILOWHU 9 SRZHU VXSSO\ ,QYHUWHU +LJKHU OHYHO F
Installing 4.1 EMC-compliant setup of the machine or plant 4.1.1 Control cabinet ● Assign the various devices to zones in the control cabinet. ● Electromagnetically uncouple the zones from each other by means of one of the following actions: – Side clearance ≥ 25 cm – Separate metal enclosure – Large-area partition plates ● Route cables of various zones in separate cable harnesses or cable ducts. ● Install filters or isolation amplifiers at the interfaces of the zones.
Installing 4.1 EMC-compliant setup of the machine or plant 7UDQVIRUPHU &RQWURO FDELQHW &RQWURO FDELQHW 0RXQWLQJ SODWH )XVHV VZLWFKHV DQG FRQWDFWRUV /LQH ILOWHU / / (OHFWULFDOO\ FRQGXFWLYH FRQQHFWLRQV WKURXJK D ODUJH VXUIDFH DUHD ,QYHUWHU / 1 2XWSXW UHDFWRU RU VLQH ZDYH ILOWHU 3( 6KLHOG VXSSRUW 3( 3( (TXLSRWHQWLDO ERQGLQJ 3( 'ULYHQ PDFKLQH )RXQGDWLRQ Figure 4-2 Grounding and high-frequency equipotential bonding measures in the control cabinet and in the plant/system Further inf
Installing 4.1 EMC-compliant setup of the machine or plant Cable routing inside the cabinet ● Route the power cables with a high level of interference so that there is a minimum clearance of 25 cm to cables with a low level of interference. If the minimum clearance of 25 cm is not possible, insert separating metal sheets between the cables with a high level of interference and cables with a low level of interference.
Installing 4.1 EMC-compliant setup of the machine or plant Routing cables outside the control cabinet ● Maintain a minimum clearance of 25 cm between cables with a high level of interference and cables with a low level of interference. ● Using shielded cables for the following connections: – Inverter motor cable – Cable between the inverter and braking resistor – Signal and data cables ● Connect the motor cable shield to the motor enclosure using a PG gland that establishes a good electrical connection.
Installing 4.1 EMC-compliant setup of the machine or plant 4.1.3 Electromechanical components Surge voltage protection circuit ● Connect surge voltage protection circuits to the following components: – Coils of contactors – Relays – Solenoid valves – Motor holding brakes ● Connect the surge voltage protection circuit directly at the coil. ● Use RC elements or varistors for AC-operated coils and freewheeling diodes or varistors for DC-operated coils.
Installing 4.2 Installing reactors, filters and braking resistors 4.2 Installing reactors, filters and braking resistors Installing reactors, filters and braking resistors The following supplementary components may be required depending on the Power Modules and the particular application: ● Line reactors ● Filter ● Braking resistors ● Brake Relay Installing these components is described in the documentation provided. Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Installing 4.3 Installing Power Modules 4.3 Installing Power Modules 4.3.1 Basic installation rules for built-in units Protection against the spread of fire The built-in units may be operated only in closed housings or in higher-level control cabinets with closed protective covers, and when all of the protective devices are used.
Installing 4.3 Installing Power Modules Rules for admissible mounting: ● Only mount the Power Module in a vertical position with the motor connectors at the bottom. ● Maintain the minimum clearances to other components. ● Use the specified installation parts and components. ● Comply with the specified torques. Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Installing 4.3 Installing Power Modules 4.3.2 Dimension drawings, drilling dimensions for the PM230 Power Module, IP55 The following dimension drawings are not to scale. Frame sizes FSA ...
Installing 4.
Installing 4.3 Installing Power Modules 4.3.3 Dimension drawings, drilling dimensions for the PM230 Power Module, IP20 The following dimension drawings and drilling patterns are not to scale. Frame sizes FSA ...
Installing 4.
Installing 4.3 Installing Power Modules Table 4-8 Drilling dimensions, cooling clearances and fixing Frame size b h c Top Bottom Front Fixing/torque [Nm] FSD without filter 235 325 11 300 300 100 4 x M6 / 6.0 FSD with filter 235 419 11 300 300 100 4 x M6 / 6.
Installing 4.3 Installing Power Modules 4.3.4 Dimension drawings, drilling dimensions for PM240P-2 Power Modules, IP20 The following dimension drawings and drilling patterns are not to scale.
Installing 4.3 Installing Power Modules Table 4-10 Frame size FSD Drilling dimensions [mm] Cooling air clearances [mm] 1) h b c Top Bottom Front 430 170 7 300 350 100 Fixing/torque [Nm] 4 x M5 / 6.0 FSE 509 230 8.5 300 350 100 4 x M6 / 10 FSF 680 270 13 300 350 100 4 x M8 / 25 1) 74 Drilling dimensions, cooling clearances and fixing The Power Module is designed for mounting without any lateral cooling air clearance.
Installing 4.3 Installing Power Modules 4.3.5 Dimension drawings, drilling dimensions for the Power Module PM330, IP20 The following dimension drawings and drilling patterns are not to scale.
Installing 4.3 Installing Power Modules 4.3.6 Dimensioned drawings, drilling dimensions for the PM240-2 Power Module, IP20 The following dimension drawings and drilling patterns are not to scale. Frame sizes FSA ...
Installing 4.
Installing 4.3 Installing Power Modules Frame size 78 Drilling dimensions [mm] h b c Cooling air clearances [mm] 1) Top 2) Bottom 2) Fixing/torque [Nm] Front FSF 680 270 13 300 350 100 4 x M8 / 25 FSG 970.5 265 15 300 350 100 4 x M8 / 25 1) The Power Module is designed for mounting without any lateral cooling air clearance. For tolerance reasons, we recommend a lateral clearance of approx. 1 mm.
Installing 4.3 Installing Power Modules 4.3.7 Dimensioned drawings, drilling dimensions for the PM250 Power Module The following dimension drawings and drilling patterns are not to scale.
Installing 4.
Installing 4.
Installing 4.3 Installing Power Modules 4.3.8 Dimension drawings, drilling dimensions for PM230 and PM240-2 Power Modules utilizing push-through technology The following dimension drawings and drilling patterns are not to scale. Frame sizes FSA ... FSC Panel thickness of the control cabinet ≤ 3.
Installing 4.3 Installing Power Modules Table 4-21 Cooling air clearances and additional dimensions Frame size Power Module depth [mm] FSA … FSC 171 1) T1 T2 118 53 Cooling air clearances [mm] 1) Top Bottom Front 80 100 100 The Power Module is designed for mounting without any lateral cooling air clearance. For tolerance reasons, we recommend a lateral clearance of 1 mm.
Installing 4.3 Installing Power Modules Frame sizes FSD … FSF Panel thickness of the control cabinet ≤ 3.
Installing 4.
Installing 4.4 Connecting the line supply and motor 4.4 Connecting the line supply and motor WARNING Electric shock when the motor terminal box is open As soon as the inverter is connected to the line supply, the motor connections of the inverter may carry dangerous voltages. When the motor is connected to the inverter, there is danger to life through contact with the motor terminals if the motor terminal box is open. ● Close the motor terminal box before connecting the inverter to the line supply.
Installing 4.4 Connecting the line supply and motor Screw for functional grounding on the converter, frame size FSG If you wish to use the inverters with integrated C3 line filter, please note the information in the sections "TN line system", "TT line system" and "IT system" below. Figure 4-9 4.4.1.1 Remove screw for functional grounding TN line system A TN line system transfers the PE protective conductor to the installed plant or system us‐ ing a cable.
Installing 4.4 Connecting the line supply and motor Inverter connected to a TN system ● Inverters with integrated line filter: – Operation on TN line systems with grounded neutral point permissible. – Operation on TN line systems with grounded line conductor not permissible. Note Special feature of FSG inverters FSG inverters with integrated C3 line filter can be operated in TN line systems ≤ 600 V with a grounded line conductor if you remove the screw for functional grounding.
Installing 4.4 Connecting the line supply and motor 4.4.1.2 TT line system In a TT line system, the transformer grounding and the installation grounding are independ‐ ent of one another. There are TT line supplies where the neutral conductor N is either transferred – or not. ([DPSOH 7UDQVIHU RI 1 JURXQGHG QHXWUDO SRLQW / / / 1 3( 7UDQVIRUPHU RU JHQHUDWRU 7R WKH V\VWHP Note Operation in IEC or UL systems For installations in compliance with IEC, operation on TT line systems is permissible.
Installing 4.4 Connecting the line supply and motor 4.4.1.3 IT system In an IT line system, all of the conductors are insulated with respect to the PE protective conductor – or connected to the PE protective conductor through an impedance. There are IT systems with and without transfer of the neutral conductor N. ([DPSOH 7UDQVIHU RI 1 LPSHGDQFH ZLWK UHVSHFW WR 3( SURWHFWLYH FRQGXFWRU / / / 1 3( 7UDQVIRUPHU RU JHQHUDWRU 7R WKH V\VWHP Inverter connected to an IT line system - FSA … FSF ● Inverters
Installing 4.4 Connecting the line supply and motor 4.4.2 Protective conductor WARNING Electric shock due to interrupted protective conductor The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury. ● Dimension the protective conductor as stipulated in the appropriate regulations.
Installing 4.
Installing 4.4 Connecting the line supply and motor 4.4.3 Connecting the inverter with the PM230 Power Module IP55 / / / 3( 3RZHU 0RGXOH / 8 8 / 9 9 / : : 3( Figure 4-12 Table 4-26 0 3( PM230 Power Module IP55 connection overview Connection types, maximum conductor cross-sections and tightening torques Inverters Connection FSA Terminal 1 … 2.5 mm2 / 0.5 Nm Cross-section / tightening torque 18 … 14 AWG / 4.4 lbf in FSB Terminal 2.5 … 6 mm / 0.6 Nm 14 … 10 AWG, 5.
Installing 4.4 Connecting the line supply and motor Connecting the mains supply and motor, frame sizes FSA ... FSC Procedure 1. Remove the front cover of the Power Module. 2. Remove the gland plate from the bottom of the inverter. %ROWLQJ SODWH 1P &DEOH JODQGV 1P 5XEEHU VOHHYHV Diameter of the holes in the gland plate: 94 20.5 mm Control cables 20.5 mm Mains and motor cables, FSA 25.5 mm Mains and motor cables, FSB 32.
Installing 4.4 Connecting the line supply and motor 3. Prepare the mains and motor cables for connection in accordance with the table below. Inverter Connection FSA FSB FSC 1) Dimensions Explanation A B C 1) D Mains cable 10 mm 60 mm - 90 mm $ Motor cable 10 mm 60 mm 10 mm 60 mm % Mains cable 10 mm 60 mm - 50 mm Motor cable 10 mm 50 mm 10 mm 40 mm & Mains cable 10 mm 50 mm - 70 mm Motor cable 10 mm 50 mm 10 mm 40 mm ' Cable shield ① Gland plate 4.
Installing 4.4 Connecting the line supply and motor 8. Connect the mains supply and the motor. 3( : / 9 / 8 / 8 9 : 0DLQV VXSSO\ 0RWRU The Power Modules are equipped with removable plug connectors that cannot be inadvertently interchanged. To remove the connectors, press the red lever to release the interlock. 9. Fit the front cover of the Power Module. Make sure that the seal of the front cover is not damaged. Line supply and motor are connected to the FSA … FSC Power Modules.
Installing 4.4 Connecting the line supply and motor 3. Remove the gland plate from the bottom of the inverter. %ROWLQJ SODWH 1P &DEOH JODQGV 1P 5XEEHU VOHHYHV Diameter of the holes in the gland plate: 20.5 mm Control cables 40.5 mm Mains and motor cables, FSD 50.5 mm Mains and motor cables, FSE 63.5 mm Mains and motor cables, FSF 4. Assemble the cable glands with the prepared cables and EMC cable glands for the control cables. 5. Seal any unused bushings with a rubber sleeve. 6.
Installing 4.4 Connecting the line supply and motor 4.4.4 Connecting the inverter with the PM230 Power Module /LQH ILOWHU / / / 3( Figure 4-15 Table 4-27 ,QYHUWHU 2XWSXW UHDFWRU / / / 8 8 8 / / / 9 9 9 / / / : : : 3( 3( 3( 3( 3( PM230 Power Module connection overview Connection, cross-section and tightening torque for PM230 Power Modules Inverter Connection Cross-section, tightening torque Metric FSA 1 … 2.5 mm2, 0.5 Nm 16 … 14 AWG, 4.
Installing 4.4 Connecting the line supply and motor Connections for frame sizes FSD … FSF The line and motor connections have covers to prevent them from being touched. / / / 3( 8 9 : /LQH VXSSO\ 0RWRU You must open the cover to connect the line and motor: 1. Release the catches on both sides of the covers using a screwdriver. 2. Swivel the covers upwards. Close the covers once you have connected the line and motor.
Installing 4.4 Connecting the line supply and motor 4.4.
Installing 4.4 Connecting the line supply and motor 4.4.
Installing 4.4 Connecting the line supply and motor For frame size FSF you must breakout the openings from the connection cover for the power connections. Use side cutters or a fine saw blade. )6' )6( / / / )6) 8 9 : /LQH VXSSO\ / / / 8 9 : 0RWRU /LQH VXSSO\ Figure 4-19 0RWRU Line and motor connections You must re-attach the connection covers in order to re-establish the touch protection of the inverter after it has been connected up.
Installing 4.4 Connecting the line supply and motor 4.4.
Installing 4.4 Connecting the line supply and motor ,QYHUWHU 2XWSXW UHDFWRU RU G8 GW ILOWHU / 8 / / 9 : 3( 8 8 9 : 9 : 3( 3( '&3 '&1 3( 5 5 5 5 / 1 Connection Line system, motor and braking resistor Cross-section, tightening torque 16 … 14 AWG, 4.5 lbf in 8 mm 1.5 … 6 mm , 0.6 Nm 16 … 10 AWG, 5.5 lbf in 8 mm 6 …16 mm², 1.3 Nm 10 … 6 AWG, 12 lbf in 10 mm 10 … 35 mm2, 2.5 … 4.5 Nm 8 … 2 AWG, 22 … 40 lbf in 18 mm 2.5 … 16 mm2, 1.2 … 1.
Installing 4.4 Connecting the line supply and motor Connections for frame sizes FSA … FSC The Power Modules are equipped with withdraw‐ able plug connectors that cannot be inadvertently interchanged. To remove a plug connector, you must release it by pressing on the red lever. ① Release lever / / / 3( '&1 '&3 5 5 : 9 8 /LQH VXSSO\ %UDNLQJ UHVLVWRU 0RWRU Connections for frame sizes FSD … FSG You must remove the covers from the con‐ nections in order to connect the line supply, brakin
Installing 4.4 Connecting the line supply and motor 6KLHOG SODWH RSWLRQDO 6KLHOG SODWH RSWLRQDO 6KLHOG SODWH RSWLRQDO 5 %UDNLQJ UHVLVWRU 5 ) ) 5 5 %UDNLQJ UHVLVWRU ) 5 %UDNLQJ UHVLVWRU 5 )6* )6) )6' )6( / / / 8 9 : /LQH VXSSO\ / / / 8 9 : 0RWRU /LQH VXSSO\ Figure 4-24 8 9 : / / / 0RWRU /LQH VXSSO\ 0RWRU Connections for the line supply, motor and braking resistor You must re-attach the connection covers in order to re-establish the touch protection of the inve
Installing 4.4 Connecting the line supply and motor Additional information when connecting FSG inverters Note Conductor cross-section 240 mm2 Cable lugs for M10 bolts according to SN71322 are suitable for cables with cross-sections of 35 mm2 … 185 mm2 (1 AWG … 2 × 350 MCM). If you wish to establish connections with cables of 240 mm2 (500 MCM), you must use narrow cable lugs, e.g. Klauke 12SG10. Other cable lugs are not suitable due to the narrow design of the inverter.
Installing 4.4 Connecting the line supply and motor 4.4.
Installing 4.4 Connecting the line supply and motor Connections for frame sizes FSD … FSF The line and motor connections have covers to prevent them from being touched. / / / 3( 8 9 : /LQH VXSSO\ 0RWRU You must open the cover to connect the line and motor: 1. Release the catches on both sides of the covers using a screwdriver. 2. Swivel the covers upwards. Close the covers once you have connected the line and motor.
Installing 4.4 Connecting the line supply and motor 4.4.9 Connecting the motor to the inverter in a star or delta connection Standard induction motors with a rated power of approximately ≤ 3 kW are normally connected in a star/delta connection (Y/Δ) at 400 V/230 V. For a 400‑V line supply, you can connect the motor to the inverter either in a star or in a delta connection.
Installing 4.5 Connecting the interfaces for the inverter control 4.5 Connecting the interfaces for the inverter control 4.5.1 Plugging the Control Unit onto the Power Module The Power Module has a holder for the Control Unit and a release mechanism. There are different release mechanisms depending on the particular Power Module. Inserting the Control Unit Procedure 1. Place the two catches of the Control Unit in the matching grooves of the Power Module. 2.
Installing 4.5 Connecting the interfaces for the inverter control Special features for the PM330 Power Module To insert or detach the Control Unit, you must open the left-hand cover of the Power Module. Close the cover before you commission the inverter. Special features for the PM230 Power Module IP55, FSA … FSC To insert or detach the Control Unit, you must release eight or ten fixing screws of the cover and then remove the cover. The Power Module release mechanism is shown in the diagram.
Installing 4.5 Connecting the interfaces for the inverter control Installing the Control Unit, PM230 IP55 - FSD … FSF To insert or detach the Control Unit, you must open the front door of the Power Module. Close the door before you commission the inver‐ ter. Check to ensure that the seals are not dam‐ aged. Operation with operator panel To connect the operator panel to the Control Unit, you have to plug in the supplied connect‐ ing cable to the Control Unit and the operator panel.
Installing 4.5 Connecting the interfaces for the inverter control 4.5.2 Overview of the interfaces Interfaces at the front of the Control Unit To access the interfaces at the front of the Control Unit, you must lift the Operator Panel (if one is being used) and open the front doors.
Installing 4.5 Connecting the interfaces for the inverter control 4.5.3 Fieldbus interface allocation Interfaces at the lower side of the CU230P-2 Control Unit &8 3 31 ; ; 3 3 3LQ RX+, receive data + RX-, receive data TX+.
Installing 4.5 Connecting the interfaces for the inverter control 4.5.4 Terminal strips Terminal strips with wiring example 9H[W *1' H[W ุ N˖ 9H[W *1' H[W ุ N˖ ; '2 1& '2 12 '2 &20 ; '2 1& '2 12 '2 &20 'LJLWDO RXWSXWV PD[ $ 9 '& $ 9 $& ; 9 ,1 *1' ,1 9 9 RSWLRQDO SRZHU VXSSO\ 5HIHUHQFH IRU WHUPLQDO 9 RXW *1' $, 1, *1' $, 1, *1' 9 RXWSXW PD[ P
Installing 4.5 Connecting the interfaces for the inverter control → connect the 0 V of the power supply with the protective conductor. → if you also wish to use the power supply at terminals 31, 32 for the digital inputs, then you must connect "DI COM" and "GND IN" with one another at the terminals. $, $, $, $, You may use the internal 10 V power supply or an external power supply for the analog inputs.
Installing 4.5 Connecting the interfaces for the inverter control 4.5.5 Factory interface settings The factory setting of the interfaces depends on the Control Unit. Control Units with PROFIBUS or PROFINET interface The function of the fieldbus interface and digital inputs DI 0, DI 1 depends on DI 3.
Installing 4.5 Connecting the interfaces for the inverter control Control Units with USS interface The fieldbus interface is not active.
Installing 4.5 Connecting the interfaces for the inverter control 4.5.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 9: "Standard I/O with MOP" ', ', ', ', 21 2)) 0RWRUL]HG SRWHQWLRPHWHU UDLVH 0RWRUL]HG SRWHQWLRPHWHU ORZHU $FNQRZOHGJH IDXOW 6SHHG VHWSRLQW '2 '2 $2 $2 )DXOW $ODUP 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, DO 1: p0731 AO 0: p0771[0], AO 1: p0771[1] DI 0: r0722.0, …, DI 3: r0722.
Installing 4.
Installing 4.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 18: "2-wire (forw/backw2)" ', ', ', $, '2 '2 $2 $2 21 2)) FORFNZLVH 21 2)) FRXQWHUFORFNZLVH $FNQRZOHGJH IDXOW 6SHHG VHWSRLQW )DXOW $ODUP 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, DO 1: AO 0: p0771[0], p0731 AO 1: p0771[1] DI 0: r0722.0, …, DI 2: r0722.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 20: "3-wire (enable/on/reverse)" ', ', ', ', $, '2 '2 $2 $2 (QDEOH 2)) 21 5HYHUVLQJ $FNQRZOHGJH IDXOW 6SHHG VHWSRLQW )DXOW $ODUP 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, DO 1: AO 0: p0771[0], p0731 AO 1: p0771[1] DI 0: r0722.0, …, DI 4: r0722.
Installing 4.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 103: "Pump pressure control" ', 21 2)) )L[HG YDOXH 7HFKQRORJ\ FRQWUROOHU 6SHHG VHWSRLQW 3 $, '2 '2 '2 $2 $2 3UHVVXUH VHQVRU 9 9 ฬ )DXOW $ODUP 2SHUDWLRQ 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, …, DO 2: p0732 AO 0: p0771[0], AO 1: p0771[1] DI 0: r0722.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 104: "ESM stairwell pressure control" ', (VVHQWLDO VHUYLFH PRGH )L[HG YDOXH 7HFKQRORJ\ FRQWUROOHU 3 $, '2 '2 '2 $2 $2 6SHHG VHWSRLQW IRU HVVHQWLDO VHUYLFH PRGH 3UHVVXUH VHQVRU 9 9 ฬ )DXOW $ODUP 2SHUDWLRQ 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, …, DO 2: p0732 AO 0: p0771[0], AO 1: p0771[1] DI 0: r0722.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 105: "Fan pressure control + ESM with fixed setpoint" ', ', 21 2)) (VVHQWLDO VHUYLFH PRGH VSHHG VHWSRLQW )L[HG YDOXH 3 $, '2 '2 '2 $2 $2 7HFKQRORJ\ FRQWUROOHU 6SHHG VHWSRLQW )L[HG VSHHG VHWSRLQW 3UHVVXUH VHQVRU 9 9 ฬ )DXOW $ODUP 2SHUDWLRQ 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, …, DO 2: p0732 AO 0: p0771[0], AO 1: p077
Installing 4.5 Connecting the interfaces for the inverter control Default setting 106: "Cooling tower with active sensor + hibernation" ', 21 2)) )L[HG YDOXH 7HFKQRORJ\ FRQWUROOHU $, '2 '2 '2 $2 $2 6SHHG VHWSRLQW 7HPSHUDWXUH VHQVRU 9 9 ฬ )DXOW $ODUP 2SHUDWLRQ 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, …, DO 2: p0732 AO 0: p0771[0], AO 1: p0771[1] DI 0: r0722.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 107: "Cooling tower with LG-Ni1000 sensor + hibernation" 21 2)) ', )L[HG YDOXH 7HFKQRORJ\ FRQWUROOHU $, '2 '2 '2 $2 $2 6SHHG VHWSRLQW 7HPSHUDWXUH VHQVRU /* 1L )DXOW $ODUP 2SHUDWLRQ 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, …, DO 2: p0732 AO 0: p0771[0], AO 1: p0771[1] DI 0: r0722.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 108: "USS fieldbus" &RQWURO YLD 866 EDXG 3=' 3.: ', '2 '2 $2 $2 $FNQRZOHGJH IDXOW )DXOW $ODUP 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, …, DO 2: p0732 AO 0: p0771[0], AO 1: p0771[1] DI 2: r0722.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 110: "BACnet MS/TP fieldbus" &RQWURO YLD %$&QHW 06 73 EDXG ', '2 '2 $2 $2 $FNQRZOHGJH IDXOW )DXOW $ODUP 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, …, DO 2: p0732 AO 0: p0771[0], AO 1: p0771[1] DI 2: r0722.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 112: "CO2 sensor, 2 PID setpoints" )L[HG YDOXH )L[HG YDOXH ', ', ุ 21 2)) )L[HG YDOXH RU $, '2 '2 '2 $2 $2 DO 0: p0730, …, DO 2: p0732 6SHHG VHWSRLQW &2 7HFKQRORJ\ FRQWUROOHU &2 VHQVRU 9 9 ฬ )DXOW $ODUP 2SHUDWLRQ 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH AO 0: p0771[0], AO 1: p0771[1] DI 0: r0722.0, DI 2: r0722.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 113: "Temperature-dependent pressure setpoint" ', $, $, '2 '2 '2 $2 $2 21 2)) $FWXDO YDOXH 9 9 7HFKQRORJ\ FRQWUROOHU 6SHHG VHWSRLQW 6HWSRLQW /* 1L r& r& ฬ )DXOW $ODUP 2SHUDWLRQ 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, …, DO 2: p0732 AO 0: p0771[0], AO 1: p0771[1] DI 0: r0722.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 114: "P1 fieldbus" &RQWURO YLD ILHOGEXV 3 EDXG ', '2 '2 $2 $2 $FNQRZOHGJH IDXOW )DXOW $ODUP 6SHHG DFWXDO YDOXH &XUUHQW DFWXDO YDOXH DO 0: p0730, …, DO 2: p0732 AO 0: p0771[0], AO 1: p0771[1] DI 2: r0722.2 Designation in the BOP-2: p_f_P1 Default setting 120: "PID settings for pumps and fans" The default setting restores the function of the terminal strip to the factory setting.
Installing 4.5 Connecting the interfaces for the inverter control Default setting 202: "Option L83, L84, L86, ext. alarm/fault" The macro is intended for the G120P Cabinet with options L83, L84 and L86 (external alarm or fault). ', ', ([WHUQDO DODUP ([WHUQDO IDXOW DI 2: r0722.2, DI 3: r0722.3 Designation in the BOP-2: L83_86 Additional information on the default settings 200 … 202 Additional information on the default settings 200 … 202 is provided on the Internet.
Installing 4.5 Connecting the interfaces for the inverter control 4.5.7 Digital inputs and outputs on the PM330 Power Module The PM330 Power Module has 4 digital inputs and 2 digital outputs on terminal strip X9. External 24 V supply of the terminal strip X9 9H[W *1'H[W $& 9 ; 3 0 ([WHUQDO $OHUW ([WHUQDO IDXOW 6WRS 6WRS 0 '& /LQN &KDUJHG 1& 1& $FWLYDWLRQ /LQH &RQWDFWRU $FWLYDWLRQ /LQH &RQWDFWRU ([WHUQDO VXSSO\ 9 9 PD[ $ 5HIHUHQFH IRU WHUPLQD
Installing 4.5 Connecting the interfaces for the inverter control Internal 24 V supply of the terminal strip X9 As from function version 04 (FS04) of the power module, the terminal strip X9 has an internal 24 V supply. The load of the internal 24 V supply is however limited.
Installing 4.5 Connecting the interfaces for the inverter control WARNING Electric shock due to unsuitable motor temperature evaluation system Voltage flashovers to the electronics of the inverter can occur in motors without safe electrical separation of the temperature sensors in accordance with IEC 61800‑5‑1 when the motor develops a fault. ● Install a temperature monitoring relay 3RS1… or 3RS2… ● Evaluate the temperature monitoring relay output using a digital input of the inverter, e.g.
Installing 4.5 Connecting the interfaces for the inverter control NOTICE Overvoltages for long signal cables Using long cables at the inverter's digital inputs and 24 V power supply can lead to overvoltage during switching operations. Overvoltages can damage the inverter. ● If you use cables of more than 30 m at the digital inputs and 24 V power supply, connect an overvoltage protection element between the terminal and the associated reference potential.
Installing 4.5 Connecting the interfaces for the inverter control 4.5.9 Connecting the temperature contact of the braking resistor WARNING Fire caused by an unsuitable or incorrectly installed braking resistor Using an unsuitable or improperly installed braking resistor can cause fires and smoke to develop. Fire and smoke development can cause severe personal injury or material damage. ● Only use braking resistors that are approved for the inverter.
Installing 4.
Installing 4.5 Connecting the interfaces for the inverter control ● Diagnostic alarms in accordance with the error classes specified in the PROFIdrive profile.
Installing 4.5 Connecting the interfaces for the inverter control In the case of brief interruptions of the 24 V power supply, the inverter may signal a fault without communications with the control system being interrupted. 4.5.10.3 What do you have to set for communication via PROFINET? Configuring PROFINET communication in the I/O controller You require the appropriate engineering system to configure PROFINET communication in the IO controller.
Installing 4.5 Connecting the interfaces for the inverter control 4.5.10.4 Installing GSDML Procedure 1. Save the GSDML to your PC. – With Internet access: GSDML (https://support.industry.siemens.com/cs/ww/en/view/26641490) – Without Internet access: Insert a memory card into the inverter. Set p0804 = 12. The inverter writes the GSDML as zipped file (*.zip) into directory /SIEMENS/SINAMICS/ DATA/CFG on the memory card. 2. Unzip the GSDML file on your computer. 3.
Installing 4.5 Connecting the interfaces for the inverter control 4.5.11.1 Connecting the PROFIBUS cable to the inverter Procedure 1. Integrate the inverter into the bus system (e.g. line topology) of the control using PROFIBUS cables via socket X126. Overview of the interfaces (Page 114) The maximum permitted cable length to the previous station and the subsequent one is 100 m at a baud rate of 12 Mbit/s. 2. Externally supply the inverter with 24 VDC through terminals 31 and 32.
Installing 4.5 Connecting the interfaces for the inverter control Controlling the speed of a SINAMICS G110M/G120/G120C/G120D with S7-300/400F via PROFINET or PROFIBUS, with Safety Integrated (via terminal) and HMI (https:// support.industry.siemens.com/cs/ww/en/view/60441457) Controlling the speed of a SINAMICS G110M / G120 (Startdrive) with S7-1500 (TO) via PROFINET or PROFIBUS, with Safety Integrated (via terminal) and HMI (https:// support.industry.siemens.com/cs/ww/en/view/78788716) 4.5.11.
Installing 4.5 Connecting the interfaces for the inverter control Setting the bus address Procedure 1. Set the address using one of the subsequently listed options: – Via the address switch – On an operator panel via p0918 – With Startdrive Confirm the prompt for saving your settings (copy RAM to ROM). 2. Switch off the inverter power supply. 3. Wait until all LEDs on the inverter are dark. 4. Switch on the inverter power supply again. Your settings become effective after switching on.
Installing 4.5 Connecting the interfaces for the inverter control 150 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
5 Commissioning 5.1 Commissioning guidelines Overview 7KH LQYHUWHU LV LQVWDOOHG 3UHSDUH IRU FRPPLVVLRQLQJ 'RHV WKH LQYHUWHU KDYH WKH IDFWRU\ VHWWLQJ"
Commissioning 5.2 Tools to commission the inverter 5.2 Tools to commission the inverter Operator panel An operator panel is used to commission, troubleshoot and control the inverter, as well as to back up and transfer the inverter settings. The Intelligent Operator Panel (IOP‑2) can either be snapped onto an inverter, or is available as handheld device with a connecting cable to the inverter. The graphics-capable plain text display of the IOP‑2 enables intuitive inverter operation.
Commissioning 5.3 Preparing for commissioning 5.3 Preparing for commissioning 5.3.1 Collecting motor data Data for a standard induction motor Before starting commissioning, you must know the following data: ● Which motor is connected to the inverter? Note down the Article No. of the motor and the motor’s nameplate data. If available, note down the motor code on the motor’s nameplate.
Commissioning 5.3 Preparing for commissioning Data for a synchronous reluctance motor Before starting commissioning, you must know the following data: ● Which motor is connected to the inverter? Note down the motor code on the type plate of the motor.
Commissioning 5.3 Preparing for commissioning 5.3.2 Forming DC link capacitors Description You may have to reform the DC link capacitors if the power module has been stored for more than one year. When the converter is operational, DC link capacitors that have not been formed can be damaged.
Commissioning 5.3 Preparing for commissioning You have formed the DC link. ❒ Parameter Parameter Description p0010 Drive commissioning parameter filter (factory setting: 0) 0: Ready 2: Power unit commissioning p3380 DC link forming, forming duration (factory setting: 0 h) p3380 = 0 deactivates the function. If the forming duration is changed while forming, then forming restarts with the modified forming duration. r3381 DC link forming, remaining time [h] Remaining forming time.
Commissioning 5.3 Preparing for commissioning 5.3.3 Inverter factory setting Motor In the factory, the inverter is set for an induction motor matching the rated power of the Power Module. Inverter interfaces The inputs and outputs and the fieldbus interface of the inverter have specific functions when set to the factory settings.
Commissioning 5.3 Preparing for commissioning For a control command at the respective digital input, the motor rotates with ±150 rpm. The same ramp-up and ramp-down times as described above apply.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel 5.4 Quick commissioning using the BOP-2 operator panel 5.4.1 Inserting the BOP-2 Plugging on an operator panel Procedure 1. Locate the lower edge of the Operator Panel into the matching recess of the Control Unit. 2. Plug the Operator Panel onto the inverter until the latch audibly engages. The operator panel is plugged onto the Control Unit.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel 5.4.2 Start quick commissioning and select the application class Starting quick commissioning Preconditions 63 ● The power supply is switched on. ● The operator panel displays setpoints and actual values. Procedure Press the ESC key. Press one of the arrow keys until the BOP-2 displays the "SETUP" menu. 6(783 To start quick commissioning, in the "SETUP" menu, press the OK key.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel ,19 92/7 3 Set the supply voltage of the inverter. 027 7<3( 3 Select the motor type. If a 5-digit motor code is stamped on the motor rating plate, select the corresponding motor type with motor code. Motors without motor code stamped on the rating plate: ● INDUCT: Third-party induction motor ● 1L… IND: 1LE1, 1LG6, 1LA7, 1LA9 induction motors Motors with motor code stamped on the rating plate: ● 1LE1 IND 100: 1LE1 .
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel 7(& $33/ 3 Select the appropriate application: ● VEC STD: In all applications, which do not fit the other setting options. ● PUMP FAN: Applications involving pumps and fans ● SLVC 0HZ: Applications with short ramp-up and ramp-down times. However, this setting is not suitable for hoisting gear and cranes/lifting gear. ● PUMP 0HZ: Applications involving pumps and fans with optimized efficiency.
Commissioning 5.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel 0,1 += 3 0$; += 3 I S S 6HWSRLQW Figure 5-6 Minimum and maximum motor frequency CAUTION Material damage caused by unexpected acceleration of the motor Depending on the Power Module, the inverter sets the minimum frequency p1080 to 20% of the maximum frequency. Also for setpoint = 0, the motor accelerates for p1080 > 0 to the minimum frequency after switching on the motor.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel ),1,6+ Complete quick commissioning: Switchover the display using an arrow key: nO → YES Press the OK key. You have entered all of the data that is necessary for the quick commissioning of the inverter. ❒ Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel 5.4.3 Quick commissioning with application classes 5.4.3.1 Overview of quick commissioning 6WDUW TXLFN FRPPLVVLRQLQJ 3DUDPHWHUV WR EH VHW 6HOHFW WKH DSSOLFDWLRQ FODVV 6WDQGDUG 'ULYH &RQWURO S ([SHUW '\QDPLF 'ULYH &RQWURO 7KH LQYHUWHU VHOHFWV WKH DSSURSULDWH FORVHG ORRS FRQWURO DQG GHILQHV WKH GHIDXOW VHWWLQJV IRU WKH FRQWURO N: 9 $ PLQ S S S S (QWHU WKH GULYH GDWD 6HOHFW WKH DSSOLFDWLRQ 6W
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel '59 $33/ 3 When selecting an application class, the inverter assigns the motor control with the appropriate default settings: ● Standard Drive Control (Page 168) ● Dynamic Drive Control (Page 170) ● Start quick commissioning and select the application class (Page 160) Depending on the particular Power Module, the inverter skips selecting the application class.
Commissioning 5.
Commissioning 5.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel 5$03 83 3 5$03 ':1 3 I IPD[ 3 6HWSRLQW 3 Figure 5-10 3 W Ramp-up and ramp-down time of the motor 2)) 53 3 Ramp-down time after the OFF3 command 027 ,' 3 Motor data identification: Select the method which the inverter uses to measure the data of the connected motor: ● OFF: No motor data identification ● STIL ROT: Measure the motor data at standstill and with the motor rotating.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel Motors without motor code stamped on the rating plate: ● INDUCT: Third-party induction motor ● 1L… IND: 1LE1, 1LG6, 1LA7, 1LA9 induction motors Motors with motor code stamped on the rating plate: ● 1LE1 IND 100: 1LE1 . 9 ● 1PC1 IND: 1PC1 ● 1PH8 IND: Induction motor ● 1FP1: Reluctance motor Depending on the inverter, the motor list in BOP-2 can deviate from the list shown above.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel 0$F 3$U 3 Select the default setting for the interfaces of the inverter that is suitable for your application. Default setting of the interfaces (Page 120) 0,1 += 3 0$; += 3 CAUTION Material damage caused by unexpected acceleration of the motor Depending on the Power Module, the inverter sets the minimum frequency p1080 to 20% of the maximum frequency.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel ● ST RT OP: setting same as STIL ROT. The motor accelerates to the currently set setpoint after the motor data identification. ● STILL OP: setting same as STILL. The motor accelerates to the currently set setpoint after the motor data identification. ),1,6+ Complete the basic commissioning: Switch over the display using an arrow key: nO → YES Press the OK key.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel += 87 Hz motor operation The BOP-2 only indicates this step if you selected IEC as the motor standard (EUR/USA, P100 = KW 50HZ).
Commissioning 5.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel 0,1 += 3 0$; += 3 I S S 6HWSRLQW Figure 5-13 Minimum and maximum motor frequency CAUTION Material damage caused by unexpected acceleration of the motor Depending on the Power Module, the inverter sets the minimum frequency p1080 to 20% of the maximum frequency. Also for setpoint = 0, the motor accelerates for p1080 > 0 to the minimum frequency after switching on the motor.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel ),1,6+ Complete quick commissioning: Switchover the display using an arrow key: nO → YES Press the OK key. You have entered all of the data that is necessary for the quick commissioning of the inverter. ❒ Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel 5.4.4 Identifying the motor data and optimizing the closed-loop control Overview Using the motor data identification, the inverter measures the data of the stationary motor. In addition, based on the response of the rotating motor, the inverter can determine a suitable setting for the vector control. To start the motor data identification routine, you must switch-on the motor via the terminal strip, fieldbus or from the operator panel.
Commissioning 5.4 Quick commissioning using the BOP-2 operator panel If the inverter does not output alarm A07991, switch off the motor as described below, and switch over the inverter control from HAND to AUTO. Switch on the motor to start the rotating measurement. 027 ,' During motor data identification, "MOT-ID" flashes on the BOP‑2. The motor data identification can take up to 2 minutes depending on the rated motor power.
Commissioning 5.5 Quick commissioning with a PC 5.5 Quick commissioning with a PC The screen forms that are shown in this manual show generally valid examples. The number of setting options available in screen forms depends on the particular inverter type. Overview To be able to perform quick commissioning using a PC, you need to do the following: 1. Creating a project 2. Integrating the inverter into the project 3. Go online and start the quick commissioning 5.5.
Commissioning 5.5 Quick commissioning with a PC 4. Press the "Accessible nodes" button. 5. When the USB interface is appropriately set, then the "Accessible nodes" screen form shows the inverters that can be accessed. If you have not correctly set the USB interface, then the following "No additional nodes found" message is displayed. In this case, follow the description below. 6. Transfer the inverter into the project using the menu: "Online - Upload device as new station (hardware and software)".
Commissioning 5.5 Quick commissioning with a PC 5.5.3 Go online and start the commissioning Wizard Procedure 1. Select your project and go online: 2. In the following screen form, select the inverter with which you wish to go online. 3. Once you are online, select "Commissioning" → "Commissioning Wizard": You have started the commissioning Wizard of the inverter. ❒ 5.5.
Commissioning 5.
Commissioning 5.5 Quick commissioning with a PC 5.5.5 Standard Drive Control Procedure for application class [1]: Standard Drive Control Select whether the inverter is connected to a higher-level control via the fieldbus. Select whether the ramp-function generator for the speed setpoint is implemented in the higherlevel control or in the inverter. Select the I/O configuration to preassign the inverter interfaces.
Commissioning 5.5 Quick commissioning with a PC Set the check mark for "RAM data to EEPROM (save data in the drive)" to save your data in the inverter so that it is not lost if the power fails. Press the "Finish" button. You have entered all of the data that is necessary for the quick commissioning of the inverter. ❒ Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Commissioning 5.5 Quick commissioning with a PC 5.5.6 Dynamic Drive Control Procedure for application class [2]: Dynamic Drive Control Select whether the inverter is connected to a higher-level control via the fieldbus. Select whether the ramp-function generator for the speed setpoint is implemented in the higherlevel control or in the inverter. Select the I/O configuration to preassign the inverter interfaces.
Commissioning 5.5 Quick commissioning with a PC ● [2]: Measure the motor data at standstill. The inverter switches off the motor after the motor data identification has been completed. Select this setting if the motor cannot freely rotate, e.g. for a mechanically limited traversing range. ● [3]: Measure the motor data while the motor is rotating. The inverter switches off the motor after the motor data identification has been completed. ● [11]: The same setting as [1].
Commissioning 5.5 Quick commissioning with a PC 5.5.7 Expert Procedure without application class or for the application class [0]: Expert Select whether the inverter is connected to a higher-level control via the fieldbus. Select whether the ramp-function generator for the speed setpoint is implemented in the higherlevel control or in the inverter. Select the control mode. Additional information can be obtained at the end of the section. Select the I/O configuration to preassign the inverter interfaces.
Commissioning 5.5 Quick commissioning with a PC Application: ● [0]: In all applications that do not fall under [1] … [3] ● [1]: Applications involving pumps and fans ● [2]: Applications with short ramp-up and ramp-down times. However, this setting is not suitable for hoisting gear and cranes/lifting gear. ● [3]: Setting only for steady-state operation with slow speed changes. We recommend setting [1] if load surges in operation cannot be ruled out. Motor identification: ● [1]: Recommended setting.
Commissioning 5.
Commissioning 5.5 Quick commissioning with a PC 5.5.8 Identify motor data Overview Using the motor data identification, the inverter measures the data of the stationary motor. In addition, based on the response of the rotating motor, the inverter can determine a suitable setting for the vector control. To start the motor data identification routine, you must switch on the motor.
Commissioning 5.5 Quick commissioning with a PC 1. Open the control panel. 2. Assume master control for the inverter. 3. Set the "Drive enables" 4. Switch on the motor. The inverter starts the motor data identification. This measurement can take several minutes. Depending on the setting, after motor data identification has been completed, the inverter switches off the motor - or it accelerates it to the currently set setpoint. 5. If required, switch off the motor. 6.
Commissioning 5.6 Restoring the factory setting 5.6 Restoring the factory setting Why restore the factory setting? Reset the inverter to the factory settings in the following cases: ● You do not know the inverter settings. ● The line voltage was interrupted during commissioning and you were not able to complete commissioning. Restore the factory inverter settings Procedure with Startdrive 1. Go online. 2. Select "Commissioning". 3. Select "Backing up/reset". 4.
Commissioning 5.6 Restoring the factory setting 194 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
6 Advanced commissioning 6.1 Overview of the inverter functions 3RZHU 0RGXOH 6HWSRLQWV 7HFKQRORJ\ FRQWUROOHU 3,' 6HWSRLQW SURFHV VLQJ &RPPDQGV 0RWRU FRQWURO 0 &RQWURO 8QLW 'ULYH FRQWURO 6WDWXV 3URWHFWLRQ Figure 6-1 $YDLODELOLW\ (QHUJ\ VDYLQJ Overview of inverter functions Drive control The inverter receives its commands from the higher-level control via the terminal strip or the fieldbus interface of the Control Unit. The drive control defines how the inverter responds to the commands.
Advanced commissioning 6.1 Overview of the inverter functions You can select in which physical units the inverter represents its associated values. Physical units (Page 255) Setpoints and setpoint conditioning The setpoint generally determines the motor speed. Setpoints (Page 259) The setpoint processing uses a ramp-function generator to prevent speed steps occurring and to limit the speed to a permissible maximum value.
Advanced commissioning 6.1 Overview of the inverter functions Protection of the drive and the driven load The protection functions prevent damage to the motor, inverter and driven load.
Advanced commissioning 6.1 Overview of the inverter functions Calculating the energy saving for fluid flow machines (Page 375) 198 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Advanced commissioning 6.2 Sequence control when switching the motor on and off 6.2 Sequence control when switching the motor on and off Overview The sequence control defines the rules for switching the motor on and off. 5HDG\ WR VZLWFK RQ 21 2)) 2SHUDWLRQ Figure 6-2 Simplified representation of the sequence control After switching the supply voltage on, the inverter normally goes into the "ready to start" state. In this state, the inverter waits for the command to switch on the motor.
Advanced commissioning 6.2 Sequence control when switching the motor on and off Function description 6ZLWFK RQ WKH SRZHU VXSSO\ RI WKH LQYHUWHU 6 6ZLWFKLQJ RQ LQKLELWHG 2)) DQG QRW 2)) DQG QRW 2)) 2)) 6 6 2)) 2)) ,QKLELW RSHUDWLRQ 6 E 2)) 0RWRU VWDWLRQDU\ 5HDG\ (QDEOH RSHUDWLRQ 6 D 0RWRU VWDWLRQDU\ 2)) 4XLFN VWRS 2)) 2)) 2)) 5DPS VWRS 2)) 6 Figure 6-3 2)) 5HDG\ IRU VZLWFKLQJ RQ 21 RU -RJJLQJ RU -RJJLQJ 2)) 2)) 21 6 F 0RWRU VWDWLRQDU\ 2)) -RJJLQJ G
Advanced commissioning 6.2 Sequence control when switching the motor on and off Table 6-2 Commands for switching the motor on and off ON The inverter switches the motor on. Jogging 1 Jogging 2 Enable operation OFF1, OFF3 The inverter brakes the motor. The inverter switches off the motor once it comes to a standstill. The motor is considered to be stationary if the speed is less than a defined minimum speed. OFF2 The inverter switches off the motor immediately without first braking it.
Advanced commissioning 6.3 Adapt the default setting of the terminal strip 6.3 Adapt the default setting of the terminal strip In the inverter, the input and output signals are interconnected with specific inverter functions using special parameters. The following parameters are available to interconnect signals: ● Binectors BI and BO are parameters to interconnect binary signals. ● Connectors CI and CO are parameters to interconnect analog signals.
Advanced commissioning 6.
Advanced commissioning 6.3 Adapt the default setting of the terminal strip 6.3.1 Digital inputs Changing the function of a digital input ; ; ; ; 1) ', ', ', ', ', ', ', ', ', ', U U U U U U U U U U %, S[[[[ To change the function of a digital input, you must in‐ terconnect the status parameter of the digital input with a binector input of your choice.
Advanced commissioning 6.3 Adapt the default setting of the terminal strip Advanced settings You can debounce the digital input signal using parameter p0724. For more information, please see the parameter list and the function block diagrams 2220 f of the List Manual.
Advanced commissioning 6.3 Adapt the default setting of the terminal strip 6.3.2 Digital outputs Changing the function of a digital output '2 1& '2 12 '2 &20 '2 12 '2 &20 '2 1& '2 12 '2 &20 ; '2 ; '2 1& ; '2 &20 S %2 U\\[[ Q S S To change the function of a digital output, you must interconnect the digital output with a binector output of your choice.
Advanced commissioning 6.3 Adapt the default setting of the terminal strip Application example: Changing the function of a digital output '2 S U To output inverter fault messages via digital output DO 1, you must interconnect DO1 with these fault messages. Set p0731 = 52.3 Advanced settings You can invert the signal of the digital output using parameter p0748. For more information, please see the parameter list and the function diagrams 2230 f of the List Manual.
Advanced commissioning 6.3 Adapt the default setting of the terminal strip 6.3.3 Analog inputs Overview $, $, $, $, ˽ $, *1' ˽ $, *1' , 8 S > @ U > @ , 8 &, S\\\\ S > @ U > @ , 7(03 S > @ The parameter p0756[x] and the switch on the inverter specify the analog input type. You define the analog input function by in‐ terconnecting parameter p0755[x] with a connector input CI of your choice.
Advanced commissioning 6.3 Adapt the default setting of the terminal strip The switch that belongs to the analog input is located behind the front doors of the Control Unit. ● The switches for AI 0 and AI 1 (current/voltage) are located behind the lower front door of the Control Unit. , 8 $, ● The switch for AI 2 (temperature/current) is located behind the upper front door of the Control Unit.
Advanced commissioning 6.3 Adapt the default setting of the terminal strip Adapting the characteristic You must define your own characteristic if none of the default types match your particular application. Application example The inverter should convert a 6 mA … 12 mA signal into the value range ‑100 % … 100 % via analog input 0. The wire break monitoring of the inverter should respond when 6 mA is fallen below. &XUUHQW LQSXW P$ P$ \ S [ S [ P$ S \ S
Advanced commissioning 6.3 Adapt the default setting of the terminal strip Defining the function of an analog input You define the analog input function by interconnecting a connector input of your choice with parameter p0755. Parameter p0755 is assigned to the particular analog input based on its index, e.g. parameter p0755[0] is assigned to analog input 0.
Advanced commissioning 6.3 Adapt the default setting of the terminal strip Using an analog input as digital input An analog input can also be used as digital input. Digital inputs (Page 204) 212 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Advanced commissioning 6.3 Adapt the default setting of the terminal strip 6.3.4 Analog outputs Overview S > @ $2 *1' S > @ $2 *1' S > @ &2 U[[\\ S > @ Define the analog output type using parameter p0776. You define the analog output function by intercon‐ necting parameter p0771 with a connector output CO of your choice. Connector outputs are marked with "CO" in the pa‐ rameter list of the List Manual. Interconnecting signals in the converter (Page 534).
Advanced commissioning 6.3 Adapt the default setting of the terminal strip Parameters p0777 … p0780 are assigned to an analog output via their index, e.g. parameters p0777[0] … p0770[0] belong to analog output 0.
Advanced commissioning 6.3 Adapt the default setting of the terminal strip Defining the function of an analog output You define the analog output function by interconnecting parameter p0771 with a connector output of your choice. Parameter p0771 is assigned to the particular analog output via its index, e.g. parameter p0771[0] is assigned to analog output 0.
Advanced commissioning 6.4 Controlling clockwise and counter-clockwise rotation via digital inputs 6.4 Controlling clockwise and counter-clockwise rotation via digital inputs The inverter has a different methods for controlling the motor using two or three commands.
Advanced commissioning 6.4 Controlling clockwise and counter-clockwise rotation via digital inputs Reversing is disabled in the factory setting. To use the "Reverse" function, you must release the negative rotational direction. Enable direction of rotation (Page 272) Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Advanced commissioning 6.4 Controlling clockwise and counter-clockwise rotation via digital inputs 6.4.1 Two-wire control, method 1 21 2)) W 5HYHUVLQJ 6723 6723 W 6SHHG VHWSRLQW &ORFNZLVH &RXQWHU FORFNZLVH Figure 6-10 W Two-wire control, method 1 Command "ON/OFF1" switches the motor on and off. The "Reversing" command inverts the motor direction of rotation.
Advanced commissioning 6.4 Controlling clockwise and counter-clockwise rotation via digital inputs 6.4.2 Two-wire control, method 2 21 2)) &ORFNZLVH &RPPDQG KDV QR HIIHFW W 21 2)) &RXQWHU FORFNZLVH 6723 6723 6723 W 6SHHG VHWSRLQW &ORFNZLVH &RXQWHU FORFNZLVH Figure 6-11 W Two-wire control, method 2 Commands "ON/OFF1 clockwise rotation" and "ON/OFF1 counter-clockwise rotation" switch on the motor - and simultaneously select a direction of rotation.
Advanced commissioning 6.4 Controlling clockwise and counter-clockwise rotation via digital inputs 6.4.3 Two-wire control, method 3 21 2)) &ORFNZLVH W 21 2)) &RXQWHU FORFNZLVH 6723 6723 6723 W 6SHHG VHWSRLQW &ORFNZLVH &RXQWHU FORFNZLVH Figure 6-12 W Two-wire control, method 3 Commands "ON/OFF1 clockwise rotation" and "ON/OFF1 counter-clockwise rotation" switch on the motor - and simultaneously select a direction of rotation.
Advanced commissioning 6.4 Controlling clockwise and counter-clockwise rotation via digital inputs 6.4.4 Three-wire control, method 1 (QDEOH 2)) W 21 &ORFNZLVH W 21 &RXQWHU FORFNZLVH 6723 6723 6723 W 6SHHG VHWSRLQW &ORFNZLVH &RXQWHU FORFNZLVH Figure 6-13 W Three-wire control, method 1 The "Enable" command is a precondition for switching on the motor. Commands "ON clockwise rotation" and "ON counter-clockwise rotation" switch on the motor - and simultaneously select a direction of rotation.
Advanced commissioning 6.4 Controlling clockwise and counter-clockwise rotation via digital inputs 6.4.5 Three-wire control, method 2 (QDEOH 2)) 21 W 5HYHUVLQJ W 6723 W 6723 6SHHG VHWSRLQW &ORFNZLVH &RXQWHU FORFNZLVH Figure 6-14 W Three-wire control, method 2 The "Enable" command is a precondition for switching on the motor. The "ON" command switches the motor on. The "Reversing" command inverts the motor direction of rotation. Removing the enable switches the motor off (OFF1).
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET 6.5 Drive control via PROFIBUS or PROFINET 6.5.1 Receive data and send data Cyclic data exchange The inverter receives cyclic data from the higher-level control - and returns cyclic data to the control. 5HFHLYH GDWD Figure 6-15 6HQG GDWD Cyclic data exchange Inverter and control system pack their data in telegrams. )UDPH +HDGHU 3.
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET 6.5.2 Telegrams Telegrams that are available The user data of the telegrams that are available are described in the following.
Advanced commissioning 6.
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET U 5HFHLYH ZRUG 3=' U > @ U U U > @ U U U > @ U U U > @ U U > @ 5HFHLYH ZRUG 3=' U > @ U > @ U > @ 5HFHLYH ZRUG 3=' 5HFHLYH ZRUG 3=' U > @ U > @ 5HFHLYH ZRUG 3=' Figure 6-18 9DOXH UHFHLYH ZRUG GRXEOH ZRUG 9DOXH UHFHLYH ZRUG ZRUG 9DOXH UHFHLYH ZRUG ELW E\ ELW Interconnection o
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET Bit Significance Telegram 20 Explanation Signal inter‐ connection in the inver‐ ter Quick stop: The motor brakes with the OFF3 ramp-down time p1135 down to standstill. p0848[0] = r2090.2 All other tele‐ grams 2 0 = Quick stop (OFF3) 1 = No quick stop (OFF3) The motor can be switched on (ON command). 3 0 = Inhibit operation Immediately switch-off motor (cancel pulses). 1 = Enable operation Switch-on motor (pulses can be enabled).
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET Status word 1 (ZSW1) Bit Significance Telegram 20 Signal inter‐ connection in the inver‐ ter All other tele‐ grams 0 1 = Ready for switching on Power supply switched on; electronics initial‐ ized; pulses locked. p2080[0] = r0899.0 1 1 = Ready Motor is switched on (ON/OFF1 = 1), no fault is active. With the command "Enable opera‐ tion" (STW1.3), the inverter switches on the motor. p2080[1] = r0899.
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET 6.5.4 Control and status word 3 Control word 3 (STW3) Bit Significance Explanation Signal interconnection in the inverter 1) Selects up to 16 different fixed setpoints. p1020[0] = r2093.0 Telegram 350 0 1 = fixed setpoint bit 0 1 1 = fixed setpoint bit 1 2 1 = fixed setpoint bit 2 p1022[0] = r2093.2 3 1 = fixed setpoint bit 3 p1023[0] = r2093.
Advanced commissioning 6.
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET 6.5.5 NAMUR message word Fault word according to the VIK-NAMUR definition (MELD_NAMUR) Table 6-25 Fault word according to the VIK-NAMUR definition and interconnection with parameters in the inverter Bit Significance 0 1 = Control Unit signals a fault 1 1 = line fault: Phase failure or inadmissible voltage 2 1 = DC link overvoltage 3 1 = Power Module fault, e.g.
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET 6.5.6 Parameter channel Structure of the parameter channel The parameter channel consists of four words. The 1st and 2nd words transfer the parameter number, index and the type of task (read or write). The 3rd and 4th words contain the parameter content. The parameter contents can be 16-bit values (such as baud rate) or 32-bit values (e.g. CO parameters). Bit 11 in the 1st word is reserved and is always assigned 0. 3DUDPHWHU FKDQQHO 3.
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET AK Description 3 Transfer descriptive element 1) 4 Transfer parameter value (field, word) 2) 5 Transfer parameter value (field, double word) 2) 6 Transfer number of field elements 7 Inverter cannot process the request. In the most significant word of the parameter channel, the inverter sends an error number to the control, refer to the following table.
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET No. Description C9 hex Change request above the currently valid limit (example: a parameter value is too large for the inverter power) CC hex Change request not permitted (change is not permitted as the access code is not available) PNU (parameter number) and page index The parameter number is located in value PNU in the 1st word of the parameter channel (PKE).
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET 6.5.
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET Write request: Assign digital input 2 with the function ON/OFF1 (p0840[1] = 722.2) In order to link digital input 2 with ON/OFF1, you must assign parameter p0840[1] (source, ON/ OFF1) the value 722.2 (DI 2).
Advanced commissioning 6.5 Drive control via PROFIBUS or PROFINET 6.5.8 Extending the telegram Overview When you have selected a telegram, the inverter interconnects the corresponding signals with the fieldbus interface. Generally, these interconnections are locked so that they cannot be changed. However, with the appropriate setting in the inverter, the telegram can be extended or even freely interconnected. Extending the telegram Procedure 1. Set p0922 = 999. 2.
Advanced commissioning 6.
Advanced commissioning 6.6 Drive control via USS 6.6 Drive control via USS USS is used to transfer cyclic process data and acyclic parameter data between precisely one master and up to 31 slaves. The inverter is always the slave, and sends data when requested to do so by the master. Slave-to-slave communication is not possible.
Advanced commissioning 6.6 Drive control via USS Control word 1 (STW1) Bit 0 1 2 Significance Explanation Signal inter‐ connection in the inverter 0 = OFF1 The motor brakes with the ramp-down time p1121 of the ramp-function generator. The inverter switches off the motor at standstill. p0840[0] = r2090.0 0 → 1 = ON The inverter goes into the "ready" state. If, in addition bit 3 = 1, then the inverter switches on the motor.
Advanced commissioning 6.6 Drive control via USS Status word 1 (ZSW1) Bit Significance Remarks Signal inter‐ connection in the inverter 0 1 = Ready for switching on Power supply switched on; electronics initialized; p2080[0] = pulses locked. r0899.0 1 1 = Ready Motor is switched on (ON/OFF1 = 1), no fault is active. With the command "Enable operation" (STW1.3), the inverter switches on the motor. 2 1 = Operation enabled Motor follows setpoint. See control word 1, bit 3. p2080[2] = r0899.
Advanced commissioning 6.7 Drive control via Modbus RTU 6.7 Drive control via Modbus RTU Modbus RTU is used to transfer cyclic process data and acyclic parameter data between precisely one master and up to 247 slaves. The inverter is always the slave, and sends data when requested to do so by the master. Slave-to-slave communication is not possible.
Advanced commissioning 6.7 Drive control via Modbus RTU Bit 1 2 Significance Explanation Signal inter‐ connection in the inverter 0 = OFF2 Switch off the motor immediately, the motor then coasts down to a standstill. p0844[0] = r2090.1 1 = No OFF2 The motor can be switched on (ON command). 0 = Quick stop (OFF3) Quick stop: The motor brakes with the OFF3 rampdown time p1135 down to standstill. p0848[0] = r2090.2 1 = No quick stop (OFF3) The motor can be switched on (ON command).
Advanced commissioning 6.7 Drive control via Modbus RTU Bit Significance Remarks Signal inter‐ connection in the inverter 2 1 = Operation enabled Motor follows setpoint. See control word 1, bit 3. p2080[2] = r0899.2 3 1 = Fault active The inverter has a fault. Acknowledge fault using STW1.7. p2080[3] = r2139.3 4 1 = OFF2 inactive Coast down to standstill is not active. p2080[4] = r0899.4 5 1 = OFF3 inactive Quick stop is not active. p2080[5] = r0899.
Advanced commissioning 6.8 Drive control via Ethernet/IP 6.8 Drive control via Ethernet/IP EtherNet/IP is an Ethernet-based fieldbus. EtherNet/IP is used to transfer cyclic process data as well as acyclic parameter data.
Advanced commissioning 6.9 Drive control via BACnet MS/TP 6.9 Drive control via BACnet MS/TP Settings for BACnet MS/TP Parameter Explanation p2020 Fieldbus interface bau‐ 6: 9600 baud drate (Factory setting: 8) 7: 19200 baud p2021 8: 38400 baud 10: 76800 baud Fieldbus interface address (Factory setting: 1) Valid addresses: 0 … 127. The parameter is only active if address 0 is set at the Control Unit address switch.
Advanced commissioning 6.9 Drive control via BACnet MS/TP Bit Significance Explanation 1 0 = OFF2 Switch off the motor immediately, the BV27 motor then coasts down to a standstill. 1 = No OFF2 The motor can be switched on (ON command). 0 = Quick stop (OFF3) Quick stop: The motor brakes with the OFF3 ramp-down time p1135 down to standstill. 2 BACNet Signal inter‐ connection in the inverter p0844[0] = r2090.1 BV28 p0848[0] = r2090.2 BV26 p0852[0] = r2090.3 p1140[0] = r2090.
Advanced commissioning 6.9 Drive control via BACnet MS/TP Status word 1 (ZSW1) Bit Significance Remarks 0 1 = Ready for switching on Power supply switched on; electron‐ p2080[0] = r0899.0 ics initialized; pulses locked. 1 1 = Ready Motor is switched on (ON/ OFF1 = 1), no fault is active. With the command "Enable operation" (STW1.3), the inverter switches on the motor. p2080[1] = r0899.1 2 1 = Operation enabled Motor follows setpoint. See control word 1, bit 3. p2080[2] = r0899.
Advanced commissioning 6.10 Drive control via P1 6.10 Drive control via P1 Settings for P1 Parameter Explanation p2020 Fieldbus interface baudrate (Factory setting: 5) 5: 4800 baud 6: 9600 baud 7: 19200 baud p2021 Fieldbus interface address (Factory setting: 99) Valid addresses: 1 … 99. The parameter is only active if address 0 is set at the Control Unit address switch. A change only becomes effective after the inverter power supply has been switched off and switched on again.
Advanced commissioning 6.11 Jogging 6.11 Jogging The "Jog" function is typically used to temporarily move a machine part using local control commands, e.g. a transport conveyor belt. 5HDG\ WR VZLWFK RQ -RJJLQJ QR MRJJLQJ 2SHUDWLRQ Commands "Jog 1" or "Jog: 2" switch the motor on and off. The commands are only active when the inverter is in the "Ready for switching on" state.
Advanced commissioning 6.11 Jogging Parameter Description p1055 = 722.0 Jog bit 0: Select jogging 1 via digital input 0 p1056 = 722.1 Jog bit 1: Select jogging 2 via digital input 1 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Advanced commissioning 6.12 Switching over the drive control (command data set) 6.12 Switching over the drive control (command data set) Several applications require the option of switching over the control authority to operate the inverter. Example: The motor is to be operable either from a central control via the fieldbus or via the local digital inputs of the inverter. Command data set (CDS) &'6 &'6 This means that you can set the inverter control in various ways and toggle between the set‐ tings.
Advanced commissioning 6.12 Switching over the drive control (command data set) An overview of all the parameters that belong to the command data sets is provided in the List Manual. Note It takes approximately 4 ms to toggle between command data sets. Changing the number of command data sets Procedure 1. Set p0010 = 15. 2. The number of command data sets is configured with p0170. 3. Set p0010 = 0. You have changed the number of command data sets. ❒ Copying command data sets Procedure 1.
Advanced commissioning 6.13 Free function blocks 6.13 Free function blocks 6.13.1 Overview The free function blocks permit configurable signal processing in the inverter.
Advanced commissioning 6.14 Physical units 6.14 Physical units 6.14.1 Motor standard Selection options and parameters involved The inverter represents the motor data corresponding to motor standard IEC or NEMA in different system units: SI units or US units.
Advanced commissioning 6.14 Physical units ● p0505 = 3: US system of units Torque [lbf ft], power [hp], temperature [°F] ● p0505 = 4: System of units, referred/US Represented as [%] Special features The values for p0505 = 2 and for p0505 = 4 - represented in the converter - are identical. However, the reference to SI or US units is required for internal calculations and to output physical variables.
Advanced commissioning 6.14 Physical units 6.14.3 Technological unit of the technology controller Options when selecting the technological unit p0595 defines in which technological unit the input and output variables of the technology controller are calculated, e.g. [bar], [m³/min] or [kg/h]. Reference variable p0596 defines the reference variable of the technological unit for the technology controller. Unit group Parameters involved with p0595 belong to unit group 9_1.
Advanced commissioning 6.14 Physical units Procedure 1. In the project, select "Parameter". 2. Select "Units". 3. Select the system of units. 4. Select the technological unit of the technology controller. 5. Save your settings. 6. Go online. The inverter signals that offline, other units and process variables are set than in the inverter itself. 7. Accept these settings in the inverter. You have selected the motor standard and system of units.
Advanced commissioning 6.15 Setpoints 6.15 Setpoints Overview The inverter receives its main setpoint from the setpoint source. The main setpoint generally specifies the motor speed. 6HWSRLQWV 6HWSRLQW IURP RSHUDWRU SDQHO RU 3& 0DLQ VHWSRLQW 0RWRUL]HG SRWHQWLRPHWHU 5DLVH 6XSSOHPHQWD U\ VHWSRLQW /RZHU 6HWSRLQW SURFHVVLQJ 7HFKQRORJ\ FRQWUROOHU 3,' )L[HG VHWSRLQWV -RJJLQJ VHWSRLQW ,QYHUWHU FRQWURO Figure 6-24 Setpoint sources for the inverter You have the following options when selectin
Advanced commissioning 6.15 Setpoints 6.15.1 Analog input as setpoint source Function description 6FDOLQJ S $, $, U > @ $QDORJ LQSXW DFWXDO YDOXH S U 0DLQ VHWSRLQW S 6FDOLQJ S Figure 6-25 U 6XSSOHPHQWDU\ VHWSRLQW Example: Analog input 0 as setpoint source In the quick commissioning, you define the preassignment for the inverter interfaces.
Advanced commissioning 6.15 Setpoints Further information For further information refer to the function diagrams 2250 ff and 3030 of the List Manual. Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Advanced commissioning 6.15 Setpoints 6.15.2 Specifying the setpoint via the fieldbus Function description 6FDOLQJ S 5HFHLYH ZRUG 3=' 5HFHLYH ZRUG 3=' U > @ S U 0DLQ VHWSRLQW S 6FDOLQJ S Figure 6-26 U 6XSSOHPHQWDU\ VHWSRLQW Fieldbus as setpoint source In the quick commissioning, you define the preassignment for the inverter interfaces.
Advanced commissioning 6.15 Setpoints Parameter Description Setting p1076[0…n] CI: Supplementary setpoint scaling Signal source for scaling the supplementary setpoint r2050[0…11] Factory setting: 0 CO: PROFIdrive PZD receive Connector output to interconnect the PZD received from the fieldbus con‐ word troller in the word format. [1] Most standard telegrams receive the speed setpoint as receive word PZD02.
Advanced commissioning 6.15 Setpoints 6.15.3 Motorized potentiometer as setpoint source Function description The "Motorized potentiometer" function emulates an electromechanical potentiometer. The output value of the motorized potentiometer can be set with the "higher" and "lower" control signals. 5DLVH /RZHU S 6FDOLQJ S S U 0RWRUL]HG SRWHQWLRPHWHU VHWSRLQW DIWHU WKH UDPS IXQFWLRQ JHQHUDWRU S U 0DLQ VHWSRLQW S 6FDOLQJ S Figure 6-27 U 6XSSOHPHQWDU\ VHWSR
Advanced commissioning 6.15 Setpoints Parameter Table 6-31 Basic setup of motorized potentiometer Parameter Description Setting p1035[0…n] BI: Motorized potentiometer setpoint higher Signal source to continuously increase the setpoint The factory setting depends on the inverter. Inverters with PROFIBUS or PROFINET interface: [0] 2090.
Advanced commissioning 6.15 Setpoints Table 6-32 Extended setup of motorized potentiometer Parameter Description Setting p1030[0…n] Motorized potentiometer con‐ Configuration for the motorized potentiometer figuration Factory setting: 00110 bin .00 Storage active = 0: After the motor has been switched on, the setpoint = p1040 = 1: After the motor has switched off, the inverter saves the setpoint. After the motor has switched on, the setpoint = the stored value .
Advanced commissioning 6.15 Setpoints 6.15.4 Fixed speed setpoint as setpoint source Function description 6HOHFWLRQ 6FDOLQJ S )L[HG VSHHG VHWSRLQW )L[HG VSHHG VHWSRLQW )L[HG VSHHG VHWSRLQW )L[HG VSHHG VHWSRLQW U )L[HG VSHHG VHWSRLQW DFWLYH S U 0DLQ VHWSRLQW S 6FDOLQJ S Figure 6-29 U 6XSSOHPHQWDU\ VHWSRLQW Fixed speed setpoint as setpoint source The inverter makes a distinction between two methods when selecting the fixed speed setpoints: Directly selecti
Advanced commissioning 6.
Advanced commissioning 6.15 Setpoints Parameter Parameter Description Setting p1001[0...n] Fixed speed setpoint 1 [rpm] Fixed speed setpoint 1 p1002[0...n] Fixed speed setpoint 2 [rpm] Fixed speed setpoint 2 ... ... ... p1015[0...n] Fixed speed setpoint 15 [rpm] Fixed speed setpoint 15 Factory setting: 0 rpm Factory setting: 0 rpm Factory setting: 0 rpm p1016 Fixed speed setpoint mode Fixed speed setpoint mode Factory setting: 1 1: Direct 2: Binary p1020[0...
Advanced commissioning 6.16 Setpoint calculation 6.16 Setpoint calculation 6.16.1 Overview Overview Setpoint processing influences the setpoint using the following functions: ● "Invert" inverts the motor direction of rotation. ● The "Inhibit direction of rotation" function prevents the motor from rotating in the incorrect direction; this function can make sense for conveyor belts, extruders, pumps and fans, for example.
Advanced commissioning 6.16 Setpoint calculation 6.16.2 Invert setpoint Function description [ \ [ [ \ [ \ \ W S The function inverts the sign of the setpoint using a binary signal. Example To invert the setpoint via an external signal, interconnect parameter p1113 with a binary signal of your choice. Table 6-35 Application examples showing how a setpoint is inverted Parameter Description p1113 = 722.1 Digital input 1 = 0: Setpoint remains unchanged.
Advanced commissioning 6.16 Setpoint calculation 6.16.3 Enable direction of rotation In the factory setting of the inverter, the negative direction of rotation of the motor is inhibited. [ [ \ [ \ [ \ \ W S S If you want to permanently enable the negative direction of rotation, then set parameter p1110 to 0. Set parameter p1111 = 1 to permanently inhibit the positive direction of rotation.
Advanced commissioning 6.16 Setpoint calculation 6.16.4 Skip frequency bands and minimum speed Skip frequency bands The inverter has four skip frequency bands that prevent continuous motor operation within a specific speed range. Further information is provided in function diagram 3050 of the List Manual. Overview of the manuals (Page 538) Minimum speed The inverter prevents continuous motor operation at speeds < minimum speed. [ \ [ [ \ [ \ \ W S \ 0$; 0LQLPXP VSHHG [ \
Advanced commissioning 6.16 Setpoint calculation 6.16.5 Speed limitation The maximum speed limits the speed setpoint range for both directions of rotation. [ \ [ [ \ [ \ \ W S 0LQ 0D[LPXP VSHHG S 0D[ The converter generates a message (fault or alarm) when the maximum speed is exceeded. If you must limit the speed depending on the direction of rotation, then you can define speed limits for each direction.
Advanced commissioning 6.16 Setpoint calculation 6.16.6 Ramp-function generator The ramp-function generator in the setpoint channel limits the rate change of the speed setpoint (acceleration). A reduced acceleration reduces the accelerating torque of the motor. As a consequence, the motor reduces the stress on the mechanical system of the driven machine. The extended ramp-function generator not only limits the acceleration, but by rounding the setpoint, also acceleration changes (jerk).
Advanced commissioning 6.16 Setpoint calculation Parameter Description p1130 Ramp-function generator initial rounding time (Factory setting depends on the Power Module) Initial rounding for extended ramp-function generator. The value applies for ramp up and ramp down. p1131 Ramp-function generator final rounding time (Factory setting depends on the Power Module) Final rounding for extended ramp-function generator. The value applies for ramp up and ramp down.
Advanced commissioning 6.16 Setpoint calculation 5. Evaluate your drive response. – If the motor decelerates too slowly, then reduce the ramp-down time. The minimum ramp-down time that makes sense depends on your particular application. Depending on the Power Module used, for an excessively short ramp-down time, the inverter either reaches the motor current, or the DC link voltage in the inverter becomes too high.
Advanced commissioning 6.17 PID technology controller 6.17 PID technology controller Overview 3,' The technology controller controls process variables, e.g. pressure, temperature, level or flow. 3,' /HYHO VHWSRLQW 6SHHG VHWSRLQW 0RWRU FRQWURO 7HFKQRORJ\ FRQWUROOHU $FWXDO YDOXH 3XPS Figure 6-33 Example: Technology controller as a level controller Precondition Additional functions The motor closed-loop control is set Tools To change the function settings, you can use an operator panel or a PC
Advanced commissioning 6.17 PID technology controller 5DPSXS WLPH S 6FDOLQJ S S 6HWSRLQW S .
Advanced commissioning 6.17 PID technology controller Set controller parameters KP, TI and Td. Procedure 1. Temporarily set the ramp-up and ramp-down times of the ramp-function generator (p2257 and p2258) to zero. 2. Enter a setpoint step and monitor the associated actual value, e.g. with the trace function of STARTER. The slower the response of the process to be controlled, the longer you must monitor the controller response. Under certain circumstances (e.g.
Advanced commissioning 6.17 PID technology controller Parameter Table 6-40 Basic settings Parameter Description Setting p2200 BI: Technology controller en‐ 1 signal: Technology controller is enabled. able Factory setting: 0 r2294 CO: Technology controller output signal p2253 CI: Technology controller set‐ Setpoint for the technology controller. point 1 Example: p2253 = 2224: Fixed setpoint p2201 is interconnected with the setpoint of the technology controller.
Advanced commissioning 6.
Advanced commissioning 6.17 PID technology controller ● Pressure-controlled pump (https://support.industry.siemens.com/cs/ww/en/view/ 43297279) ● Level-controlled pump (https://support.industry.siemens.com/cs/ww/en/view/ 43297280) ● Closed-loop control for the cooling circuit (https://support.industry.siemens.com/cs/ ww/en/view/43297284) Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Advanced commissioning 6.17 PID technology controller 6.17.1 Autotuning the PID technology controller Overview Autotuning is an inverter function for the automatic optimization of the PID technology controller. Precondition Additional functions ● The motor closed-loop control is set ● The PID technology controller must be set the same as when used in subsequent operation: – The actual value is interconnected. – Scalings, filter and ramp-function generator have been set.
Advanced commissioning 6.17 PID technology controller $FWXDO YDOXH 6SHHG VHWSRLQW W S )LOOLQJ OHYHO VHWSRLQW Figure 6-36 S W Example for speed setpoint and actual process value for autotuning The inverter calculates the parameters of the PID controller from the determined oscillation frequency. Executing autotuning 1. Select with p2350 the appropriate controller setting. 2. Switch on the motor. The inverter signals Alarm A07444. 3. Wait until alarm A07444 goes away.
Advanced commissioning 6.17 PID technology controller Parameter Parameter Description Setting p2350 Enable PID autotuning Automatic controller setting based on the "Ziegler Nichols" method. After completion of the autotuning, the inverter sets p2350 = 0. 0: No function 1: The process variable follows the setpoint after a sudden setpoint change (step function) relatively quickly, however with an overshoot.
Advanced commissioning 6.17 PID technology controller 6.17.2 Adapting Kp and Tn Overview The function adapts the PID technology controller to the process, e.g. depending on the system deviation. Function description 7,DGDSWDWLRQ S 6FDOLQJ S S S S S .3DGDSWDWLRQ S 6FDOLQJ 6FDOLQJ S S S S S S S &RQILJXUDWLRQ S S .3 S 7, 3, FRPSRQHQW RI WKH WHFKQRORJ\ FRQWUROOHU Figure 6-37 Controller adaptation Parameter Pa
Advanced commissioning 6.17 PID technology controller Parameter Remark p2321 Technology controller, upper Tn adaptation activation point (factory setting: 100 %) r2322 Technology controller, Tn adaptation output For further information refer to the function diagrams 7958 and 7959 of the List Manual. 288 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Advanced commissioning 6.18 Free technology controllers 6.18 Free technology controllers Additional PID technology controller 3,' The inverter has three additional technology controllers. The three "free technology controllers" have fewer setting options compared with the PID technology controller described above.
Advanced commissioning 6.18 Free technology controllers Parameter Remark p11067 Free tec_ctrl 0 actual value upper limit (Factory setting: 100 %) p11068 Free tec_ctrl 0 actual value lower limit (Factory setting: -100%) p11071 Free tec_ctrl 0 actual value inversion (Factory setting: 0) 0: No inversion 1: Inversion p11074 Free tec_ctrl 0 differentiation time constant (Td) (Factory setting: 0 s) p11080 Free tec_ctrl 0 proportional gain (KP) (Factory setting: 1.
Advanced commissioning 6.19 Multi-zone control 6.19 Multi-zone control 3,' Multi-zone control is used to control quantities such as pressure or temperature via the technology setpoint deviation. The setpoints and actual values are fed in via the analog inputs as current (0 … 20 mA) or voltage (0 … 10 V) or as a percentage via temperature-dependent resistances (LG-Ni1000 / Pt1000 / DIN-Ni1000, 0° C = 0%; 100° C= 100%).
Advanced commissioning 6.19 Multi-zone control Parameter Description p2200 Technology controller enable p2251 Set technology controller as main setpoint p31020 Multi-zone control interconnection (factory setting = 0) A subsequent parameterization is performed by activating or deactivating the multizone control.
Advanced commissioning 6.19 Multi-zone control Example In an open plan office, temperature sensors (Lg-Ni1000) are installed in three different places. The inverter receives the measured values and temperature setpoint via its analog inputs. Temperature setpoints between 8° C … 30° C are permissible. Overnight, the average temperature should be 16° C.
Advanced commissioning 6.19 Multi-zone control Parameter Description p0759[1] = 20 Upper value of the scaling characteristic (20 mA ≙ 100%) p0760[1] = 100 p31025 = 722.4 Switchover from day to night using digital input DI 4 You will find more information about this multi-zone control in the parameter list and in function diagram 7032 of the List Manual. 294 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Advanced commissioning 6.20 Cascade control 6.20 Cascade control Overview 3,' The cascade control is ideal for applications in which, for example, significantly fluctuating pressures or flow rates are equalized. 9 287 '2 1& '2 12 S '2 &20 U 3 '2 12 S '2 &20 U '2 1& '2 12 S '2 &20 U . . . *1' . . .
Advanced commissioning 6.20 Cascade control Activating M1 ... M3 uncontrolled motors 0RWRU '0 VSHHG S S ෪ S S S S &RQWURO GHYLDWLRQ S S S 0RWRU 0Q LV FRQQHFWHG U Q U Q Figure 6-40 W W S W Conditions for connecting a motor Procedure for connecting an uncontrolled motor: 1. The speed-controlled motor turns with maximum speed p1082. 2. The control deviation of the technology controller is greater than p2373. 3.
Advanced commissioning 6.20 Cascade control Procedure for switching off an uncontrolled motor: 1. The speed-controlled motor turns with minimum speed p1080. 2. The control deviation of the technology controller is less than -p2373. 3. Time p2375 has expired. The inverter accelerates the speed-controlled motor with ramp-up time p1120 to the activation/deactivation speed p2378. Until the activation/deactivation speed p2378 is attained, the inverter deactivates the technology controller temporarily. 4.
Advanced commissioning 6.20 Cascade control Setting parameters and activating the cascade control Parameter Description p2200 Technology controller enable (factory setting: 0) 1: Activate technology controller p2251 Technology controller mode (factory setting: 0) 0: Technology controller as main speed setpoint p2370 Cascade control enable (factory setting: 0) 1 signal: Cascade control is enabled p2371 Cascade control configuration (factory setting: 0) See also p2372 and the above table.
Advanced commissioning 6.20 Cascade control Parameter Description p2383 Cascade control - deactivation sequence (factory setting: 0) 0: Normal stop 1: Sequential stop: For OFF1, the inverter deactivates the motors in the following sequence: M3 → M2 → M1 → controlled motor p2387 is the time between the deactivations.
Advanced commissioning 6.21 Real time clock (RTC) 6.21 Real time clock (RTC) 3,' The real-time clock is the basis for time-dependent process controls, e.g.: ● To reduce the temperature of a heating control during the night ● To increase the pressure of a water supply at certain times during the day Function and settings The real-time clock starts as soon as the Control Unit power supply is switched on for the first time.
Advanced commissioning 6.21 Real time clock (RTC) Parameter Real-time clock (RTC) p8405 RTC activate/deactivate alarm A01098 (Factory setting: 1) Alarm for non synchronous time, e.g. after a longer power supply interruption. 0: No alarm 1: Alarm A01098 Accept the real-time clock in the alarm and fault buffer Using the real-time clock, you can track the sequence of alarms and faults over time.
Advanced commissioning 6.22 Time switch (DTC) 6.22 Time switch (DTC) 3,' The "time switch" (DTC) function, along with the real-time clock in the inverter, offers the option of controlling when signals are switched on and off. Examples: ● Switching temperature control from day to night mode. ● Switching a process control from weekday to weekend. Principle of operation of the time switch (DTC) The inverter has three independently adjustable time switches.
Advanced commissioning 6.23 Motor control 6.23 Motor control The inverter has two alternative methods to control (closed loop) the motor speed: ● U/f control ● Vector control 6.23.
Advanced commissioning 6.
Advanced commissioning 6.23 Motor control 6SHHG VHWSRLQW U Q ൺ I &XUUHQW VHWSRLQW ,TBVHW 6RIW VWDUW 8 0 Q 6OLS FRPSHQVD WLRQ IVHW , TBVHW I 9 I FKDUDFWHUL VWLF 2XWSXW IUHTXHQF\ U 8VHW 2XWSXW YROWDJH U 9ROWDJH ERRVW U In the U/f control variant, "flux current control (FCC)," the inverter controls the motor current (starting current) at low speeds Figure 6-43 Simplified function diagram of the U/f control 1) One function not shown in the simplified function diagram is t
Advanced commissioning 6.23 Motor control 6.23.2.1 Characteristics of U/f control The inverter has different V/f characteristics. 0D[LPXP RXWSXW YROWDJH U /LQHDU 1 S 5DWHG PRWRU IUHTXHQF\ (&2 PRGH )&& U 2 IVHW ,TBVHW 1 6HOHFWLRQ RI WKH FKDUDFWHULVWLF S S 8VHW 3DUDEROLF U 1 S ① The voltage boost of the characteristic optimizes motor starting ② With flux current control (FCC), the inverter compensates the voltage drop across the stator resist‐ ance
Advanced commissioning 6.23 Motor control Table 6-44 Linear and parabolic characteristics Requirement Application examples Remark Characteristic Parameter The required tor‐ que is independ‐ ent of the speed Eccentric-worm pump, compressor - Linear p1300 = 0 The inverter equalizes the voltage drops across the stator resistance. Recommen‐ ded for motors less than 7.5 kW.
Advanced commissioning 6.23 Motor control 0D[LPXP RXWSXW YROWDJH U /LQHDU IVHW ,TBVHW 7HFKQRORJLFDO DSSOLFDWLRQ S S 5DWHG PRWRU IUHTXHQF\ 3DUDEROLF 8VHW U IVHW ,TBVHW ① ② S The closed-loop starting current control optimizes the speed control at low speeds The inverter compensates the voltage drop across the motor stator resistance Figure 6-46 Characteristics after selecting Standard Drive Control Table 6-46 Linear and parabolic characteristics Requirement
Advanced commissioning 6.23 Motor control 6.23.2.2 Optimizing motor starting After selection of the U/f characteristic, no further settings are required in most applications. In the following circumstances, the motor cannot accelerate to its speed setpoint after it has been switched on: ● Load moment of inertia too high ● Load torque too large ● Ramp-up time p1120 too short To improve the starting behavior of the motor, a voltage boost can be set for the U/f characteristic at low speeds.
Advanced commissioning 6.23 Motor control In applications with a high break loose torque, you must also increase parameter p1312 in order to achieve a satisfactory motor response. You have set the voltage boost. ❒ Parameter Description p1310 Starting current (voltage boost) permanent (factory setting 50%) Compensates for voltage drops caused by long motor cables and the ohmic losses in the motor.
Advanced commissioning 6.23 Motor control 6.23.2.3 Optimizing the motor startup for application class Standard Drive Control After selecting application class Standard Drive Control, in most applications no additional settings need to be made. At standstill, the inverter ensures that at least the rated motor magnetizing current flows. Magnetizing current p0320 approximately corresponds to the no-load current at 50% … 80% of the rated motor speed.
Advanced commissioning 6.23 Motor control 5. Check that the motor follows the setpoint. 6. If necessary, increase the voltage boost p1311 until the motor accelerates without problem. In applications with a high break loose torque, you must also increase parameter p1312 in order to achieve a satisfactory motor response. You have set the voltage boost.
Advanced commissioning 6.23 Motor control 6.23.3 Encoderless vector control 6.23.3.1 Structure of vector control without encoder (sensorless) Overview The vector control comprises closed-loop current control and a higher-level closed-loop speed control. 2XWSXW IUHTXHQF\ 0D[LPXP VSHHG S &DOFXODWH DFFHOHUD WLRQ WRUTXH &DOFXODWH VSHHG OLPLWV 7, .
Advanced commissioning 6.23 Motor control Idcontrollers keep the motor flux constant using the output voltage, and adjust the matching current component Iq in the motor. All of the function diagrams 6020 ff. for vector control are provided in the List Manual. Overview of the manuals (Page 538) Settings that are required Select the vector control during to quick commissioning.
Advanced commissioning 6.23 Motor control 6.23.3.
Advanced commissioning 6.23 Motor control Procedure 1. Switch on the motor. 2. Enter a speed setpoint of approximately 40 % of the rated speed. 3. Wait until the actual speed has stabilized. 4. Increase the setpoint up to a maximum of 60 % of the rated speed. 5. Monitor the associated characteristic of the setpoint and actual speed. 6.
Advanced commissioning 6.23 Motor control The most important parameters Table 6-47 Encoderless speed control Parameter Description p0342 Moment of inertia ratio, total to motor (factory setting: 1.0) p1496 Acceleration precontrol scaling (factory setting: 0 %) For the rotating measurement of the motor data identification the inverter sets the pa‐ rameters to 100 %.
Advanced commissioning 6.24 Electrically braking the motor 6.24 Electrically braking the motor Braking with the motor in generating mode If the motor brakes the connected load electrically, it will convert the kinetic energy of the motor to electrical energy. The electrical energy E released on braking the load is proportional to the moment of inertia J of the motor and load and to the square of the speed n. The motor attempts to pass the energy on to the inverter.
Advanced commissioning 6.24 Electrically braking the motor Braking with energy recovery into the line supply The inverter feeds electrical energy back into the line supply (en‐ ergy recovery). ● Advantages: Constant braking torque; the braking energy is not completely converted into heat, but regenerated into the line supply; is suitable for all applications; continuous regenerative operation is possible - e.g.
Advanced commissioning 6.24 Electrically braking the motor 6.24.1 DC braking DC braking is used for applications where the motor must be actively stopped; however, neither an inverter capable of energy recovery nor a braking resistor is available. Typical applications for DC braking include: ● Centrifuges ● Saws ● Grinding machines ● Conveyor belts DC braking is not permissible in applications involving suspended loads, e.g. lifting equipment/ cranes and vertical conveyors.
Advanced commissioning 6.24 Electrically braking the motor DC braking when a fault occurs )DXOW DFWLYH Q 2)) W 2)) 6WDUW VSHHG W 7LPH LQWHUYDO S '& EUDNLQJ DFWLYH W Requirement: Fault number and fault response are assigned via p2100 and p2101. Function: 1. A fault occurs, which initiates DC braking as response. 2. The motor brakes along the down ramp to the speed for the start of DC braking. 3. DC braking starts.
Advanced commissioning 6.24 Electrically braking the motor Settings for DC braking Parameter Description p0347 Motor de-excitation time (calculated after quick commissioning) The inverter can trip due to an overcurrent during DC braking if the de-excitation time is too short.
Advanced commissioning 6.24 Electrically braking the motor 6.24.2 Compound braking Compound braking is suitable for applications in which the motor is normally operated at a constant speed and is only braked down to standstill in longer time intervals. Typically, the following applications are suitable for compound braking: ● Centrifuges ● Saws ● Grinding machines ● Horizontal conveyors Compound braking is not permissible for applications with suspended loads, e.g.
Advanced commissioning 6.24 Electrically braking the motor Setting and enabling compound braking Parameter Description p3856 Compound braking current (%) With the compound braking current, the magnitude of the DC current is defined, which is additionally generated when stopping the motor for operation with U/f control to increase the braking effect.
Advanced commissioning 6.24 Electrically braking the motor 6.24.3 Dynamic braking Typical applications for dynamic braking require continuous braking and acceleration operations or frequent changes of the motor direction of rotation: ● Horizontal conveyors ● Vertical and inclined conveyors ● Hoisting gear Principle of operation The DC link voltage increases as soon as the motor supplies regenerative power to the inverter when braking.
Advanced commissioning 6.24 Electrically braking the motor Set dynamic braking Parameter Description p0219 Braking power of the braking resistor (factory setting: 0 kW) For p0219 > 0, the inverter deactivates the VDC_max controller. For vector control, p0219 specifies the regenerative power limit p1531. 3 3PD[ S W Set with p0219 the maximum braking power that the braking resistor must handle. The inverter extends the ramp-down time of the motor when the braking power is too low.
Advanced commissioning 6.24 Electrically braking the motor 6.24.4 Braking with regenerative feedback to the line The typical applications for braking with energy recovery (regenerative feedback into the line supply) are as follows: ● Hoist drives ● Centrifuges ● Unwinders For these applications, the motor must brake for longer periods of time. The inverter can feed back up to 100% of its rated power into the line supply (referred to "High Overload" base load).
Advanced commissioning 6.25 Overcurrent protection 6.25 Overcurrent protection The vector control ensures that the motor current remains within the set torque limits. If you use U/f control, you cannot set any torque limits. The U/f control prevents too high a motor current by influencing the output frequency and the motor voltage (I-max controller). I_max controller Requirements The torque of the motor must decrease at lower speeds, which is the case, for example, with fans.
Advanced commissioning 6.26 Inverter protection using temperature monitoring 6.
Advanced commissioning 6.26 Inverter protection using temperature monitoring If the measure cannot prevent an inverter thermal overload, then the inverter switches off the motor with fault F30024. Overload response for p0290 = 1 The inverter immediately switches off the motor with fault F30024. Overload response for p0290 = 2 We recommend this setting for drives with square-law torque characteristic, e.g. fans. The inverter responds in two stages: 1.
Advanced commissioning 6.26 Inverter protection using temperature monitoring Overload response for p0290 = 12 The inverter responds in two stages: 1. If you operate the inverter with increased pulse frequency setpoint p1800, then the inverter reduces its pulse frequency starting at p1800. There is no current derating as a result of the higher pulse frequency setpoint. Once the overload condition has been removed, the inverter increases the pulse frequency back to the pulse frequency setpoint p1800. 2.
Advanced commissioning 6.27 Motor protection with temperature sensor 6.27 Motor protection with temperature sensor The inverter can evaluate one of the following sensors to protect the motor against overtemperature: ● ● 7 02725 ● 7 02725 ● 7 02725 7 02725 ˽ 7 02725 7 02725 KTY84 sensor Temperature switch (e.g.
Advanced commissioning 6.27 Motor protection with temperature sensor PTC sensor ˽ The inverter interprets a resistance > 1650 Ω as being an overtemperature and responds according to the setting for p0610. The inverter interprets a resistance < 20 Ω as being a short-circuit and responds with alarm A07015. If the alarm is present for longer than 100 milliseconds, the inverter shuts down with fault F07016.
Advanced commissioning 6.27 Motor protection with temperature sensor Parameter Description p0605 Mot_temp_mod 1/2 / sensor threshold and temperature value (factory setting: 145° C) For monitoring the motor temperature using KTY84/Pt1000. p0610 Motor overtemperature response (factory setting: 12) Determines the inverter behavior when the motor temperature reaches the alarm threshold p0604. 0: Alarm (A07910), no fault 1: Alarm A07910 and fault F07011 The inverter reduces the current limit.
Advanced commissioning 6.28 Motor protection by calculating the temperature 6.28 Motor protection by calculating the temperature The inverter calculates the motor temperature based on a thermal motor model. The thermal motor model responds far faster to temperature increases than a temperature sensor. If you are using the thermal motor model together with a temperature sensor, e.g. a Pt1000, then the inverter corrects the model based on the measured temperature.
Advanced commissioning 6.28 Motor protection by calculating the temperature Parameter Description p0344 Motor weight (for thermal motor type) (factory setting: 0.0 kg) p0604 Mot_temp_mod 2/KTY alarm threshold (factory setting: 130.0° C) Motor temperature > p0604 ⇒ fault F07011. p0605 Mot_temp_mod 1/2 threshold (factory setting: 145.0° C) Motor temperature > p0605 ⇒ alarm A07012. p0612 Mot_temp_mod activation .01 .
Advanced commissioning 6.28 Motor protection by calculating the temperature Parameter Description p0318 Motor standstill current (factory setting: 0.0 A) p0611 I2t motor model thermal time constant (factory setting: 0 s) p0612 Mot_temp_mod activation .00 1 signal: Activate motor temperature model 1 .08 1 signal: Activate extended mode, overtemperature at rated load: p0627 .
Advanced commissioning 6.29 Motor and inverter protection by limiting the voltage 6.29 Motor and inverter protection by limiting the voltage What causes an excessively high voltage? To drive the load, an electric motor converts electrical energy into mechanical energy. If the motor is driven by its load, e.g. due to the load moment of inertia when braking, then the energy flow reverses: The motor temporarily operates as generator, and converts mechanical energy into electrical energy.
Advanced commissioning 6.29 Motor and inverter protection by limiting the voltage PM250 Power Modules feed back regenerative energy into the line supply. Therefore, the Vdc_max control is not required for a PM250 Power Module. Parameters of the Vdc_max control The parameters differ depending on the motor control mode.
Advanced commissioning 6.30 Monitoring the driven load 6.30 Monitoring the driven load In many applications, the speed and the torque of the motor can be used to determine whether the driven load is in an impermissible operating state. The use of an appropriate monitoring function in the inverter prevents failures and damage to the machine or plant. Examples: ● For fans or conveyor belts, an excessively low torque can mean a broken drive belt.
Advanced commissioning 6.30 Monitoring the driven load 6.30.1 Breakdown protection 0 Q If the load of a standard induction motor exceeds the stall torque of the motor, the motor can also stall during operation on the inverter. A stalled motor is stationary and does not develop sufficient torque to accelerate the load.
Advanced commissioning 6.30 Monitoring the driven load 6.30.3 Blocking protection In applications with extruders or mixers, the motor can block for an excessive mechanical load. For a blocked motor, the motor current corresponds to the set current limit without the speed reaching the specified setpoint. If the speed lies below the speed threshold p2175 for the time p2177 while the motor current reaches the current limit, the inverter signals "Motor blocked" and fault F07900.
Advanced commissioning 6.30 Monitoring the driven load 6.30.4 Torque monitoring In applications with fans, pumps or compressors with the flow characteristic, the torque follows the speed according to a specific characteristic. An insufficient torque for fans indicates that the power transmission from the motor to the load is interrupted. For pumps, insufficient torque can indicate a leakage or dry-running.
Advanced commissioning 6.30 Monitoring the driven load 6.30.5 Blocking protection, leakage protection and dry-running protection In applications with fans, pumps or compressors with the flow characteristic, the torque follows the speed according to a specific characteristic. An insufficient torque for fans indicates that the power transmission from the motor to the load is interrupted. For pumps, insufficient torque can indicate a leakage or dry-running.
Advanced commissioning 6.
Advanced commissioning 6.30 Monitoring the driven load 6.30.6 Rotation monitoring The inverter monitors the speed or velocity of a machine component via an electromechanic or electronic encoder, e.g. a proximity switch.
Advanced commissioning 6.31 Flying restart – switching on while the motor is running 6.31 Flying restart – switching on while the motor is running If you switch on the motor while it is still rotating, without the "Flying restart" function, there is a high probability that a fault will occur as a result of overcurrent (F30001 or F07801). Examples of applications involving an unintentionally rotating motor directly before switching on: ● The motor rotates after a brief line interruption.
Advanced commissioning 6.31 Flying restart – switching on while the motor is running Exception: a mechanical coupling ensures that all of the motors always operate with the same speed. Table 6-52 Advanced settings Parameter Description p0346 Motor excitation build up time Wait time between switching on the motor and enabling the ramp-function generator.
Advanced commissioning 6.32 Automatic restart 6.32 Automatic restart The automatic restart includes two different functions: ● The inverter automatically acknowledges faults. ● After a fault occurs or after a power failure, the inverter automatically switches-on the motor again. The inverter interprets the following events as power failure: ● The inverter signals fault F30003 (undervoltage in the DC link), after the inverter line voltage has been briefly interrupted.
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Advanced commissioning 6.32 Automatic restart Parameter Explanation p1211 Automatic restart start attempts (factory setting: 3) This parameter is only effective for the settings p1210 = 4, 6, 14, 16, 26. You define the maximum number of start attempts using p1211. After each successful acknowledgement, the inverter decrements its internal counter of start attempts by 1. p1211 = 0 or 1: The inverter only tries to start once. After an unsuccessful start attempt, the inverter issues fault F07320.
Advanced commissioning 6.32 Automatic restart Advanced settings If you with to suppress the automatic restart function for certain faults, then you must enter the appropriate fault numbers in p1206[0 … 9]. Example: p1206[0] = 07331 ⇒ No restart for fault F07331. Suppressing the automatic restart only functions for the setting p1210 = 6, 16 or 26. Note Motor starts in spite of an OFF command via the fieldbus The inverter responds with a fault if fieldbus communication is interrupted.
Advanced commissioning 6.33 Kinetic buffering (Vdc min control) 6.33 Kinetic buffering (Vdc min control) Kinetic buffering increases the drive availability. The kinetic buffering utilizes the kinetic energy of the load to buffer line dips and failures. During a line dip, the inverter keeps the motor in the switched-on state for as long as possible. One second is a typical, maximum buffer time.
Advanced commissioning 6.
Advanced commissioning 6.34 Essential service mode 6.34 Essential service mode In essential service mode (ESM), the inverter attempts to operate the motor for as long as possible despite irregular ambient conditions. The inverter logs the essential service mode and any faults that occur during essential service mode. The log is accessible only for the service and repair organization.
Advanced commissioning 6.34 Essential service mode The inverter blocks all functions that switch off the motor to save energy, e.g. PROFIenergy or hibernation mode. WARNING Unexpected exiting of the essential service mode by selecting "Safe Torque Off" The PM240‑2 and PM240P‑2, FSD … FSF Power Modules provide terminals for selecting the "Safe Torque Off" (STO) safety function. An active STO function switches the motor off and so terminates essential service mode.
Advanced commissioning 6.34 Essential service mode Commissioning the extended service mode Procedure 1. Interconnect a free digital input as signal source for the ESM activation. You must use a negated digital input if the essential service mode should also be active for a ground fault – or if the control cable is interrupted. Example for negated digital input DI 3: Set p3880 = 723.3. It is not permissible to interconnect the digital input for ESM activation with other functions. 2.
Advanced commissioning 6.34 Essential service mode Settings Parameter Description p3880 BI: ESM activation signal source (factory setting 0) Set the signal source to activate essential service mode (ESM) via the digital input p3881 ESM setpoint source (factory setting 0) 0: Last known setpoint (r1078 smoothed) 1: Fixed speed setpoint 15 (p1015) 2: Control Unit analog input 0 (AI 0, r0755[0]) 3: Fieldbus 4: Technology controller Set the ESM setpoint source via p3884.
Advanced commissioning 6.35 Efficiency optimization 6.35 Efficiency optimization Overview $ % & The efficiency optimization reduces the motor losses as far as possible. Active efficiency optimization has the following advantages: ● Lower energy costs ● Lower motor temperature rise ● Lower motor noise levels Active efficiency optimization has the following disadvantage: ● Longer acceleration times and more significant speed dips during torque surges.
Advanced commissioning 6.35 Efficiency optimization Efficiency optimization, method 2 Generally, energy efficiency optimization method 2 achieves a better efficiency than method 1. We recommend that you set method 2. ,QYHUWHU 7KHUPDO PRWRU PRGHO (IILFLHQF\ GHSHQGHQW RQ WKH IOX[ 2SWLPXP IOX[ Figure 6-62 Determining the optimum flux from the motor thermal model Based on its thermal motor model, the inverter continually determines - for the actual operating point of the motor - the interdependency betwee
Advanced commissioning 6.35 Efficiency optimization The motor operates in partial load mode between no-load operation and the rated motor torque. Depending on p1580, in the partial load range, the inverter reduces the flux setpoint linearly with the torque. )OX[ S S (IILFLHQF\ Figure 6-65 S Qualitative result of efficiency optimization, method 1 The reduced flux in the motor partial load range results in higher efficiency.
Advanced commissioning 6.36 Bypass 6.36 Bypass Function $ % & The "Bypass" function switches the motor between inverter and line operation. The "Bypass" function is supported only for induction motors. 9 287 . . %, S > @ U %, S > @ U ', ', '2 1& '2 12 S '2 &20 U '2 1& '2 12 S '2 &20 U . . . . *1' . Figure 6-66 .
Advanced commissioning 6.36 Bypass The motor is now operated directly on the line supply. A multiple of the motor rated current can flow before the motor speed has reached the line frequency. Switching from line operation to inverter operation 1. The inverter opens the K2 line contactor via a digital output. 2. The inverter waits for the unlocking time of the motor. 3. The inverter waits for the feedback that the K2 line contactor is open. 4.
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Advanced commissioning 6.36 Bypass ● Temperature monitoring for the motor The inverter evaluates the temperature sensor in the motor, also for line operation of the motor. Motor protection with temperature sensor (Page 332) ● Disconnecting the inverter from the line supply If for line operation of the motor, you disconnect the inverter from the line supply, the inverter opens the K2 contactor and the motor coasts down.
Advanced commissioning 6.36 Bypass Parameter Description p1274 Bypass switch monitoring time (factory setting: 1000 ms) Setting the monitoring time of the bypass contactor. Monitoring is deactivated for p1274 = 0 ms. [00] K1 inverter contactor [01] K2 line contactor For more information, see the parameter descriptions and function diagram 7035 in the List Manual. Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Advanced commissioning 6.37 Hibernation mode 6.37 Hibernation mode $ % & The hibernation mode saves energy, reduces mechanical wear and noise. Pressure and temperature controls involving pumps and fans are typical applications for the hibernation mode. Function If the plant/system conditions permit it, the inverter switches off the motor and switches it on again when there is a demand from the process. The hibernation mode starts as soon as the motor speed drops below the hibernation mode start speed.
Advanced commissioning 6.37 Hibernation mode Additional setting options are provided in the List Manual in function block diagram 7038 and in the associated parameter descriptions. If you want to prevent frequent activation and deactivation, before deactivation you still have to set a short speed boost. The boost is deactivated with p2394 = 0.
Advanced commissioning 6.37 Hibernation mode Activating the hibernation mode with external setpoint input With this operating mode, an external source – e.g. a temperature sensor – inputs the main setpoint. 1RUPDO RSHUDWLRQ 1RUPDO RSHUDWLRQ +LEHUQDWLRQ PRGH DFWLYH Pressure $FWXDO YDOXH 6HWSRLQW W 6HWSRLQW Speed %RRVW VSHHG S S S 5HVWDUW VSHHG 6WDUW VSHHG 0LQLPXP VSHHG S 5HVWDUW VSHHG 6WDUW VSHHG Figure 6-70 S S S S S S S W [ W W\
Advanced commissioning 6.37 Hibernation mode Setting the hibernation mode Parameter Description Via tech. setpoint Via exter‐ nal set‐ point p1080 Minimum speed 0 (factory setting) … 19,500 rpm. Lower limit of the motor speed, independently of the speed target value.
Advanced commissioning 6.37 Hibernation mode Parameter Description Via tech. setpoint Via exter‐ nal set‐ point p2394 Hibernation mode boost duration 0 (factory setting) … 3599 s. Before the inverter switches over into the hibernation mode, the motor is accelerated for the time set in p2394 according to the acceleration ramp, however, as a maxi‐ mum to the speed set in p2395. ✓ ✓ p2395 Hibernation mode boost speed 0 (factory setting) … 21,000 rpm.
Advanced commissioning 6.38 Line contactor control 6.38 Line contactor control $ % & A line contactor disconnects the inverter from the line supply, and therefore reduces the inverter losses when the motor is not operational. The inverter can control its own line contactor using a digital output. You must supply the inverter with 24 V so that the line contactor control of the inverter also functions when disconnected from the line supply.
Advanced commissioning 6.38 Line contactor control Setting the line contactor control Parameter Explanation p0860 Line contactor feedback signal ● p0860 = 863.1: no feedback signal (factory setting) ● p0860 = 722.x Feedback signal of an NO contact via DIx ● p0860 = 723.
Advanced commissioning 6.39 Calculating the energy saving for fluid flow machines 6.39 Calculating the energy saving for fluid flow machines $ % & Fluid flow machines, which mechnically control the flow rate using valves or throttle flaps, operate with a constant speed corresponding to the line frequency. /LQH VXSSO\ 3XPS Figure 6-74 /LQH VXSSO\ +] +] Flow control with pump and throttle connected to a 50 Hz line supply The lower the flow rate, the poorer the efficiency of the fluid flow machi
Advanced commissioning 6.39 Calculating the energy saving for fluid flow machines Parameter Description r0039 Energy display [kWh] [0] Energy balance Energy usage since the last reset p0040 [1] Energy drawn since the last reset [2] Energy fed back since the last reset Reset energy consumption display A signal change 0 → 1 sets r0039[0…2] = 0, r0041 = 0 and r0042 = 0. r0041 Energy consumption saved (kWh) Energy saved referred to 100 operating hours.
Advanced commissioning 6.40 Switchover between different settings 6.40 Switchover between different settings There are applications that require different inverter settings. Example: You connect different motors to one inverter. Depending on the particular motor, the inverter must operate with the associated motor data and the appropriate ramp-function generator. Drive data sets (DDS) Your can set several inverter functions differently and then switch over between the different settings.
Advanced commissioning 6.40 Switchover between different settings Table 6-56 Parameter Parameters for switching the drive data sets: Description p0820[0…n] Drive data set selection DDS bit 0 p0821[0…n] Drive data set selection DDS bit 1 If you use several command data sets CDS, then you must set this parameter for each CDS.
Saving the settings and series commissioning 7 Saving settings outside the inverter After commissioning, your settings are saved in the inverter so that they are protected against power failure. We recommend that you additionally back up the settings on a storage medium outside the inverter. Without backup, your settings could be lost if the inverter develops a defect.
Saving the settings and series commissioning 7.1 Backing up and transferring settings using a memory card 7.1 Backing up and transferring settings using a memory card 7.1.1 Memory cards Recommended memory cards Table 7-1 Memory cards to back up inverter settings Scope of delivery Article number Memory card without firmware 6SL3054-4AG00-2AA0 Memory card with firmware V4.7 6SL3054-7EH00-2BA0 Memory card with firmware V4.7 SP3 6SL3054-7TB00-2BA0 Memory card with firmware V4.
Saving the settings and series commissioning 7.1 Backing up and transferring settings using a memory card 7.1.2 Saving setting on memory card We recommend that you insert the memory card before switching on the inverter. The inverter always also backs up its settings on an inserted card. If you wish to back up the inverter settings on a memory card, you have two options: Automatically backing up Preconditions ● The inverter power supply has been switched off. ● No USB cable is inserted in the inverter.
Saving the settings and series commissioning 7.1 Backing up and transferring settings using a memory card Manually backing up Preconditions ● The inverter power supply has been switched on. ● No memory card is inserted in the inverter. Procedure with Startdrive 1. Go online. 2. Select "Online & diagnostics". 3. Select "Backing up/reset". 4. Back up the settings to the EEPROM of the inverter. 5. Select the settings as shown in the diagram. 6. Start data transfer 7.
Saving the settings and series commissioning 7.1 Backing up and transferring settings using a memory card 3$5$0 6(7 3. Set the number of your data backup. You can back up 99 different settings on the memory card. (6& 2. 4. Start data transfer with OK. 6$9,1* 3$U$6 5. Wait until the inverter has backed up the settings to the memory card. &/21,1* ;;; <<< 72 &$5' G2Q( You have backed up the settings of the inverter to the memory card.
Saving the settings and series commissioning 7.1 Backing up and transferring settings using a memory card 7.1.3 Transferring the setting from the memory card Automatically transferring Precondition The inverter power supply has been switched off. Procedure 1. Insert the memory card into the inverter. 2. Then switch on the inverter power supply. If there is valid parameter data on the memory card, then the inverter accepts the data from the memory card.
Saving the settings and series commissioning 7.1 Backing up and transferring settings using a memory card Procedure with Startdrive 1. Go online. 2. Select "Online & diagnostics". 3. Select "Backing up/reset". 4. Select the settings as shown in the diagram. 5. Start data transfer 6. Wait until Startdrive has signaled that the data transfer has been completed. 7. Go offline. 8. Switch off the inverter power supply. 9. Wait until all LEDs on the inverter are dark. 10.
Saving the settings and series commissioning 7.1 Backing up and transferring settings using a memory card 7. Wait until all inverter LEDs are dark. 8. Switch on the inverter power supply again. You have transferred the settings from the memory card to the inverter. ❒ 7.1.
Saving the settings and series commissioning 7.1 Backing up and transferring settings using a memory card Procedure with the BOP-2 3$5$06 67$1'$5' ),/7(5 3 3 3 3 1. Set p9400 = 2. If a memory card is inserted, p9400 = 1. ැ 2. The inverter sets p9400 = 3 or p9400 = 100. ● p9400 = 3: You may remove the memory card from the inverter. ● p9400 = 100: It is not permissible that you remove the memory card. Wait for several seconds and then set p9400 = 2 again. 3.
Saving the settings and series commissioning 7.1 Backing up and transferring settings using a memory card 7.1.5 Activate message for a memory card that is not inserted Function The inverter identifies that a memory card is not inserted, and signals this state. The message is deactivated in the inverter factory setting. Activate message Procedure 1. Set p2118[x] = 1101, x = 0, 1, … 19 2. Set p2119[x] = 2 Message A01101 for a memory card that is not inserted is activated.
Saving the settings and series commissioning 7.2 Saving the settings to a PC 7.2 Saving the settings to a PC You can transfer the inverter settings to a PG/PC, or vice versa, the data from a PG/PC to the inverter. Requirements ● The inverter power supply has been switched on. ● The Startdrive commissioning tool is installed on the PG/PC. Tools to commission the inverter (Page 152) ● PC and inverter are connected with one another via a USB cable or the fieldbus.
Saving the settings and series commissioning 7.3 Saving settings to an operator panel 7.3 Saving settings to an operator panel You can transfer the inverter settings to the Operator Panel BOP‑2 or vice versa, the data from the BOP‑2 to the inverter. Precondition The inverter power supply has been switched on. Inverter → BOP-2 Procedure (;75$6 1. In the "OPTIONS" menu, select "TO BOP". 72 %23 (6& 2. 2. Start data transfer with OK. 6$9,1* 3$U$6 3.
Saving the settings and series commissioning 7.3 Saving settings to an operator panel 5. Wait until all inverter LEDs are dark. 6. Switch on the inverter power supply again. Your settings become effective after switching on. You have transferred the settings to the inverter. ❒ Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Saving the settings and series commissioning 7.4 Other ways to back up settings 7.4 Other ways to back up settings In addition to the default setting, the inverter has an internal memory for backing up three other settings. On the memory card, you can back up 99 other settings in addition to the default setting. Additional information is available on the Internet: Memory options (http:// support.automation.siemens.com/WW/view/en/43512514).
Saving the settings and series commissioning 7.5 Write protection 7.5 Write protection The write protection prevents unauthorized changing of the inverter settings. If you are working with a PC tool, such as STARTER, then write protection is only effective online. The offline project is not write-protected. Write protection is applicable for all user interfaces: ● Operator Panel BOP-2 and IOP‑2 ● STARTER or Startdrive PC tool ● Parameter changes via fieldbus No password is required for write protection.
Saving the settings and series commissioning 7.5 Write protection Exceptions to write protection Some functions are excluded from write protection, e.g.: ● Activating/deactivating write protection ● Changing the access level (p0003) ● Saving parameters (p0971) ● Safely removing the memory card (p9400) ● Restoring the factory setting ● Transfer the settings from an external data backup, e.g. upload into the inverter from a memory card.
Saving the settings and series commissioning 7.6 Know-how protection 7.6 Know-how protection Overview Know-how protection prevents unauthorized reading of the inverter settings. To protect your inverter settings against unauthorized copying, in addition to know-how protection, you can also activate copy protection. Precondition Know-how protection requires a password.
Saving the settings and series commissioning 7.
Saving the settings and series commissioning 7.6 Know-how protection 7.6.1 Extending the exception list for know-how protection In the factory setting, the exception list only includes the password for know-how protection. Before activating know-how protection, you can additionally enter the adjustable parameters in the exception list, which must still be able to be read and changed by end users – even if know-how protection has been activated.
Saving the settings and series commissioning 7.6 Know-how protection 7.6.2 Activating and deactivating know-how protection Activating know-how protection Preconditions ● The inverter has now been commissioned. ● You have generated the exception list for know-how protection. ● To guarantee know-how protection, you must ensure that the project does not remain at the end user as a file. Procedure with STARTER 1. Go online with STARTER.
Saving the settings and series commissioning 7.6 Know-how protection 7. Enter your password. Length of the password: 1 … 30 characters. Recommendation for assigning a password: – Only use characters from the ASCII set of characters. If you use arbitrary characters for the password, changing the windows language settings after activating know-how protection can result in problems when subsequently checking a password.
Saving the settings and series commissioning 7.6 Know-how protection 3. Using the right-hand mouse key, open the dialog window "Know-how protection drive unit → Deactivate…". 4. Select the required option: – Temporary status: Know-how protection is again active after switching off the power supply and switching on again. – Final status: Also select "Copy RAM to ROM". The inverter deletes the password. However, after switching off and switching on the power supply, the password remains deleted. 5.
Alarms, faults and system messages 8 The inverter has the following diagnostic types: ● LED The LEDs at the front of the inverter immediately inform you about the most important inverter states. ● System runtime The system run time is the total time that the inverter has been supplied with power since the initial commissioning. ● Alarms and faults Every alarm and every fault has a unique number.
Alarms, faults and system messages 8.1 Operating states indicated on LEDs 8.1 Operating states indicated on LEDs Table 8-1 Explanation of symbols for the following tables LED is ON LED is OFF LED flashes slowly V LED flashes quickly V LED flashes with variable frequency Please contact Technical Support for LED states that are not described in the following. Table 8-2 RDY Basic states Explanation Temporary state after the supply voltage is switched on.
Alarms, faults and system messages 8.
Alarms, faults and system messages 8.2 System runtime 8.2 System runtime By evaluating the system runtime of the inverter, you can decide when you should replace components subject to wear in time before they fail - such as fans, motors and gear units. Principle of operation The system runtime is started as soon as the Control Unit power supply is switched-on. The system runtime stops when the Control Unit is switched off.
Alarms, faults and system messages 8.3 Identification & maintenance data (I&M) 8.3 Identification & maintenance data (I&M) I&M data The inverter supports the following identification and maintenance (I&M) data. I&M data Format Explanation Associated pa‐ rameters Example for the content I&M0 u8[64] PROFIBUS Inverter-specific data, read only - See below Visible String [32] Plant/system identifier p8806[0 … 31] "ak12ne.
Alarms, faults and system messages 8.4 Alarms, alarm buffer, and alarm history 8.4 Alarms, alarm buffer, and alarm history Alarms Alarms have the following properties: ● Incoming alarms have no direct influence on the inverter. ● Alarms disappear again when the cause is eliminated. ● Alarms do not have to be acknowledged.
Alarms, faults and system messages 8.4 Alarms, alarm buffer, and alarm history Alarm history 5HPRYHG DODUP ,QFRPLQJ DODUP ZKHQ DODUP EXIIHU LV FRPSOHWHO\ IXOO > @ > @ > @ > @ > @ > @ > @ > @ > @ > @ $ODUP WLPH UHFHLYHG 2OG > @ > @ > @ Figure 8-2 $ODUP EXIIHU 1HZ 1HZ $ODUP KLVWRU\ 2OG Shifting removed alarms into the alarm history If the alarm buffer is completely filled and an additional alarm occurs, the inverter shifts all removed alarms into the alarm history.
Alarms, faults and system messages 8.
Alarms, faults and system messages 8.5 Faults, alarm buffer and alarm history 8.5 Faults, alarm buffer and alarm history Faults Faults have the following properties: ● In general, a fault leads to the motor being switched off. ● A fault must be acknowledged.
Alarms, faults and system messages 8.5 Faults, alarm buffer and alarm history Acknowledge fault To acknowledge a fault, you have the following options: ● PROFIdrive control word 1, bit 7 (r2090.7) ● Acknowledging via a digital input ● Acknowledge via the Operator Panel ● Switch off the inverter power supply and switch on again Faults detected during the inverter-internal monitoring of hardware and firmware can be acknowledged only by switching the supply voltage off and on again.
Alarms, faults and system messages 8.5 Faults, alarm buffer and alarm history Parameters of the fault buffer and the fault history Parameter Description r0945 Fault code Displays the numbers of the faults that have occurred r0948 Fault time received in milliseconds Displays the time in milliseconds when the fault occurred r0949 Fault value p0952 Fault cases, counter Displays additional information about the fault A fault case can contain one or several faults.
Alarms, faults and system messages 8.5 Faults, alarm buffer and alarm history Parameter Description p2126[0 … 19] Setting the fault number for the acknowledgement mode Selection of the faults for which the acknowledgement type should be changed. You can modify the acknowledgement type for up to 20 different fault codes.
Alarms, faults and system messages 8.6 List of alarms and faults 8.6 List of alarms and faults Axxxxx Alarm Fyyyyy: Fault Table 8-6 The most important alarms and faults Number Cause Remedy F01000 Software error in the CU Replacing the Control Unit. F01001 Floating point exception Switch the Control Unit off and on again. F01015 Software error in the CU Upgrade firmware or contact technical support. F01018 Power-up aborted more than once 1. Switch the module off and on again. 2.
Alarms, faults and system messages 8.6 List of alarms and faults Number Cause A01590 Motor maintenance interval elapsed Carry out maintenance and reset the maintenance interval (p0651). Remedy F01662 Error, internal communications ● Check the electrical cabinet design and cable routing for EMC compliance. ● Check whether an impermissible voltage is connected at one of the digital outputs. ● Check whether a digital output is loaded with an impermissible current.
Alarms, faults and system messages 8.6 List of alarms and faults Number Cause F07086 F07088 Switching over units: Parameter lim‐ Check the adapted parameter values and if required correct. it violation Remedy F07320 Automatic restart aborted Increase the number of restart attempts (p1211). The current number of start attempts is shown in r1214. Increase the wait time in p1212 and/or monitoring time in p1213. Connect an ON command (p0840).
Alarms, faults and system messages 8.6 List of alarms and faults Number Cause Remedy F07801 Motor overcurrent Check current limits (p0640). Vector control: Check current controller (p1715, p1717). V/f control: Check the current limiting controller (p1340 … p1346). Increase the acceleration ramp (p1120) or reduce the load. Check the motor and motor cables for short-circuit and ground fault. Check the motor regarding the star/delta connection and rating plate pa‐ rameterization.
Alarms, faults and system messages 8.6 List of alarms and faults Number Cause Remedy F07896 Load monitoring, pump leakage ● Rectify the leakage in the pump circuit. ● For a false tripping, reduce the torque thresholds of the leakage characteristic (p2186, p2188, p2190). F07900 Motor blocked Check that the motor can run freely. Check the torque limits (r1538 and r1539). Check the parameters of the "Motor blocked" message (p2175, p2177).
Alarms, faults and system messages 8.6 List of alarms and faults Number Cause F13100 Know-how protection: Copy protec‐ The know-how protection and the copy protection for the memory card are tion error active. An error occurred when checking the memory card. Remedy ● Insert a suitable memory card and switch the inverter supply voltage temporarily off and then on again (POWER ON). ● Deactivate the copy protection (p7765). F13101 Know-how protection: Copy protec‐ Insert a valid memory card.
Alarms, faults and system messages 8.6 List of alarms and faults Number Cause Remedy F30022 Power Module: Monitoring UCE Check or replace Power Module. F30027 Time monitoring for DC link precharging Check the line voltage at the input terminals. F30035 Overtemperature, intake air ● Check whether the fan is running. F30036 Overtemperature, inside area ● Check the fan filter elements. F30037 Rectifier overtemperature Check the line voltage setting (p0210).
Alarms, faults and system messages 8.6 List of alarms and faults 420 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Corrective maintenance 9.1 9 Spare parts compatibility Continuous development within the scope of product maintenance Inverter components are being continuously developed within the scope of product maintenance. Product maintenance includes, for example, measures to increase the ruggedness or hardware changes which become necessary as components are discontinued. These further developments are "spare parts-compatible" and do not change the article number.
Corrective maintenance 9.2 Replacing inverter components 9.2 Replacing inverter components WARNING Fire or electric shock due to defective components If an overcurrent protection device is triggered, the inverter may be defective. A defective inverter can cause a fire or electric shock. ● Have the inverter and the overcurrent protection device checked by a specialist.
Corrective maintenance 9.2 Replacing inverter components 9.2.1 Overview of replacing converter components Permissible replacement of components In the event of a long-term function fault, you must replace the Power Module or Control Unit. The inverter's Power Module and Control Unit can be replaced independently of each other.
Corrective maintenance 9.2 Replacing inverter components Details of the device replacement without removable storage medium can be found in the Internet: PROFINET system description (http://support.automation.siemens.com/WW/view/en/ 19292127). Replacing further components The replacement of further components is described in the hardware installation manual of the associated Power Module. 424 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Corrective maintenance 9.2 Replacing inverter components 9.2.2 Replace Control Unit WARNING Electric shock as a result of an autonomous voltage at the Control Unit that is independent of the device supply voltage 230 V AC may be in place on terminals DO 0 and DO 2 of the control unit's relay output independently of the voltage status of the power module. Touching the contacts may result in an electrical shock. Comply with the protective measures before you replace the Control Unit 1.
Corrective maintenance 9.2 Replacing inverter components Replacing a Control Unit with data backup in Startdrive Precondition You have backed up the actual settings of the Control Unit to be replaced to a PC using Startdrive. Procedure 1. Switch off the line voltage to the Power Module and (if installed) the external 24 V supply or the voltage for the digital outputs of the Control Unit. 2. Remove the signal cables of the Control Unit. 3. Remove the defective Control Unit. 4.
Corrective maintenance 9.2 Replacing inverter components 10.After loading, check whether the inverter outputs Alarm A01028. – Alarm A01028: The loaded settings are not compatible with the inverter. Clear the alarm with p0971 = 1 and recommission the drive. – No alarm A01028: Proceed with the next step. 11.Back up the settings so they are not lost when the power fails: – For BOP‑2 in the menu "EXTRAS" - "RAM-ROM". – For IOP‑2 in the menu "SAVE RAM TO ROM".
Corrective maintenance 9.2 Replacing inverter components 9.2.3 Replacing the Control Unit without data backup If you do not backup the settings, then you must recommission the drive after replacing the Control Unit. Procedure 1. Switch off the line voltage to the Power Module and (if installed) the external 24 V supply or the voltage for the digital outputs of the Control Unit. 2. Remove the signal cables of the Control Unit. 3. Remove the defective Control Unit. 4.
Corrective maintenance 9.2 Replacing inverter components Option 1: The machine manufacturer only knows the serial number of the new inverter 1. The end customer provides the machine manufacturer with the following information: – For which machine must the inverter be replaced? – What is the serial number (r7758) of the new inverter? 2.
Corrective maintenance 9.2 Replacing inverter components Option 2: The machine manufacturer knows the serial number of the new inverter and the serial number of the memory card 1. The end customer provides the machine manufacturer with the following information: – For which machine must the inverter be replaced? – What is the serial number (r7758) of the new inverter? – What is the serial number of the memory card? 2.
Corrective maintenance 9.2 Replacing inverter components 9.2.5 Replacing a Power Module Procedure 1. Switch off the supply voltage to the Power Module. You do not have to switch off an external 24 V power supply for the Control Unit if one is being used. 2. Remove the connecting cables of the Power Module. 3. Remove the Control Unit from the Power Module. 4. Replace the old Power Module with the new Power Module. 5. Mount the Control Unit onto the new Power Module. 6.
Corrective maintenance 9.3 Firmware upgrade and downgrade 9.3 Firmware upgrade and downgrade Preparing a memory card for a firmware upgrade or downgrade Procedure 1. Download the required firmware to your PC from the Internet. Download (https://support.industry.siemens.com/cs/ww/en/view/67364620) 2. Extract the files to a directory of your choice on your PC. 3. Transfer the unzipped files into the root directory of the memory card.
Corrective maintenance 9.3 Firmware upgrade and downgrade Overview of firmware upgrades and downgrades ,QYHUWHU LV UHDG\ 6ZLWFK RII WKH SRZHU VXSSO\ /(' 2)) ,QVHUW PHPRU\ FDUG ZLWK WKH ILUPZDUH ): 6ZLWFK RQ WKH SRZHU VXSSO\ ): YHUVLRQFDUG ): YHUVLRQLQYHUWHU" 1R ): YHUVLRQFDUG ! ): YHUVLRQLQYHUWHU"
Corrective maintenance 9.3 Firmware upgrade and downgrade 9.3.1 Upgrading the firmware When upgrading the firmware, you replace the inverter firmware by a later version. Only update the firmware to a later version if you require the expanded functional scope of the newer version. Precondition ● The firmware version of your inverter is at least V4.5. ● Inverter and memory card have different firmware versions. Procedure 1. Switch off the inverter power supply. 2.
Corrective maintenance 9.3 Firmware upgrade and downgrade ● You leave the memory card in the inverter: ⇒ If the memory card still does not have a data backup of the inverter settings, in step 9 the inverter writes its settings to the memory card. ⇒ If the memory card already includes a data backup, the inverter imports the settings from the memory card in step 9. 9. Switch on the inverter power supply again. 10.
Corrective maintenance 9.3 Firmware upgrade and downgrade 9.3.2 Firmware downgrade When downgrading the firmware, you replace the inverter firmware by an older version. Only downgrade the firmware to an older version if, after replacing an inverter, you require the same firmware in all of your inverters. Precondition ● The firmware version of your inverter is at least V4.6. ● Inverter and memory card have different firmware versions.
Corrective maintenance 9.3 Firmware upgrade and downgrade 7. Switch off the inverter power supply. 8. Wait until all LEDs on the inverter are dark. Decide whether you want to withdraw the memory card from the inverter: ● The memory card contains a data backup: ⇒ The inverter has taken the settings from the memory card. ● There was no data backup on the memory card: ⇒ The inverter has the factory setting. 9. Switch on the inverter power supply again. 10.
Corrective maintenance 9.3 Firmware upgrade and downgrade 9.3.3 Correcting an unsuccessful firmware upgrade or downgrade How does the inverter signal an unsuccessful upgrade or downgrade? 5'< The inverter signals an unsuccessful firmware upgrade or downgrade by a quickly flashing LED RDY and the lit LED BF.
Corrective maintenance 9.4 If the converter no longer responds 9.4 If the converter no longer responds If the inverter no longer responds For example, when loading an incorrect file from the memory card, the inverter can go into a state where it can no longer respond to commands from the operator panel or from a higherlevel control system. In this case, you must reset the inverter to its factory setting and recommission it.
Corrective maintenance 9.4 If the converter no longer responds 8. Wait until all LEDs on the inverter are dark. Then switch on the inverter power supply again. The inverter now powers up with the factory settings. 9. Recommission the inverter. You have restored the inverter factory settings. ❒ The motor cannot be switched-on If the motor cannot be switched-on, then check the following: ● Is a fault present? If there is, then remove the fault cause and acknowledge the fault.
10 Technical data 10.1 Technical data for CU230P-2 Property Data / explanation Fieldbus interfaces CU230P-2 HVAC CU230P-2 BT With RS485 interface for the following protocols: Article numbers: ● USS Control Units (Page 33) ● Modbus RTU ● BACnet MS/TP ● P1 Operating voltage CU230P-2 DP With PROFIBUS interface CU230P-2 PN With PROFINET interface You have two options for the Control Unit power supply: ● Supply from the Power Module ● External 20.4 V … 28.8 V DC supply via terminals 31 and 32.
Technical data 10.1 Technical data for CU230P-2 Property Data / explanation Analog inputs 4 (AI 0 … AI 3) ● Differential inputs ● 12-bit resolution ● 13 ms response time ● AI 0 and AI 1 can be switched over: – 0 V … 10 V or ‑10 V … +10 V (typical power consumption: 0.1 mA, voltage < 35 V) – 0 mA … 20 mA (120 Ω input resistance, voltage < 10 V, current < 80 mA) ● If AI 0 and AI 1 are configured as supplementary digital inputs: Voltage < 35 V, low < 1.6 V, high > 4.
Technical data 10.1 Technical data for CU230P-2 Property Data / explanation Operating temperature -10 °C … 60 °C CU230P‑2 HVAC, CU230P‑2 DP and CU230P-2 BT without inserted Op‐ erator Panel -10 °C … 55 °C CU230P‑2 PN without inserted Operator Panel 0 °C … 50 °C With inserted BOP‑2 or IOP-2 operator panel Observe any possible restrictions regarding the operating temperature as a result of the Power Module.
Technical data 10.2 Overload capability of the inverter 10.2 Overload capability of the inverter Overload capability is the property of the inverter to temporarily supply a current that is higher than the rated current to accelerate a load.
Technical data 10.3 Technical data, PM230 Power Module 10.3 Technical data, PM230 Power Module Typical inverter load cycles V ORDG F\FOH EDVHG RQ +LJK 2YHUORDG XS WR N: V ORDG F\FOH EDVHG RQ /RZ 2YHUORDG XS WR N: , ,/2 ,+2 , ,+2 ,/2 ,/2 V V ,+2 V V V , V W>V@ W>V@ V ORDG F\FOH EDVHG RQ +LJK 2YHUORDG IURP N: V ORDG F\FOH EDVHG RQ /RZ 2YHUORDG IURP N: , ,+2 ,/2 ,/2 V ,+2 V V V
Technical data 10.3 Technical data, PM230 Power Module Property Version Ambient conditions in operation Installation altitude Up to 1000 m above sea level without derating, > 1000 m Restrictions for special ambient conditions (Page 515) Climatic ambient conditions ● Temperature range without derating 2) 1) – LO base load power: 0 °C...40 °C – HO base load power: 0 °C...40 °C For higher temperatures.
Technical data 10.3 Technical data, PM230 Power Module 10.3.2 General technical data, PM230, IP55 Property Version Line voltage 380 … 480 V 3 AC ± 10% Output voltage 0 V 3 AC … input voltage x 0.95 (max.) Input frequency 50 Hz … 60 Hz, ± 3 Hz Output frequency 0 Hz … 550 Hz, depending on the control mode Power factor λ 0.
Technical data 10.3 Technical data, PM230 Power Module 10.3.3 Table 10-1 Specific technical specifications PM230, IP55 PM230, IP55, Frame Size A, 3-ph. AC 380 V … 480 V Article No. with filter, C2 Article No. with filter, C1 LO base load power 6SL3223-0DE13-7AG1 6SL3223-0DE13-7BG1 6SL3223-0DE15-5AG 6SL3223-0DE15-5BG1 6SL3223-0DE17-5AG1 6SL3223-0DE17-5BG1 0.37 kW 0.55 kW 0.75 kW LO base load input current 1.3 A 1.8 A 2.3 A LO base load output current 1.3 A 1.7 A 2.2 A 0.25 kW 0.37 kW 0.
Technical data 10.3 Technical data, PM230 Power Module Article No. with filter, C2 Article No. with filter, C1 6SL3223-0DE23-0AG1 6SL3223-0DE23-0BG1 Fuse according to IEC Fuse according to UL, class J 3NA3803 10 A Power loss 0.12 kW Required cooling air flow Weight Table 10-4 7 l/s 4.3 kg PM230, IP55, Frame Size B, 3-ph. AC 380 V … 480 V Article No. with filter, C2 Article No.
Technical data 10.3 Technical data, PM230 Power Module Table 10-6 PM230, IP55, Frame Size D, 3-ph. AC 380 V … 480 V Article No. with filter, C2 Article No. with filter, C1 - 6SL3223-0DE31-8BG0 6SL3223-0DE32-2AG0 6SL3223-0DE32-2BG0 6SL3223-0DE33-0AG0 6SL3223-0DE33-0BG0 18.5 kW 22 kW 30 kW 39.2 A 42 A 56 A 38 A 45 A 60 A HO base load power 15 kW 18.5 kW 22 kW HO base load input current 33.
Technical data 10.3 Technical data, PM230 Power Module Article No. with filter, C2 Article No. with filter, C1 6SL3223-0DE35-5AG0 6SL3223-0DE35-5BG0 6SL3223-0DE37-5AG0 6SL3223-0DE37-5BG0 6SL3223-0DE38-8AG0 6SL3223-0DE38-8BG0 Power loss 1.4 kW 1.9 kW 2.3 kW Required cooling air flow 117 l/s 117 l/s 117 l/s Weight 70.0 kg 70.0 kg 70.0 kg Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Technical data 10.3 Technical data, PM230 Power Module 10.3.4 General technical data, PM230 Property Version Line voltage 380 … 480 V 3 AC ± 10% Output voltage 3-phase 0 VAC … input voltage x 0.95 (max.) Input frequency 50 Hz … 60 Hz, ± 3 Hz Output frequency 0 Hz … 550 Hz, depending on the control mode Power factor λ 0.
Technical data 10.3 Technical data, PM230 Power Module 10.3.5 Table 10-9 Detailed technical data, PM230 PM230, IP20, frame size A, 3 AC 380 V … 480 V Article number without filter Article number with filter LO base load power 6SL3210-1NE11-3UG1 6SL3210-1NE11-3AG1 6SL3210-1NE11-7UG1 6SL3210-1NE11-7AG1 6SL3210-1NE12-2UG1 6SL3210-1NE12-2AG1 0.37 kW 0.55 kW 0.75 kW LO base load input current 1.3 A 1.8 A 2.3 A LO base load output current 1.3 A 1.7 A 2.2 A 0.25 kW 0.37 kW 0.
Technical data 10.3 Technical data, PM230 Power Module Article number without filter Article number with filter 6SL3210-1NE17-7UG1 6SL3210-1NE17-7AG1 LO base load output current 7.7 A HO base load power 2.2 kW HO base load input current 6.1 A HO base load output current 5.9 A Fuse according to IEC / UL Fuse according to UL, Class J Circuit breaker N3RV2711-1KD10 Power loss 3NE1813-0 10 A 12.5 A 0.11 kW Required cooling air flow 4.5 l/s Weight without filter 1.4 kg Weight with filter 1.
Technical data 10.3 Technical data, PM230 Power Module Article number without filter Article number with filter 6SL3210-1NE21-0UG1 6SL3210-1NE21-0AG1 6SL3210-1NE21-3UG1 6SL3210-1NE21-3AG1 6SL3210-1NE21-8UG1 6SL3210-1NE21-8AG1 0.12 kW 0.15 kW 0.22 kW Required cooling air flow 9.2 l/s 9.2 l/s 9.2 l/s Weight without filter 2.8 kg 2.8 kg 2.
Technical data 10.3 Technical data, PM230 Power Module Table 10-16 PM230, PT, frame size C, 3 AC 380 V … 480 V Article number without filter Article number with filter LO base load power LO base load input current LO base load output current 6SL3211-1NE23-8UG1 6SL3211-1NE23-8AG1 18.5 kW 39.2 A 38 A HO base load power 15 kW HO base load input current 33.1 A HO base load output current Fuse according to IEC / UL Fuse according to UL, Class J 32 A 3NE1817-0 50 A Power loss 0.
Technical data 10.3 Technical data, PM230 Power Module Article number without filter Article number with filter 6SL3210-1NE27-5UL0 6SL3210-1NE27-5AL0 6SL3210-1NE28-8UL0 6SL3210-1NE28-8AL0 0.99 kW 1.
Technical data 10.3 Technical data, PM230 Power Module 10.3.6 Current reduction depending on pulse frequency Current derating depending on the pulse frequency LO base load Output base-load current at a pulse frequency of 2 kHz 4 kHz 6 kHz 8 kHz 10 kHz 12 kHz 14 kHz 16 kHz kW A A A A A A A A 0.37 -- 1.3 1.11 0.91 0.78 0.65 0.59 0.52 0.55 -- 1.7 1.45 1.19 1.02 0.85 0.77 0.68 0.75 -- 2.2 1.87 1.54 1.32 1.10 0.99 0.88 1.1 -- 3.1 2.64 2.17 1.86 1.55 1.4 1.
Technical data 10.4 Technical Data, PM240P-2 Power Module 10.4 Technical Data, PM240P-2 Power Module Protective devices for the Power Module The fuses listed in the following tables are examples of suitable fuses. Additional components for branch protection are available in the Internet: Branch protection and short-circuit strength according to UL and IEC (https:// support.industry.siemens.com/cs/ww/en/view/109479152) Typical inverter load cycles V ORDG F\FOH EDVHG RQ +LJK 2YHUORDG V ORDG F\FOH
Technical data 10.4 Technical Data, PM240P-2 Power Module Property Version Installation altitude Up to 1000 m above sea level without derating, > 1000 m Restrictions for special ambient conditions (Page 515) Climatic ambient conditions ● Frame sizes FSD ... FSF temperature range 2) 1) – in operation acc. to LO: -20° C … +40° C – in operation acc.
Technical data 10.4 Technical Data, PM240P-2 Power Module 10.4.2 General technical data, 400 V inverters Property Version Line voltage 3 AC 380 V … 480 V ± 10% (in operation -20% < 1 min) Line system configurations Grounded TN/TT line systems or non-grounded IT line systems Line impedance Uk < 4%, line reactor is not required Power factor λ > 0.9 Output voltage 3 AC 0 V … 0.95 x input voltage (max.
Technical data 10.4 Technical Data, PM240P-2 Power Module 10.4.3 Specific technical data, 400 V inverters The fuses listed in the following tables are examples of suitable fuses. You can find additional suitable fuses in the Internet: Branch protection and short-circuit strength according to UL and IEC (https:// support.industry.siemens.com/cs/ww/en/view/109479152) Table 10-20 PM240P-2, IP20, Frame Size D, 3-ph.
Technical data 10.4 Technical Data, PM240P-2 Power Module Table 10-22 PM240P-2, IP20, Frame Size F, 3-ph.
Technical data 10.4 Technical Data, PM240P-2 Power Module 10.4.4 Current derating depending on the pulse frequency, 400 V inverters Article number LO power [kW] Pulse frequency [kHz] LO base load output current [A] 2 4 *) 6 8 10 12 14 16 6SL3210-1RE24-5 . L0 22 45 45 38.3 31.5 27 22.5 20.3 18 6SL3210-1RE26-0 . L0 30 60 60 51 42 36 30 27 24 6SL3210-1RE27-5 . L0 37 75 75 63.8 52.5 45 37.5 33.8 30 6SL3210-1RE28-8 . L0 45 90 90 76.5 63 54 45 40.
Technical data 10.4 Technical Data, PM240P-2 Power Module 10.4.5 General technical data, 690 V inverters Property Version Line voltage 3 AC 500 V … 690 V ± 10% (in operation -20% < 1 min) with Class J fuses, maximum 600 V Line system configurations Grounded TN/TT line systems or non-grounded IT line systems Line impedance Uk < 4%, line reactor is not required Power factor λ > 0.9 Output voltage 3 AC 0 V … 0.95 × input voltage (max.
Technical data 10.4 Technical Data, PM240P-2 Power Module 10.4.6 Specific technical data, 690 V inverters The fuses listed in the following tables are examples of suitable fuses. You can find additional suitable fuses in the Internet: Branch protection and short-circuit strength according to UL and IEC (https:// support.industry.siemens.
Technical data 10.
Technical data 10.4 Technical Data, PM240P-2 Power Module Article number without filter Article number with filter 6SL3210-1RH31-4UL0 6SL3210-1RH31-4AL0 HO base load input current 122 A HO base load output current 115 A Siemens fuse according to IEC/UL Fuse according to IEC/UL, Class J 3NE1225-0 / 200 A 200 A Power loss without filter 2.56 kW Power loss with filter 2.
Technical data 10.4 Technical Data, PM240P-2 Power Module 10.4.7 Current derating depending on the pulse frequency, 690 V inverters Article number LO pow‐ er [kW] LO base load output current [A] Pulse frequency [kHz] 2 4 6SL3210-1RH21-4 . L0 14 8.4 6SL3210-1RH22-0 . L0 19 11.4 6SL3210-1RH22-3 . L0 23 13.8 6SL3210-1RH22-7 . L0 27 16.2 6SL3210-1RH23-5 . L0 35 21 6SL3210-1RH24-2 . L0 42 25.2 6SL3210-1RH25-2 . L0 52 31.2 6SL3210-1RH26-2 . L0 62 37.2 6SL3210-1RH28-0 .
Technical data 10.5 Technical data, PM330 Power Module 10.5 Technical data, PM330 Power Module Permissible inverter overload The inverters have different load capabilities, "High Overload" and "Low Overload", depending on the expected. RYHUORDG IRU VHFRQGV RYHUORDG IRU VHFRQGV RYHUORDG IRU VHFRQGV %DVH ORDG IRU VHFRQGV %DVH ORDG IRU VHFRQGV /2 EDVH ORDG Figure 10-4 10.5.
Technical data 10.5 Technical data, PM330 Power Module Touch protection according to EN 61800-5-1: For the intended purpose Compliance with standards Standards EN 60146-1-1, EN 61800-2, EN 61800-3, EN 61800-5-1, EN 60204-1, EN 60529 UL61800-5-1, CSA 22.2 No. 274-13 CE marking In accordance with EMC Directive No. 2014/30/EU and Low-Voltage Directive No.
Technical data 10.5 Technical data, PM330 Power Module 10.5.2 Power-dependent technical data, PM330 Note Recommended connection cross-sections The recommended connection cross-sections are determined for copper cables at 45 °C ambient temperature and cables with a permitted operating temperature at the conductor of 70 °C (routing type C - factor for bundling 0.75 considered) according to DIN VDE 0298-4/08.03).
Technical data 10.5 Technical data, PM330 Power Module Article No. 6SL3310- 1PE33-0AA0 1PE33-7AA0 1PE34-6AA0 3NE1333-2 (450 A/690 V) Siemens AG 3NE1334-2 (500 A/690 V) Siemens AG 3NE1435-2 (560 A/690 V) Siemens AG Maximum permissible line short-circuit current Ikmax ≤ 100 kA ≤ 100 kA ≤ 100 kA Minimum line short-circuit current required Ikmin > 3.5 kA > 4.5 kA > 7.
Technical data 10.5 Technical data, PM330 Power Module Table 10-31 PM330, frame size HX, 3-phase 380 … 480 VAC Article No.
Technical data 10.5 Technical data, PM330 Power Module Article No.
Technical data 10.5 Technical data, PM330 Power Module Article No.
Technical data 10.5 Technical data, PM330 Power Module Table 10-33 PM330, frame size HX, 3-phase 500 … 690 VAC, Part 1 Article No.
Technical data 10.5 Technical data, PM330 Power Module Article No.
Technical data 10.5 Technical data, PM330 Power Module Article No. 6SL3310- Fuse according to IEC 1PG35-2AA0 3NE1436-2 (630 A/690 V) Siemens AG manufacturer: Maximum permissible line short-circuit current Ikmax ≤ 100 kA Minimum line short-circuit current required Ikmin > 8.5 kA Fuse in compliance with UL 1) 2) Manufacturer: 3NE1436-2 (630 A/690 V) Siemens AG Maximum permissible line short-circuit current Ikmax ≤ 100 kA Minimum line short-circuit current required Ikmin 1) > 8.5 kA max.
Technical data 10.5 Technical data, PM330 Power Module Table 10-35 PM330, frame size JX, 3 AC 500 V … 690 V Article No.
Technical data 10.5 Technical data, PM330 Power Module Article No.
Technical data 10.6 Technical data, PM240-2 Power Module 10.6 Technical data, PM240-2 Power Module Protective devices for the Power Module The fuses listed in the following tables are examples of suitable fuses. Additional components for branch protection are available in the Internet: Branch protection and short-circuit strength according to UL and IEC (https:// support.industry.siemens.com/cs/ww/en/view/109486009) Typical inverter load cycles V ORDG F\FOH EDVHG RQ +LJK 2YHUORDG V ORDG F\FOH E
Technical data 10.6 Technical data, PM240-2 Power Module Property Version Installation altitude Up to 1000 m above sea level without limitations Restrictions for special ambient conditions (Page 515) Climatic ambient conditions 1) ● FSA ... FSC ambient operating temperature 2) – For operation according to Low Overload: -10 °C … +40 °C – For operation according to High Overload: -10 °C … +50 °C – Restrictions for special ambient conditions (Page 515) ● FSD ...
Technical data 10.6 Technical data, PM240-2 Power Module 10.6.2 General technical data, 200 V inverters Property Version Line voltage FSA … FSC 200 V … 240 V 1 AC ± 10% 0.55 kW … 4 kW - LO 0.37 kW … 3 kW - HO 200 V … 240 V 3 AC ± 10% 0.55 kW … 7.5 kW - LO 0.37 kW … 5.
Technical data 10.6 Technical data, PM240-2 Power Module 10.6.3 Specific technical data, 200 V inverters Table 10-36 PM240-2, IP20, frame size A, 200 V … 240 V 1 AC / 3 AC Article No. without filter Article No. with filter LO base load power 6SL3210-1PB13-0UL0 6SL3210-1PB13-0AL0 6SL3210-1PB13-8UL0 6SL3210-1PB13-8AL0 0.55 kW 0.75 kW 1 AC LO base load input current 7.5 A 9.6 A 3 AC LO base load input current 4.2 A 5.5 A LO base load output current 3.2 A 4.2 A HO base load power 0.37 kW 0.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-38 PM240-2, IP20, frame size B, 200 V … 240 V 1 AC / 3 AC Article No. without filter Article No. with filter 6SL3210-1PB15-5UL0 6SL3210-1PB15-5AL0 6SL3210-1PB17-4UL0 6SL3210-1PB17-4AL0 6SL3210-1PB21-0UL0 6SL3210-1PB21-0AL0 LO base load power 1.1 kW 1.5 kW 2.2 kW 1 AC LO base load input current 13.5 A 18.1 A 24.0 A 3 AC LO base load input current 7.8 A 9.7 A 13.6 A LO base load output current 6A 7.4 A 10.4 A 0.75 kW 1.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-40 PM240-2, IP 20, frame size C, 200 V … 240 V 1 AC / 3 AC Article No. without filter Article No. with filter 6SL3210-1PB21-4UL0 6SL3210-1PB21-4AL0 6SL3210-1PB21-8UL0 6SL3210-1PB21-8AL0 3 kW 4 kW 1 AC LO base load input current 35.9 A 43.0 A 3 AC LO base load input current 17.7 A 22.8 A LO base load output current 13.6 A 17.5 A HO base load power 2.2 kW 3 kW 1 AC HO base load input current 31.3 A 37.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-42 PM240-2, IP 20, frame size C, 200 V … 240 V 3 AC Article No. without filter Article No. with filter 6SL3210-1PC22-2UL0 6SL3210-1PC22-2AL0 6SL3210-1PC22-8UL0 6SL3210-1PC22-8AL0 LO base load power 5.5 kW 7.5 kW LO base load input current 28.6 A 36.4 A LO base load output current 22.0 A 28.0 A HO base load power 4 kW 5.5 kW HO base load input current 22.8 A 28.6 A HO base load output current 17.5 A 22.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-44 PM240-2, IP20, frame size D, 200 V … 240 V 3 AC Article No. without filter LO base load power 6SL3210-1PC24-2UL0 6SL3210-1PC25-4UL0 6SL3210-1PC26-8UL0 11 kW 15 kW 18.5 kW LO base load input current 40 A 51 A 64 A LO base load output current 42 A 54 A 68 A 7.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-46 PM240-2, IP20, frame size E, 200 V … 240 V 3 AC Article No. without filter LO base load power 6SL3210-1PC28-0UL0 6SL3210-1PC31-1UL0 22 kW 30 kW LO base load input current 76 A 98 A LO base load output current 80 A 104 A 18.5 kW 22 kW HO base load input current 71 A 83 A HO base load output current 68 A 80 A Fuse according to IEC Fuse according to UL, class J 3NA3830 (100 A) 100 A 3NA3836 (160 A) 150 A 0.92 kW 1.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-48 PM240-2, IP20, frame size F, 200 V … 240 V 3 AC Article No.
Technical data 10.6 Technical data, PM240-2 Power Module 10.6.4 Current derating depending on the pulse frequency, 200 V inverters Article number LO power [kW] 2 Pulse frequency [kHz] 6SL3210-1PB13-0 . L0 0.55 3.2 3.2 2.7 2.2 1.9 6SL321 . -1PB13-8 . L0 0.75 4.2 4.2 3.6 2.9 2.5 6SL3210-1PB15-5 . L0 1.1 6 6 5.1 4.2 6SL3210-1PB17-4 . L0 1.5 7.4 7.4 6.3 5.2 6SL321 . -1PB21-0 . L0 2.2 10.4 10.4 8.8 7.3 6SL3210-1PB21-4 . L0 3 13.6 13.6 11.6 6SL321 . -1PB21-8 . L0 4 17.
Technical data 10.6 Technical data, PM240-2 Power Module 10.6.
Technical data 10.6 Technical data, PM240-2 Power Module 10.6.6 Specific technical data, 400 V inverters Table 10-50 PM240-2, IP20, frame size A, 380 V … 480 V 3 AC Article No. without filter Article No. with filter LO base load power 6SL3210-1PE11-8UL1 6SL3210-1PE11-8AL1 6SL3210-1PE12-3UL1 6SL3210-1PE12-3AL1 6SL3210-1PE13-2UL1 6SL3210-1PE13-2AL1 0.55 kW 0.75 kW 1.1 kW LO base load input current 2.3 A 2.9 A 4.1 A LO base load output current 1.7 A 2.2 A 3.1 A 0.37 kW 0.55 kW 0.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-52 PM240-2, PT, frame size A, 380 V … 480 V 3 AC Article No. without filter Article No. with filter 6SL3211-1PE18-0UL1 6SL3211-1PE18-0AL1 LO base load power 3.0 kW LO base load input current 10.1 A LO base load output current 7.7 A HO base load power 2.2 kW HO base load input current 8.8 A HO base load output current 5.9 A Fuse according to IEC Fuse according to UL, class J 3NA3805 (16 A) 30 A Power loss without filter 0.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-54 PM240-2, PT, frame size B, 380 V … 480 V 3 AC Article No. without filter Article No. with filter 6SL3211-1PE21-8UL0 6SL3211-1PE21-8AL0 LO base load power 7.5 kW LO base load input current 22.2 A LO base load output current 18.0 A HO base load power 5.5 kW HO base load input current 19.8 A HO base load output current 13.7 A Fuse according to IEC Fuse according to UL, class J 3NA3812 (32 A) 35 A Power loss 0.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-56 PM240-2, PT, frame size C, 380 V … 480 V 3 AC Article No. without filter Article No. with filter LO base load power 6SL3211-1PE23-3UL0 6SL3211-1PE23-3AL0 15.0 kW LO base load input current 39.9 A LO base load output current 32.0 A HO base load power 11.0 kW HO base load input current 36.0 A HO base load output current 26.0 A Fuse according to IEC Fuse according to UL, class J 3NA3820 (50 A) 50 A Power loss 0.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-58 PM240-2, IP20, frame size D, 380 V … 480 V 3 AC Article No. without filter Article No. with filter LO base load power 6SL3210-1PE27-5UL0 6SL3210-1PE27-5AL0 37 kW LO base load input current 70 A LO base load output current 75 A HO base load power 30 kW HO base load input current 62 A HO base load output current 60 A Fuse according to IEC Fuse according to UL, class J 3NA3830 (100 A) 100 A Power loss without filter 1.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-60 PM240-2, IP20, frame size E, 380 V … 480 V 3 AC Article No. without filter Article No.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-62 PM240-2, IP20, frame size F, 380 V … 480 V 3 AC Article No. without filter Article No.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-64 PM240-2, PT, frame size F, 380 V … 480 V 3 AC Article No. without filter Article No. with filter LO base load power 6SL3211-1PE32-5UL0 6SL3211-1PE32-5AL0 132 kW LO base load input current 242 A LO base load output current 250 A HO base load power 110 kW HO base load input current 218 A HO base load output current 205 A Fuse according to IEC Fuse according to UL, class J 3NA3252 (315 A) 350 A Power loss without filter 2.
Technical data 10.6 Technical data, PM240-2 Power Module 10.6.7 Current derating depending on the pulse frequency, 400 V inverters Article number LO power [kW] 2 Pulse frequency [kHz] 6SL3210-1PE11-8 . L1 0.55 1.7 1.7 1.4 1.2 1 6SL3210-1PE12-3 . L1 0.75 2.2 2.2 1.9 1.5 1.3 6SL3210-1PE13-2 . L1 1.1 3.1 3.1 2.6 2.2 6SL3210-1PE14-3 . L1 1.5 4.1 4.1 3.5 2.9 6SL3210-1PE16-1 . L1 2.2 5.9 5.9 5 6SL321 . -1PE18-0 . L1 3 7.7 7.7 6SL3210-1PE21-1 . L0 4 10.2 10.
Technical data 10.6 Technical data, PM240-2 Power Module 10.6.
Technical data 10.6 Technical data, PM240-2 Power Module 10.6.9 Specific technical data, 690 V inverters Table 10-66 PM240-2, IP20, frame size D, 500 V … 690 V 3 AC Article No. - without filter Article No. - with filter LO base load power 6SL3210-1PH21-4UL0 6SL3210-1PH21-4AL0 6SL3210-1PH22-0UL0 6SL3210-1PH22 -0AL0 6SL3210-1PH22-3UL0 6SL3210-1PH22 -3AL0 11 kW 15 kW 18.5 kW LO base load input current 14 A 18 A 22 A LO base load output current 14 A 19 A 23 A 7.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-68 PM240-2, IP20, frame size E, 500 V … 690 V 3 AC Article No. - without filter Article No.
Technical data 10.6 Technical data, PM240-2 Power Module Table 10-70 PM240-2, IP20, frame size F, 500 V … 690 V 3 AC Article No. - without filter Article No.
Technical data 10.6 Technical data, PM240-2 Power Module 10.6.10 Current derating depending on the pulse frequency, 690 V inverters Article number LO power [kW] Pulse frequency [kHz] 2 *) 4 LO base load output current [A] 6SL3210-1PH21-4 . L0 11 14 8.4 6SL3210-1PH22-0 . L0 15 19 11.4 6SL3210-1PH22-3 . L0 18.5 23 13.8 6SL3210-1PH22-7 . L0 22 27 16.2 6SL3210-1PH23-5 . L0 30 35 21 6SL321 . -1PH24-2 . L0 37 42 25.2 6SL3210-1PH25-2 . L0 45 52 31.2 6SL321 . -1PH26-2 .
Technical data 10.7 Technical data, PM250 Power Module 10.7 Technical data, PM250 Power Module Typical inverter load cycles V ORDG F\FOH EDVHG RQ +LJK 2YHUORDG V ORDG F\FOH EDVHG RQ /RZ 2YHUORDG , ,/2 ,+2 , ,+2 ,/2 ,/2 V V ,+2 V V V V V 10.7.
Technical data 10.
Technical data 10.7 Technical data, PM250 Power Module 10.7.2 General technical data, PM250 Property Version Line voltage 3-phase 380 … 480 VAC ± 10% Output voltage 3-phase 0 VAC … input voltage x 0.87 (max.) Input frequency 50 Hz … 60 Hz, ± 3 Hz Output frequency 0 … 550 Hz, depending on the control mode Power factor λ 0.9 Inrush current < LO base load input current Pulse frequency (factory set‐ 4 kHz ting) The pulse frequency can be adjusted up to 16 kHz in 2 kHz steps.
Technical data 10.7 Technical data, PM250 Power Module 10.7.3 Specific technical data, PM250 Note The values for Low Overload (LO) are identical with those of the rated values. Table 10-72 PM250, IP20, Frame Size C, 3-ph. AC 380 V … 480 V Article no. 6SL3225-0BE25-5AA1 6SL3225-0BE27-5AA1 6SL3225-0BE31-1AA1 7.5 kW 11 kW 15 kW LO base load input current 18 A 25 A 32 A LO base load output current 18 A 25 A 32 A HO base load output 5.5 kW 7.5 kW 11 kW HO base load input current 13.
Technical data 10.7 Technical data, PM250 Power Module Article no. 6SL3225-0BE33-0AA0 6SL3225-0BE33-7AA0 30 kW 37 kW HO base load input current 56 A 70 A HO base load output current 60 A 75 A 3NA3830 100 A, Class J 3NE1821-0 3NA3832 125 A, Class J 3NE1822-0 1.04 kW 1.2 kW HO base load output Fuse according to IEC Fuse according to UL Power loss Required cooling air flow 22 l/s 39 l/s Weight 21 kg 21 kg Table 10-75 PM250, IP20, Frame size F, 3-ph. AC 380 V … 480 V Article no.
Technical data 10.7 Technical data, PM250 Power Module 10.7.4 Current reduction depending upon pulse frequency Relationship between pulse frequency and current reduction Table 10-76 Current reduction depending on pulse frequency Rated Power (LO) Base load current (LO) Base load current (LO) at pulse frequency of 4 kHz 6 kHz 8 kHz kW A A A A A A A 0,55 1,7 0,75 2,2 1,1 3,1 1,5 4,1 2,2 5,9 3 7,7 4 10.2 5,5 13.2 7.5 18.0 12.5 11.9 10.6 9.20 7.90 6.60 11 25.0 18.1 17.
Technical data 10.8 Data regarding the power loss in partial load operation 10.8 Data regarding the power loss in partial load operation You can find data regarding power loss in partial load operation in the Internet: Partial load operation (http://support.automation.siemens.com/WW/view/en/94059311) 514 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Technical data 10.9 Restrictions for special ambient conditions 10.9 Restrictions for special ambient conditions 10.9.1 Permissible line supplies dependent on the installation altitude Permissible line supplies dependent on the installation altitude ● For installation altitudes ≤ 2000 m above sea level, it is permissible to connect the inverter to any of the line supplies that are specified for it. ● For installation altitudes 2000 m ...
Technical data 10.9 Restrictions for special ambient conditions 2XWSXW FXUUHQW > @ Figure 10-8 ,QVWDOODWLRQ DOWLWXGH >P@ Characteristic for PM240-2 Power Modules and PM240P-2 Power Modules Current derating depending on the ambient air temperature The Control Unit and Operator Panel can restrict the maximum permissible operating ambient temperature of the Power Module.
A Appendix A.1 New and extended functions A.1.1 Firmware version 4.7 SP10 Table A-1 New functions and function changes in firmware 4.7 SP10 Function SINAMICS &8 3 &8 % &8 ( &8 6 &8 ' &8 ' (7 SUR )& New parameter r7844 [1] for displaying the firmware version in plain text. * & 1 G120D * 0 G120 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ - - - - - ✓ - - - - - - ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ "04070901" is equivalent to firmware version V4.
Appendix A.1 New and extended functions Function SINAMICS G120 G120D 5 Further technological unit kg/cm² for additional technology controllers - - ✓ - - - - - - 6 Commissioning with predefined motor data for SIMOTICS GP/SD synchro‐ nous-reluctance motors: ✓ - ✓ - ✓ - ✓ - - 1) ● Second generation: 1FP1 . 04 → 1FP1 . 14 ● Further frame sizes: – 1.1 kW … 3 kW, 1500 1/min, 1800 1/min, 2810 1/min – 0.
Appendix A.1 New and extended functions A.1.2 Firmware version 4.7 SP9 Table A-2 New functions and function changes in firmware 4.
Appendix A.1 New and extended functions Function SINAMICS &8 3 &8 % &8 ( &8 6 &8 ' &8 ' (7 SUR )& Expansion to include a feedback signal if a memory card is not inserted in the inverter: * & 14 G120D * 0 G120 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ - - - ✓ - ✓ - - - - ● Parameter r9401 as BiCo parameter for the optional feedback signal to the higher-level control system.
Appendix A.1 New and extended functions A.1.3 Firmware version 4.7 SP6 Table A-3 New functions and function changes in firmware 4.
Appendix A.1 New and extended functions A.1.4 Firmware version 4.7 SP3 Table A-4 New functions and function changes in firmware 4.
Appendix A.1 New and extended functions Function SINAMICS &8 3 &8 % &8 ( &8 6 &8 ' &8 ' (7 SUR )& SINAMICS "Standard Drive Control" and "Dynamic Drive Control" applica‐ tion classes to simplify commissioning and increase the degree of rugged‐ ness of the closed-loop motor control.
Appendix A.1 New and extended functions Function SINAMICS * & &8 3 &8 % &8 ( &8 6 &8 ' &8 ' (7 SUR )& G120D * 0 G120 23 Expansion of the temperature sensors to include DIN-Ni1000 for analog inputs AI 2 and AI 3 - - ✓ - - - - - - 24 Communication via AS-Interface.
Appendix A.1 New and extended functions A.1.5 Firmware version 4.7 Table A-5 New functions and function changes in Firmware 4.
Appendix A.1 New and extended functions A.1.6 Firmware version 4.6 SP6 Table A-6 New functions and function changes in firmware 4.6 SP6 Function SINAMICS &8 % &8 ( &8 6 &8 ' &8 ' Support for the new Power Modules &8 3 1 G120D * & G120 - ✓ - - - - - ● PM330 IP20 GX 526 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Appendix A.1 New and extended functions A.1.7 Firmware version 4.6 Table A-7 New functions and function changes in Firmware 4.6 Function SINAMICS &8 % &8 ( &8 6 &8 ' &8 ' Support for the new Power Modules &8 3 1 G120D * & G120 - ✓ ✓ ✓ ✓ - - - ✓ ✓ ✓ - - - ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ - - ✓ - - - ✓ - - - - - ● PM240-2 IP20 FSB … FSC ● PM240-2 in through-hole technology FSB ...
Appendix A.1 New and extended functions A.1.8 Firmware version 4.5 Table A-8 New functions and function changes in Firmware 4.
Appendix A.2 Handling the BOP 2 operator panel A.2 Handling the BOP 2 operator panel 6HOHFW GLVSOD\ YDOXHV 021,725 &RQWURO PRWRU &21752/ 'LDJQRVWLFV DFNQRZOHGJH IDXOW &KDQJH VHWWLQJV %DVLF FRPPLVVLR QLQJ 5HVHW EDFNXS ',$*126 3$5$06 6(783 (;75$6 $&.1 $// 67$1'$5' ),/7(5 5(6(7 '595(6(7 '59 $33/ 5$0 520 0DF 3$U 72 %23 6HWSRLQW 6SHHG 63 > PLQ@ > PLQ@ 2XWSXW YROWDJH 92/7 287 >9@ '& OLQN YROWDJH '& /1. 9 >9@ 2XWSXW FXUUHQW &855 287 >$@ 2XWSXW IUHTXHQF\ 6SHHG &XUUH
Appendix A.2 Handling the BOP 2 operator panel A.2.1 Changing settings using BOP-2 Changing settings using BOP-2 You can modify the settings of your inverter by changing the values of the its parameters. The inverter only permits changes to "write" parameters. Write parameters begin with a "P", e.g. P45. The value of a read-only parameter cannot be changed. Read-only parameters begin with an "r", for example: r2.
Appendix A.2 Handling the BOP 2 operator panel A.2.2 Changing indexed parameters Changing indexed parameters For indexed parameters, several parameter values are assigned to a parameter number. Each of the parameter values has its own index. Procedure 3 > @ U 2. 3 > @ U 2. 3 > U 1. Select the parameter number. 2. Press the OK key. 3. Set the parameter index. 4. Press the OK key. 5. Set the parameter value for the selected index.
Appendix A.2 Handling the BOP 2 operator panel A.2.3 Directly entering the parameter number and value Directly select the parameter number The BOP‑2 offers the possibility of setting the parameter number digit by digit. Precondition The parameter number is flashing in the BOP-2 display. Procedure 3 2. V (6& 3 2. 1. Press the OK button for longer than five seconds. 2. Change the parameter number digit-by-digit. If you press the OK button then the BOP‑2 jumps to the next digit.
Appendix A.2 Handling the BOP 2 operator panel A.2.4 A parameter cannot be changed When cannot you change a parameter? The inverter indicates why it currently does not permit a parameter to be changed: Read parameters cannot be adjusted U 2. 5($'21/< The parameter can only be adjusted during quick commissioning. 3 9 2. V 3 A parameter can only be adjusted when the motor is switched off 3 V 2.
Appendix A.3 Interconnecting signals in the converter A.3 Interconnecting signals in the converter A.3.1 Fundamentals The following functions are implemented in the inverter: ● Open-loop and closed-loop control functions ● Communication functions ● Diagnosis and operating functions Every function comprises one or several blocks that are interconnected with one another.
Appendix A.3 Interconnecting signals in the converter Binectors and connectors Connectors and binectors are used to exchange signals between the individual blocks: ● Connectors are used to interconnect "analog" signals (e.g. MOP output speed) ● Binectors are used to interconnect digital signals (e.g.
Appendix A.3 Interconnecting signals in the converter Where can you find additional information? ● This manual suffices for assigning a different meaning to the digital inputs. ● The parameter list in the List Manual is sufficient for more complex signal interconnections. ● The function diagrams in the List Manual provide a complete overview of the factory setting for the signal interconnections and the setting options. A.3.
Appendix A.3 Interconnecting signals in the converter Parameter Description p20158 = 722.0 Connect the status of DI 0 to the input of the time block r0722.0 = Parameter that displays the status of digital input 0. p20030[0] = 20160 Interconnecting the time block to the 1st AND input p20030[1] = 722.1 Interconnecting the status of DI 1 to the 2nd AND input r0722.1 = Parameter that displays the status of digital input 1.
Appendix A.4 Manuals and technical support A.4 Manuals and technical support A.4.1 Overview of the manuals Manuals with additional information that can be downloaded: 538 ● CU230P-2 operating instructions (https://support.industry.siemens.com/cs/ww/en/ view/109751316) Installing, commissioning and maintaining the inverter. Advanced commissioning (this manual) ● G120P Cabinet operating instructions (https://support.industry.siemens.
Appendix A.4 Manuals and technical support ● BOP-2 operating instructions (https://support.industry.siemens.com/cs/ww/en/view/ 109483379) Using the Operator Panel. ● Operating instructions IOP-2 (https://support.industry.siemens.com/cs/ww/en/view/ 109752613) Using the operator panel, door mounting kit for mounting an IOP-2. ● Accessories manual (https://support.industry.siemens.com/cs/ww/en/ps/13225/man) Installation descriptions for inverter components, e.g. line reactors and line filters.
Appendix A.4 Manuals and technical support A.4.2 Configuring support Catalog Ordering data and technical information for SINAMICS G inverters. Catalogs for download or online catalog (Industry Mall): SINAMICS G120P (www.siemens.com/sinamics-g120p) SIZER The configuration tool for SINAMICS, MICROMASTER and DYNAVERT T drives, motor starters, as well as SINUMERIK, SIMOTION controllers and SIMATIC technology SIZER on DVD: Article number: 6SL3070-0AA00-0AG0 Download SIZER (http://support.automation.siemens.
Appendix A.4 Manuals and technical support A.4.3 Product Support You can find additional information about the product on the Internet: Product support (https://support.industry.siemens.com/cs/ww/en/) This URL provides the following: ● Up-to-date product information (product announcements) ● FAQs ● Downloads ● The Newsletter contains the latest information on the products you use. ● The Knowledge Manager (Intelligent Search) helps you find the documents you need.
Appendix A.4 Manuals and technical support 542 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Index 8 Braking resistor, 325 Bus termination, 114, 115 Bypass, 362 87 Hz characteristic, 110 C A Acyclic communication, 238 Additional technology controller 0, 257 Alarm, 301, 401, 406 Alarm buffer, 301, 406 Alarm code, 406 Alarm history, 407 Alarm time, 301, 406 Alarm value, 406 Ambient temperature, 336, 337 Analog input, 118 Function, 202, 211 Analog output, 118 Function, 202, 215 Application example, 145, 147, 204, 207, 210, 215, 238, 268, 271, 272, 536 Reading and writing parameters cyclically via P
Index DC-link overvoltage, 338 DC-link voltage, 338 Dead band, 211 Delta connection, 110 Delta connection (Δ), 153, 154 Derating Installation altitude, 515 Digital input, 118, 216 Function, 202 Digital output, 118 Function, 202, 206 DIP switch Analog input, 209 Direct data exchange, 238 Direction of rotation, 270 Direction reversal, 216 Download, 384, 389, 390 Drive control, 195 Drive Data Set, DDS, 377 Drive Data Sets, 377 DTC (Digital Time Clock), 302 dv/dt filter, 304 Dynamic braking, 325 Fault value,
Index J JOG function, 250 K Kinetic buffering, 353 Know-how protection, 380, 396 KTY84 sensor, 332 L LED BF, 402, 403 LNK, 402 RDY, 402 LED (light emitting diode), 401 Level control, 278 License, 380 Line and motor connection, frame sizes FSD … FSF, 99, 109 Line dip, 353 Line filter, 43 Linear characteristic, 307, 308 List Manual, 538 LNK (PROFINET Link), 402 Low Overload, 444 M Manual mode, 252 Maximum cable length PROFIBUS, 147 PROFINET, 144 Maximum current controller, 328 Maximum speed, 158, 270 MELD
Index Pulse cancelation, 227, 240, 243, 247 Pulse enable, 227, 240, 243, 247 Pulse frequency, 330, 331, 458, 513 Pump, 36, 37, 38, 163, 167, 175, 183, 188, 190 PZD (process data), 223 Q Questions, 541 R Ramp-down time, 275 Ramp-function generator, 270 Ramp-up time, 275 RDY (Ready), 402 Ready, 200 Ready for switching on, 200 Real-time clock, 300 Regenerative feedback, 327 Regenerative operation, 318 Reset Parameter, 193 Reversing, 270 Rounding, 276 Rounding OFF3, 276 RTC (Real-Time Clock), 300, 302 S S7
Index Three-wire control, 216 Time, 300 Time control, 302 Time switch, 302 Torque accuracy, 163, 167, 175, 183, 190 Two-wire control, 216 Type plate Control Unit, 30 Power Module, 30 U Unit system, 255 Unwinders, 327 Upgrading the firmware, 434 Upload, 381, 389, 390 Use for the intended purpose, 29 User interfaces, 114 UTC (Universal Time Coordinated), 301 V V/f characteristic, 304 VDC min controller, 353 Vector control, 315 Sensorless, 313 Version Control Unit, 30 Power Module, 30 Vertical conveyors, 32
Index 548 Converter with the CU230P-2 Control Units Operating Instructions, 04/2018, FW V4.
Further information SINAMICS converters: www.siemens.com/sinamics PROFINET www.siemens.com/profinet Siemens AG Digital Factory Motion Control Postfach 3180 91050 ERLANGEN Germany Scan the QR code for additional information about SINAMICS G120P.
