MICROMASTER 411 & COMBIMASTER 411 Operating Instructions User Documentation 6SE6400-5CA00-0BP0 Issue 03/01
MICROMASTER 411 / COMBIMASTER 411 Documentation Getting Started Guide Provides for Quick Commissioning of the Inverter. Operating Instructions Gives information about features of the MICROMASTER 411 / COMBIMASTER 411, Installation, Commissioning, Control modes, System Parameter structure, Troubleshooting, Specifications and available options of the MICROMASTER 411 / COMBIMASTER 411.
Overview Installation Commissioning MICROMASTER 411 & COMBIMASTER 411 Using the 1 2 3 4 COMBIMASTER 411 MICROMASTER 411 System Parameters Operating Instructions User Documentation Troubleshooting Specifications Options Valid for Release Inverter Type MICROMASTER 411 & COMBIMASTER 411 Issue 03/01 Control Version 1.
Further information is available on the Internet under: http://www.siemens.de/micromaster Approved Siemens Quality for Software and Training is to DIN ISO 14001, Reg. No. 2160-01 The reproduction, transmission or use of this document, or its contents is not permitted unless authorized in writing. Offenders will be liable for damages. All rights including rights created by patent grant or registration of a utility model or design are reserved. © Siemens AG 2002. All Rights Reserved.
Issue 03/01 Definitions and Warnings Foreword User Documentation WARNING Before installing and commissioning, you must read the safety instructions and warnings carefully and all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels. Information is also available from: Technical Support Nürnberg Tel: +49 (0) 180 5050 222 Fax: +49 (0) 180 5050 223 Email: techsupport@ad.siemens.
Definitions and Warnings Issue 03/01 Definitions and Warnings DANGER indicates an immiently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION used with the safety alert symbol indicates a potentially hazardous situationwhich, if not avoided, may result in minor or moderate injury.
Issue 03/01 Safety Instructions Safety Instructions The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected. This section lists Warnings, Cautions and Notes, which apply generally when handling COMBIMASTER 411 & MICROMASTER 411 Inverters, classified as General, Transport & Storage, Commissioning, Operation, Repair and Dismantling & Disposal.
Safety Instructions Issue 03/01 NOTICE Keep these operating instructions within easy reach of the equipment and make them available to all users Whenever measuring or testing has to be performed on live equipment, the regulations of Safety Code VBG 4.0 must be observed, in particular § 8 “Permissible Deviations when Working on Live Parts”. Suitable electronic tools should be used.
Issue 03/01 Safety Instructions Commissioning WARNING Work on the device/system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup, installation, commissioning and operation of the product should carry out work on the device/system. Only permanently wired input power connections are allowed.
Safety Instructions Issue 03/01 Operation WARNING MICROMASTER 411/COMBIMASTER 411 operate at high voltages. When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must remain operative in all operating modes of the control equipment. Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart.
Issue 03/01 Table of Contents Table of Contents 1 Overview ................................................................................................................ 15 1.1 MICROMASTER 411 / COMBIMASTER 411 ......................................................... 16 1.2 Design Features ...................................................................................................... 17 2 Installation ........................................................................................
Table of Contents Issue 03/01 8 Options................................................................................................................... 99 8.1 MICROMASTER 411/COMBIMASTER 411 User Options ..................................... 99 8.2 MICROMASTER 411/COMBIMASTER 411 Programming Options ..................... 100 8.3 Basic Operator Panel (BOP) / Advanced Operator Panel (AOP) ......................... 101 8.4 PROFIBUS Module ..........................................................
Issue 03/01 Table of Contents List of Tables Table 2-1 MICROMASTER 411 Dimension Detail ................................................................................26 Table 2-2 Gland Plate Detail .................................................................................................................28 Table 3-1 Ramp Time Adjustment Jumpers..........................................................................................46 Table 3-2 Ramp Time Jumper Behaviour ...................
Table of Contents Issue 03/01 List of Illustrations Figure 1-1 MICROMASTER 411 and COMBIMASTER 411 Variable Frequency Inverters....................18 Figure 2-1 Forming.................................................................................................................................21 Figure 2-2 MICROMASTER 411, Internal Layout ..................................................................................25 Figure 2-3 MICROMASTER 411 Case Size B Dimensions.........................
Issue 03/01 1 1 Overview Overview This Chapter contains: A summary of the major features of the COMBIMASTER 411 & MICROMASTER 411 range. 1.1 MICROMASTER 411 / COMBIMASTER 411 ......................................................... 16 1.2 Design Features ......................................................................................................
1 Overview 1.1 Issue 03/01 MICROMASTER 411 / COMBIMASTER 411 The Siemens COMBIMASTER 411 & MICROMASTER 411 variable frequency (V/f) range of inverters are used to control the speed of three phase AC induction motors. COMBIMASTER 411 provides for a ready to use Inverter/Motor combination unit MICROMASTER 411 offers an Inverter for adaptation to a compatible motor with terminal boxes of size GK030. Inverters are available in ranges 370 W to 3.0 kW 380/480 V AC for three phase units.
Issue 03/01 1.
1 Overview Issue 03/01 Performance Characteristics Flux Current Control (FCC) for improved dynamic response and motor control Fast Current Limitation (FCL) for trip-free operation Built-in DC injection brake Compound braking to improve braking performance Ramp function generator with programmable smoothing Control with Proportional-Integral control function (PI) Multi-point V/f characteristic Protection characteristics MICROMASTER 411: Type of protection up to IP66 (comparable to NEMA 4X) COMBIMASTER 411
Issue 03/01 2 2 Installation Installation This Chapter contains: General data relating to installation Inverter Dimensions Wiring guidelines to minimize the effects of EMI Details concerning electrical installation 2.1 Installation after a Period of Storage....................................................................... 21 2.2 Ambient operating conditions.................................................................................. 22 2.3 Mechanical Installation MICROMASTER 411..........
2 Installation Issue 03/01 WARNING Work on the device/system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup, installation, commissioning and operation of the product should carry out work on the device/system. Only permanently wired input power connections are allowed. This equipment must be grounded (IEC 536 Class 1, NEC and other applicable standards).
Issue 03/01 2.1 2 Installation Installation after a Period of Storage Following a prolonged period of storage, you must reform the capacitors in the inverter. The requirements are listed below.
2 Installation 2.2 Issue 03/01 Ambient operating conditions Temperature Operating temperature –10 °C to +40 °C (power reduction at +50 °C see Section 10.4.1). Humidity Range ≤ 99 %, Non-condensing Altitude If the inverter is to be installed at an altitude > 1000 m, derating will be required. Refer to Section 10.4.2 for details. Shock Refer to the notes in Section 10.12. Electromagnetic Radiation Do not install the inverter near sources of electromagnetic radiation.
Issue 03/01 2.3 2 Installation Mechanical Installation MICROMASTER 411 WARNING ♦ This equipment must be grounded. ♦ To ensure safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions. ♦ Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations (e.g.
2 Installation 2.3.2 Issue 03/01 Installation Procedure NOTE (MICROMASTER 411 ONLY): Prior to installation it may be necessary to fit an Adaptation Plate to a non-Siemens motor. The Adaptation Plate is prepared by the respective motor manufacturer. Normally the Adaptation Plate makes use of the existing motor gasket. Physical dimensions and characteristics for installation are given in Section: 2.3.3 for MICROMASTER 411 2.4.
Issue 03/01 2.3.
2 Installation Issue 03/01 MICROMASTER 411 Dimensional Detail Figure 2-3 MICROMASTER 411 Case Size B Dimensions Figure 2-4 MICROMASTER 411 Case Size C Dimensions Table 2-1 MICROMASTER 411 Dimension Detail Height (H) Width (W) Depth (D) Weight Power Range mm (Inches) mm (Inches) mm (Inches) kg (lbs) kW (hp) B 135.6 (5.31) 154 (6.06) 222 (8.74) 4.9 (10.77) 0.37 – 1.5 (0.5 – 2.0) C 170.6 (6.61) 177 (6.97) 255 (10.04) 7.4 (16.34) 2.2 – 3.0 (3.0 – 4.
Issue 03/01 2.3.4 2 Installation Installation of Cable Glands Figure 2-5 Cable Glands Before power and control cables can be connected to their respective circuits it will first be necessary to fit the cable glands supplied. Each gland should be located ideally to allow for convenient cable runs to the terminals located on the Filter and I/O boards. 1. Using a hammer and a flat-head screwdriver as shown in Figure 2-6 strike the gland plate or ‘knockout’ to obtain a clearance for the 25 mm cable gland.
2 Installation Issue 03/01 MICROMASTER 411 – Cable Gland Dimensions.
Issue 03/01 2.3.5 2 Installation Mounting the Inverter on a Siemens Motor 1 1 1 1 FSC 1 1 1 FSB 1 2.3.6 Filter Board Captive Retaining Screws Wall Mounting the Inverter Wall mounting of MICROMASTER 411 see Section 8.10.
2 Installation Issue 03/01 2.4 Mechanical Installation COMBIMASTER 411 2.4.1 COMBIMASTER 411 Installation Procedure Ensure that any lifting eyes are tightened down prior to moving the COMBIMASTER into position. Use the lifting eyes provided if a motor has to be lifted. Always check the capacity of the hoist before lifting any equipment.
Issue 03/01 2.4.2 2 Installation COMBIMASTER 411 Dimensional Detail COMBIMASTER 411- Case Size B Rear lip of Terminal Housing taken as reference point for Gland Measurements Frame size 90S and 90L have feet with 2 holes each at the non-drive end. 222 36 128 154 168 135.6 27.6 Frame Size 71M Motor 1LA7 070 1LA7 073 Poles TL TW TH MF1 MF2 MF3 MS1 MS2 MB1 2-4 240 (9.4) 132 (5.2) 278.6 (11.0) 45 (1.8) 90 (3.5) 112 (4.4) 30 (1.2) 14 (0.6) 7 (0.3) 274 (10.8) 150 (5.9) 296.
2 Installation Issue 03/01 COMBIMASTER 411 - Case Size C Rear lip of Terminal Housing taken as reference point for Gland measurements 177 255 40.8 161.1 201.1 170.6 38.3 Frame Size Motor Poles TL TW TH MF1 MF2 MF3 MS1 MS2 MB1 90L 1LA7 096 4 332 (13.1) 165 (6.5) 349.5 (13.8) 56 (2.2) 100 (3.9) 140 (5.5) 50 (2.0) 24 (0.9) 10 (0.4) 100L 1LA7 100 2-4 373 (14.6) 196 (7.7) 370 (14.6) 63 (2.5) 140 (5.5) 160 (6.3) 60 (2.4) 28 (1.1) 12 (0.5) NOTES 1.
Issue 03/01 2.5 2 Installation Electrical Installation WARNING This equipment must be grounded. ♦ To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions. ♦ Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations (e.g.
2 Installation 2.5.2 Issue 03/01 Line and Motor Connections WARNING This equipment must be grounded. ♦ Isolate the electrical power supply before making or changing connections to the unit. ♦ MICROMASTERS must not be connected to a higher voltage supply. ♦ Ensure that the motor is configured for the correct supply voltage 380 V to 480 V three-phase supply.
Issue 03/01 2 Installation Power Connections The information given in Figure 2-10 shows the connection of the motor wires to the filter board terminals. Power cables should be connected to the inverter terminals as detailed in the following procedure. For cable size and rating refer to Section 7.3 1. If the Inverter cover (the top-half) has already been fitted, unscrew the four M5 cross-head captive screws on the inverter cover. 2. Remove inverter (cover) to access the connection terminals. 3.
2 Installation Figure 2-10 Issue 03/01 Motor and Power Supply Connections MICROMASTER 411 & COMBIMASTER 411 36 Operating Instructions 6SE6400-5CA00-0BP0
Issue 03/01 2.5.3 2 Installation Control Cable Connections 1. Feed the control cables into the inverter via one of the gland holes at the I/O module end of the terminal housing. 2. Run the control cable underneath the I/O board toward the control terminals. 3. Connect the control wires in accordance with the terminal information given in Figure 2-11. 4. Use screened cable for all control wiring. 8 9 NOTE If a PTC resistor is fitted, this should be connected between 4 (+24 V) and 3 (DIN 3).
2 Installation 2.5.4 Issue 03/01 Motor PTC Connections In order for the inverter to monitor the motor PTC (if fitted) it will be necessary to connect the Motor PTC to the Inverter Digital input 3 (DIN3) terminal. Connect the Motor PTC extension cable (provided with the Inverter) between the Inverter I/O terminals 3 & 4 and the Motor PTC terminals within the motor terminal housing. The arrangement is as shown in.Figure 2-12).
Issue 03/01 2.5.5 2 Installation Avoiding Electro-Magnetic Interference The inverters are designed to operate in an industrial environment where a high level of EMI can be expected. Usually, good installation practices will ensure safe and trouble-free operation. If you encounter problems, follow the guidelines stated below. Action to Take Make sure that any control equipment connected to the inverter (such as a PLC) is connected to the same ground or star point as the inverter via a short, thick link.
2 Installation Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 40 Operating Instructions 6SE6400-5CA00-0BP0
Issue 03/01 3 3 Commissioning Commissioning This Chapter contains: A schematic diagram of the MICROMASTER 411 / COMBIMASTER 411 An overview of the commissioning options and the display and operator panels An overview of quick commissioing of the MICROMASTER 411 / COMBIMASTER 411 3.1 Block Diagram ......................................................................................................... 43 3.2 General Information...........................................................................
3 Commissioning Issue 03/01 WARNING COMBIMASTER411/MICROMASTER 411 operates at high voltages. When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must continue to function in all operating modes of the control equipment. Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart.
Issue 03/01 3.1 3 Commissioning Block Diagram 3 AC 380 V-480 V PE FS1 Analogue Input source Input Voltage: 0 to +10 V / 24 V (on 500 Ohm resistor) ≥4.7 kΩ PE L1, L2,L3 24 V 4 0V 5 AIN + 7 AIN - 6 A/D Motor Potentiometer ~ DIN1 1 DIN2 2 DIN3 3 Control jumper + 24 V – +24 V(100 mA max) 4 0 V (isolated) 5 Pot = Run 24 V AIN DC Brake External Power supply Fan/Pump M~n2 60 Hz CPU CPU RL Output Relais (RL) Contacts 250 V AC, 2 A max. 30 V DC, 5 A max.
3 Commissioning 3.2 Issue 03/01 General Information For basic operation no additional equipment is required. However, for more complex operation either the Basic Operator Panel (BOP), Advanced Operator Panel (AOP) or the set-up software contained on the Docu-CD is required. The COMBIMASTER 411/MICROMASTER 411 can additionally be integrated into automation systems via the PROFIBUS module (option) or USS interface. When delivered the inverter has a frequency setpoint range of between 0 Hz and 50 Hz.
Issue 03/01 3.
3 Commissioning 3.3.1 Issue 03/01 Ramp Times Using Jumpers Inverter ramp times are set using a series of 5 jumpers (fit jumper to enable function). Each jumper must be set as shown in Table 3-1. The jumpers overwrite the default settings or the ramp times specified using BOP/AOP/IBN software. The inverter recognizes when jumper values have been set when power is reapplied. CAUTION Jumpers have priority in setting ramp times. When the jumpers are removed the ramp times are not changed.
Issue 03/01 3 Commissioning Behaviour of the Ramp Time Jumpers In Table 3-2 the behaviour of the Ramp Time Jumpers are explained: Table 3-2 Ramp Time Jumper Behaviour Status before action(s) Action(s) Reaction(s) of the inverter No jumper fitted Ramp times have arbitrary setting Power down Fit jumper(s) Power up Inverter uses the ramp times defined by the current jumper setting At least one Jumper fitted Ramp times have arbitrary setting Power down Power up Inverter uses the ramp times defined b
3 Commissioning Issue 03/01 Figure 3-4 Control Circuit Jumpers Table 3-3 Control Circuit Jumper Settings Jumper Jumper Fitted Jumper Removed Pot = Run P0700 = 2 P0705 = 1 (motor potentiometer) P1210 = 6 automatic restart P0700 = 2 P0701 = 1 P1210 = 1 24 AIN No software effect No software effect DC Brake Uses the jumper settings for the ramp settings by the duration of the direct current braking, to be calculated as follows.
Issue 03/01 3.3.3 3 Commissioning Default setup To change parameters it is necessary to use a Basic Operator Panel (BOP), Advanced Operator Panel (AOP) or an external serial interface with DriveMonitor or STARTER. The inverter is therefore delivered with the following default settings: Setpoint control from the Analog input in addition to Control Potentiometer. Supply frequency set for 0 to 50 Hz. Digital inputs: DIN 1 ON/OFF1. DIN 2 Reverse.
3 Commissioning 3.3.4.1 Issue 03/01 Commissioning with the Basic Operator Panel (BOP) The Basic Operator Panel (BOP), which is available as an optional accessory, provides the user with access to the inverter parameters and enables you to customize the settings of your COMBIMASTER 411 & MICROMASTER 411. The BOP is mounted in an Operator Panel Mounting Kit and connected to the COMBIMASTER 411 & MICROMASTER 411 via the serial interface (see Figure 3-9).
Issue 03/01 3 Commissioning Buttons on the Basic Operator Panel Panel/Button Function Indicates Status Effects The LCD displays the settings currently used by the inverter. Start motor Pressing the button starts the inverter. This button is disabled by default. To enable this button set P0700 = 1. Stop motor OFF1 Pressing the button causes the motor to come to a standstill at the selected ramp down rate. Disabled by default; to enable set P0700 = 1.
3 Commissioning Issue 03/01 Changing parameters with the BOP The procedure for changing the value of parameter P0004 is described below. Modifying the value of an indexed parameter is illustrated using the example of P0719. Follow exactly the same procedure to alter other parameters that you wish to set via the BOP.
Issue 03/01 3 Commissioning Changing single digits in Parameter values For changing the parameter value rapidly, the single digits of the display can be changed by performing the following actions: Ensure you are in the parameter value changing level (see "Changing parameters with BOP"). 1. Press (function button), which causes the right hand digit to blink. 2. Change the value of this digit by pressing / . (function button) again causes the next digit to blink. 3. Press 4.
3 Commissioning Issue 03/01 Flow chart Quick Commissioning (Level 1 Only) P0010 Start Quick Commissioning 0 Ready to Run 1 Quick Commissioning 30 Factory Setting Note P0010 must always be set back to '0' before operating the motor. However if P3900 = 1 is set after commissioning this is done automatically. P0100 Operation for Europe/N.
Issue 03/01 3 Commissioning Motor data for parameterization Figure 3-7 Typical Motor Rating Plate Example NOTICE P0308 & P0309 are only visible if P0003 ≥ 2. Only one of the parameters is shown depending on the settings of P0100. Changing motor parameters is not possible unless P0010 = 1(factory setting) and P0004 = 0 or 3. Ensure that the inverter is configured correctly to the motor. 3.3.4.
3 Commissioning 3.4 Issue 03/01 General operation For a full description of standard and extended parameters refer to the Parameter List. NOTICE 1. The inverter does not have a main power switch and is live when the power supply is connected. It waits, with the output disabled, until the RUN button is pressed or for the presence of a digital ON signal at terminal 1 (ON/OFF1). 2.
Issue 03/01 3 Commissioning In order to provide the unit with a Frequency Setpoint the user can either: 1. Turn the control potentiometer. 2. Fit an external potentiometer, or apply an external analog control voltage across the terminals 6 & 7 AIN. NOTE When using the analog input only, the control potentiometer should be turned fully anti-clockwise to ensure that the control potentiometer is de-activated. 3.4.
3 Commissioning 3.4.3 Issue 03/01 Non - Default Modes of Operation Non-default modes of operation require the use of either a Keypad (BOP or AOP) or a Commissioning tool (Drive Monitor or Starter) in order to change from the default parameter settings. The BOP, Part Number: 6SE6400-0BP00-0AA0 is housed in an Operator Panel Mounting Kit, Part Number 6SE6401-1DF00-0AA0 and connected via the Interface Link Cable, Part Number 6SE6401-1BL00-0AA0 to the Inverter serial comms port.
Issue 03/01 3 Commissioning Stopping the Motor When the inverter is being operated using the Run/Stop switch (connected to DIN1) setting the switch to OFF will override the potentiometer setting and bring the motor to a controlled stop. 3.4.4 If the Motor does not start up Refer to Chapter 6. 3.4.5 If a fault occurs 1. Switch the Inverter off. 2. Disconnect and reconnect the power supply. 3. Switch on again. 4. Faults are acknowledged by using digital input DIN 3 (default setting).
3 Commissioning Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 60 Operating Instructions 6SE6400-5CA00-0BP0
Issue 03/01 4 4 Using the MICROMASTER 411 / COMBIMASTER 411 Using the MICROMASTER 411 / COMBIMASTER 411 This Chapter contains: An explanation of the various methods of controlling the inverter A summary of the types of control of the inverter 4.1 Frequency Setpoint ................................................................................................. 62 4.2 Command Sources (P0700).................................................................................... 63 4.
4 Using the MICROMASTER 411 / COMBIMASTER 411 Issue 03/01 WARNING When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must remain functional in all operating modes of the control equipment. Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restarts.
Issue 03/01 4.2 4 Using the MICROMASTER 411 / COMBIMASTER 411 Command Sources (P0700) NOTICE The ramp times and ramp-smoothing functions also affect how the motor starts and stops. For details of these functions, please refer to parameters P1120, P1121, P1130 – P1134 in the Parameter List. Starting the motor Default Other Settings Terminal 1 (DIN 1): (P0700=2) see P0700 to P0704 Stopping the motor There are several ways to stop the motor: Default: ♦ OFF1 (4.3.
4 Using the MICROMASTER 411 / COMBIMASTER 411 4.3.2 Issue 03/01 OFF2 This command causes the motor to coast to a standstill. NOTICE The OFF2 command can have one or more sources. By default the OFF2 command is set to BOP/AOP. This source still exists even if other sources are defined by one of the following parameters, P0700, P0701, P0702, P0703 and P0704. 4.3.3 OFF3 An OFF3 command causes the motor to decelerate rapidly.
Issue 03/01 4.4 4 Using the MICROMASTER 411 / COMBIMASTER 411 Control Modes (P1300) The various modes of operation of the MICROMASTER 411 control the relationship between the speed of the motor and the voltage supplied by the inverter. A summary of the control modes available are listed below: Linear V/f control P1300 = 0 Can be used for variable and constant torque applications, such as conveyors and positive displacement pumps.
4 Using the MICROMASTER 411 / COMBIMASTER 411 MICROMASTER 411 & COMBIMASTER 411 66 Issue 03/01 Operating Instructions 6SE6400-5CA00-0BP0
Issue 03/01 5 5 System Parameters System Parameters This Chapter contains: An overview of the parameter structure of the MICROMASTER 411 / COMBIMASTER 411 A parameter list in short form 5.1 Introduction to System Parameters......................................................................... 68 5.2 Parameter Structure ................................................................................................ 69 5.3 Parameter List (short form) ...............................................
5 System Parameters 5.1 Issue 03/01 Introduction to System Parameters Parameters can only be changed by using the Basic Operator Panel (BOP), the Advanced Operator Panel (AOP) or Serial Interface. NOTE Full details of the COMBIMASTER 411 /MICROMASTER 411 Parameters can be found in the separate document “COMBIMASTER 411/MICROMASTER 411 – Parameter List”. This document is included in the CD ROM delivered with the product.
Issue 03/01 5.2 5 System Parameters Parameter Structure P0004 = 2 Inverter Unit P0004 = 2, P0003 = 1 Parameters level 1 concerning the inverter unit P0004 = 2, P0003 = 2 P0004 = 0 Parameters level 1 and 2 concerning the inverter unit P0004 = 2, P0003 = 3 (no filter function) allows direct access to the parameters.
5 System Parameters 5.3 Issue 03/01 Parameter List (short form) Explanatory information on following table: Default: Factory setting Level: Access level DS Inverter status (Drive State), indicates the inverter state in which a parameter can be modified (see P0010). Commissioning Run Ready to run ♦ ♦ ♦ C U T QC ♦ Q ♦ N Quick Commissioning Parameter can be modified in the Quick Commissioning state. Parameter cannot be modified in the Quick Commissioning state.
Issue 03/01 5 System Parameters ParNr ParText Default Acc WS QC r0208 Rated inverter voltage - 2 - - r0209 Maximum inverter current - 2 - - P0210 Supply voltage 230 3 CT N P0290 Inverter overload reaction 2 3 CT N P0292 Inverter overload warning 5 3 CUT N P1800 Pulse frequency 4 2 CUT N r1801 CO: Act.
5 System Parameters Issue 03/01 Command and Digital I/O (P0004 = 7) ParNr ParText Default Acc WS QC r0002 Drive state - 2 - - r0019 CO/BO: BOP control word - 3 - - r0052 CO/BO: Act. status word 1 - 2 - - r0053 CO/BO: Act. status word 2 - 2 - - r0054 CO/BO: Act. control word 1 - 3 - - r0055 CO/BO: Act.
Issue 03/01 5 System Parameters ParNr ParText Default Acc WS QC P1142[1] BI: RFG enable setpoint 1:0 3 CT N P1230[1] BI: Enable DC braking 0:0 3 CUT N P2103[1] BI: 1. Faults acknowledgement 722:2 3 CT N P2104[1] BI: 2. Faults acknowledgement 0:0 3 CT N P2106[1] BI: External fault 1:0 3 CT N P2220[1] BI: Fixed PID setp. select Bit 0 0:0 3 CT N P2221[1] BI: Fixed PID setp. select Bit 1 0:0 3 CT N P2222[1] BI: Fixed PID setp.
5 System Parameters Issue 03/01 ParNr ParText Default Acc WS QC P1060[1] JOG ramp-up time 10.00 2 CUT N P1061[1] JOG ramp-down time 10.00 2 CUT N P1070[1] CI: Main setpoint 755:0 3 CT N P1071[1] CI: Main setpoint scaling 1:0 3 CT N P1075[1] CI: Additional setpoint 755:1 3 CT N P1076[1] CI: Additional setpoint scaling 1:0 3 CT N r1078 CO: Total frequency setpoint - 3 - - r1079 CO: Selected frequency setpoint - 3 - - P1080[1] Min. frequency 0.
Issue 03/01 5 System Parameters ParNr ParText Default Acc WS QC P1236[1] P1240[1] Compound braking current 0 2 CUT N Configuration of Vdc controller 1 3 CT N r1242 CO: Switch-on level of Vdc-max - 3 - - P1243[1] Dynamic factor of Vdc-max 100 3 CUT N P1253[1] Vdc-controller output limitation 10.00 3 CUT N P1254 Auto detect Vdc switch-on levels 1 3 CT N Motor Control (P0004 = 13) ParNr ParText Default Acc WS QC r0020 CO: Freq.
5 System Parameters Issue 03/01 Communication (P0004 = 20) ParNr ParText Default Acc WS QC P0918 CB address 3 2 CT N P0927 Parameter changeable via 15 2 CUT N r0965 Profibus profile - 3 - - r0967 Control word 1 - 3 - - r0968 Status word 1 - 3 - - r0964[5] Firmware version data - 3 - - P0971 Transfer data from RAM to EEPROM 0 3 CUT N P2000[1] Reference frequency 50.00 2 CT N P2001[1] Reference voltage 1000 3 CT N P2002[1] Reference current 0.
Issue 03/01 5 System Parameters Alarms and Warnings (P0004 = 21) ParNr ParText Default Acc WS QC P0952 Total number of faults 0 3 CT N r0947[8] Last fault code - 2 - - r0949[8] Fault value - 3 - - r0948[12] Fault time - 3 - - P2100[3] Alarm number selection 0 3 CT N P2101[3] Stop reaction value 0 3 CT N P2111 Total number of warnings 0 3 CT N r2110[4] Warning number - 2 - - r2114[2] Run time counter - 3 - - P2150[1] Hysteresis frequency f_hys 3
5 System Parameters ParNr Issue 03/01 ParText Default Acc WS QC P2255 PID setpoint gain factor 100.00 3 CUT N P2256 PID trim gain factor 100.00 3 CUT N P2257 Ramp-up time for PID setpoint 1.00 2 CUT N P2258 Ramp-down time for PID setpoint 1.00 2 CUT N r2260 CO: PID setpoint after PID-RFG - 2 - - P2261 PID setpoint filter timeconstant 0.00 3 CUT N r2262 CO: Filtered PID setp.
Issue 03/01 6 6 Troubleshooting Troubleshooting This Chapter contains: An overview of the operating statuses of the inverter with LED Notes on troubleshooting with the BOP A list of the alarms and fault messages 6.1 Troubleshooting with the Inverter LED.................................................................... 80 6.2 Troubleshooting with the Basic Operator Panel...................................................... 80 6.3 Faults and Alarms .................................................
6 Troubleshooting Issue 03/01 WARNING Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual. Any defective parts or components must be replaced using parts contained in the relevant spare parts list. Disconnect the power supply before opening the equipment for access. 6.
Issue 03/01 6 Troubleshooting 6.3 Faults and Alarms 6.3.1 Fault messages In the event of a failure, the inverter switches off and a fault code appears on the display. NOTE To reset the fault code, one of three methods listed below can be used: Method 1: Cycle the power to the drive Method 2: Method 3: button on the BOP or AOP Press the Via Digital Input 3 (Default Setting) Fault messages are stored in parameter r0947 under their code number (e.g. F0003 = 3).
6 Troubleshooting Issue 03/01 Shock load outside specified limits Diagnose & Remedy Check the following: Supply voltage (P0210) must lie within limits indicated on rating plate Supply must not be susceptible to temporary failures or voltage reductions Enable kinetic buffering (P1240 = 2) F0004 Inverter Over Temperature OFF2 Possible Causes Ventilation inadequate Ambient temperature is too high Diagnose & Remedy Check the following: Load conditions and duty cycle must be appropriate Fan must turn when
Issue 03/01 F0020 6 Troubleshooting Mains Phase Missing OFF2 Possible Causes Fault occurs if one of the three input phases are missed while the pulses are enabled and drive is loaded Diagnose & Remedy Check the input wiring of the mains phases F0021 Earth fault OFF2 Possible Causes Fault occurs if the sum of the phase currents is higher than 5 % of the nominal inverter current NOTE This fault only occurs on inverters that have 3 current sensors (Frame sizes D to F & FX, GX) F0022 Powerstack fault
6 Troubleshooting Issue 03/01 5: Identified main reactance less than 50 % and greater than 500 % 6: Identified rotor time constant less than 10 ms or greater than 5 s 7: Identified total leakage reactance less than 5 % and greater than 50 % 8: Identified stator leakage reactance less than 25 % and greater than 250 % 9: Identified rotor leakage inductance less than 25 % and greater than 250 % 20: Identified IGBT on-voltage less than 0.
Issue 03/01 6 Troubleshooting No setpoint values from CB (communication board) during telegram off time Diagnose & Remedy Check CB and communication partner F0071 USS (BOP-link) setpoint fault OFF2 Possible Causes No setpoint values from USS during telegram off time Diagnose & Remedy Check USS master F0072 USS (COMM link) setpoint fault OFF2 Possible Causes No setpoint values from USS during telegram off time Diagnose & Remedy Check USS master F0080 ADC lost input signal OFF2 Possible Causes B
6 Troubleshooting Issue 03/01 Change value of P2267 Adjust feedback gain F0450 BIST Tests Failure OFF2 Possible Causes Fault value = 1: Some power section tests have failed 2: Some control board tests have failed 4: Some functional tests have failed 8: Some IO board tests have failed (MM 420 only) 16: Internal RAM failed on power-up check Diagnose & Remedy Hardware defect, contact Customer Support / Service Department F0452 Belt Failure Detected OFF2 Possible Causes Load conditions on motor indica
Issue 03/01 6.3.2 6 Troubleshooting Alarm Messages Alarm messages are stored in parameter r2110 under their code number (e.g. A0503 = 503) and can be read out from there.
6 Troubleshooting Issue 03/01 Load duty cycle must lie within specified limits Motor power (P0307) must match inverter power (r0206) A0511 Motor OverTemperature Possible Causes Motor overloaded Load duty cycle too high Diagnose & Remedy Independently of the kind of temperature determination check the following: Load duty cycle must be correct Motor nominal overtemperatures (P0626-P0628) must be correct Motor temperature warning level (P0604) must match If P0601 = 0 or 1, check the following: Check if nam
Issue 03/01 6 Troubleshooting A0600 RTOS Overrun Warning A0700 CB warning 1 Possible Causes CB (communication board) specific Diagnose & Remedy See CB user manual A0701 CB warning 2 Possible Causes CB (communication board) specific Diagnose & Remedy See CB user manual A0702 CB warning 3 Possible Causes CB (communication board) specific Diagnose & Remedy See CB user manual A0703 CB warning 4 Possible Causes CB (communication board) specific Diagnose & Remedy See CB user manual A0704 CB warning 5 Possib
6 Troubleshooting Issue 03/01 CB (communication board) specific Diagnose & Remedy See CB user manual A0709 CB warning 10 Possible Causes CB (communication board) specific Diagnose & Remedy See CB user manual A0710 CB communication error Possible Causes Communication with CB (communication board) is lost Diagnose & Remedy Check CB hardware A0711 CB configuration error Possible Causes CB (communication board) reports a configuration error.
Issue 03/01 6 Troubleshooting DAC parameters should not be set to identical values, since this would produce illogical results. Fault value = 0: Parameter settings for output identical 1: Parameter settings for input identical 2: Parameter settings for output do not correspond to DAC type A0922 No load applied to inverter Possible Causes No Load is applied to the inverter. As a result, some functions may not work as under normal load conditions.
6 Troubleshooting Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 92 Operating Instructions 6SE6400-5CA00-0BP0
Issue 03/01 7 7 Specifications Specifications This Chapter contains: The common technical data to the MICROMASTER 411 / COMBIMASTER 411 Inverters The wire sizes and terminal torques Divided into several tables - an overview of the specific technical data of every MICROMASTER 411 / COMBIMASTER 411 Inverter 7.1 Technische Daten ................................................................................................... 94 7.2 Case Size Rating Information .........................................
7 Specifications Issue 03/01 7.1 Technische Daten Table 7-1 MICROMASTER 411 / COMBIMASTER 411, Leistungsdaten Eigenschaften Werte Power supply Operating Voltage & Power Ranges 380 to 480 V ± 10% 3AC Input Frequency 47 to 63 Hz 0.37 kW to 3.0 kW Cos phi ≥ 0,95 Inverter Efficiency 94 % to 97 % at maximum power Overload Capability 50 % overload capability for 60 s within 5 min referred to the nominal output current Inrush Current Less than 4 A for CSB and less than 7.7 A for CSC.
Issue 03/01 7.2 7 Specifications Case Size Rating Information Table 7-2 Case Size B MICROMASTER 411 / COMBIMASTER 411 Frame size: 2 pole 4 pole Motor Output Rating 71 71 71 80 80 80 80M 90S 90S 90S 0.37 kW 0,5 hp 0.55 kW 0,75 hp 0.
7 Specifications 7.3 Issue 03/01 Tightening Torque, Cable cross sections for Power Supply and Motor Terminals Table 7-4 Power Supply & Motor Terminal Wire Sizes/Tightening Torques Terminals Terminal Tightening Torque Units of measurement Case Size B Case Size C [Nm] 1,3 1,3 [lbf.in] 12 12 [mm ] 1,5 2,5 [AWG] 2 Minimum Cable Cross Section 16 14 [mm ] 4 4 [AWG] 12 12 2 Maximum Cable Cross Section 7.
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7 Specifications Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 98 Operating Instructions 6SE6400-5CA00-0BP0
Issue 03/01 8 8 Options Options An overview of the options available for the MICROMASTER 411 / COMBIMASTER 411 is given in this section. For further information about options, please refer to the catalog or the documentation CD. 8.1 MICROMASTER 411/COMBIMASTER 411 User Options Description Reference Order No Basic Operator Panel (BOP) See Section 8.3 See Section 10.15.1 6SE6400-0BP00-0AA0 Advanced Operator Panel (AOP) See Section 8.3 See Section 10.15.
8 Options Issue 03/01 8.2 MICROMASTER 411/COMBIMASTER 411 Programming Options Table 8-1 Key to Programming Options Component MICROMASTER 411 Operator Panel Mounting Kit Option 1 Option 2 Option 3 Option 4 Option 5 Operator Panel programming PC Programming (without Isolation) PC Programming (with Isolation) Desk Programming of AOP for Inverter programming Door mounted operator panel 2) 2) Interface Link Cable PC-Inverter Connection Kit PC-AOP Connection Kit .
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Issue 03/01 9 9 Electro-Magnetic Compatibility (EMC) Electro-Magnetic Compatibility (EMC) This Chapter contains: EMC information. 9.1 Electro-Magnetic Compatibility (EMC) ..................................................................
9 Electro-Magnetic Compatibility (EMC) 9.1 Issue 03/01 Electro-Magnetic Compatibility (EMC) All manufacturers / assemblers of electrical apparatus which “performs a complete intrinsic function and is placed on the market as a single unit intended for the end user” must comply with the EMC directive EEC/89/336. There are three routes for the manufacturer/assembler to demonstrate compliance: 9.1.
Issue 03/01 9.1.5 9 Electro-Magnetic Compatibility (EMC) Environment Classes of EMC performance Hinsichtlich des EMV-Verhaltens gibt es drei allgemeine Klassen, wie nachstehend spezifiziert: Environment: General Industrial Compliance with the EMC Product Standard for Power Drive Systems EN 61800-3 for use in Second Environment (Industrial) and Restricted Distribution.
9 Electro-Magnetic Compatibility (EMC) Issue 03/01 Environment: Filtered - for residential, commercial and light industry This level of performance will allow the manufacturer / assembler to self-certify compliance of their apparatus with the EMC directive for the residential, commercial and light industrial environment as regards the EMC performance characteristics of the power drive system. Performance limits are as specified in the generic emission and immunity standards EN 50081-1 and EN 50082-1.
Issue 03/01 9.1.6 9 Electro-Magnetic Compatibility (EMC) EMC Compliance Tests Table 9-4 EMC Compliance Table Model Remarks Environment – General Industrial 6SE6411-6U***-**A1 1UA1**-**U** Unfiltered units, all voltages and powers. Environment – Filtered Industrial (All EU countries for year 2002) 6SE6411-6B***-**A1 1UA1**-**B** Filtered units all voltages and powers.
9 Electro-Magnetic Compatibility (EMC) MICROMASTER 411 & COMBIMASTER 411 114 Issue 03/01 Operating Instructions 6SE6400-5CA00-0BP0
Issue 03/01 10 10 Engineering Information Engineering Information This Chapter contains: Operating Modes Derating Factors Motor and Inverter Protection 10.1 Current Limit and Overload Operation .................................................................. 116 10.2 Control and Operating Modes ............................................................................... 119 10.3 Braking ............................................................................................................
10 Engineering Information 10.1 Issue 03/01 Current Limit and Overload Operation The inverter will always protect itself, the motor and the system from possible damage. Where a short circuit exists on the output of the inverter, the unit will trip almost instantaneously to protect itself. In the event of short and/or long term overload conditions, current limit protection now operates rapidly to reduce inverter current and prevent a trip occurring.
Issue 03/01 10 Engineering Information Figure 10-1 Current Limit Interaction 10.1.1 Current Monitoring Accuracy Table 10-1 shows sample results comparing current measured with a current scope, and the current displayed on the inverter, using measurements taken from a variety of inverters at various switching frequencies, current loads, frequency setpoints and cable lengths.
10 Engineering Information 10.1.2 Issue 03/01 Fast Current Limit Fast Current Limit (FCL) is a cycle-by-cycle hardware current limit built into the inverter. The current is rapidly reduced by pulse dropping, that is by turning off the Insulated Gate Bipolar Transistors (IGBTs) on a pulse by pulse (cycle by cycle) basis. The normal current limit operation then takes over. The FCL threshold is set slightly below the software overcurrent trip threshold and reacts much quicker (i.e.
Issue 03/01 10.1.4 10 Engineering Information I2t Performance When the motor is running at low speed and high load, the built-in cooling fan may not provide enough cooling and the motor may overheat. Parameter P0610 allows a frequency dependent I2t limit to be enabled to protect the motor. When the inverter is operating in the region above the selected curve (i.e.
10 Engineering Information Issue 03/01 10.2 Control and Operating Modes 10.2.1 Boost Boost is used to increase the output voltage in order to overcome losses and nonlinearity at low frequencies. If the correct amount of boost is applied, the current and torque will be increased at low frequencies. However, if too much boost is applied, the motor may overheat if run at low frequencies for a long time and excessive boost may also saturate the motor, leading to loss of torque.
Issue 03/01 10.2.2 10 Engineering Information Proportional and Integral Control (PI) NOTE MICROMASTER 411/COMBIMASTER 411 have a built-in PI controller. References to “PID” control within parameter descriptions relates to “PI” control. 10.2.2.1 What is Closed Loop control? Closed loop control is widely used in industrial applications to control a wide variety of processes.
10 Engineering Information 10.2.2.3 Issue 03/01 Setting up the PI controller Aufrufen der Parameter für den PI-Regler The PI parameters are in the range between P2200 and P2294. For most applications, the level 2 parameters are sufficient for setting up the PI controller. To access only the PI controller parameters, you can use the parameter filter as follows: P0003 = 2 P0004 = 22 Enabling PI control PI control is enabled using parameter P2200.
Issue 03/01 10 Engineering Information PI setpoint The PI controller controls the inverter frequency by comparing the actual system behavior (via the feedback signal) with the desired system behavior. The desired behavior is defined using a setpoint. The user selects the source of the setpoint with parameter P2253. MICROMASTER 411/COMBIMASTER 411 only have one analogue input and this is most commonly used for the feedback signal, so an internal digital setpoint is usually used.
10 Engineering Information 10.2.2.5 Issue 03/01 PI Controller Proportional and Integral terms The user can tune the performance of the PI controller to suit the process demands by adjusting P and I terms, P2280 and P2285. The demands of the process will determine the optimal type of response, from a rapid recovery response with overshoot to a damped response. By adjusting the P and I parameters it is possible to achieve different types of response.
Issue 03/01 10 Engineering Information Figure 10-6 Damped response: P2280 = 0.20; P2285 = 0.15 s Values of P2280 and P2285 are determined by the relationship between motor frequency and the PI control quantity (e.g. pressure). When optimizing a control process an oscilloscope is recommended to monitor the feedback signal to see the system response. Most commonly small PI setpoint step changes (1- 10%) without the PI ramp times (P2257 = P2258 = 0.0 s) are used to evaluate the system response.
10 Engineering Information 10.2.3 Issue 03/01 Ziegler-Nichols method of Optimization The Ziegler-Nichols method is a means of calculating the Proportional gain and Integral time by measuring the system response to a step change in open loop. This is done by putting the inverter in frequency control and monitoring the feedback signal.
Issue 03/01 10 Engineering Information Figure 10-8 Response to 5 Hz step: T = 700 ms The frequency step ∆f = 5 Hz / 50 Hz = 10 % The feedback step ∆x = 0.64 V / 10 V = 6.4 % P gain = (0.9)(T)(∆f) / (L)(∆x) I time = 3L = 0.30 s = P2285 = 9.84 = P2280 The PI controller should now be enabled (P2200 = 1). Figure 10-9 Step Response in PI control with P2280 = 9.84 and P2285 = 0.
10 Engineering Information 10.2.4 Issue 03/01 PI Output Limits The PI controller generates the frequency at which the inverter runs. This is generated as a % which is normalized into Hz via P2000. The user can limit the output range of the controller using parameters P2291 and P2292. While the inverter will only operate within the frequency range defined by Fmin (P1080) and Fmax (P1082), the PI output limits can be used to further limit the output frequency.
Issue 03/01 10.2.6 10 Engineering Information Energy Saving Mode In order to enhance the lifetime of a system and reduce the energy consumption the energy saving modes (ESM) were implemented. For example, protection of the pump against overheating if the load valve is closed and no fluid is being pumped. Should the inverter be required to restart having been powered off and on in Energy Saving Mode, it is necessary to activate the Auto-restart function of the inverter (using P1210=6).
10 Engineering Information 10.2.6.1 Issue 03/01 Energy Saving Mode 1 (P2390 - P2392) When the inverter under PID control drops below energy saving setpoint, the energy saving timer P2391 is started. When the energy saving timer has expired, the inverter is ramped down to stop and enters energy saving mode (see diagram below).
Issue 03/01 10.2.6.2 10 Engineering Information Energy Saving Mode 2 (P2393 - P2398) Using the energy saving functionality, the control loop behavior is controlled so that the inverter recognizes that the load is reduced. In this case, the inverter will be shutdown if the actual value lies above the threshold px, which is defined by parameter P2393 and the setpoint p*.
10 Engineering Information Issue 03/01 If the active current falls below the normalized threshold P2395, then the setpoint is linearly decreased as a function of the active current. 1 m= P2395 − P2396 This reduction causes the motor to be powered-down and in turn the system (e.g. pump), as long as the actual value (e.g. actual pressure) does not fall below the threshold px.
Issue 03/01 10.3.1 10 Engineering Information DC Braking In this method a controlled DC voltage is applied to the rotor. When using DC braking, the inverter output pulses are disabled and the actual time taken to bring the motor to a standstill cannot be predicted. Stored energy in the motor and the load is dissipated in the rotor therefore no regeneration occurs. The DC braking current is defined as a percentage of nominal motor current using parameter P1232.
10 Engineering Information 10.3.3 Issue 03/01 Compound Braking When Compound braking is used, most of the energy is dissipated in the motor instead of coming back into the DC link. This has the advantage that the braking performance of the inverter can be increased, without tripping the inverter and without the use of a braking resistor. Compound braking combines the braking power of DC braking with the control offered by a ramp down.
Issue 03/01 10 Engineering Information 10.4 Derating Factors 10.4.1 Derating with Temperature Operation of the inverter outside its recommended ambient operating temperature would normally cause the inverter to trip with an overtemperature fault code. To avoid such tripping, the inverter automatically reduces its switching frequency (e.g. from 16 kHz to 8 kHz), thus reducing the temperature of the heatsink, enabling the application to continue running trip free.
10 Engineering Information 10.4.3 Issue 03/01 Derating with Switching Frequency The default switching frequency of the MICROMASTER 411/COMBIMASTER 411 is 4 kHz. This is usually adequate for most applications and will allow full performance to be obtained from all products over the full temperature range. Select the switching frequency using P1800. High voltage units are automatically derated by reducing the continuous output current if switching frequencies above 4 kHz are selected.
Issue 03/01 10.5 10 Engineering Information Thermal Protection and Automatic De-rating The MICROMASTER 411/COMBIMASTER 411 has comprehensive hardware and software thermal protection. Hardware: Fitted to the heatsink is a PTC resistor that will cause the inverter to trip if the temperature reaches 95 °C. Software: When the heatsink reaches a temperature of within 5ºC of the trip level, the switching frequency and output frequency of the inverter will both be reduced.
10 Engineering Information Issue 03/01 10.8 Working with Binary Connectors (BiCo) 10.8.1 Introduction To make use of BiCo you will need access to the full parameter list. At this level many new parameter settings are possible, including BiCo functionality. BiCo functionality is a more flexible way of setting and combining input and output functions. It can be used in most cases in conjunction with the simple, level 2 settings. 10.8.
Issue 03/01 10 Engineering Information Example 2 Using OFF3 instead of OFF1. Set P0701 = 99 to enable BiCo function. Set P0840 = 722.0 (On right via digital input 1). Set P0848 = 722.0 (OFF3 via digital input 1). Now the inverter will ramp between set points using the normal ramp time as set in P1120 and 1121. However, at switch off from digital input 1, the inverter will turn off with an OFF3, using the ramp rate set in P1135, which may be different to P1121.
10 Engineering Information 10.8.3 Issue 03/01 Using Control and Status Words with BiCo Many MICROMASTER 411/COMBIMASTER 411 read only parameters consist of control words. The parameter is made up of a 16-bit number, each bit representing a particular value. For example, parameter P0052 (Status Word 1) gives various value settings such as Inverter ready (bit 0), or Motor Current Limit (bit b).
BI: Binary output BI: Download parameter set 0 BI: Download parameter set 1 BI: CDS Bit 0 (local/remote) BI: ON/OFF1 BI: ON/OFF1 reverse BI: 1. OFF2 BI: 2. OFF2 BI: 1. OFF3 BI: 2.
10 Engineering Information BI: Binary output BI: Download parameter set 0 BI: Download parameter set 1 BI: CDS Bit 0 (local/remote) BI: ON/OFF1 BI: ON/OFF1 reverse BI: 1. OFF2 BI: 2. OFF2 BI: 1. OFF3 BI: 2.
Issue 03/01 BI: Binary output BI: Download parameter set 0 BI: Download parameter set 1 BI: CDS Bit 0 (local/remote) BI: ON/OFF1 BI: ON/OFF1 reverse BI: 1. OFF2 BI: 2. OFF2 BI: 1. OFF3 BI: 2.
10 Engineering Information BI: Binary output BI: Download parameter set 0 BI: Download parameter set 1 BI: CDS Bit 0 (local/remote) BI: ON/OFF1 BI: ON/OFF1 reverse BI: 1. OFF2 BI: 2. OFF2 BI: 1. OFF3 BI: 2.
Issue 03/01 10 Engineering Information 10.9 Harmonic Currents 10.9.
10 Engineering Information 10.10 Issue 03/01 Use of MM4 Input Chokes When the inverter is operating it gives rise to a non-sinusoidal current from the mains supply with harmonics. The amplitude of the harmonics can be reduced by fitting input chokes. When the mains supply impedance is less then 1% it is necessary to use an input choke with the inverter. It is recommended to use the standard MM4 range of input chokes, details of which can be obtained from the DA51.2 Catalogue.
Issue 03/01 10.12 10 Engineering Information Shock and Vibration The inverter has been tested for compliance with the following standards. 10.12.1 10.12.2 10.12.3 Vibration Stress during Operation (Single Sine Sweep) Required Standards: Test standards: EN 60721-3-3 class 3M6 and 3M8 EN60068-2-6, test Fc Case Size B: Case Size C: Class 3M6: 10-58 Hz/ 0.15 mm, 58-200 Hz/ 2g Class 3M6: 10-58 Hz/ 0.
10 Engineering Information 10.13 PROFIBUS 10.13.1 Overview Issue 03/01 PROFIBUS is an open standard communication protocol which has been designed and developed for use in general industrial applications. The standard is defined in EN50170 (volume 2) and has been developed, agreed and adopted by many manufacturers worldwide.
Issue 03/01 10.14 10 Engineering Information PROFIBUS Module This option allows the MICROMASTER 411/COMBIMASTER 411 to be controlled via a PROFIBUS-DP serial bus (SINEC L2-DP). PROFIBUS-DP is a cost-effective high-speed serial communication system optimized for the actuator/sensor area where very short system reaction times are critical.
10 Engineering Information Issue 03/01 NOTES: The PROFIBUS Module (see Section 8.4) can only be fitted and removed from the inverter when the inverter is powered off. The PROFIBUS Module must be connected to the drive using the cable supplied. The data structure for communication over PROFIBUS-DP can be either PPO type 1 or PPO type 3 as specified in VDI/VDE 3689.
Issue 03/01 10 Engineering Information Quick Guide to setting up PROFIBUS The bus cable between the master device and the drive must be connected correctly. this includes the necessary termination resistors. Bus Termination within the PROFIBUS module can be achieved using the termination switch (SW1). The bus cable must be screened and the screen must be connected to the housing of the cable connector.
10 Engineering Information 10.15 Issue 03/01 Variant Independent Options Several options are available for use with Siemens Standard inverters. These are intended to assist product selection, installation and commissioning in certain applications. 10.15.1 Basic Operating Panel (BOP) MICROMASTER default settings can be changed through the Basic Operator Panel (BOP) drive option. The BOP provides direct access to the MICROMASTER 411 operating parameters.
Issue 03/01 10.15.3 10 Engineering Information PROFIBUS Module The PROFIBUS module allows full PROFIBUS connection of up to 12 Mbaud. You can supply the module from an external 24 V supply which keeps PROFIBUS active even when the inverter is removed from its power. The module permits full remote control of PROFIBUS or local control or a mixture of both. 10.15.
Issue 03/01 Applicable Standards Appendices A Applicable Standards European Low Voltage Directive The MICROMASTER product range complies with the requirements of the Low Voltage Directive 73/23/EEC as amended by Directive 98/68/EEC.
List of Abbreviations B Issue List of Abbreviations AC Alternating Current AIN Analog Input AOP Advanced Operator Panel BI Binector Input BO Binector Output BOP Basic Operator Panel CI Connector Input CIB Connector Input Byte CID Connector Input Double Word CIF Connector Input Floating CIW Connector Input Word CO Connector Output DC Direct Current DIN Digital Input ELCB Earth Leakage Circuit Breaker EMC Electro-Magnetic Compatibility EMI Electro-Magnetic Interference EU
Issue 03/01 C MICROMASTER 411 / COMBIMASTER 411 Parts Identification MICROMASTER 411 / COMBIMASTER 411 Parts Identification 1 2 2 12 4 4 3 5 6 7 11 10 8 9 Item Description 1 Inverter Cover 2 Inverter Retaining Screw 3 Sealing Gasket 4 Filter Module retaining screws 5 Filter Module 6 Terminal Housing 7 Gland Knock – outs 8 Motor Terminal Box 9 Motor Frame 10 Motor Terminal Box Gasket 11 Input Output Board 12 Serial Interface Socket MICROMASTER 411 & COMBIMASTER 411 6SE6400-
Index D Issue 03/01 Index A Access Levels · 68 Advanced Operating Panel (AOP) · 152 Advanced Operator Panel (AOP) · 53 Altitude · 22 Ambient operating conditions · 19, 22 AOP details · 152 Applicable standards European EMC Directive · 155 European Low Voltage Directive · 155 European Machinery Directive · 155 ISO 14001 · 155 ISO 9001 · 155 Automatic De-rating · 137 B Basic Operating Panel (BOP) · 152 Basic operation changing parameters with BOP · 52 Basic Operation · 57 Basic Operator Panel default sett
Issue 03/01 Index Electromagnetic radiation · 22 Electromechanical Brake Control Module · 103 Elektromagnetische Verträglichkeit EMV-Typprüfzertifikat · 110 EMC · 110 EMC Compliance Tests · 113 EMC Directive Compliance · 110 EMC performance filtered for residential, commercial and light industry · 112 filtered industrial class · 111 general industrial class · 111 F Fast Current Limit · 118 Fault codes with the Basic Operator Panel fitted · 80 Faults and warnings · 65 AOP fitted · 65 BOP fitted · 65 LED Fa
Index Issue 03/01 PI setpoint · 123 Power Losses · 146 output graphs · 146 Preparation · 23 PROFIBUS · 148 characteristics · 148 setting up · 151 PROFIBUS Module · 102 Programming Options · 100 Proportional and Integral Control (PI) · 121 Protection characteristics · 18 Protection Characteristics fast current limit · 118 overtemperature · 119 overvoltage and trip · 119 thermal · 137 using PTC resistors · 118 Q Quadratic V/f control · 65 Qualified personnel · 6 Quick commissioning · 53 R Ramp Times Using J
Suggestions and/or Corrections To: Siemens AG Automation & Drives Group SD VM 4 P.O. Box 3269 D-91050 Erlangen Federal Republic of Germany Email: Technical.documentation@con.siemens.co.
MICROMASTER 411 & COMBIMASTER 411 162 Operating Instructions 6SE6400-5CA00-0BP0
Issue 03/01 MICROMASTER 411 & COMBIMASTER 411 6SE6400-5CA00-0BP0 Geräteansicht Operating Instructions 163
Siemens AG Bereich Automation and Drives (A&D) Geschäftsgebiet Standard Drives (SD) Postfach 3269, D-91050 Erlangen Bundesrepublik Deutschland Siemens Aktiengesellschaft © Siemens AG, 2002 Subject to change without prior notice Order No.
