Basic Operator Panel 2 (BOP-2) 1 ___________________ Changes in this manual Fundamental safety 2 ___________________ instructions SINAMICS BOP-2 SINAMICS G Basic Operator Panel 2 (BOP-2) Operating Instructions 3 ___________________ Safety notes 4 ___________________ Overview ___________________ 5 Installation ___________________ 6 Monitoring ___________________ 7 Control ___________________ 8 Diagnostics ___________________ 9 Parameters ___________________ 10 Setup ___________________ 11 Extras ________
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Table of contents 1 Changes in this manual ........................................................................................................................... 7 2 Fundamental safety instructions .............................................................................................................. 9 2.1 General safety instructions ....................................................................................................... 9 2.2 Industrial security ............................
Table of contents Basic Operator Panel 2 (BOP-2) 6 Operating Instructions, 02/2016, A5E37143404B AA
Changes in this manual 1 Important changes with respect to the Manual, Edition 02/2016 Listed below are all the changes that have been implemented in this manual. The BOP-2 commissioning process ● The commissioning process has been significantly enhanced to provide a more efficient and adaptible commissioning experience. A detailed explanation of the new commissioning process can be found at the following link: ● New commissioning process (https://support.industry.siemens.
Changes in this manual Basic Operator Panel 2 (BOP-2) 8 Operating Instructions, 02/2016, A5E37143404B AA
Fundamental safety instructions 2.1 2 General safety instructions WARNING Danger to life if the safety instructions and residual risks are not observed If the safety instructions and residual risks in the associated hardware documentation are not observed, accidents involving severe injuries or death can occur. • Observe the safety instructions given in the hardware documentation. • Consider the residual risks for the risk evaluation.
Fundamental safety instructions 2.2 Industrial security 2.2 Industrial security Note Industrial security Siemens provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates.
3 Safety notes Warnings and cautions DANGER Ensuring a safe and stable state During commissioning of the Inverter, it is essential to ensure that the system is in a safe and stable state, as some commissioning processes have the potential to start the motor. Therefore it is important to secure any loads and ensure that should the motor start, no potentially dangerous conditions exist.
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4 Overview Introduction The Basic Operator Panel 2 (BOP-2) has been designed to enhance the interface and communications capabilities of SINAMICS Inverters. The BOP-2 connects to the Inverter through an RS232 interface.
Overview Layout and functions The controls, display and connections of the BOP-2 are shown in the following figure: Image 4-1 Table 4- 1 Layout of the BOP-2 Description of BOP-2 physical characteristics Item Description ① Release catch ② LCD screen ③ Door mounting screw recess ④ Interface to Inverter ⑤ Product rating label Basic Operator Panel 2 (BOP-2) 14 Operating Instructions, 02/2016, A5E37143404B AA
Overview The specific functions of the keys are shown in the following table. Table 4- 2 Key Function of the BOP-2 controls Function The OK key has the following functions: • When navigating through the menus, pressing the OK key confirms selection of a menu item. • When working with parameters, pressing the OK key allows the parameter to be modified. Pressing the OK key again confirms the entered value and return you to the previous screen. • In the faults screen, the key is used to clear faults.
Overview Note Reaction to change between HAND and AUTO mode When changing from HAND to AUTO mode the Inverter reacts in the following manner: • If the ON signal is active, the new setpoint will become active, and the Inverter automatically ramps the motor to the new setpoint. When changing from AUTO to HAND mode the Inverter reacts in the following way: • The Inverter does not top the motor running. The Inverter runs the motor at the same key being pressed.
Overview Menu structure The BOP-2 is a menu-driven device and has the following basic menu structure: Image 4-2 BOP-2 Basic menu structure Basic Operator Panel 2 (BOP-2) Operating Instructions, 02/2016, A5E37143404B AA 17
Overview Note Menu structure and functionality The actual menu structure and functionality of the BOP-2 is influenced by the following factors: • The software version and type of Control Unit to which the BOP-2 has been fitted. • The firmware and software version of the BOP-2.
5 Installation Fitting the BOP-2 to the Control Unit Note BOP-2 power supply The BOP-2 has no internal power supply and derives its power directly from the Control Unit through the RS232 interface. Any cloned data stored on the BOP-2 is saved to its nonvolatile memory which does not require power to retain the data. To fit the BOP-2 to the Control Unit the following procedure should be performed: 1. Place the bottom edge of the BOP-2 casing into the lower recess of the Control Unit housing. 2.
Installation Initial startup After connection and power-up the BOP-2 automatically detects the type of Control Unit then attempts to establish communications. On startup the BOP-2 will display the company name and the class of Operator Panel. The BOP-2 will then display the current software version of the Operator Panel. The BOP-2 will then establish communications between the Operator Panel and the Control Unit.
6 Monitoring Overview The Monitor menu allows the user to easily access a variety of screens which display the actual status of the system. The menu is selected by using the the menu bar to the required menu. and keys to move Pressing will confirm the selection and display the top level menu. Use the screens. and keys to scroll through the various The information displayed in the Monitoring screens is read-only and cannot be modified.
Monitoring The current output screen shows the actual Inverter current output to the motor. The frequency screen shows the actual frequency (in Hz) at which the motor is running. The RPM and current screen displays the actual rotational speed of the motor in RPM and the actual output current from the Inverter to the motor. The voltage and current screen displays the actual voltage being supplied by the Inverter to the motor and the actual current output from the Inverter to the motor.
7 Control Introduction The control menu allows the user to access the following functions of the Inverter: ● Setpoint ● Jog ● Reverse The menu is selected by using the the menu bar to the required menu. and keys to move Pressing will confirm the selection and display the top level menu. The Inverter must be in HAND mode before any functions can be accessed. If HAND mode is not selected a notice screen is displayed stating that the Inverter is not in HAND mode.
Control Setpoint The setpoint value determines the speed at which the motor runs as a percentage of the nominal motor speed. It should be noted that this setpoint setting is only valid while HAND mode is active. When the Inverter is set back to AUTO mode, the setpoint previously used in AUTO mode becomes the valid setpoint.
Control Editing single digits It is possible to edit the individual digits of the setpoint screen. To enter the single digit until the "SP DIGIT" screen is displayed. editing mode, press The process of editing the individual digits is shown in the following figure: Image 7-2 Editing individual digits Jog The Jog function, when selected, will allow the motor to be manually rotated by a pre. If is pressed continuously, the motor will rotate determined value with each press of is released.
Control Note Reverse function When the JOG function is activate; pressing seconds toggles the REVERSE function. and simultaneously for more than 3 Reverse The Reverse function, when selected, will allow the motor to be manually rotated in the . If is pressed reverse direction from its normal forward motion with each press of is released.
Diagnostics 8 Diagnostic menu The Diagnostics menu allows the user to access the following function: ● Acknowledge all faults ● Faults ● History ● Status To access the Diagnostics menu, the following actions should be performed: The individual functions are described in the following text, figures and tables. Acknowledge faults When a fault condition occurs, the system is stopped by the Inverter and requires that all faults are acknowledged before restarting the system.
Diagnostics Image 8-2 Active faults and alarms sequence Note Dynamic fault screen If a fault occurs, the dynamic fault screen is automatically displayed. History The History option within the Diagnostics menu maintains a list of the last 64 faults that have occurred within the Inverter/motor system. For a detailed explanation of the displayed fault and alarm numbers, please refer to the relevant Parameter List. Pressing for more than 3 seconds returns the BOP-2 display to the status screen.
Diagnostics Status The Status option displays the actual state of the control words and status words that are used to control and monitor various functions of the Inverter. Information regarding the control words and the status words can help diagnose problems with the Inverter.
Diagnostics The precise details of each bit of the status screens can be found in the parameter list under the associated parameter. The exact meaning of each bit on the display is dependent on the type of Control Unit and Power Module which is being monitored. Description Associated parameter Control Word 1 (lower bits) r0054.0 ... 15 Screen example The screen displays the lower eight bits of Control Word 1.
Diagnostics Description Associated parameter Status Word 2 (lower bits) r0053.0 ... 11 Screen example The screen displays the lower eight bits of Status Word 2. The individual bits indicate the state of the DC brake, zero speed detection, minimum speed, current threshold, speed threshold, ramp-function generator and DC link threshold. Status Word 2 (higher bits) r0053.0 ... 11 The screen displays the higher eight bits of Status Word 2.
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9 Parameters Parameter menu The Parameter menu allows access to view and change the parameters of the Inverter. There are two filters available to assist in the selection and searching of all the Inverter parameters, these are: ● Standard filter - this filter gives access to the most commonly used parameters for the specific type of Control Unit to which the BOP-2 is fitted. ● Expert filter - this filter gives access to all the Inverter parameters.
Parameters Image 9-1 Selecting standard or export parameter filters Editing the parameters There are two methods to edit and modify parameters, these are: ● Single digit ● Scrolling Single digit editing of the parameters is accomplished by a long press of the key. Each and keys and individual individual digit of the parameter can be modified using the key.
Parameters Image 9-2 Editing parameters (single digit method) The scrolling editing is accomplished by scrolling through to the parameters until the required key to confirm the parameter selection; the displayed parameter is displayed. Press the and keys increase or decrease the parameter value starts to flash. Using the key to confirm the value. parameter value. Press the The actions required to perform the editing of parameters by scrolling is shown in the following figure.
Parameters Image 9-3 Editing parameters (scrolling method) Basic Operator Panel 2 (BOP-2) 36 Operating Instructions, 02/2016, A5E37143404B AA
10 Setup Setup menu The setup menu is a fixed sequence of screens that allow the user to perform the standard commissioning of the Inverter. Once a parameter value has been modified, there is no possibility to cancel the standard commissioning process. In this case, the standard commissioning process must be returns to the completed. If no parameter value has been modified, then a short press of returns to the top of the previous screen and a long press (more than 3 seconds) of Monitor menu.
Setup Image 10-1 Motor Plate Information, 1.5 kW The basic commissioning procedure is shown in the following figures. WARNING Failure of the commissioning process When the final step of the commissioning process is complete the operator panel screen displays "-DONE-" to indicate that the commissioning has been successful. If the commissioning process was not successfully completed, the operator panel screen displays "-FAILURE-".
Setup Image 10-2 Standard commissioning Part 1 Basic Operator Panel 2 (BOP-2) Operating Instructions, 02/2016, A5E37143404B AA 39
Setup Image 10-3 Standard commissioning Part 2 Basic Operator Panel 2 (BOP-2) 40 Operating Instructions, 02/2016, A5E37143404B AA
Setup Image 10-4 Standard commissioning Part 3 Basic Operator Panel 2 (BOP-2) Operating Instructions, 02/2016, A5E37143404B AA 41
Setup Basic Operator Panel 2 (BOP-2) 42 Operating Instructions, 02/2016, A5E37143404B AA
11 Extras Extras menu The extras menu allows the user to perform the following functions: ● DRVRESET - reset the Inverter to the factory default settings. ● RAM ─> ROM - copies data from the Inverters RAM to the Inverters ROM. ● FROM CRD - reads parameter data from the memory card into the Inverter memory. ● TO CARD - writes parameter data from the Inverter memory on to the memory card. ● FROM BOP - reads parameter data from the BOP-2 to the Inverter memory.
Extras RAM ⇒ ROM This functions allows the data stored in the Inverter's RAM to be saved to the Inverter's ROM. The data is stored permanently in the ROM until it is overwritten by another RAM to symbol denotes where the screen automatically displays a new ROM command. The screen on the completion of a process. Image 11-2 Extras - save data from RAM to ROM To BOP This function writes the parameter data stored in the Inverter to be copied to the memory of the BOP-2.
Extras From BOP This function writes parameter data stored in the BOP-2 memory to the Inverter memory. symbol denotes where the screen automatically displays a new screen on the The completion of a process. Image 11-4 Extras - reading data from the BOP To card This function writes parameter data from the Inverter's memory to the memory card in the Control Unit.
Extras Image 11-5 Extras - writing data to the memory card Basic Operator Panel 2 (BOP-2) 46 Operating Instructions, 02/2016, A5E37143404B AA
Extras From card This function reads parameter data from the memory card in the Control Unit to the Inverter's memory. During the upload process, the user is given the option to selected a unique number between 0 and 99, which then loads the parameter set stored under that number on the memory card to the Inverter's memory. Should the user select a parameter set that does not actually exist on the memory card, the BOP-2 displays a cloning error.
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12 Technical data BOP-2 specifications Table 12- 1 BOP-2 specifications Feature Description Protection Depending upon the Control Unit IP rating to a max. of IP55 Dimensions (H x W x D) 106.86 mm x 70 mm x 19.6 mm Net weight 0.10 Kg (0.22 lbs) Gross weight 0.17 Kg (0.37 lbs) Operating ambient temperature 0 - 50 °C (32 - 122 °F) under nominal conditions of the attached inverter.
Technical data Basic Operator Panel 2 (BOP-2) 50 Operating Instructions, 02/2016, A5E37143404B AA
Index A G Acknowledge faults, 27 Active faults and alarms, 27 Gross weight, 49 C Control, 23 Hand mode, 23 jog, 25 Jog, 23 reverse, 23, 26 setpoint, 23, 24 D Description, 14 Diagnostics, 27 Acknowledge faults, 27 Active faults and alarms, 27 History, 28 Status, 29 Dimensions, 49 Drive reset, 43 H HAND/AUTO, 16 History, 28 Humidity, 49 I Icons, 16 Initial startup, 20 Installation, 19 fitting the BOP-2, 19 removing the BOP-2, 19 J Jog, 25 reverse function, 26 K E Editing Single digits, 25 Expert filt
Index frequency, 22 output current, 22 overview, 21 RPM, 22 voltage and current, 22 voltage and RPM, 22 voltage output, 21 N Net weight, 49 O storage temperature, 49 Transport temperature, 49 standard commissioning Macro selection, 38 Standard commissioning, 37 Maximum motor speed, 37 Standard filter, 33 Status, 29 Storage temperature, 49 T Torque setpoint, 24 Transport temperature, 49 Operating temperature, 49 U P Unlocking keypad, 16 Parameters Edit scrolling method, 34 Edit single digit, 34 edit