Preface, Contents SIMATIC ET 200pro Motor starters Description 1 Brief instructions 2 Installation 3 Commissioning and diagnostics 4 General technical specifications 5 Rear wall bus modules 6 Special modules 7 Motor starters 8 Connection 9 Manual Device functions 10 Appendix Order numbers A Dimensioned drawings B Applications C Data formats and data records D Glossary, Index Release 07/2011 GWA 4NEB 950 5661-02 DS 06
Safety guidelines This manual contains notices which you should observe to ensure your own personal safety, as well as to protect the product and connected equipment. The information regarding your personal safety is indicated by a warning triangle, while information regarding only property damage does not have a warning triangle.
Preface Purpose of the manual This manual is an addition to the manual ’ET 200pro distributed I/O device’. The manual describes all functions of the ET 200pro motor starters. The manual does not cover general ET 200S functions. Descriptions of these can be found in the ’SIMATIC ET 200pro distributed I/O device’ manual. Target group This manual describes the ET 200pro motor starter hardware. It is aimed at configuration engineers, commissioning engineers and maintenance personnel.
Preface Certification The ET 200pro motor starter distributed I/O device product range conforms to the following regulations: • • • • EC Directive 73/23/EEC on low voltage EC Directive (89/336/EEC) on electromagnetic compatibility Underwriters Laboratories, Inc.: UL 508 registered (Industrial Control Equipment) Canadian Standards Association: CSA C22.
Preface Position in the information landscape As well as this manual, you will need the manual for the DP master you are using. Note A list of the contents of the SIMATIC ET 200pro manuals can be found in chapter 1.5 of this manual. We recommend that you begin by reading this section so as to find out which parts of which manuals are most relevant to you in helping you to do what you want to do.
Preface iv SIMATIC - ET 200pro motor starters GWA 4NEB 950 5661-02 DS 06
Table of contents 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1 1.1.1 1.1.2 1.1.3 1.1.4 1.2 1.3 . . . . . . 1-1 1-1 1-2 1-3 1-4 1-6 1.4 1.5 Overview . . . . . . . . . . . . . . . . . Basic components . . . . . . . . . . . . Special modules . . . . . . . . . . . . . Motor starters . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . ET 200pro configuration options . . . . . Maximum number of modules that can be configuration . . . . . . . . . . . .
4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.5 4.5.1 4.5.2 4.6 LED indicators . . . . . . . . . . . . . . . . . . . . . . Repair switch module (RSM) diagnostics . . . . . . . . . Safety local repair switch module (F-RSM) diagnostics . . 400V shutdown module (ASM-400 V) diagnostics . . . . DSe, sDSSte / sDSte, RSe, sRSSte / sRSte motor starter diagnostics . . . . . . . . . . . . . . . . . . . . . . . . Process image . . . . . . . . . . . . . . . . . . . . . . Process image for special modules . . . . . . . . . . . .
8.2 8.2.1 8.2.2 8.2.3 8.2.4 8.2.5 8.2.6 8.2.7 8.2.8 8.3 8.3.1 8.3.2 8.3.3 8.3.4 Motor starter properties . . . . . . . . . . . . . . . . . . . . ET 200pro motor starters DSe ST, RSe ST . . . . . . . . . . . ET 200pro motor starters DSe HF, RSe HF . . . . . . . . . . . Electronic starters ET 200pro sDSSte / sDSte, sRSSte / sRSte . View of DSe and RSe motor starters; Standard and high feature View of electronic sDSSte / sDSte und sRSSte / sRSte starters Connection technology . . . . . . . . . . . . . . . . .
.8 Soft-starter control function . . . . . . . . . . . . . . . . 10.9 Field bus interface . . . . . . . . . . . . . . . . . . . . . 10.9.1 Device parameters . . . . . . . . . . . . . . . . . . . . . 10.9.2 Device parameters for response on bus failure – settings . 10.10 Mechanical brake process . . . . . . . . . . . . . . . . . 10.10.1Device parameters . . . . . . . . . . . . . . . . . . . . . 10.10.2Parameters – settings . . . . . . . . . . . . . . . . . . . 10.10.3Message . . . . . . . . . . . . . . . .
C Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.1 C.1.1 C.1.2 C.1.3 C.2 C.2.1 C.2.2 C.2.3 Standard applications . . . . . . . . . . . . . . . . . . . With repair switch module and ECOFAST connection . . No repair switch module . . . . . . . . . . . . . . . . . For hot swapping . . . . . . . . . . . . . . . . . . . . . SAFETY applications . . . . . . . . . . . . . . . . . . . 1-channel emergency stop with monitored START . . . . 2-channel emergency stop with monitored START . .
SIMATIC - ET 200pro motor starters x GWA 4NEB 950 5661-02 DS 06
Figures Figure 1-1: Figure 1-2: Figure 1-3: Figure 2-1: Figure 2-2: Figure 2-3: Figure 2-4: Figure 2-5: Figure 3-1: Figure 3-2: Figure 6-1: Figure 7-1: Figure 7-2: Figure 7-3: ET 200pro with motor starters . . . . . . . . . . . . . . . . . . . ET 200pro with motor starters and electronic modules . . . . . . ET 200pro with motor starters up to category 4 . . . . . . . . . . Components and setup for the example . . . . . . . . . . . . . . Set PROFIBUS address 6 . . . . . . . . . . . . . . . . . . . . .
Figure 8-14: Load and motor torques and motor terminal voltage for operation with soft starter . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 8-15: Reductions as a function of site altitude . . . . . . . . . . . . . . Figure 9-1: Example: Power infeed . . . . . . . . . . . . . . . . . . . . . . . Figure 9-2: Example: Power infeed with rotated socket insert . . . . . . . . . Figure 9-3: Example: Power forwarding . . . . . . . . . . . . . . . . . . . . Figure 9-4: Example: Motor connection cable .
Tables Table 1-1: Table 1-2: Table 1-3: Table 1-4: Table 1-5: Table 1-6: Table 2-1: Table 2-2: Table 3-1: Table 3-2: Table 3-3: Table 3-4: Table 3-5: Table 3-6: Table 3-7: Table 4-1: Table 4-2: Table 4-3: Table 4-4: Table 4-5: Table 4-6: Table 6-1: Table 7-1: Table 7-2: Table 8-1: Table 8-2: Table 8-3: Table 8-4: Table 8-5: Table 8-6: Table 8-7: Table 9-1: Table 9-2: Table 9-3: Table 9-4: Table 10-1: Table 10-2: Table 10-3: Basic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table 10-4: Table 10-5: Table 10-6: Table 10-7: Table 10-8: Table 10-9: Table 10-10: Table 10-11: Table 10-12: Table 10-13: Table 10-15: Table 10-16: Table 10-17: Table 10-18: Table 10-19: Table 10-20: Table 10-21: Table 10-22: Table 10-23: Table 10-24: Table 10-25: Table 10-26: Table 10-27: Table 10-28: Table 10-29: Table 10-30: Table 10-31: Table 10-32: Table D-1: Table D-2: Table D-3: Table D-4: Table D-5: Table D-6: Table D-7: Table D-8: Table D-9: Table D-10: Table D-11: Table D-12: Thermal motor mode
Table D-13: Table D-14: Table D-15: Table D-16: Table D-17: Table D-18: Table D-19: Table D-20: Table D-21: Table D-22: Structure of the command data record . . DS93 – write command . . . . . . . . . . . . DS94 – Read measurements . . . . . . . . DS95 - Read statistics . . . . . . . . . . . . . DS96 – Slave pointer . . . . . . . . . . . . . . DS100 – Read device identification . . . . . Time stamp . . . . . . . . . . . . . . . . . . . DS131 – Device parameters . . . . . . . . . DS134 - Maintenance . . . .
SIMATIC - ET 200pro motor starters xvi GWA 4NEB 950 5661-02 DS 06
1 Description 1.1 Overview 1.1.1 Basic components The following table shows the essential components required to construct motor starters. Component Function Module carrier, wide (for motor starters) … is the mechanical carrier in which the ET 200pro rear wall bus modules are butt-mounted and the electronic modules and motor starters are screw-mounted. … can be ordered in the lengths 0.5 m, 1 m, 2 m (see manual ET 200pro Distributed I/O Device). Interface module IM 154-.
Description Component Rear wall bus module for safety local repair switch module Function Drawing … houses a safety local repair switch module. Table 1-1: Basic components (Contd.) 1.1.2 Special modules Special modules are used if you • … require a shutdown of the series-connected motor starters. • … require safety up to category 4.
Description 1.1.3 Motor starters The table below shows the motor starter versions: Component Function Direct starter DSe; Standard Direct starter; Standard with electronic overload protection … switches a motor on or off. … protects three-phase motors up to 5.5 kW in the event of overloading and short circuiting. … either with brake control, 400 V external power supply. … with SF-LED (see chapter 8).
Description Component Function Electronic starter sDSSte, sDSte High feature Direct soft-starter; high feature with electronic overload protection … switches a motor on or off. … protects three-phase motors up to 5.5 kW in the event of overloading and short circuiting. … either with brake control, 400 V external power supply. … with SF-LED (see chapter 8).
Description Component Function Crimping tools … used to secure the socket and pin contacts onto the ends of the cables. … available for 0.14 - 4 mm2 and 4 - 6 mm2. Removal tools … are used to remove the contacts from the plug housings. … available for HAN Q4/2 and HAN Q8/0. M12 cap with O-ring … used to cover the inputs not required.
Description 1.2 ET 200pro configuration options Motor starters with the following features can be combined as follows: • Motor starter; Standard and motor starter; High feature can be combined together in any way.
Description Interface module Safety local repair switch module 400V shutdown module DSe; Standard RSe, sRSSte/ sRSte High feature ON OFF O Power infeed Energy jumper plug Terminating module ET 200pro with motor starters up to category 4 Motor connection Cap Module carrier, wide (for motor starters) Figure 1-3: ET 200pro with motor starters up to category 4 Parts list The parts list below gives a list of all components required for an ET 200pro sample configuration with motor starters (see fig
Description 1.3 Maximum number of modules that can be connected/maximum configuration Please note the following rules when configuring your ET 200pro station: • The maximum number of modules totals 16. This includes: - Interface modules - Electronic modules - Modules for reserve - Max. 8 special modules / motor starters permitted • The maximum width is 1 m.
Description 1.4 PROFIenergy What is PROFIenergy PROFIenergy is a manufacturer-independent profile on PROFINET. The profile supports the shutdown in idle times (energy-saving function), measurement of the energy flow (measurement function) and the status function that is used to export the current status conditions and other information on PROFIenergy.
Description 1.5 Guide to the ET 200pro manuals The ET 200pro components are described in two manuals. The examples below show the possible configurations of ET 200pro and the required manuals. You use the following components … ET 200pro consists of the following components: You need the information from the following manuals: ET 200pro Distributed I/O Device ON OFF O ET 200pro Distributed I/O Device + ET 200pro Motor Starters The manuals are available in other languages on the internet.
Description Where do you find information? The following table is designed to help you quickly find the information you need. It tells you which manual you need to refer to and which section deals with the topic you are interested in.
Description SIMATIC - ET 200pro motor starters 1-12 GWA 4NEB 950 5661-02 DS 06
Brief instructions 2.1 2 Brief commissioning instructions Introduction The example below illustrates how to commission the ET 200S with motor starters step by step. DSe direct starter; By default is controlled by an ON button and an OFF button, connected to an 8 DI 24V DC ST module. The ’HW Config’ software in ’STEP 7’ is used for configuration. Objective of the example This example shall 1. show you how to commission a basic DSe direct starter; using ET 200pro by default in just a few steps 2.
Brief instructions 2.2 ET 200pro components Required components The following table contains the components you need for this example: Number Order number Description 1 6ES7194-4GB00-0AA0 6ES7194-4GB10-0AA0 Module carrier, wide - length 0.
Brief instructions 2.3 Requirements The requirements for the example are as follows: • You have set up an S7 station, consisting of a power supply module and a DPV1 compatible master (e.g. CPU 315-2 DP(1), order number: 6ES7315-2AG10-0AB0). For this example, a CPU 315-2 DP(1) was used as the DP master. Every other DPV1 master (IEC 61784-1:2002 Ed1 CP 3/1 standard) can also be used, of course. • On your PG, STEP 7 (from V 5.3 with SP2) is fully installed. You have STEP 7 knowledge.
Brief instructions Mounting order A precise mounting description can be found for the following: • IM 154 Installation of DP High Feature and digital modules in the manual ’ET 200pro Distributed I/O Device’ • Installation of rear wall bus modules in chapter 3.4 • Installation of repair switch modules and motor starters in chapter 3.5 For mounting, proceed as follows: 1. Install the module carrier on a solid base. 2. Start installing the individual modules onto the module carrier from the left.
Brief instructions 2.4.1 Circuitry of the example setup Bus module A1 Bus module 7 Terminating module 1L+ 1M 2L+ 2M PROFIBUS-DP The following image shows the circuitry of the main circuit and the control circuit for the example.
Brief instructions 2.5 Cabling and fitting Perform the following steps: 1. Caution Provide sufficient short circuit and overload protection for the entire setup. 2. Cable the ET 200pro as shown in figure 2-3. Only the external lines shown in bold should be connected.
Brief instructions 2.6 Configuration 1. Start the SIMATIC Manager and create a new project with a DP master (e.g. CPU315-2 DP) (see figure 2-4). 2. Generate the PROFIBUS subnet. 3. Insert the ET 200pro on the PROFIBUS from the hardware catalog. 4. Set the PROFIBUS address 32 for ET 200pro. 5. If not already carried out, update your software (see chapter 4.2 - ’Updating the software’), so that the ET 200pro modules are visible.
Brief instructions Setting the parameters for DP slave 8. To obtain diagnoses of the modules, set the following parameters for the individual modules: - In the properties of DP slave for ET 200pro dialog box Start at setpoint <> actual setup: enable, module change in operation: Enable - in the dialog box Properties DP Slave for DSe, module / DP code 4 (in the configuration table), diagnostics: Enable group diagnosis - for the motor starter, set the basic parameter for the rated operating current 9.
Brief instructions 2.8 Activation 1. Switch on the following voltage supplies on ET 200pro. - 1L+ and 2L+ via the IM 154-. module - Do not switch on the 400 V AC power supply! 2. Observe the status LEDs on the DP master and ET 200pro - CPU 315-2 DP: 5V DC: Lights up SF DP: off BF: Off 3. Observe the status LEDs on the IM 154-. DP high feature. - SF off - BF off - ON green - 24 V DC green 4. Observe the status LEDs on the 8 DI 24V DC - DI0 off - DI1 green - DI2 off - DI3 off 5.
Brief instructions Checking the wiring Check the correct wiring of the ON and OFF buttons. 6. Press the ON switch Observe the LEDs - 8 DI 24V DC, DI0 green - DSe motor starter, STATE green. - DSe motor starter, DEVICE flashing in yellow. - If on the motor starter DSe, SF is red, the parameter for ’Response to residual current detection’ should be set to "shut down". Remove the ON command and to reset the fault, switch the 1L+ voltage off for a brief time.
Brief instructions 2.9 Diagnostic options There are several options for accessing the diagnostics of the ET 200pro modules: • Via the DP diagnostics modules for SIMATIC S7 "FB125" or "FC125". You can download both modules or a description in *.pdf format on the Internet under: http://support.automation.siemens.com/WW/view/de/387257 • Via ’HW Config’ S7. See the following chapter 2.9.1 • Via the easy-to-use parameterization and diagnostics software ’ES Motor Starter’.
Brief instructions 2.9.1 Diagnostics via ’HW Config’ of STEP 7 1. Open the ’HW Config’ window in the SIMATIC Manager on your computer or programming device. 2. Open the "Online" station. 3. Simulate various windows and observe the messages in the ’DP Slave Diagnostics’ status window, for example: - Shut down the voltages 1L+ and / or 2L+ In the image below, for example, a motor starter is diagnosed on slot 2 and 3. Your project path Figure 2-5: View of the ’DP-Slave Diagnostics’ status window 4.
Brief instructions 2.10 Help If you have problems or questions, please contact: Technical Assistance: Telephone: +49 (911) 895-5900 (8 am - 5:00 pm CET) Fax: +49 (911) 895-5907 E-mail: technical-assistance@siemens.com Internet: www.siemens.
Brief instructions SIMATIC - ET 200pro motor starters 2-14 GWA 4NEB 950 5661-02 DS 06
Installation 3.1 3 Installation rules Install module carrier, wide Information on the installation of the module carrier, wide, can be found in the manual ’ET 200pro’ Distributed I/O Device. Note the following during the installation process: – Maximum permissible device length: 1 m – A maximum of 8 motor starter modules can be operated on an ET 200pro interface module Easy installation The ET 200pro distributed I/O device is designed for simple installation.
Installation Installation rules for the configuration of an ET 200pro with motor starters Observe the following rules for installation (see also figures in chapter 1.2 "ET 200pro configuration options"): • The components are arranged in a single line on a module carrier, wide. • Each line begins on the left with an IM 154-. interface module • The ET 200pro distributed I/O device ends with the terminating module, motor starter in addition with a cap for the X3 connection.
Installation 3.
Installation 3.3 Derating 3.3.1 What is derating? Derating refers to the use of devices in difficult operating conditions by selectively limiting their performance. With special modules and motor starters, these are operated at high ambient temperatures (>40 °C). 3.3.
Installation Horizontal assembly Vertical assembly ON O OFF ON O OFF Ie [A] RSM ASM 400V RSM OFF ON 30 O ON O 30 OFF Ie [A] 25 ASM 400V 25 O OFF ON F-RSM 20 20 10 O 10 OFF 15 ON F-RSM 15 DSe, RSe 5 0 5 10 20 30 ϑu [°C] 40 +RUL]RQWDO DVVHPEO\ 60 sDSSte / sDSte sRSSte / sRSte ,H >$@ $ 50 :LWK E\SDVV $ GHYLFH 0 $ $ $ $ $ $ $ :LWKRXW E\SDVV $ GHYLFH $ $ $ $ 20 30 ϑu [°C] 40 :LWK E\SDVV $ GHYLFH
Installation 3.4 Rear wall bus module installation Features Rear wall bus modules are used for the electrical connection of the special modules and motor starters to the top module. Requirements Space is left for the IM 154 interface module. Installing rear wall bus module for special modules and motor starters The example below shows the installation of a rear wall bus module. Drawing Procedure 1 Check that the seals on the rear wall bus module are correctly seated.
Installation 3.5 Installation of special modules and motor starters Requirements All rear wall bus modules for electronics modules, special modules and motor starters are installed. Installation of special modules and motor starters The special modules and motor starters are inserted onto the installed rear wall bus modules and screwed onto the module carrier using 3 Phillips bolts. The Phillips bolts are pre-fitted onto the special modules and motor starters to avoid loss.
Installation 3.6 Installing the terminating module The last module to be installed with the ET 200pro distributed I/O device must be the terminating module. The ET 200pro is ready for operation only when the terminating module is inserted. The terminating module is included in the delivery of the IM 154-.interface module. More information can be found in the SIMATIC ET 200pro Distributed I/O Device manual.
Installation 3.7 Connecting the cables Drawing Procedure / description 1 Insert the cables and energy jumper plugs onto the relevant connections depending on your construction. 2 Then lock the inserted cables and energy jumper plugs. 3 Insert the M12 cables into the relevant connections according to your construction. 4 Tighten the securing ring by hand as far as it will go.
Installation 3.8 Fitting the caps With special modules and with motor starters, unused connections with caps do not need to be sealed to protect open contacts against dirt and to seal the ET 200pro securely in line with IP65. The caps should be ordered separately. Unused M12 connections must also be sealed using caps. Drawing Procedure / description 1/2 Screw the cap onto unused M12 connections manually as far as it will go. 3/4 Seal unused connections of the energy bus using caps.
Installation 3.9 Removing the motor starters A motor starter can be removed from the rear wall bus module during operation. The feeder must be de-energized, e.g. repair switch switched off. Remove the cable to the motor and both energy jumper plugs on the left and right from the motor starter to be replaced. Press the relevant locking lever on the plugs downwards. Unfasten the 3 Phillips bolts as shown in the figure below and remove the motor starter from the rear wall bus module.
Installation Drawing Procedure / description 9 8 Unfasten the 3 Phillips bolts on the motor starter. 9 Remove the motor starter forwards. 8 8 8 Table 3-7:Removing motor starters (Contd.) Note It is advisable to inform maintenance and service personnel in detail about correct handling of the motor starters before the system is handed over to ensure that the advantages of ET 200pro can be deployed from the start.
Commissioning and diagnostics 4.1 4 Commissioning The motor starter modules are parameterized via the field bus standard procedure during startup. A change of parameters and B&B (operation and monitoring) can also be carried out during ongoing operation alternatively via bus and the DP V1 mechanism or via the optical device interface on-site. The group diagnostics parameter can be parameterized to disable or enable. With disable, no fault messages are issued.
Commissioning and diagnostics After overload or short-circuit tripping • After a short-circuit, the internal fuses and the switching elements may be faulty in motor starters. • After an overload trip - fuses OK - you have the option to reset the overload trip via a reset.
Commissioning and diagnostics 4.2 Configuration Configuring means configuring and parameterizing the ET 200pro. More information can be found in chapter 5 of the manual ’SIMATIC ET 200pro Distributed I/O Device’. The table below shows which STEP 7 version is required for operating the modules. Product label Order number Product brief STEP 7 version from RSM 3RK1304-0HS00-6AA0 Repair switch module 5.3 SP2 F-RSM 3RK1304-0HS00-7AA0 Safety local repair switch module 5.
Commissioning and diagnostics Software update To update your software via the internet, proceed as follows: 1. Open the STEP 7 software ’HW config’ 2. Open the menu option ’Tools’ > ’Install HW Updates’ 3. In the screen that is opened, activate the ’Download from the internet’ option (ensure that there is an active connection to the internet) 4. In the table, select the required updates or click the ’Select all’ button 5. Click ’Run’ 6.
Commissioning and diagnostics 4.3 Diagnostics 4.3.1 Diagnostics and monitoring through the user program Diagnostics and monitoring for ET 200pro take place via the user program and/ or the diagnostics channel of the PROFIBUS DP. Any group faults (DI 0.2=1) and group warnings (DI 0.3=1) are sent to the input process image. For comprehensive diagnostic analysis and demo programs using STEP 5 and STEP 7 see manual ’SIMATIC ET 200pro Distributed I/O Device’.
Commissioning and diagnostics Fault types for motor starters Motor starters Fault type Meaning/cause Direct starter DSe, sDSSte / sDSte 00100: Overload (F4) • Thermal motor model overload Reversing starter RSe, sRSSte / sRSte 00111: Upper limit violated (F7) • Ie upper current limit violated 01000: Lower limit violated (F8) • Ie lower current limit violated 01001: Fault (F9) • Internal failure/device fault • Switching element defective Remedy • Allow the motor to cool down • Check the motor's
Commissioning and diagnostics 4.4 LED indicators 4.4.1 Repair switch module (RSM) diagnostics Red Group fault SF LED Status / cause of fault SF1) Operating status Red Device fault (device diagnostics from interface module IM 154-. detected) 1) Status of the LEDs in this form only when group diagnostics activated 4.4.
Commissioning and diagnostics 4.4.3 400V shutdown module (ASM-400 V) diagnostics Red Group fault SF LED Status / cause of fault SF1) Operating status Red Group fault (set by the IM 154-.
Commissioning and diagnostics 4.4.
Commissioning and diagnostics LEDs Status / cause of fault SF STATE Device Off Off flickers red2) Self-test running Off Off flashes green1) Device not initialized (send back device for repair) Device fault (fault sets group fault) Red Red Red Current flow present without switch-on command (e.g.
Commissioning and diagnostics 4.5 Process image 4.5.1 Process image for special modules Input signals Repair switch module Safety Local repair switch module 400V shutdown module DI 0.0 Module status: Module status: Module status: 0 ON ON OFF 1 OFF OFF ON Status of the safety bar Status of the safety bar Bar not powered Bar not powered Bar powered Bar powered Not used Not used DI 0.1 0 Not used 1 DI 0.2 0 1 DI 0.3 0 1 DI 0.4 0 1 DI 0.5 Not used 0 1 DI 0.6 0 1 DI 0.
Commissioning and diagnostics 4.5.2 Process image for motor starters Input signals DI 0.0 Ready (automatic) 0 Starter not ready via host / PLC 1 Starter can be operated by host DI 0.1 Motor on1) 0 Off 1 On (clockwise/counterclockwise rotation) DI 0.2 Group fault (short-circuit / overload) DI 1.0 Bit 0 DI 1.1 No faults 1 Fault DI 0.3 General warning 0 No warning 1 Warning DI 0.4 Input 1 0 Not active Motor current Iact2) Bit 1 DI 1.
Commissioning and diagnostics Output signals DO 0.0 Motor cw 0 Motor off DO 1.0 Not used 1 Motor on DO 0.1 Motor ccw (for RSe) DO 1.1 Not used 0 Motor off 1 Motor on DO 0.2 Brake actuation DO 1.2 Not used 0 No drive - brake active - motor braked 1 Drive - brake released - motor unbraked DO 0.3 Trip reset (edge 0 DO 1.3 Not used 0 Trip reset inactive 1 Trip reset active DO 0.4 Emergency start 0 Not active DO 1.4 Not used 1 Active DO 0.5 Self-test DO 1.
Commissioning and diagnostics Log book entries The following log book entries are stored in the starter and can be exported via ’ES Motor Starter’ from version 2006: • DS 72 device fault • DS 73 trips • DS 75 events The 3 log books are organized as a ring buffer each of 126 bytes. The entries are made together with the corresponding current operating hours of the device. For each entry, 6 bytes are required, meaning that the last 20 entries remain legible.
Commissioning and diagnostics Statistics data (DS 95) The following data are stored in the DS 95 of the starter: • • • • • • • • • • • • • • • • Operating hours device Operating hours - motor Operating hours motor current = 18 … 49.9 % of Ie max1) Operating hours motor current = 50 … 89.9 % x Ie max1) Operating hours motor current = 90 … 119.9 % x Ie max1) Operating hours motor current = 120 … 1000 % of Ie max1) No. of starts, motor cw No.
Commissioning and diagnostics System diagnostics (see also manual ’ET 200pro Distributed I/O Device’) In diagnostics-compatible ET 200pro devices, device-specific diagnostics are recorded via assigned PROFIBUS fault numbers. The relevant fault number is issued to the ET 200pro interface module IM 154-. . The system diagnostics show if there is a channel fault. Information on whether or not channel-related information is present is also provided.
Commissioning and diagnostics Device diagnostics In the input process image for the starters, the current group fault (DI 0.2) and group warning messages (DI 0.3) are sent cyclically where necessary. More in-depth information on the fault type are accessible where necessary via a diagnostics call (V1-system diagnostics). All device-specific diagnostics are summarized in the data record 92 (29 bytes).
Commissioning and diagnostics Application The ’ES Motor Starter’ diagnostic and commissioning tool is suitable for the following motor starters: • DSe, RSe • High feature DSe, sDSSte / sDSte, RSe, sRSSte / sRSte The connection between the PC or programming device and the motor starter is set up using an infrared RS232 PC cable. Local optical device interface Caution To ensure fault-free data transfer, ensure that the infrared interface is clean.
General technical specifications 5.1 5 Shipping and storage conditions Shipping and storage conditions The motor starters fulfil the requirements according to IEC 61131, Part 2, in regard to shipping and storage conditions. The following information applies to modules that are shipped or stored in the original packaging. Type of condition Permissible range Free fall 0.
General technical specifications 5.2 Mechanical and climatic environmental conditions Installation position Horizontal installation on a vertical wall at a maximum inclination angle of 22.5°.
6 Rear wall bus modules 6.
Rear wall bus modules 6.1.1 Technical specifications Dimensions and weight Installation dimensions W x H x D (mm) 110 x 130 x 22.5 Weight (g) approx.
Special modules 7 Special modules are intended for power infeed, short-circuit protection and shutdown for a series of downstream motor starters. With the special modules ’Safety Local repair switch module’ and ’400V shutdown’, the safety level of category 4 can be achieved with the relevant wiring. 7.1 Overview The following special modules are available: • Repair switch module (RSM) (see chapter 7.2) • Safety local repair switch module (F-RSM) (see chapter 7.
Special modules 7.2 Repair switch module (RSM) 7.2.1 Features The repair switch module is designed for the following individual functions: • Disconnect the downstream starters from the power supply • Start lockout via a padlock on the rotary element • Shortcircuit protection for series-connected consumers with 25 A power switch 7.2.
Special modules L1 1 L2 2 L3 3 PE X1) 1M 1L+ Circuit diagram Data bus 7.2.3 7 DI 0.0 Q1 Module status Logic X3) L1 L2 L3 PE X2) 1 2 3 L1 L2 L3 PE 12 3 Figure 7-2: Circuit diagram for repair switch module 7.2.
Special modules 7.3 Safety local repair switch module (F-RSM) 7.3.1 Features Safety note The module should be tested during commissioning and then every 12 months.
Special modules 7.3.2 Description The safety local repair switch module includes a 3TK2841 module and is equipped with M12 connections for connecting external safety components. Either 1-channel or 2-channel emergency stop / emergency shutdown circuits or safety door circuits can be connected to connection 1 (IN 1 / IN 2). Both mechanical switches and electronic sensors can be connected. Electronic sensors must be operated in the "1-channel mode" operating mode.
Special modules 7.3.
Special modules Circuit diagram L1 1 L2 2 L3 3 PE X1) F0 Data bus 1L+ 2L+ 1M 2M 7.3.4 7 Q1 DI 0.0 Module status DI 0.2 Safety output status IN 1 emergency stop or guard door 1. Channel IN 2 emergency stop or guard door 2. Channel IN 3 monitored START OUT F0 power supply of the F0 bar 3TK2841 1-channel / 2-channel configuration Monitored START / autostart configuration Logic X3) L1 L2 L3 PE X2) 1 2 3 L1 L2 L3 PE 12 3 Figure 7-5: Circuit diagram for safety local repair switch module 7.3.
Special modules Assignment of the auxiliary circuits Mechanical emergency stop IN1-channel 1 2 START 2L+ 1 2 5 Channel 1 5 3 4 4 3 INMechanical emergency stop IN2-channel 1 2 Channel 1 5 Channel 2 1: 2: 3: 4: 5: Output (2L+) not connected not connected Start input not connected 3 4 Electronic sensor 1-channel Pin Pin Pin Pin Pin OUT IN- 1 1 Channel 1 5 5 4 Electronic sensor 2-channel 3 OUT 1 Channel 1 2 1: 2: 3: 4: 5: 4 3 2M not connected not connected Mass (2M) F-output (2L
Special modules Caution Configuration changes must be carried out with the 2L+ power supply switched off. Changes with 2L+ power supply present result in a fault message and to shut down the outputs. To reset the fault message and to transfer the changed configuration, the 2L+ power supply must be switched off and back on again. Electronic sensors must be operated in the "1-channel mode" operating mode. 7.3.6 Response in the case of a fault With an internal or external fault (e.g.
Special modules 7.4 400V shutdown module (ASM-400V) 7.4.1 Features Safety note The module should be tested on commissioning and after that, every 12 months. For the test, proceed as follows: - The safety module supplying the F0 bar should be shut down. - Check that the 400 V has been shut off. - The safety module supplying the F0 bar should be switched on.
Special modules 7.4.3 View of 400 V shutdown module LED group fault Labelling field Plug-in connector for forwarding of the main power (X2) Plug-in connector for infeed of the main power (X1) Padlock bolt Figure 7-9: View of 400 V shutdown module L1 1 L2 2 L3 3 PE X1) 1M OUT 2 2M Circuit diagram Data bus 1L+ 7.4.4 7 Q1 DI 0.0 Module status DI 0.
Special modules 7.4.5 Assignment of the main power connections 4 3 3 4 12 11 11 12 2 1 1 2 X1) X2) Number X1 connection HAN Q4/2 (pin) X2 connection HAN Q4/2 (socket) 1 2 3 4 11 12 Phase L1 Phase L2 Phase L3 — — — PE Phase L1 Phase L2 Phase L3 — — — PE e Figure 7-11: Assignment of the plugs on the 400V shutdown module 7.4.
Special modules 7.5 Power bus Load group All motor starters supplied via one power bus infeed are referred to as a "load group". Within a group of motor starters, another power bus infeed may be required, for example to ensure that the rated operating current (aggregate current) does not exceed the internal power bus. The aggregate current of the power bus via the special modules and motor starters must be max. 25 A.
Special modules 7.6 Parameters and technical data 7.6.1 Parameters A description of the parameters can be found in chapter 10. The following table indicates the parameters that can be set for the special modules. Action, value range Parameters Group diagnostics • • Factory setting Disable Enable Disable Applicability Module Table 7-1: Parameters of the special modules 7.6.
Special modules Special module Repair switch module Safety local repair switch module — — Utilization category Maximum duration of use no restriction 400V shutdown module For conducting and shutting down the rated operating current when the safety device is pressed (emergency stop) 10 years Safety guidelines Category conforming to EN 954-1 — 4 4 — 3 3 Performance level (DIN EN ISO 13849-1) — e e Failure probability — — 5.358 x 10-11 2.
Special modules Special module Repair switch module Safety local repair switch module — — Switching times at 0.85 … 1.
Motor starters 8.1 8 Overview Due to the integrated electronic overload protection, a cover of the power range up to 12 A with only two device versions is possible. The ET 200pro motor starters can be parameterized and permit access to comprehensive diagnostic and statistics data. The PC configuration tool ’ES motor starters’ is available for this purpose from version 2006. A connection to the motor starters can be established in two ways: 1.
Motor starters 8.1.2 Electronic starters The ET 200pro electronics starters are available as direct (sDSSte / sDSte) and reversing starters (sRSSte / sRSte) in the high feature version with the following equipment.
Motor starters 8.2 Motor starter properties 8.2.1 ET 200pro motor starters DSe ST, RSe ST • DSe ST are motor starters for a direction of rotation that can be used in the ET 200pro distributed I/O device • RSe ST are motor starters for two directions of rotation with mechanical lock on cw and ccw motion that can be used in the ET 200pro distributed I/O device • Are suitable for switching and protecting three-phase loads up to 5.5 kW at 400 V AC • Are available in setting ranges of 0.15 - 2 A and 1.
Motor starters 8.2.3 Electronic starters ET 200pro sDSSte / sDSte, sRSSte / sRSte • Have the same basic properties as the DSe HF and RSe HF motor starters • Also have soft start and coasting down functions • With the soft start function deactivated, the motor starter can be used as an electronic direct and reversing starter • Current limitation function • Thermistor motor protection 8.2.
Motor starters 8.2.
Motor starters 8.2.
Motor starters Auxiliary circuits There are the following auxiliary circuits on a ET 200pro motor starter: • 1L+ Electronic voltage supply via the rear wall bus module to supply electronics and connected sensors on inputs IN 1 to IN 4. • 2L+ Load power supply ( 24 V DC) via the rear wall bus module for actuation of the contactor. • Sensor supply via M12 plug-in connector. Connections 2 and 4 are bridged. Connection 5 is inside the device connection to functional earth.
Motor starters Data bus 1L+ 1M 2L+ 2M Diagram for DSe (ST and HF) direct starters and electron. sDSSte / sDSte starters 7 L1 1 L2 2 L3 3 PE X1) 1 L1 2 L2 3 L3 X3) PE DI 0.0 Ready from host/PLC DI 0.1 Motor ON/current flow DI 0.2 Group fault DI 0.3 General warning Input 12) DI 0.4 Input 22) DI 0.5 Input 32) Logic DI 0.6 Input 42) DI 0.7 DI 1.0 - 1.5 Motor current Iact DI 1.6 Manual local operating mode DO 0.0 Motor cw DO 0.2 Brake DO 0.3 Trip reset DO 0.4 Emergency start DO 0.
Motor starters Data bus 1L+ 1M 2L+ 2M Diagram for rev.-starter RSe (ST and HF) and electron. rev.-starter sRSSte / sRSte 7 L1 1 L2 2 L3 3 PE X1) 1 L1 2 L2 3 L3 X3) PE DI 0.0 Ready from host/PLC DI 0.1 Motor ON/current flow DI 0.2 Group fault General warning DI 0.3 Input 12 ) DI 0.4 Input 22) DI 0.5 Logic Input 32) DI 0.6 Input 42) DI 0.7 DI 1.0 - 1.5 Motor current Iact Q1 Q1 Q2 DI 1.6 Manual local operating mode DO 0.0 Motor cw DO 0.1 Motor ccw DO 0.2 Brake DO 0.
Motor starters 8.2.7 Parameters A description of the parameters can be found in chapter 10. The table below shows which actions or value ranges can be set for the relevant parameters for motor starters DSe / sDSSte / sDSte and RSe / sRSSte /sRSte.
Motor starters Parameters Start-up type4) Coast type4) Current limit Startup time4) Coast time4) Start voltage4) Stop voltage4) Response to CPU/master STOP Group diagnostics Digital inputs1) • Signal • Level • • • Signal delay Signal extension Action NO contact only NO contact only NO contact only NO contact only NO contact only 400 V brake output3) • Brake enabling delay • Holding time when stopping Action, value range • • • • Factory setting direct Voltage ramp Current limitation Voltage ramp and
Motor starters Group diagnosis: This parameter enables diagnosis messaging (fault types are listed in chapter 4.3). Note The "Disable group diagnostics" parameter is also used to suppress the SF-LED displays of faults set by the header. The changed fault detection and display via SF-LED remains active. Note For electronic starters sDSSte / sDSte, sRSSte / sRSte, the following applies: With the brake delay activated, the brake delay must be greater than the coasting time when the coasting time is set.
Motor starters 8.2.
Motor starters Permissible switching frequency Insulation resistance Rated impulse strength Uimp Rated insulation voltage Ui Protective separation between main and auxiliary circuits Circuits with rated voltage Ue against other circuits or earth • 0 V < Ue < 50 V • 300 V < Ue < 600 V Short-circuit protection Rated operating current Rated short-circuit breaking capacity ICU 80 H see table 8-6 up to table 8-7 6 kV 400 V 400 V, conforming to EN 60947-1 Appendix N Test voltage conforming to IEC 61131, Part
Motor starters Technical specifications for brake actuation (only with order number suffix …AA3) Rated operating voltage 400 V AC Continuous current Switch-on current t < 120 ms Switch-off current AC 15, at 400 Veff ≤ 0.5 A ≤ 5A ≤ 0.
Motor starters Technical specifications for inputs (only with high feature motor starters) Input characteristic curve to IEC 61131 Type 1 Input voltage • Nominal value 24 V DC • for signal "0" -3 … +5 • for signal "1" 11 … 30 Input current • with signal "1" 7 mA Connection of 2-wire BEROs possible Permissible residual current max. 1.5 mA Input signal delay 10 ms … 80 ms parameterizable Power supply from 1L+ short-circuit and overload-proof • Operating voltage range (relative to 1M) 20.
Motor starters 8.3 sDSSte / sDSte / sRSSte / sRSte electronic starters The electrical properties of the DSSe direct soft starters are comparable to those of the 2-phase SIRIUS soft starters. From type 1, the following device variants are available: • 2 A without bypass • 12 A with bypass 8.3.1 Physical principles Starting current Rotary current asynchronous motors have a high switch-on current I(Anlauf).
Motor starters Reducing the starting current There are various ways of reducing the starting current: • by star delta starter • by frequency converter • by soft starter Star delta starter After a certain delay, the motor windings are switched from a star to a delta configuration. Motor current for star starting is only about 1/3 of that required for delta starting (motor torque is also reduced to approximately 1/3 of the delta torque).
Motor starters sDSSte / sRSSte soft starters (soft start function activated) With a soft starter, motor voltage is increased from a selectable starting voltage to the rated voltage by phase firing within a defined starting time. Motor current is proportional to the motor voltage, so the starting current is reduced by the factor of the defined starting voltage.
Motor starters Example: Starting voltage 50 % of Ue => starting torque 25 % of the starting torque for direct-on-line starting. Advantages: • Less space needed in the control cabinet • No protective circuitry (e.g.
Motor starters 8.3.2 Application and use Areas of application and criteria for selection The ET 200pro sDSSte / sDSte and sRSSte / sRSte electronic starters provide an alternative to star-delta starters, frequency converters and to mechanical switchgear (comparison and advantages, see chapter 8.3.1).
Motor starters 8.3.3 Features Electronic starters ET 200pro sDSSte / sDSte and sRSSte / sRSte • Are suitable for switching and protecting three-phase loads up to 5.5 kW at 400 V AC • Are available in setting ranges of 0.15 - 2 A and 1.
Motor starters Soft coasting-down function The integrated soft rundown function prevents the drive coming to an abrupt halt when the motor is switched off. Warning Following a shutdown function with a motor brake, the soft coasting down and time delay work against the halted motor. Direct start function Direct start for rotary current asynchronous motors without torque reduction with the goal of higher switching frequency.
Motor starters Current limiting value The "Current limitation value" parameter is used to limit the startup current to the set value. Cyclic duration factor CD The cyclic duration factor CD in % is the ratio between load duration and freewheeling duration for loads that are switched frequently on and off.
Motor starters 3RK1304-5KS70-…… (0.
Motor starters 3RK1304-5LS70-…… (1.
Motor starters 3RK1304-5LS70-…… (1.5 CLASS 10A Device orientation Rated current Ie Ambient temperature Degree of protection CD = 30 %, start 4xIe/1 s CD = 70 %, start 4xIe/1 s A to 12 A) 1) 250 150 2) 580 260 1) 250 150 2) 600 260 1) 250 150 2) 650 300 1) 250 150 2) 650 280 1) 250 150 2) 650 280 1) 250 150 2) 650 280 CD = 30 %, start 4xIe/2 s CD = 70 %, start 4xIe/2 s 120 70 290 130 120 70 300 130 120 70 320 150 120 70 320 140 120 70 320 140 120 70 320 140 7A 40 °C vertical 5.
Motor starters 3RK1304-5LS70-…… (1.
Motor starters 3RK1304-5LS70-…… (1.
Motor starters 3RK1304-5KS70-…… (0.15 A to 2 A) CLASS 10A Device orientation vertical horizontal 2A 2A 2A 2A 2A 2A Rated current Ie 40 °C 50°C 55°C 40 °C 50°C 55°C Ambient temperature Degree of protection 1) 2) 1) 2) 1) 2) 1) 2) 1) 2) 1) 2) 300 2000 300 2000 300 2000 300 2000 300 2000 300 2000 CD=30 % (8xIe) / 0.2 s 180 1000 180 1000 180 1000 180 1000 180 1000 180 1000 CD=70 % (8xIe) / 0.2 s CD=30 % (8xIe) / 0.4 s CD=70 % (8xIe) / 0.
Motor starters 3RK1304-5LS70-…… (1.5 A to 12 A) CLASS 10A Device orientation vertical 7A 5.8 A Rated current Ie 40 °C 50°C Ambient temperature Degree of protection 1) 2) 1) 2) 200 630 200 670 CD=30 % (8xIe) / 0.3 s 120 280 120 290 CD=70 % (8xIe) / 0.3 s 1) 200 120 2) 740 330 1) 200 120 2) 700 320 1) 200 120 2) 700 320 1) 200 120 2) 700 320 CD=30 % (8xIe) / 0.6 s CD=70 % (8xIe) / 0.
Motor starters 8.3.4 Notes on configuration In order for a motor to reach its rated speed, motor torque at any given time during run-up must be greater than the torque needed by the load, as otherwise a stable operating point would be reached before the motor achieved its rated speed (the motor would "drag to a stop"). The difference between motor torque and load torque is the accelerating torque that is responsible for the increase in the speed of the drive.
Motor starters Mmotor M Mstartup Mmotor with ET 200pro soft starter Mload MB MB = accelerating torque of the motor Mstartup with SIRIUS soft starter n U Ue US tR t Figure 8-14: Load and motor torques and motor terminal voltage for operation with soft starter Criteria for selection Note With the ET 200pro soft starters sDSSte / sDSte and sRSSte / sRSte, the corresponding soft starter must be chosen according to the rated motor current (soft starter rated current must be ≥ rated motor current).
Motor starters Starting time To achieve optimal operating conditions for the sDSSte / sRSSte soft starters, the set startup time should be approx. 1 s longer than the resultant motor startup time. Longer starting times increase the thermal load on the devices and the motor unnecessarily and lead to a reduction in the permissible switching frequency.
Connection 9 Warning Dangerous electrical voltage! This can lead to electrical shock and burns. Before starting work, de-energize the plant and device. Danger Ensure that the wiring is correct and carefully carried out! ET 200pro components may otherwise be destroyed! There is a danger of death! Shock protection The HAN Q4/2 plug-in connectors used for power supply and HAN Q8/0 for consumer connection have sufficient shock protection (finger-proof) in accordance with DIN VDE 0106, Part 100.
Connection 9.1 Rules for wiring Warning Dangerous electrical voltage! This can lead to electrical shock and burns. Before starting work, de-energize the plant and device. 9.1.1 Selecting the energy lines The core cross-section of the energy lines must be modified for the relevant ambient conditions. The key factors for the core cross-section are: • the current set on the device, • the installation type, • the ambient temperature, • the material type (PVC, rubber).
Connection 9.2 Energy cable preparation 9.2.1 The following is required for preparation work: • for assembly of the sockets and pins on the individual cores, a crimping tool (see chapter A.2). As well as the following accessories: • for supply to special modules (assignment of X1, see chapter 9.2.2), for supply to motor starters (assignment of X1, see chapter 9.2.3): – a flexible Cu cable with 4 x 2.5 mm2 / 4 mm2 / 6 mm2 (3-core + PE) – an energy plug-in connector HAN Q4/2 socket - for 2.
Connection SF BF ON Energy infeed MS MS M M DC 24V Connector set 7-pin (socket) angled cable routing with turned socket insert Figure 9-2: Example: Power infeed with rotated socket insert SF BF ON MS MS DC 24V Other Station M Connector set 7-pin (pins) angled M alternatively Connector set 7pin (socket) angled Power relaying Figure 9-3: Example: Power forwarding SIMATIC - ET 200pro motor starters 9-4 GWA 4NEB 950 5661-02 DS 06
Connection SF SF SF BF ON DC 24V MS MS MS MS Connector set 9-pin (pin) angled cable routing Motor connection cable Figure 9-4: Example: Motor connection cable SIMATIC - ET 200pro motor starters GWA 4NEB 950 5661-02 DS 06 9-5
Connection 9.2.
Connection 9.2.
Connection 9.2.4 Installing and wiring energy plug-in connectors Installing and wiring the energy plug-in connectors according to the following specifications: Step 1 Procedure Insert the cable through the cable gland, the relevant seal insert provided, and the plug-in housing. The seal insert is available in the following graduations: Permissible external diameter of the cable Seal insert 7.0 to 10.5 mm 9.0 to 13.0 mm 11.5 to 15.5 mm Green Red white 2 Strip the cable to a length of 20 mm.
Connection 9.3 Energy jumper plug The energy jumper plug is used to forward the main power via a loop from one special module or motor starter to the next motor starter. The table below shows the contact assignments: Pin Socket Assignment 1 1 Phase L1 2 2 Phase L2 3 3 Phase L3 4 4 Not used PE (yellow / green) Table 9-3: Energy jumper plug 9.4 Inputs with M12 connection The motor starters; High feature have 4 digital inputs for 2-wire and 3-wire sensors using M12 connection technology.
Connection SIMATIC - ET 200pro motor starters 9-10 GWA 4NEB 950 5661-02 DS 06
10 Device functions 10.1 Introduction Device function This section describes the device functions. All device functions have inputs, e.g. device parameters and outputs, e.g. messages.
Device functions 10.2 Basic parameters Definition Basic parameters are "central" parameters required by several device functions. The number of device functions and the performance class depend on the device version and cannot be parameterized. 10.2.1 Device parameters Rated operating current Here you specify the rated operating current that uninterrupted can result in the branch (switchgear and motor). The setting range depends on the performance class.
Device functions Actual motor current The maximum current in the starter is returned for analysis by the process image. Current is measured for all 3 phases and the highest value is obtained. The 6-bit value returned indicates the motor-current ratio Iact / Irated (Irated = parameterized rated operating current). The value is shown with one place to the left of the decimal point (DI 1.5) and five places after the decimal point (DI 1.0 to DI 1.4). The maximum possible ratio of Iact/Irated is therefore 1.
Device functions Non-resetting on voltage failure (can only be parameterized with high feature motor starters) These device parameters are used to determine whether the last overload message is to be retained if the electronic voltage fails: • Overload • No overload 10.2.2 Parameter – settings The table below shows the basic parameter settings: Device parameters Default setting Adjustment range Rated operating current1) 2.0 A 12.0 A Increment: 10 mA 0.15 A to 2.0 A 1.5 A to 12.
Device functions 10.3 Thermal motor model Description An approximation of the heating status of the motor is calculated electronically from the measured motor currents and the device parameters ’Rated operational current’ und ’enable class’. The data that indicates whether the motor is overloaded or working within its normal operating range is derived from this temperature. 10.3.
Device functions Tripping class (can only be parameterized with high feature motor starters) 120 100 120 100 50 50 20 20 Min. 10 5 5 2 2 CLASS 20 1 50 1 50 20 20 15 10 CLASS 5 10 2 tA 5 CLASS 20 10 15 10 CLASS 5 s NO: 10 5 2 x Ie 1 0.7 1 2 5 3-pole symmetrical load 8 tA Min. The ’tripping class’ (CLASS) defines the maximum tripping time within which a protective device must trip from cold at 7.2 times the setting current (motor protection to IEC60947).
Device functions Recovery time (can only be parameterized with high feature motor starters) The ’recovery time’ is the time defined for cooling after which a reset is possible following an overload trip. Trip reset signals received during the recovery time (DO 0.3) have no effect. The motor starters are set to the following times: • with DSe ST, RSe ST: Setting fixed to 90 s. • with DSe HF, RSe HF, sDSSte / sDSte and sRSSte / sRSte: The recovery time after overload tripping is at least 1 minute.
Device functions Idle time (can only be parameterized with high feature motor starters) The idle time’ is a time defined for cooling process following operational shutdown, in other words not after overload trips. After this time elapses, the thermal memory of the motor starter is cleared, a cold start is possible. This permits higher switching frequencies if the drive is of the correct size, without the motor model trigger limit being exceeded.
Device functions 10.3.2 Thermal motor model – settings The table below shows the basic device parameter settings: Device parameters Default setting Adjustment range Response to overload - thermal motor model Shutdown without restart Shutdown without restart / Shutdown with restart / warning Tripping class 10 5, 10, 15, 20 (only with DSe HF, RSe HF, sDSSte / sDSte, sRSSte / sRSte) Recovery time 1.5 min. 1 min. … 30 min.
Device functions Measurements and statistics data Measurements Description Remaining cool-down time — Phase current IL1 act Current phase current, phase 1 Phase current IL2 act Current phase current, phase 2 Phase current IL3 act Current phase current, phase 3 Motor heating Current motor heating in % Statistics data Description Last trigger current — Motor current Imax — — Preventative diagnostics Number of overload trips — Maximum trip current — Phase current IL1 max Maximum phase
Device functions 10.4 Current limits Description The motor current and the current limits can be used to derive information on a number of system states: System state 10.4.1 Current value Protection by: System becomes more inert, for example on account of damaged bearings System becomes freer, for example because the processing material in the system has been used up.
Device functions Upper / lower current limit (can only be parameterized with high feature motor starters) You can enter an upper and /or lower current limit value. Example: • ’Substance for mixing too thick’, i.e. current overshoots the upper current limit. • ’No-load operation, because drive belt broken’, i.e. current undershoots the lower current limit. Caution The current limits are – for startup bridging – only active after the class time elapses, e.g. class 10 after 10 seconds.
Device functions Blocking protection principle during acceleration The principle on which anti-blocking protection is based during acceleration, i.e.
Device functions 10.4.2 Device parameters for current limit values – settings The table below shows the basic device parameter settings: Device parameters Default setting Adjustment range Response to current limit violation Warning Warning / shutdown Lower current limit 18.75% 18.75 % to 100 % increment: 3.125% Upper current limit 112.5% 50 % to 150 % increment: 3.125% Blocking current 800% 50 % to 1000 % increment: 50% Blocking time 1 second 1 sec. to 5 seconds increment: 0.5 sec.
Device functions 10.4.4 Temperature sensor Task Temperature sensors are located directly in the motor stator winding. They are used for direct temperature monitoring of the motor windings. This is used to detect whether the motor is working normally or is overloaded.
Device functions Response on overload - temperature sensor This parameter is used to determine how the motor starter responds to a temperature sensor overload and if the temperature sensor monitoring is actuated: • Shutdown without restart • Shutdown with restart • Warning Caution Restart means that with a switch-on command present, the motor starter will automatically be re-started when the cause of the fault has been rectified (autoreset).
Device functions Messages and actions The "Temperature sensor" function delivers the following messages and actions: Message Action Temperature sensor overload Warning or shutdown Temperature sensor wire break Warning or shutdown Temperature sensor short-circuit Warning or shutdown Overload shutdown Shutdown (overload, wire break or shortcircuit present), depending on parameterization Table 10-9: Temperature sensor – Messages and actions SIMATIC - ET 200pro motor starters GWA 4NEB 950 5661-02 D
Device functions 10.5 Asymmetry Description Higher asymmetric current consumption is the reaction of a three-phase asynchronous motor to slight asymmetry in the supply voltage. This causes an increase in temperature in the stator and rotor windings. Caution When switching on the motor, the asymmetry evaluation is suppressed for approx. 500 milliseconds 10.5.
Device functions 10.5.2 Asymmetry parameter – settings The table below shows the device parameter settings: Device parameters Default setting Adjustment range Response to asymmetry Disconnect Warning / shutdown Asymmetrical limit value 30% 30 % to 60 % increment: 10% Table 10-10: Asymmetry parameter – settings 10.5.
Device functions 10.7 Inputs (can only be parameterized with high feature motor starters) Description With the ’Inputs’ device function, the motor starter can run various actions that can be parameterized. The signals at the digital inputs are evaluated for this purpose. The inputs can be wired directly to sensors (PNP) in 2-core and 3-core technology. The input actions of the individual digital inputs affect the motor starter functions independently from one another (= OR operand) 10.7.
Device functions Input n level This parameter can be used to specify the input logic.
Device functions Input n action – level – signal Operating mode NO / NC NO / NC n.ret / ret n.ret / - all — all NO / NC n.ret / - all NO / NC n.ret / - all Shutdown at limit NO / position, counter- NC clockwise rotation General warning NO / NC n.ret / - all n.ret / ret all Manual local operating mode NO / NC n.ret / - all Emergency start NO / - n.ret / - all • Results in the shutdown of motor and brake.
Device functions – level – signal Operating mode Motor cw NO / - n.ret / ret Manual local Motor ccw NO / - n.ret / ret Manual local Quick stop NO / NC sp: all Input n action Trip reset Cold run Legend: NO / - n.ret / NO / - n.ret / - all all NO: NO sp: Retentive Description • The motor starter must be in ’Manual local’ operating mode for these actions.
Device functions Quick stop • Motor and brake output are switched off without a group fault. • "Quick stop" has priority over "Motor cw" and "Motor ccw" • The input action responds to the active edge of the input signal. Deactivation with static "Quick stop" input signal present is therefore possible. • The input trigger is cleared by removing the "Motor cw" and "Motor ccw" control commands or via "Lock quick stop" (in the process image).
Device functions Example 2: Digital input 1 signal = non-retentive / level-triggered (preset) ① ② ③ ④ Motor cw signal Digital input 1 Function Quick stop Lock Quick stop signal Motor ① ② ③ ④ Motor is switched on and off via "Motor cw". Motor is switched on via "Motor cw", then switched off via the level on digital input 1 (parameterized with input action1 = quick stop). The quick stop function is reset via lock quick stop. Motor is switched on again as "Motor cw" is still active.
Device functions Cold run This function allows the motor starter to be switched on without main power. The motor starter responds as if the main power is present on the system. For example, this means that during the commissioning phase, the corresponding control commands are accepted by the control and the corresponding messages are delivered. Note If the main power is still on (current is flowing), an internal shutdown command is generated.
Device functions 10.7.
Device functions 10.7.
Device functions 10.8 Soft-starter control function Description Soft starters work according to the principle of phase control. Soft startup and coasting down can be specified with an adjustable voltage ramp.
Device functions Soft starter control function parameter – description Start type There are four ways of starting the motor: • direct: The motor is switched on without regulation. • Voltage ramp: The motor is started up on a linear, positive voltage ramp. • Current limitation: The motor switch-on current is limited to a specified value. • Voltage ramp + current limitation: If the motor current exceeds the specified value during startup, the voltage ramp is cancelled and the current limited.
Device functions Soft starter control function parameter – settings The table below shows the device parameter settings: Device parameters Default setting Adjustment range Starting time 5s 0 to 30 seconds increment: 0.25 s Coasting down time 0 0 to 30 seconds increment: 0.25 s starting voltage 40% 20 % to 100 % increment: 5% Stop voltage 40% 20 % to 90 % increment: 5% Current limiting value 600% 125 % to 600 % 3.
Device functions 10.9 Field bus interface 10.9.1 Device parameters Response to CPU/master STOP This device parameters is used to determine how the motor starter reacts to a CPU/master STOP: • Keep last value • Use dummy value Caution This parameter is only relevant in the ’Automatic’ operating mode. Group diagnostics This parameter is used to determine whether the diagnostics are to be enabled or locked via PROFIBUS DP (fault type).
Device functions Replacement value If the bus fails, controlled by a corresponding replacement process image of the motor starter outputs. Example: Replacement value Motor cw Reserved Motor ccw Reserved Brake Reserved Trip reset Reserved Emergency start Reserved Self-test Reserved Reserved Lock quick stop (only with HF starters) Caution This device parameter is only relevant if you have parameterized ’Response to CPU/master STOP’ ’Use dummy value’. 10.9.
Device functions 10.10 Mechanical brake process Description A mechanical disc brake or spring action brake fitted onto the motor brakes the motor. The brake is controlled via the brake output.
Device functions 10.10.1 Device parameters Enable delay of the brake when starting Caution Only effective with simultaneous ON switching command for brake and motor. Caution: • Positive time specifications: Delayed switching on of the brake output in relation to the motor. • Negative time specifications: Delayed switching on of the motor in relation to the brake output. In reversing mode, the enabling delay only starts after the interlock time elapses. Range: –2.5 seconds to +2.5 seconds.
Device functions 10.10.2 Parameters – settings The table below shows the device parameter settings: Device parameters Default setting Adjustment range Enable delay of the brake when starting 0 -2.5 s to 2.5 s increment: 0.01 s Holding time of the brake when stopping 0 0 s to 25 s increment: 0.01 s Table 10-19: Device parameters for mechanical brake process – Settings 10.10.
Device functions 10.11 Self-test Description There are 2 self-test types: • Self-test cyclical in operation Carried out cyclically during operation • Self-test on command Activated by the user via bit DO 0.5 ’self-test’ in the process image of the outputs. Test stages The self-test consists of 3 test stages. The test stages are run depending on the signal duration of the test command: Test stage Signal duration Test scope Explanations 1 < 2 sec.
Device functions Self-test fault In the event of a fault, the ’DEVICE’ LED is on in red. The fault can only be acknowledged when switched on again. If the fault is still present, the self-test will still run with a fault when switched on. The motor starter must be replaced! 10.11.
Device functions 10.12 Emergency start Description ’Emergency start’ enables a restart despite an internal shutdown command. Emergency start is possiblewhen • ’ON switching command present for the motor. The motor is switched on even if the reason for the shutdown persists. • ’ON switching command’ present for brake output. This is switched on via the emergency start (’Enable delay of brake when starting’ parameter is taken into account).
Device functions 10.13 Factory setting Description The ’Factory setting’ is used to restore factory settings that the motor starter had in the status on delivery. This provides the option of resetting the motor starter if the parameterization is incorrect. Restore factory settings The factory setting can be restored with the ’factory setting’ command. This is only possible if the ’Manual’ operating mode is set and the switching elements are switched off.
Device functions 10.14 Maintenance Description Maintenance functions are required to prevent wear-related failures of equipment and systems. This increases the availability of the system. The optimal use is that the motor starter promptly signals the intrinsic possible failure in good time or the failure of the motor in stages. This makes regular checking by maintenance personnel as to whether or not maintenance is required unnecessary.
Device functions 10.15 Reversing starter control function Description This control function can be used by the RSe motor starter to control the motor rotation directions. An internal logic prevents both contactors being switched on at the same time. The time-delayed switchover from one rotation direction to the other direction is realized by the interlock time. 10.15.
Device functions 10.16 Electronic / mechanical switch technology Electronic switch technology The motor starter controls the 2-phase motor with power semiconductors using thyristors Mechanical switching technology The motor starter controls the 3-phase motors with contactors. 10.16.1 Messages and actions These device functions deliver the following messages Message Action Switching element faulty (e.g.
Device functions 10.17 Local device interface Description Via the local optical device interface, the motor starter can be connected to a PC (accessory cable required) or a handheld device. The local optical device interface is located on the front underneath the labeling field. Local optical device interface Figure 10-7: Local device interface Caution To ensure fault-free data transfer, ensure that the infrared interface is clean.
Device functions 10.18 Communication Description The communication is a higher level function consisting of multiple subfunctions: • • • • • 10.18.1 Operating type monitoring Rear wall bus integration Commands Plausibility check of data Output of messages Operating type monitoring Data channels ET 200pro motor starters have 3 different data channels: Local optical device interface Control with local control point in ’Manual local’ operating mode.
Device functions Operating modes The following operating modes are differentiated with increasing priority: (lowest priority) • ’Automatic’ operating mode The motor starter can only be controlled with PLC via field bus. • ’Manual bus’ operating mode The motor starter can only be controlled with B&B device (e.g. PC) via field bus. • ’Manual local’ operating mode Motor starter can be controlled with – Local - control point on digital inputs (’Motor cw’, ’Motor ccw’, e.g.
Device functions Connection monitoring The connection monitoring is active with the operating modes ’Manual bus’ and ’Manual local’. At least one write data record must be sent within 5 seconds. Otherwise the motor starter switches off with the message ’Connection lost in manual operating mode’. If you do not want to send any commands or control commands, you can send an empty data record, for example. To do this, use the empty data record 93 - ’command’.
Device functions 10.18.2 Commands Commands and their meaning The commands can be used to get the motor starter to complete certain actions.
Device functions 10.18.3 Plausibility check of data Description The motor starter checks all incoming parameters for validity and plausibility. In the case of incorrect parameters • during a startup (after power ON) the messages ’Group fault’ and ’Incorrect parameter value’ are set. Motor and brake output remain switched off. • in ongoing operation, the messages ’Incorrect parameter value’ or ’Parameterization in ON status not permitted’ are set. ’Group fault’ is not set.
Device functions Messages Meaning Parameter assignment Parameterization active Incorrect parameter value Yes / no 1) Parameter not correct Parameter change not permissible in ON status1) Attempted parameter change not permissible when the motor is running. Faulty parameter number1) Specifies the first unaccepted parameter (ID number of the parameter). Parameterization lock CPU / Master active Motor starter ignores parameters from the PLC, but informs the PLC that parameters are OK.
Device functions 10.19 PROFIenergy 10.19.1 What is PROFIenergy PROFIenergy (PE) PROFIenergy (PE) supports the following two functions: • PE_power saving function supports the targeted shutdown of consumers during idle times. • PE_measurement function Power management is a suitable tool for securing the reduction in energy consumption and thus the energy costs systematically and in the long-term in the company.
Device functions For data transfer, a distinction is made between two different status conditions with the ET200pro motor starter: PE_Mode_ID = 255 Operating mode PE_Mode_ID = 01 Energy-saving mode 6WDUWB3DXVH ! W (QGB3DXVH ! WRII WRIIBPLQ WRQ W 3DXVHBPLQ toff Time_to_Pause toff_min Time_min_length_of_stay Time during which the device stays or should stay in energy-saving mode as a minimum.
Device functions "PE_measurement function" command For efficient energy management, energy measurements must be provided. Different measurements are available for selection by the PROFIenergy specifications, to which a measurement ID is assigned. With the ET200pro motor starter, the instantaneous measurements of the phase current and mean value of the phase currents are supported. The measurements are uniquely identified using IDs.
Device functions Requirements for the starter to go to energy-saving mode (min. idle time, …) Changing to "Pause" energy-saving mode is only effective if the idle time sent is greater than the device-specific minimum idle time. I.e. a change is only carried out when the idle is longer than the motor starter needs to switch off the main power for the motor. With a soft starter, a parameterized slow-down ramp of the device-specific minimum idle time needs to be added.
Device functions 10.20 Log book Description The log book lists trips, device faults and events in chronological order, adds a time stamp and thus creates a protocol. This protocol is stored internally. This allows the causes to be evaluated later on. Log books There are 3 different log books that can be read as a data record: • Log book - trips: Data record 73 • Log book - events Data record 75 • Log book - device faults: Data record 72 Device faults are entered.
Device functions Log book - trips All group faults are recorded in "Log book - trips". In the process, the object numbers of the actual causes of fault are entered, e.g. ’Overload switching element’. Please note the following points: • The "Log book – trips" is cleared using the ’Log book – clear trips’ command Log book - events All warnings, and certain actions, are entered in "Log book - events". Please note the following points: • "Incoming" and "outgoing" events are entered.
A Order numbers A.1 Motor starters A.1.1 ET 200pro direct starters; Standard without inputs Adjustment range A.1.2 Order number kW A Direct starters (DSe) Direct starters with brake drive (DSe) 0.9 kW 0.15 - 2 A 3RK1304-5KS40-4AA0 3RK1304-5KS40-4AA3 5.5 kW 1.5 - 12 A 3RK1304-5LS40-4AA0 3RK1304-5LS40-4AA3 ET 200pro direct starters; High feature with 4 inputs Adjustment range Order number kW A 0.9 kW 0.15 - 2 A 3RK1304-5KS40-2AA0 3RK1304-5KS40-2AA3 5.5 kW 1.
A.1.3 ET 200pro reversing starters; Standard without inputs Adjustment range A.1.4 kW A 0.9 kW 0.15 - 2 A 3RK1304-5KS40-5AA0 3RK1304-5KS40-5AA3 5.5 kW 1.5 - 12 A 3RK1304-5LS40-5AA0 3RK1304-5LS40-5AA3 Reversing starters with brake drive (RSe) Order number kW A 0.9 kW 0.15 - 2 A 3RK1304-5KS40-3AA0 3RK1304-5KS40-3AA3 5.5 kW 1.
A.2 Components for ET 200pro motor starters Description Model Order number Repair switch module A.25 3RK1304-0HS00-6AA0 Safety Local repair switch module with 3TK2841 functionality 3RK1304-0HS00-7AA0 400 V shutdown module Safety shutdown module with 2 contactors 3RK1304-0HS00-8AA0 Module carrier, wide (for motor starters) 0.
SIMATIC - ET 200pro motor starters A-4 GWA 4NEB 950 5661-02 DS 06
Dimensioned drawings B.
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Applications C Safety note The following applications are only some examples of typical circuits. No liability is accepted for the reliability, certification or compatibility of the examples. Use at your own risk. Caution Due to the operation of star-connected three-phase motors (especially if <1 kW), high EMC interference may occur. Interference above the IEC limit values can lead to an impairment of functions or failure of the electronics.
C-2 ON DSe; Standard 3RK1304-5xS40-4AA0 3RK1304-5xS40-3AA3 3RK1922-2BQ00 3RK1902-0CK00 3RK1911-2BEx0 3RK1902-0Cx00 XXX 1 1 2 1 1 2 1 Bus module Cap for energy bus 1) Motor with ECOFAST starter 1) Connector set for motor connection Connector set for energy supply 1) With repair switch module and ECOFAST connection Energy jumper plug C.1.1 1) 1) Standard applications RSe-HF motor starter DSe-ST motor starter RSM repair switch module C.
12 3 M 3~ L1 L2 L3 PE 1L+ 1M 2L+ 2M L1 L2 L3 PE 6 M 3~ M 3~ X2) 417 3 X1) 12 3 X3) 17 3 X2) 12 3 X1) 12 3 Q1 RSe-HF X3) 12 3 Logic X2) 12 3 Q1 DSe-ST L1 L2 L3 PE Logic Q2 Logic IN4 X3) 12 3 IN3 L1 L2 L3 PE X1) 12 3 Q1 RSM IN2 L1 L2 L3 PE IN1 L1 L2 L3 PE PROFIBUS-DP 154-2 DP L1 L2 L3 PE 7 Bus module L1 L2 L3 PE 7 Bus module L1 L2 L3 PE 7 Br. L1 L2 L3 PE Br.
DSe; Standard DSe; High feature C-4 6ES7154-2AA00-0AB0 3RK1922-2BA00 1 3 3RK1902-0Cx00 3 1) x = according to model 3RK1902-0CK00 3RK1911-2BEx0 3RK1922-2BQ00 2 1 3RK1304-5xS40-3AA3 1 1 3RK1304-5xS40-2AA0 1 3RK1304-5xS40-4AA0 6ES7194-4GB10-0AA0 1 1 Order number Number Terminating module RSe-HF motor starter 1) Connector set for motor connection Connector set for energy supply Cap for energy bus Energy jumper plug 1) 1) 1) DSe-HF motor starter DSe-ST motor starter Bus module
1L+ 1M 2L+ 2M L1 L2 L3 PE M 3~ M 3~ M 3~ X2) 417 3 X1) 12 3 X3) 12 3 X2) 17 3 X1) 12 3 X3) 12 3 Q1 6 Q2 Logic IN4 X3) 12 3 IN3 RSe-HF IN2 X2) 17 3 Logic IN1 X1) 12 3 Q1 DSe-HF IN4 L1 L2 L3 PE Logic IN3 L1 L2 L3 PE Q1 DSe-ST IN2 L1 L2 L3 PE IN1 L1 L2 L3 PE PROFIBUS-DP 154-2 DP L1 L2 L3 PE 7 Bus module L1 L2 L3 PE 7 Bus module L1 L2 L3 PE 7 Br. L1 L2 L3 PE Br.
DSe; Standard DSe; High feature C-6 3RK1911-2BEx0 3RK1902-0Cx00 3 3 3 1) x = according to model 3RK1304-5xS40-3AA0 3RK1902-0CK00 1 3RK1304-5xS40-2AA0 3RK1922-2BA00 3 1 6ES7154-2AA00-0AB0 1 3RK1304-5xS40-4AA0 6ES7194-4GB10-0AA0 1 1 Order number Number Description Terminating module RSe-HF motor starter 1) Connector set for motor connection Connector set for energy supply Cap for energy bus 1) 1) 1) DSe-HF motor starter DSe-ST motor starter Bus module 1) IM 154-2 DP interface
1L+ 1M 2L+ 2M L1 L2 L3 PE IN3 M 3~ M 3~ M 3~ X3) 12 3 X2) 17 3 X1) 12 3 X3) 12 3 X2) 17 3 X1) 12 3 X3) 12 3 Q2 Logic IN4 X2) 17 3 Q1 RSe-HF IN2 X1) 12 3 Logic IN1 L1 L2 L3 PE Q1 DSe-HF IN4 L1 L2 L3 PE Logic IN3 L1 L2 L3 PE Q1 DSe-ST IN2 L1 L2 L3 PE IN1 L1 L2 L3 PE PROFIBUS-DP 154-2 DP L1 L2 L3 PE 7 Bus module L1 L2 L3 PE 7 Bus module L1 L2 L3 PE SIMATIC - ET 200pro motor starters GWA 4NEB 950 5661-02 DS 06 L1 L2 L3 PE 7 Bus module Applications Figure C-3: (con
C-8 ON 3RK1304-5xS40-3AA0 3RK1922-2BQ00 3RK1902-0CK00 3RK1911-2BEx0 3RK1902-0Cx00 XXX XXX 1 2 2 1 1 1 1 1) x = according to model 3RK1304-0HS00-8AA0 1 3RK1304-0HS00-7AA0 3RK1922-2BA00 3RK1922-2BA01 2 1 6ES7154-2AA00-0AB0 1 1 Module carrier, wide, 1 m 6ES7194-4GB10-0AA0 1 Terminating module 1) 1) 1) Switch for START; 1-pole, NO contact Emergency stop switch; 1-pole, NC contact Connector set for motor connection Connector set for energy supply Cap for energy bus Energy jum
PROFIBUS-DP 0— 1— S1 S2 Emergency stop L1 L2 L3 PE 4 3 6 M 3~ X2) 417 3 X1) 12 3 X2) 12 3 Q1 RSe-HF Q2 Logic IN4 X3) 12 3 IN3 X1) 12 3 Q2 Logic IN2 X3) 12 3 Q1 ASM -400 IN1 X2) 12 3 Logic 3TK2841 F0 X1) 12 3 Q1 F-RSM OUT IN 2 IN 3 IN 1 L1 L2 L3 PE 1 4 1 4 5 2 L1 L2 L3 PE START L1 L2 L3 PE 154-2 DP L1 L2 L3 PE 7 Bus module L1 L2 L3 PE 7 Bus module L1 L2 L3 PE 1L+ 1M 2L+ 2M 1-channel monitored START 7 Br. L1 L2 L3 PE Br.
C-10 ON 3RK1922-2BQ00 3RK1902-0CK00 3RK1911-2BEx0 3RK1902-0Cx00 XXX XXX 2 2 1 1 1 1 1) x = according to model 3RK1304-5xS40-3AA0 1 3RK1922-2BA01 1 3RK1304-0HS00-8AA0 3RK1922-2BA00 2 3RK1304-0HS00-7AA0 6ES7154-2AA00-0AB0 1 1 6ES7194-4GB10-0AA0 1 1 Order number Number RSe High feature Terminating module 1) 1) 1) Switch for START; 1-pole, NO contact Emergency stop / emergency stop switch; 2-pole, NC contact Connector set for motor connection Connector set for energy supply Cap for en
PROFIBUS-DP 0— 1— S1 S2 Emergency stop L1 L2 L3 PE 4 3 6 M 3~ X2) 417 3 X1) 12 3 X2) 12 3 Q1 RSe-HF Q2 Logic IN4 X3) 12 3 IN3 X1) 12 3 Q2 Logic IN2 X3) 12 3 Q1 ASM -400 IN1 X2) 12 3 Logic 3TK2841 F0 X1) 12 3 Q1 F-RSM OUT IN 2 IN 3 IN 1 L1 L2 L3 PE 1 4 1 4 5 2 L1 L2 L3 PE START L1 L2 L3 PE 154-2 DP L1 L2 L3 PE 7 Bus module L1 L2 L3 PE 7 Bus module L1 L2 L3 PE 1L+ 1M 2L+ 2M 2-channel monitored START 7 Br. L1 L2 L3 PE Br.
C-12 ON 3RK1922-2BQ00 3RK1902-0CK00 3RK1911-2BEx0 3RK1902-0Cx00 XXX XXX 2 2 1 1 1 1 1) x = according to model 3RK1304-5xS40-3AA0 1 1 3RK1304-0HS00-8AA0 3RK1922-2BA00 3RK1922-2BA01 2 3RK1304-0HS00-7AA0 6ES7154-2AA00-0AB0 1 1 6ES7194-4GB10-0AA0 1 1 Order number Number RSe High feature Terminating module 1) 1) 1) Tumbler for guard door (optional) Personnel circuit-breaker for guard door monitoring; 1-pole, NC contact Connector set for motor connection Connector set for power infeed Ca
PROFIBUS-DP 0— 1— Tumbler S1 S2 L1 L2 L3 PE 4 3 6 M 3~ X2) 417 3 X1) 12 3 X2) 12 3 Q1 RSe-HF X1) 12 3 Q2 Logic Q2 Logic IN4 X3) 12 3 IN3 X3) 12 3 Q1 ASM -400 IN2 X2) 12 3 Logic 3TK2841 IN1 X1) 12 3 Q1 F-RSM OUT IN 2 F0 L1 L2 L3 PE Guard door IN 3 IN 1 L1 L2 L3 PE 1 4 1 4 5 2 L1 L2 L3 PE 7 Bus module L1 L2 L3 PE 7 L1 L2 L3 PE 154-2 DP 1-channel Bus module L1 L2 L3 PE 1L+ 1M 2L+ 2M autostart 7 Br. L1 L2 L3 PE Br.
Applications SIMATIC - ET 200pro motor starters C-14 GWA 4NEB 950 5661-02 DS 06
Data formats and data records D.1 D Data formats Features The motor starter obtains a variety of operating, diagnostic and statistics data. Control data are sent to the motor starter. Control data Data sent to the motor starter, e.g. motor ccw switching command, trip reset, etc. Data format: Bit Messages Data sent from the motor starter and that display the current operating condition, e.g. motor ccw, etc.
Data formats and data records Statistics data on device service life • Operating hours The motor starter records 2 operating hour values: – The operating hours of the motor. They indicate how long the motor was switched on. – The operating hours of the device (motor starter). They indicate how long the 24V-NS DC voltage supply of the motor starter was switched on. • Number of overload trips The motor starter counts the number of overload trips in the range from 0 to 65.535.
Data formats and data records D.2 Fault codes D.2.1 Fault codes with negative data record acknowledgement Description When a data record is rejected, a fault code is sent with the negative acknowledgement, both via the device interface and via the bus interface. This provides information on the reason for the negative acknowledgement. The fault codes conform to the PROFIBUS-DPV1 standard assuming they apply to the motor starter.
Data formats and data records Fault codes The following fault codes are generated by the motor starter: Byte fault codes high 00 H Fault message Cause low 00 H No faults — Communication interface 80 H A0 H Negative acknowledgement with • Data record only writeable ’Read data record’ 80 H A1 H Negative acknowledgement with • Data record only readable ’Write data record’ 80 H A2 H Protocol fault • Layer 2 (field bus) • Device interface • Incorred coordination 80 H A9 H Function not supporte
Data formats and data records D.3 Data records Writing / reading of data records with STEP 7 You can access the motor starter data records from the user program. • Writing data records: S7-DPV1-Master: By calling the SFB 53 "WR_REC" or SFC 58 S7-Master: By calling the SFC 58 • Reading data records: S7-DPV1-Master: By calling the SFB 52 "RD_REC" or SFC 59 S7-Master: By calling the SFC 59 Note SFC 58 and 59 cannot be used with PROFINET. These modules only function with PROFIBUS.
Data formats and data records D.4 DS68 process image for read/write outputs Note Note that data record 68 in automatic operating mode is overwritten by the cyclical process image Byte Meaning Leader 0 Coordination 1 Reserved 2 Reserved 3 Reserved 0x21 writing via C1 channel (PLC) 0x31 writing via C2 channel (PC) Process image of the outputs 4 Process data DO 0.0 to DO 0.7, bottom table 5 Process data DO 1.0 to DO 1.
Data formats and data records D.5 DS69 process image for the read / write inputs Byte Meaning Process image for the inputs 0 Process data DI 0.0 to DI 0.7, bottom table 1 Process data DI 1.0 to DI 1.7, bottom table 2 Reserved 3 Reserved Table D-4: DS69 process image for the read / write inputs Byte. Bit Coding Process data Meaning 0.0 1 = active DI 0.0 Ready (automatic) Relevant for all 0.1 DI 0.1 Motor on all 0.2 DI 0.2 Group fault all 0.3 DI 0.3 General warning all 0.
Data formats and data records D.5.1 DS72 – Log book – Device faults Byte 0…3 Meaning Value range Operating hours device Increment 1…4294967295 Note 1s oldest entry 4…5 Object number 0…32767 1 120…123 Operating hours device 1…4294967295 1s 124…125 Object number 0…32767 1 … last, latest entry Table D-6: DS72 – Log book – Device faults This data record can take up to 21 inputs. When all positions have been written to, the oldest entry is overwritten.
Data formats and data records D.5.2 DS73 – Log book – Read trips Byte Meaning Value range Increment 0…3 Operating hours device 1…4294967295 1s 4…5 Object number 0…32767 1 120…123 Operating hours device 1…4294967295 1s 124…125 Object number 0…32767 1 Note oldest entry … last, latest entry Table D-8: DS73 – Log book – Read trips This data record can take up to 21 inputs. When all positions have been written to, the oldest entry is overwritten.
Data formats and data records Object no. Trips - Messages Note 354 Sensor supply overload — 355 Process image fault — 365 Invalid parameter value — 381 Fault during self-test (= device fault) precise cause also in log book – device fault 1406 Cold run shutdown — Table D-9: Messages in the log book – Trips (Contd.) D.5.
Data formats and data records The following device faults can be entered: Object no.
Data formats and data records D.5.4 DS81 – Read basic DS 131 setting Data record 81 has the same layout and content as data record 131. Data record 81 delivers the default values for all parameters of DS 131. D.5.5 DS92 – Read device diagnostics Greyed out signalling bits are not supported by ET 200pro motor starters. Byte Signalling bit F-no.1) Meaning / Acknowledgement Switching / controlling: 0 0 Ready (automatic) — Device can be operated via host (e.g.
Data formats and data records Byte Signalling bit 13 Startup active 14 Run-down active 15 Brake output active 16 Brake process is electrically active 17 Creep feed active 191 Start-ready for motor on 192 Switching element shortcircuited F-no.
Data formats and data records Byte Signalling bit F-no.
Data formats and data records Byte Signalling bit F-no.
Data formats and data records Byte Signalling bit 224 Manual local input control2) 225 Manual local B&B control 86 Memory submodule faulty 87 Memory submodule not plugged in 226 Manual local - PC controlling F-no.1) — — Meaning / Acknowledgement Manual local operating mode active, + input control active Not supported F26 (F24) Signalling bit is always cleared when acknowledged with trip reset.
Data formats and data records Byte 96…7 Signalling bit F-no.1) FW update 00: rejected / status after reset 01: Active 10: successful 11: faulty (F9) Signalling bit is always cleared when acknowledged with ’trip reset’.
Data formats and data records D.5.6 DS93 – Write command Structure of the command data record Byte Meaning Note Command data record Leader 0 Coordination 1…3 Reserved 0x21 write via C1 channel (PLC) 0x31 write via C2 channel (PC) Command 4 No. of commands Value range 1…5. Number of subsequent valid commands 5 Command 1 Cons. no.
Data formats and data records Coding Command Meaning 13 Clear log book trips Clear log book with recorded causes of fault. 14 Clear log book events Clear log book with recorded warning messages and specific actions. 15 Cold run ON Activate cold-run function 16 Cold run OFF Deactivate cold-run function 17 Clear maintenance timer The content of the maintenance timer statistics value is set to "0".
Data formats and data records D.5.7 DS94 – Read measurements Byte Meaning Value range / [coding] Increment Note Measurements 0 Phase current IL1 act(%) 0…796.9 % 3.125% 8-bit current waveform. 1 Phase current IL2 act(%) 0…796.9 % 3.125% 8-bit current waveform. 2 Phase current IL3 act(%) 0…796.9 % 3.125% 8-bit current waveform. 4…5 Remaining cool-down time of the motor 0 … 1800 s 0.1 s 60…6 Motor heating 0…200 % / [0…100] 2% 67 Asymmetry [0]: No asymm. [1]: Asymm.
Data formats and data records D.6 Byte 0 1 DS95 - Read statistics Meaning Motor current Imax Reserved Value range / [coding] Increment Relevant for 0 … 797 % 3.125% all — — — 2…3 Last trigger current 0 … 1000 % 3.125% all 4…7 Operating hours device 0 … 4.294.967.295 1s all 8 … 11 No. of starts, motor cw 0 … 4.294.967.295 1 12 … 15 No. of starts, motor ccw 0 … 4.294.967.295 1 16 … 17 Number of overload trips 0 … 65535 1 all 20 … 23 Motor current Imax(eff) 0 … 20 A 0.
Data formats and data records D.6.1 DS96 – Slave pointer Byte Meaning Value range / [coding] Increment Note Slave pointer 14…15 Number of motor overload trips 0, 65 535 1 — 12…13 Max. trip current IA max(%) 0…1000 3.125% 9-bit current waveform. 8 Phase current IL1 max(%) 0…796.9 % 3.125% 8-bit current waveform. 9 Phase current IL2 max(%) 0…796.9 % 3.125% 8-bit current waveform. 10 Phase current IL3 max(%) 0…796.9 % 3.125% 8-bit current waveform.
Data formats and data records Byte Meaning Value range / [coding] Increment 64…67 Operating hours – motor current = 18…49.9 % x Ie max1) 0…4 294 967 295 1 s 68…71 Operating hours – motor current = 50…89.9 % x Ie max1) 0…4 294 967 295 1 s 72…75 Operating hours – motor current = 90…119.9 % x Ie max1) 0…4 294 967 295 1 s 76…79 Operating hours – motor current = 120…1000 % x Ie max1) 0…4 294 967 295 1 s 1) Note HF starters only Table D-17: DS96 – Slave pointer (Contd.
Data formats and data records D.6.2 Byte DS100 – Read device identification Length Value Meaning Leader 0…3 4 Reserved Device identification (TF) 4…11 8 … Time stamp 1) 12…31 20 Siemens AG Manufacturer 32…55 24 — MLFB number 56 1 0x01 Device range: load branch 57 1 0x01 Device sub-range: Motor starters 58 1 0x01 / 0x02 / 0x03 / 0x04 Device class: e.g.
Data formats and data records Object name id_date Object length 8 bytes Bit 8 7 6 5 4 3 1 215 214 213 212 211 210 2 7 6 2 5 2 4 2 3 2 2 2 5 2 4 2 3 2 2 res 24 2 3 2 2 2 1 Note Byte 3 4 5 6 7 2 res SU 2 res res Day of the week Day of the month 22 29 28 2 1 2 0 — 2 1 2 0 0 to 59 minutes 2 1 2 0 0 to 23 hours SU: 0: Normal time, 1: Summer time 0 to 59 999 milliseconds 1 to 7; 1 = Monday, 7 = Sunday 21 20 24 23 22 21 20 1 to 31
Data formats and data records D.7 Device parameters D.7.1 DS131 – Device parameters When using the DP V1 functions, complete data records can be exchanged with the starters via the ET 200pro rear wall bus. It is recommended to first export the data record 131 with the actual parameters from the motor starter, change the relevant parameters and then write them back to the motor starter. Note that the coordination (byte 0) should be set to 0x21 before write data record.
Data formats and data records GSD byte 64…5 6 0… 3 DS 131 Byte 180…1 Response to overload – thermal motormodel 182… 7 Reserved Increment Value range DSe, RSe (HF); sDSSte/ sDSte, sRSSte/sRSte CLASS CLASS CLASS CLASS 19 4…7 Reserved — 0…7 Recovery time 60 … 1800 s Idle time 0…255 s deactivated [0] Prewarning limit time trip reserve 0…500 s deactivated [0] 20 — 210… 7 22…23 Relevant to [0] 19 Tripping class Factory setting Shutdown without — re-start [0] Shutdown with restart
Data formats and data records GSD byte DS 131 Byte Parameters Increment Value range — 30 0…7 Blocking current 150 … 1000 — 31 Upper current prewarning limit value not used — 320…3 Blocking time 1s 5 s 74…5 324…5 Response with power supply Switching element missing Group fault Group fault only with On command Group warning [0] — Factory setting Relevant to 50% 1000% DSe, RSe (HF); sDSSte/ sDSte, sRSSte/sRSte 0.
Data formats and data records GSD byte DS 131 Byte Parameters Value range — 380…2 Input signal delay — 383 Quick-Stop input level not used 3 4 38 4 Input 1 - level 3 5 38 5 Input 2 - level 36 386 Input 3 - level 3 7 38 7 Input 4 - level 4 0…3) 39 0…3 Input 1 - action No action [0] NO contact / NC contact Shutdown without re-start [1] NO contact / NC contact Shutdown with restart [2] NO contact / NC contact Shutdown end position clockwise [3] NO contact / NC contact
Data formats and data records GSD byte 44…7 5 0…3 DS 131 Byte 394…7 40 0… 3 Parameters Value range Input 2 - action No action [0] NO contact / NC contact Shutdown without re-start [1] NO contact / NC contact Shutdown with restart [2] NO contact / NC contact Shutdown end position clockwise [3] NO contact / NC contact Shutdown end position counter-clockwise [4] NO contact / NC contact Group warning [5] NO contact / NC contact Manual operation local [6] NO Emergency start [7] NO Motor
Data formats and data records GSD byte 54…7 DS 131 Byte 404… 7 Parameters Input 4 - action No action [0] NO contact / NC contact Shutdown without re-start [1] NO contact / NC contact Shutdown with restart [2] NO contact / NC contact Shutdown end position clockwise [3] NO contact / NC contact Shutdown end position counter-clockwise [4] NO contact / NC contact Group warning [5] NO contact / NC contact Manual operation local [6] NO Emergency start [7] NO Motor cw [8] NO Motor ccw (only wi
Data formats and data records GSD byte DS 131 Byte Parameters Increment Value range — 50 0…7 Current limiting value 125% … 600% — 510…3 Start type — 514…7 — 3.125% Factory setting Relevant to 600% sDSSte/ sDSte, sRSSte/sRSte direct [0] — voltage ramp [1] current limitation [4] Voltage ramp and current limit.
Data formats and data records 1) on device functions_2 and device functions_1 on Page D-26 MLFB Devicefunctions_2 Devicefunctions_1 Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 Byte 9 Byte 10 Byte 11 3RK1304-5KS40-4AA0 0x04 0x00 0x00 0x00 0x99 0x30 0x0C 0x4C 3RK1304-5LS40-4AA0 0x04 0x00 0x00 0x00 0x99 0x30 0x0C 0x4C 3RK1304-5KS40-4AA3 0x04 0x00 0x00 0x00 0x99 0x38 0x0C 0x4C 3RK1304-5LS40-4AA3 0x04 0x00 0x00 0x00 0x99 0x38 0x0C 0x4C 3RK1304-5KS40-2AA0 0x05 0x00 0x00
Data formats and data records D.7.
Data formats and data records D.8 I&M data The following I&M (Identification & Maintenance Function) data are supported by all ET200pro motor starters supported: D.8.
Data formats and data records SIMATIC - ET 200pro motor starters D-36 GWA 4NEB 950 5661-02 DS 06
Glossary 1L+ (PWR) supply voltage for electronics. 2L+ (CON) supply voltage for contactor control. Bypass After the starting operation, the bypass connects the motor directly to the power supply and thus avoids the heat loss in the integrated thyristor modules. Direct starters A direct starter is a → motor starter for a single direction of rotation that switches a motor on or off directly. It consists of a circuit breaker and a contactor.
MDD The Master Device Description (MDD) represents a complete device description and is used for device integration into software tools (e.g. TIA Portal). Motor starters; High feature Motor starters; high feature has the following features: • • • • • Device designations: DSe, RSe available with externally powered brake drive with 4 digital inputs Usable up to 5.
Index Numerics 1-channel operation 7-8 1L+ Gl-1 2-channel operation 7-8 2L+ Gl-1 400 V shutdown module 1-2 400V shutdown module 7-10 A Accessories 1-4 Actions 10-9 Actual motor current 10-3 Aggregate current 7-13 Applications C-1 ASM -400 1-2, 7-10 Assignment of the auxiliary circuits Assignment of the inputs 8-16 Assignment of the main power connections 7-3, 7-7, 7-12, 8-6 Asymmetrical limit value 10-18 Asymmetry 10-18 Autostart 7-8 Auxiliary circuits 8-7 B Basic components 1-1 Basic parameters 10-2 Block
Device functions 10-1, D-1 Device parameters 10-2, 10-5, D-26 Device service life D-2 DI input signal 4-11, 4-12 DI, input signal 4-11, 4-12 Diagnostic options 2-11 Diagnostics 4-5 Dimensioned drawings B-1 Direct soft starters 1-4 Direct starter 1-3 Direct starters Gl-1 DO output signal 4-13 DO, output signal 4-13 DSe 1-3 E ECOFAST connection C-2 Electrical service life, contactor 8-16 Electronic starters 8-2 Electronic starters ET 200pro sDSSte / sDSte, sRSSte / sRSte 8-4 EMC protection circuit 8-1, C-1 Em
M M12 cap 1-5 M12 connection 9-9 M12 plug-in connector 8-7 Main circuit 8-13 Maintenance 10-41 Maintenance timer warning limit value 10-41 Manual local operating mode 4-12 Manuals 1-9, 1-10 Maximum configuration 1-8 Maximum current-carrying capacity 1-8 Measurements 4-14, 10-10 Mechanical brake process 10-34 Mechanical service life, contactor 8-13 Message 10-36 Messages 10-9 Minimum clearances 3-3 Module carrier, wide 1-1 Monitored start-up 7-8 Monitoring 4-5 Motor current 4-12, D-2 Motor heating 8-10 Motor
S Safe inputs 7-4 Safe output 7-5 SAFETY applications C-8 Safety local repair switch module 1-2, 7-4 sDSSte 1-4 sDSSte / sDSte / sRSSte / sRSte electronic starters 8-17 sDSSte / sRSSte soft starters (soft start function activated) 8-19 sDSte 1-4 sDSte / sRSte direct starters (soft start function deactivated) 8-20 Selecting the energy lines 9-2 Self-protection 10-1 Self-test 10-37 Self-test fault 10-38 Shipping conditions 5-1 Shock protection 9-1 Short-circuit protection 8-14 Signal delay 8-11 Signal extensi
Sender (please complete) Name Company / Office Siemens AG I IA CE MK&ST 3 Address Phone 92220 Amberg Fax Fax: +49 (9621) 80-3337 SIMATIC - ET 200pro Motor Starter Manual Have you come across any mistakes in this manual? Please describe the mistakes on this form. We will be very grateful to you for any ideas and suggestions for improvements.
GWA 4NEB 950 5661-02 DS 06
