Operating Instructions
Table Of Contents
- Converter with CU230P-2 Control Units
- Legal information
- Changes in this manual
- Table of contents
- 1 Fundamental safety instructions
- 2 Introduction
- 3 Description
- 4 Installing
- 4.1 Overview of the inverter installation
- 4.2 Installing reactors, filters and braking resistors
- 4.3 Installing Power Module
- 4.4 Installing Control Unit
- 4.5 Connecting inverters in compliance with EMC
- 5 Commissioning
- 6 Adapting the terminal strip
- 7 Configuring the fieldbus
- 8 Setting functions
- 8.1 Overview of the inverter functions
- 8.2 Inverter control
- 8.2.1 Switching the motor on and off
- 8.2.2 Inverter control using digital inputs
- 8.2.3 Two-wire control: method 1
- 8.2.4 Two-wire control, method 2
- 8.2.5 Two-wire control, method 3
- 8.2.6 Three-wire control, method 1
- 8.2.7 Three-wire control, method 2
- 8.2.8 Running the motor in jog mode (JOG function)
- 8.2.9 Switching over the inverter control (command data set)
- 8.3 Setpoints
- 8.4 Setpoint calculation
- 8.5 Motor control
- 8.6 Protection and monitoring functions
- 8.7 Application-specific functions
- 8.7.1 Unit changeover
- 8.7.2 Calculating the energy saving
- 8.7.3 Electrically braking the motor
- 8.7.4 Flying restart – switching on while the motor is running
- 8.7.5 Automatic switch-on
- 8.7.6 Kinetic buffering (Vdc min control)
- 8.7.7 PID technology controller
- 8.7.8 Free technology controllers
- 8.7.9 Monitoring the load torque (system protection)
- 8.7.10 Load failure monitoring
- 8.7.11 Real time clock (RTC)
- 8.7.12 Time switch (DTC)
- 8.7.13 Record temperature via temperature-dependent resistances
- 8.7.14 Essential service mode
- 8.7.15 Multi-zone control
- 8.7.16 Bypass
- 8.7.17 Cascade control and hibernation mode
- 8.7.18 Free function blocks
- 8.8 Switchover between different settings
- 9 Backing up data and series commissioning
- 10 Corrective maintenance
- 10.1 Overview of replacing converter components
- 10.2 Replace Control Unit
- 10.3 Replacing the Control Unit without data backup
- 10.4 Replacing a Control Unit with active know-how protection
- 10.5 Replacing a Power Module
- 10.6 Upgrading the firmware
- 10.7 Firmware downgrade
- 10.8 Correcting an unsuccessful firmware upgrade or downgrade
- 10.9 If the converter no longer responds
- 11 Alarms, faults and system messages
- 12 Technical data
- A Appendix
- Index
Corrective maintenance
10.2 Replace Control Unit
Converter with CU230P-2 Control Units
274 Operating Instructions, 04/2014, FW V4.7, A5E34257946B AA
Replacing a Control Unit with data backup in the PC
Procedure
Proceed as follows to exchange the Control Unit:
1. Disconnect the line voltage to the Power Module and (if installed) the external 24 V
supply or the voltage for the digital outputs of the Control Unit.
2. Remove the signal cables of the Control Unit.
3. Remove the defective Control Unit.
4. Mount the new Control Unit onto the Power Module.
5. Reconnect the signal cables of the Control Unit.
6. Connect up the line voltage again.
7. Open the project that matches the drive in STARTER.
8. Go online and transfer the settings from the PC into the inverter by pressing the
button.
The inverter signals faults after the download. Ignore these faults, as they will be
automatically acknowledged by the following steps.
9. Save your settings (copy RAM to ROM ).
You have successfully replaced the Control Unit.