MICROMASTER 420 0.
MICROMASTER 420 Documentation Getting Started Guide Is for quick commissioning with SDP and BOP. Operating Instructions Gives information about features of the MICROMASTER 420, Installation, Commissioning, Control modes, System Parameter structure, Troubleshooting, Specifications and available options of the MICROMASTER 420. Parameter List The Parameter List contains the description of all Parameters structured in functional order and a detailed description.
Overview 1 Installation 2 Commissioning 3 Troubleshooting 4 MICROMASTER 420 5 MICROMASTER 420 0.12 kW - 11 kW Operating Instructions User Documentation specifications Options 6 Electro-magnetic 7 compatibility (EMC) Appendices Valid for Release Inverter Type MICROMASTER 420 0.12 kW - 11 kW Issue 07/04 Issue 07/04 Control Version V1.
Further information is available on the Internet under: http://www.siemens.de/micromaster Approved Siemens Quality for Software and Training is to DIN ISO 9001, Reg. No. 2160-01 The reproduction, transmission or use of this document, or its contents is not permitted unless authorized in writing. Offenders will be liable for damages. All rights including rights created by patent grant or registration of a utility model or design are reserved. © Siemens AG 2001, 2002, 2004. All Rights Reserved.
Issue 07/04 Foreword Foreword User Documentation WARNING Before installing and commissioning, you must read the safety instructions and warnings carefully and all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition and replace missing or damaged labels.
Definitions Issue 07/04 Definitions and Warnings DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION used with the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Issue 07/04 Safety Instructions Safety Instructions The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected. This section lists Warnings, Cautions and Notes, which apply generally when handling MICROMASTER 420 Inverters, classified as General, Transport & Storage, Commissioning, Operation, Repair and Dismantling & Disposal.
Safety Instructions Issue 07/04 NOTICE ♦ ♦ ♦ Keep these operating instructions within easy reach of the equipment and make them available to all users Whenever measuring or testing has to be performed on live equipment, the regulations of Safety Code VBG 4.0 must be observed, in particular § 8 "Permissible Deviations when Working on Live Parts”. Suitable electronic tools should be used.
Issue 07/04 Safety Instructions Operation WARNING ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ ♦ Motor parameters must be accurately configured for the motor overload protection to operate correctly. MICROMASTERS operate at high voltages. When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must remain operative in all operating modes of the control equipment.
Safety Instructions Issue 07/04 MICROMASTER 420 10 Operating Instructions 6SE6400-5AA00-0BP0
Issue 07/04 Table of Contents Table of Contents 1 Overview ................................................................................................................ 17 1.1 The MICROMASTER 420....................................................................................... 18 1.2 Features.................................................................................................................. 19 2 Installation .....................................................................
Table of Contents Issue 07/04 4 Troubleshooting.................................................................................................. 151 4.1 Troubleshooting with the SDP .............................................................................. 152 4.2 Troubleshooting with the BOP .............................................................................. 153 4.3 Fault messages and alarm messages ..................................................................
Issue 07/04 Table of Contents List of Illustrations Fig. 2-1 Forming ................................................................................................................................ 23 Fig. 2-2 Ambient operating temperature ............................................................................................ 23 Fig. 2-3 Installation altitude................................................................................................................ 24 Fig.
Table of Contents Issue 07/04 Fig. 3-31 USS bus configuration.......................................................................................................... 98 Fig. 3-32 Example for directly selecting FF1 via DIN1 and FF2 via DIN2.......................................... 100 Fig. 3-33 Example for selecting FF1 via DIN1 and FF2 via DIN2 using the binary-coded method .... 101 Fig. 3-34 Motorized potentiometer.................................................................................
Issue 07/04 Table of Contents List of Tables Table 2-1 Dimensions and Torques of MICROMASTER 420............................................................... 25 Table 3-1 Parameter attributes ............................................................................................................. 40 Table 3-2 Parameter P0700 ................................................................................................................. 44 Table 3-3 Parameter P1000 ...........................
Table of Contents Issue 07/04 MICROMASTER 420 16 Operating Instructions 6SE6400-5AA00-0BP0
Issue 07/04 1 1 Overview Overview This Chapter contains: A summary of the major features of the MICROMASTER 420 range. 1.1 The MICROMASTER 420....................................................................................... 18 1.2 Features..................................................................................................................
1 Overview 1.1 Issue 07/04 The MICROMASTER 420 The MICROMASTER 420s are a range of frequency inverters for controlling the speed of three phase AC motors. The various models available range from the 120 W single-phase input to the 11 kW three-phase input. The inverters are microprocessor-controlled and use state-of-the-art Insulated Gate BipoIar Transistor (IGBT) technology. This makes them reliable and versatile.
Issue 07/04 1.
1 Overview Issue 07/04 Protection characteristics Overvoltage/undervoltage protection Overtemperature protection for the inverter Ground fault protection Short-circuit protection i2t thermal motor protection PTC for motor protection Options Refer to Chapter 6 MICROMASTER 420 20 Operating Instructions 6SE6400-5AA00-0BP0
Issue 07/04 2 2 Installation Installation This Chapter contains: General data relating to installation Dimensions of Inverter Wiring guidelines to minimize the effects of EMI Details concerning electrical installation 2.1 General ................................................................................................................... 23 2.2 Ambient operating conditions ................................................................................. 23 2.3 Mechanical installation.........
2 Installation Issue 07/04 WARNING ♦ ♦ ♦ ♦ ♦ ♦ Work on the device/system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup, installation, commissioning and operation of the product should carry out work on the device/system. Only permanently-wired input power connections are allowed. This equipment must be grounded (IEC 536 Class 1, NEC and other applicable standards).
Issue 07/04 2.1 2 Installation General Installation after a Period of Storage Following a prolonged period of storage, you must reform the capacitors in the inverter. The requirements are listed below.
2 Installation Issue 07/04 Humidity Relative air humidity ≤ 95% Non-condensing Altitude If the inverter is to be installed at an altitude > 1000 m or > 2000 m above sea level, derating will be required: Permissible output current 100 Permissible input voltage 100 % % 80 80 77 2000 0 1000 3000 4000 Installation altitude in m above sea level Fig.
Issue 07/04 2.3 2 Installation Mechanical installation WARNING ♦ To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions. ♦ Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations (e.g.
2 Installation 2.3.1 Issue 07/04 Mounting on standard rail, Frame Size A Fitting the Inverter to a 35 mm standard rail (EN 50022) Release Mechanism 1. Fit the inverter to the rail using the upper rail latch. Upper rail latch 2. Push the inverter against the rail and the lower rail latch should click into place. Lower rail latch Removing the Inverter from the rail 1. To disengaged the release mechanism of the inverter, insert a screwdriver into the release mechanism. 2.
Issue 07/04 2.4 2 Installation Electrical installation WARNING The inverter must always be grounded. ♦ To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions. ♦ Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations (e.g.
2 Installation 2.4.1 Issue 07/04 General WARNING The inverter must always be grounded. If the inverter is not grounded correctly, extremely dangerous conditions may arise within the inverter, which could prove potentially fatal. Operation with ungrounded (IT) supplies It is not permissible to connect MICROMASTER 4 drive converters equipped with integrated filter to non-grounded line supplies. If connected to non-grounded line supplies, the 'Y' capacitor must be disabled in the device.
Issue 07/04 2.4.2 2 Installation Power and motor connections WARNING The inverter must always be grounded. ♦ Isolate the mains electrical supply before making or changing connections to the unit. ♦ Ensure that the motor is configured for the correct supply voltage: single / three-phase 230 V MICROMASTERS must not be connected to a 400 V three-phase supply.
2 Installation Issue 07/04 L3 L2 L1 N Single Phase Contactor Optional line choke Optional Filter MICROMASTER 1) Motor Fuse L/L1 U V N/L2 W PE PE PE Three Phase L3 L2 L1 Contactor Optional line choke Optional Filter MICROMASTER 1) Motor Fuse L3 U L2 V L1 W PE PE PE 1) with and without filter Fig.
Issue 07/04 2.4.3 2 Installation Control terminals Terminal Designation Function 1 - 2 - Output 0 V 3 ADC+ Analog input 1 (+) 4 ADC- Analog input 1 (-) 5 DIN1 Digital input 1 6 DIN2 Digital input 2 7 Output +10 V DIN3 Digital input 3 8 - Isolated output +24 V / max. 100 mA 9 - Isolated output 0 V / max.
2 Installation 2.4.4 Issue 07/04 Avoiding Electro-Magnetic Interference (EMI) The inverters are designed to operate in an industrial environment where a high level of EMI can be expected. Usually, good installation practices will ensure safe and trouble-free operation. If you encounter problems, follow the guidelines stated below.
Issue 07/04 2.4.5 2 Installation Screening Methods Gland Plate The Gland Plate Kit is supplied as an option. It allows easy and efficient connection of the necessary screening. See the Gland Plate Installation Instructions contained on the Docu-CD. Screening without a Gland Plate Should a Gland Plate not be available, then the inverter can be screened using the methodology shown in Fig. 2-8.
2 Installation Issue 07/04 MICROMASTER 420 34 Operating Instructions 6SE6400-5AA00-0BP0
Issue 07/04 3 3 Functions Functions This Section includes the following: Explanation of the MICROMASTER 420 parameters An overview of the parameter structure of MICROMASTER 420 A description of the display and operator control elements and communications A block diagram of MICROMASTER 420 An overview of the various ways of commissioning the MICROMASTER 420 A description of the inputs and outputs Possibilities of controlling the MICROMASTER 420 A description of the various functions of the MICROMASTER 42
3 Functions Issue 07/04 3.7 3.7.1 Communication ....................................................................................................... 95 USS bus configuration via COM link (RS485) ........................................................ 98 3.8 Fixed frequencies (FF)............................................................................................ 99 3.9 Motorized potentiometer (MOP) ........................................................................... 102 3.10 JOG.
Issue 07/04 3 Functions WARNING MICROMASTER drive inverters operate with high voltages. When electrical equipment is operated, then specific parts of this equipment are at hazardous voltage levels. Emergency switching-off devices in compliance with EN 60204 IEC 204 (VDE 0113) must remain functional in all operating modes of the control device. When the Emergency switching-off device is reset, then it is not permissible that the equipment runs-up again in an uncontrolled or undefined way.
3 Functions Issue 07/04 3.1 Parameters 3.1.1 Setting / monitoring parameters and parameter attributes The drive inverter is adapted to the particular application using the appropriate parameters. This means that each parameter is identified by a parameter number, parameter text and specific attributes (e.g. readable, can be written into, BICO attribute, group attribute etc.). Within any one particular drive system, the parameter number is unique.
Issue 07/04 3 Functions Monitoring parameters These can only be read – "r" parameters These parameters are used to display internal quantities, for example states and actual values. These parameters are indispensable, especially for diagnostics. Notation: r0002 r0052.3 monitoring parameter 2 monitoring parameter 52, bit 03 r0947[2] monitoring parameter 947 index 2 r0964[0...
3 Functions Table 3-1 Attribute group Issue 07/04 Parameter attributes Attribute Data types Description The data type of a parameter defines the maximum possible value range. 3 data types are used for MICROMASTER. They either represent an unsigned integer value (U16, U32) or a floating-point value (float). The value range is frequently restricted by a minimum, maximum value (min, max) or using drive inverter/motor quantities. U16 Unsigned, integer value with a size of 16 bits, max. value range: 0 ...
Issue 07/04 Attribute group 3 Functions Attribute Access level Description The access level is controlled using parameter P0003. In this case, only those parameters are visible at the BOP or AOP, where the access level is less than or equal to the value assigned in parameter P0003. On the other hand, for DriveMonitor and STARTER, only access levels 0 and 4 are relevant. For example, parameters with access level 4 cannot be changed if the appropriate access level has not been set.
3 Functions Attribute group Issue 07/04 Attribute Description This attribute is only of importance in conjunction with a BOP. The "Immediate" attribute indicates that this value is already accepted when scrolling (when changing or ). Especially parameters which are used for optimization the value with functions have this property (e.g. constant voltage boost P1310 or filter time constants). On the other hand, for parameters with the attribute "After actuation", the .
Issue 07/04 3 Functions The interrelationship between access level P0003 and the grouping P0004 is schematically shown in Fig. 3-3. User access level P0003 = 1 Standard 2 Extended 3 Expert 4 Service P0004 = 2 Inverter Unit P0004 = 2, P0003 = 1 Parameters level 1 concerning the inverter unit P0004 = 2, P0003 = 2 P0004 = 0 (no filter function) allows direct access to the parameters.
3 Functions 3.1.2 Issue 07/04 Interconnecting signals (BICO technology) A state-of-the-art drive unit must be able to interconnect internal and external signals (setpoint / actual values and control / status signal). This interconnection functionality must have a high degree of flexibility in order to be able to adapt the drive to new applications. Further, a high degree of usability is required, which also fulfills standard applications.
Issue 07/04 3 Functions Table 3-3 Parameter P1000 Significance Parameter values Main setpoint source Supplementary setpoint source 0 No main setpoint - 1 MOP setpoint (motorized potentiometer) - 2 Analog setpoint - 3 Fixed frequency - 4 USS on BOP link - 5 USS on COM link - 6 CB on COM link - 10 No main setpoint MOP setpoint 11 MOP setpoint MOP setpoint 12 Analog setpoint MOP setpoint .. .. .. .. .. ..
3 Functions 3.1.2.2 Issue 07/04 Selection of command/frequency setpoint P0719 Parameter P0719 represents a combination of the functionalities of the two parameters P0700 and P1000. Here, it is possible to changeover the command source as well as also the frequency setpoint source via a parameter change. Contrary to P0700 and P1000, for parameter P0719, the subordinate (lower-level) BICO parameters are not changed.
Issue 07/04 3.1.2.3 3 Functions BICO technology Using BICO technology (English: Binector Connector Technology), process data can be freely interconnected using the "standard" drive parameterization. In this case, all values which can be freely interconnected (e.g. frequency setpoint, frequency actual value, current actual value, etc.) can be defined as "Connectors" and all digital signals which can be freely interconnected (e.g.
3 Functions Issue 07/04 A connector is a value (16 or 32 bit), which can include a normalized quantity (without dimension) as well as also a quantity with associated units. Connectors always refer to functions whereby they are sub-divided into connector inputs and connector outputs (refer to Fig. 3-5). Essentially the same as the binectors, the connector inputs are characterized by a "P" parameter plus attribute "CI" (e.g.
Issue 07/04 3 Functions In order to interconnect two signals, a BICO setting parameter (signal receiver) must be assigned the required BICO monitoring parameter (signal source). A typical BICO interconnection is shown using the following examples (refer to Fig. 3-6). Connector output (CO) ===> Connector input (CI) CI: Main setpoint FB P1070 Function CO: Act. ADC after scal.
3 Functions 3.1.3 Issue 07/04 Reference quantities Parameter range: P2000 - P2002 When being output or read-in by the drive inverter, physical quantities are normalized or de-normalized. This conversion is made directly by the particular interface using the reference quantities.
Issue 07/04 3 Functions Example The normalization / de-normalization via the "USS to BOP link" serial interface is shown using the reference frequency P2000.
3 Functions 3.2 Issue 07/04 Operator panels for MICROMASTER MICROMASTER drive units can be optionally equipped with a BOP (Basic Operator Panel) or AOP (Advanced Operator Panel). The AOP distinguishes itself as a result of a plain text display which simplifies operator control, diagnostics as well as also commissioning (start-up). BOP Fig. 3-8 3.2.1 AOP Operator panels Description of the BOP (Basic Operator Panel) The BOP, available as option, allows drive inverter parameters to be accessed.
Issue 07/04 3.2.2 3 Functions Description of the AOP (Advanced Operator Panel) An AOP (this is available as option) has the following additional functions with respect to a BOP: Multi-language and multi-line plain text display Units are additionally displayed, such as [Nm], [°C], etc. Active parameters, fault messages, etc.
3 Functions 3.2.3 Issue 07/04 Keys and their functions on the operator panel (BOP / AOP) Operator panel/key Function Indicates Status The LCD displays the settings currently used by the converter. Start converter Pressing the button starts the converter. This button is disabled by default. Activate the button: BOP: P0700 = 1 or P0719 = 10 ... 16 AOP: P0700 = 4 or P0719 = 40 ... 46 on BOP link P0700 = 5 or P0719 = 50 ...
Issue 07/04 3.2.4 3 Functions Changing parameters using the operator panel The way that parameter P0719 can be changed will now be described; please use this description as a basis when setting all of the other parameters using the BOP.
3 Functions 3.3 Issue 07/04 Block diagram PE 1/3 AC 200 - 240 V 3 AC 380 - 480 V ≥ 4.7 kΩ 3 4 0V ADC+ BOP link A/D ADC- RS232 External 24 V 150.00 Hz I DIN2 5 5 6 6 7 _ Fn Jog P BOP/AOP DIN2 ~ DIN3 DIN3 + 0 DIN1 = 7 24 V 8 Output +24 V max. 100 mA (isolated) 9 Output 0 V max. 100 mA (isolated) PNP or NPN 9 30 V DC / 5 A (resistive) 250 V AC / 2 A (inductive) DC+ DC− CPU RL1-B Relay 10RL1-C 11 = DAC+ 12 0 - 20 mA max.
Issue 07/04 3.4 3 Functions Factory setting The MICROMASTER drive unit is shipped from the plant with a Status Display Panel (SDP, refer to Fig. 3-12). The SDP has two LEDs on the front panel which display the operating state of the drive inverter (refer to Section 4.1). When MICROMASTER is shipped from the plant with the SDP functioning, it can be operated without any additional parameterization.
3 Functions Issue 07/04 If the various prerequisites are fulfilled and the appropriate conditions present, then after the motor has been connected and the power connected, then the following is possible with the factory setting: The motor can be started and stopped (via DIN1 with external switch) The direction of rotation can be reversed (via DIN2 with external switch) Faults reset (via DIN3 with external switch) A frequency setpoint can be entered (via ADC with external potentiometer, default setting of
Issue 07/04 3.5 3 Functions Commissioning A differentiation is made between the following scenarios when commissioning MICROMASTER: 50/60-Hz changeover Quick commissioning Motor data identification Calculating the motor / control data Series commissioning Commissioning the application Commissioning Carry-out checklist no NEMA motor 60 Hz / Hp yes 50/60 Hz setting Section 3.5.1 no Quick commissioning Section 3.5.
3 Functions Issue 07/04 When commissioning, initially, a quick commissioning should be carried-out. The actual application should only be commissioned if the drive inverter – motor combination provides a satisfactory result. If the drive is to be commissioned from a defined state, then the drive inverter can be reset to the initial state when it left the plant. This is done as follows: Reset parameters to the factory setting (refer to Section 3.5.
Issue 07/04 3.5.1 3 Functions 50/60 Hz setting The frequency setting made in the factory can be adapted to the North American market, without requiring any parameterization using an operator panel or PC tool using the 50/60 Hz DIP switch (refer to Fig. 3-15). 60 Hz 50 Hz 50/60 Hz DIP switch for frequency setting Fig. 3-15 DIP switch to change-over between 50/60 Hz The switch determines the value of parameter P0100 corresponding to the following diagram (refer to Fig. 3-16).
3 Functions Issue 07/04 By changing the setting of 50/60 Hz DIP switch, after the drive inverter has been powered-down/powered-up, the parameters for the rated motor frequency P0310, max. frequency P1082 and reference frequency P2000 are automatically pre-set. In addition, the rated motor parameters as well as all of the other parameters which depend on the rated motor parameters, are reset. The units of the power parameters are, depending on P0100, are either interpreted as kW value or hp value. 3.5.
Issue 07/04 P0100 =... P0100 = 1, 2 P0100 = 0 3 Functions 0 Europe/ North America (enters the line supply frequency) 0 Europe [kW], frequency default 50 Hz 1 North America [hp], frequency default 60 Hz 2 North America [kW], frequency default 60 Hz NOTE For P0100 = 0 or 1, the setting of switch DIP2(2) determines the value of P0100 (refer to the parameter list). FU-spec. P0304 =... P0304 =...
3 Functions Issue 07/04 P0700 =... Selection of command source 0 Factory default setting 1 BOP (keypad) 2 Terminal 4 USS on BOP link 5 USS on COM link 6 CB on COM link 2 P1000 =... Selection of frequency setpoint 1 MOP setpoint 2 Analog setpoint 3 Fixed frequency 4 USS on BOP link 5 USS on COM link 6 CB on COM link 2 P1080 =... 0.00 Hz Min. frequency (enters the minimum motor frequency in Hz) Sets minimum motor frequency at which motor will run irrespective of frequency setpoint.
Issue 07/04 3 Functions WARNING The motor data identification routine (refer to Section 3.5.4) may not be used for loads which are potentially hazardous (e.g. suspended loads for crane applications). Before the motor data identification run is started, the potentially hazardous load must be carefully secured (e.g. by lowering the load to the floor or by clamping the load using the motor holding brake).
3 Functions Issue 07/04 IEC Motor U1 W2 U2 V2 U1 V1 W1 Delta connection W2 U2 V2 U1 V1 W1 V1 W1 U1 Star connection V1 W1 e.g.: Volts 230 V (Delta connection) / 400 V (Star connection) T1 NEMA Motor Volts low high U V Connected together Connection T4-T5-T6 YY T1-T7 T2-T8 T3-T9 Y W T1-T7 T2-T8 T3-T9 T1 T2 T3 e.g.: Volts 230 V YY (low) / 460 V Y (high) T4 T7 T8 T5 T6T9 T3 T2 T1 Volts low high Fig.
Issue 07/04 3 Functions I1 1 U12 2 U12 Z U1N N Z Z Z 3 1 I1 = I2 = I3 I1,∆ = U12 = U23 = U31 = 3 ⋅ U1Ν U12, ∆ = U12 = 2⋅Z I1 Z12,∆ = 3 I12 = I23 = I31 = I1, Y 1 3 Z I12 2 Z 3 Fig. 3-19 I1 1 I1N 1 3 ⋅ I1 U12 = U23 = U31 U12, Y U12 2 = ⋅Z 3 I1 Z12,Y 3 Star / delta circuit configurations 87 Hz characteristic When a motor with a delta circuit configuration (e. g.
3 Functions Issue 07/04 Table 3-8 Example 1LA7060-4AB10 Delta circuit configuration 87 Hz characteristic Star circuit configuration P0304 Rated motor voltage 230 V 400 V 400 V P0305 Rated motor current 0.73 A 0.73 A 0.42 A P0307 Rated motor power 120 W 207 W 120 W P0308 Cos ϕ 0.75 0.75 0.
Issue 07/04 3.5.3 3 Functions Calculating the motor / control data Internal motor / control data is calculated using parameter P0340 or, indirectly using parameter P3900 (refer to Section 3.5.2) or P1910 (refer to Section 3.5.4). The functionality of parameter P0340 can, for example, if the motor weight or the stator resistance is known.
3 Functions 3.5.4 Issue 07/04 Motor data identification (stator resistance) MICROMASTER has a measuring technique which is used to determine the stator resistance: We urgently recommend that the identification routine is carried-out for controlrelated reasons. For example, the stator resistance is extremely important for the voltage boost for the V/f characteristic. The motor data identification routine should be executed, especially if long feeder cables or if third-party motors are being used.
Issue 07/04 3 Functions Motor data identification routine START Factory setting: Bold Ambient motor temperature (entered in °C) Ambient Motor temp. Motortemp. - P0625 ≤ 5 °C @€ ± 5 °C ? ? yes no Allow the motor to cool down P1910 = 1 ON The motor ambient temperature is entered at the instant that motor data is being determined (factory setting: 20 °C). The difference between the motor temperature and the motor ambient temperature must lie in the tolerance range of approx. ± 5 °C.
3 Functions 3.5.5 Issue 07/04 Commissioning the application After the motor – drive inverter combination was commissioned using the quick or series commissioning, in the following step parameters should be adapted and set according to the technological requirements. As an example, the following points should be considered: Functional requirements of the drive inverter (e.g.
Issue 07/04 P0700 =... 3.5.5.3 Selection of command source 2 Selection of command source Selects digital command source. 0 Factory fault setting 1 BOP (keypad) 2 Terminal 4 USS on BOP link 5 USS on COM link 6 CB on COM link BOP Terminals P0700 = 2 USS BOP link Sequence control USS COM link Setpoint channel CB COM link Motor control Digital input (DIN) P0701=... Function of digital input 1 Terminal 5 1 ON / OFF1 1 P0702 =... Function digital input 2 Terminal 6 12 Reverse 12 P0703 =...
3 Functions 3.5.5.4 Issue 07/04 Digital output (DOUT) 52.3 P0731 =... BI: Function of digital output 1* Defines source of digital output 1. P0748 = 0 0 Invert digital output Defines high and low states of relay for a given function. DOUT channel Common Settings: 52.0 Drive ready 52.1 Drive ready to run 52.2 Drive running 52.3 Drive fault active 52.4 OFF2 active 52.5 OFF3 active 52.6 Switch on inhibit active 52.7 Drive warning active Invert DOUTs 0 ...
Issue 07/04 3.5.5.6 P0757 =... P0758 =... 3 Functions Analog input (ADC) 0V Value x1 of ADC scaling 0.0 % Value y1 of ADC scaling This parameter represents the value of x1 as a % of P2000 (reference frequency). 100 % P0760 =... Value y2 of ADC scaling 100.0 % This parameter represents the value of x2 as a % of P2000 (reference frequency).
3 Functions 3.5.5.8 Issue 07/04 Motor potentiometer (MOP) P1031 =... 0 Setpoint memory of the MOP Saves last motor potentiometer setpoint (MOP) that was active before OFF command or power down. 0 MOP setpoint will not be stored 1 MOP setpoint will be stored (P1040 is updated) P1032 =... Inhibit negative MOP setpoints 0 Neg. MOP setpoint is allowed 1 Neg. MOP setpoint inhibited P1040 =... Setpoint of the MOP Determines setpoint for motor potentiometer control. 1 5.
Issue 07/04 3 Functions P1016 =... 1 Fixed frequency code – Bit 0 Defines the selection method for fixed frequencies. P1017 =... Fixed frequency code – Bit 1 1 P1018 =... Fixed frequency code – Bit 2 1 3.5.5.10 P1058 =... P1059 =... 1 Direct selection 2 Direct selection + ON command 3 Binary coded selection + ON command NOTE For settings 2 and 3, all parameters P1016 to P1019 must be set to the selected value so that the drive inverter accepts the ON command. JOG 5.
3 Functions Issue 07/04 Rump-up initial rounding time (entered in s) 0.00 s P1133 =... Ramp-down final rounding time (entered in s) 0.00 s P1134 =... Rounding type 0 Continuous smoothing 1 Discontinuous smoothing P1130 =... P1131 =... P1132 =... P1135 =... 3.5.5.12 The rounding times are recommended as abrupt responses can be avoided therefore reducing stress and damage to the mechanical 0.00 s Ramp-up final rounding time system.
Issue 07/04 3 Functions Linear V/f V Boost voltage Vmax Validity range Vn (P0304) actual VBoost VConBoost,100 VConBoost,50 0 tpu Ou olt tv e ag ON OFF f V/ ) al = 0 m or 0 N 130 (P t P1310 active 1 0 fn f max (P0310) (P1082) fBoost,end (P1316) t f t f P1311 =... 0.0 % Acceleration boost (entered in %) Voltage boost for accelerating/braking as a % relative to P0305 and P0350.
3 Functions 3.5.5.14 Issue 07/04 Inverter/motor protection 0 P0290 =... Inverter overload reaction Selects reaction of inverter to an internal over-temperature. 0 Reduce output frequency 1 Trip (F0004) 2 Reduce pulse frequency and output frequency 3 Reduce pulse frequency then trip (F0004) P0292 =... 15 °C Inverter temperature warning Defines the temperature difference (in ºC) between the Overtemperature trip threshold and the warning threshold of the inverter.
Issue 07/04 3.5.5.15 3 Functions Inverter-specific Functions Flying start 0 P1200 =... Flying start Starts inverter onto a spinning motor by rapidly changing the output frequency of the inverter until the actual motor speed has been found.
3 Functions Issue 07/04 DC braking 100 % P1232 =... DC braking current (entered in %) Defines level of DC current in [%] relative to rated motor current (P0305). P1233 =... 0s Duration of DC braking (entered in s) Defines duration for which DC injection braking is to be active following an OFF1 or OFF3 command. Compound braking P1236 =... 0% Compound braking current (entered in %) Defines DC level superimposed on AC waveform after exceeding DC-link voltage threshold of compound braking.
Issue 07/04 3 Functions 100.00 % P2268 =... Min. value for PID feedback Sets lower limit for value of feedback signal in [%] 0.00 % P2280 =... PID proportional gain Allows user to set proportional gain for PID controller 3.000 P2285 =... PID integral time Sets integral time constant for PID controller P2291 =... PID output upper limit Sets upper limit for PID controller output in [%] P2292 =...
3 Functions 3.5.6 Issue 07/04 Series commissioning The parameter set can be read-out (upread) from the drive converter via the serial interface and saved on the hard disk / floppy disk or in a non-volatile memory (e.g. EEPROM) using the following PC Tools (e.g. STARTER, DriveMonitor) or the Operator panel AOP (please refer to Fig. 3-21). The interfaces of the drive inverter with USS protocol and the fieldbus interfaces (e.g.
Issue 07/04 3 Functions WARNING For series commissioning, all of the communication interfaces as well as also the digital and analog interfaces are re-initialized. This results in a brief communications failure or causes the digital output to switch. Potentially hazardous loads must be carefully secured before starting a series commissioning.
3 Functions 3.5.7 Issue 07/04 Parameter reset to the factory setting The factory setting is a defined initial state of all of the drive inverter parameters. The drive inverters are shipped from the factory in this state.
Issue 07/04 3 Functions 3.6 Inputs / outputs 3.6.1 Digital inputs (DIN) Number: Parameter range: Function chart number: Features: - cycle time: - switch-on threshold: - switch-out threshold: - electrical features: 3+1 r0722 – P0725 FP2000, FP2200 2 ms 10.6 V 10.6 V electrically isolated, short-circuit proof External control signals are required for a drive converter to be able to operate autonomously.
3 Functions Issue 07/04 Parameter P0725 is used to define as to whether digital inputs DIN1 – DIN3 are logical "1" when appropriately connected to 0 V or 24 V. The logical states of the digital inputs can be de-bounced using P0724 and read-out using parameter r0722 (BICO monitoring parameter). Further, this parameter is used to parameterize BICO for the digital inputs (refer to BICO parameterization in the following Section).
Issue 07/04 3 Functions BICO parameterization If the setting 99 (BICO) is entered into parameters P0701 – P0704, then the BICO wiring is enabled for the appropriate digital input. The output parameter number of the function (parameter, included in the parameter text BO) should be entered into the command source (parameter which contains the code BI in the parameter text). Example: An ON/OFF1 command should be realized using digital input DIN1.
3 Functions 3.6.2 Issue 07/04 Digital output (DOUT) Number: Parameter range: Function chart number: Features: - cycle time: 1 r0730 – P0748 FP2100 1 ms Binary states in the drive can be output via the digital output. As result of the fast cycle time, it is possible to control external devices and to display the state in real time. In order that higher powers can also be output, the internal signal (TTL level) is amplified using a relay (refer to Fig. 3-23). Relay: - max.
Issue 07/04 3 Functions Table 3-11 Parameter P0731 (frequently used functions / states) Parameter value Significance 52.0 Drive ready 52.1 Drive ready to run 52.2 Drive running 52.3 Drive fault active 52.4 OFF2 active 52.5 OFF3 active 52.6 Switch-on inhibit active 52.7 Drive warning active 52.8 Deviation, setpoint / actual value 52.9 PZD control (Process Data Control) 52.A Maximum frequency reached 52.B Warning: Motor current limit 52.C Motor holding brake (MHB) active 52.
3 Functions 3.6.3 Issue 07/04 Analog input (ADC) Number: Parameter range: Function chart number: Features: - cycle time: - resolution: - accuracy: - electrical features: 1 P0750 – P0762 FP2200 4 ms 10 bits 1 % referred to 10 V / 20 mA incorrect polarity protection, short-circuit proof Analog setpoints, actual values and control signals are read-into the drive inverter using the appropriate analog input and are converted into digital signals / values using the ADC converter.
Issue 07/04 3 Functions NOTE When the filter time constant P0753 (ADC-PT1) is increased, this smoothes the ADC input signal therefore reducing the ripple. When this function is used within a control loop, this smoothing has a negative impact on the control behavior and immunity to noise (the dynamic performance deteriorates). Wire breakage monitoring The wire breakage monitoring (refer to Fig. 3-25) is set using parameters P0756 and P0761.
3 Functions 3.6.4 Issue 07/04 Analog output (DAC) Number: Parameter range: Function chart number: Features: - cycle time: - resolution: - accuracy: 1 r0770 – P0781 FP2300 4 ms 10 bit 1 % referred to 20 mA Setpoints, actual values and control signals inside the drive inverter are read-out via the D/A converter using these analog input. The digital signal is converted into an analog signal.
Issue 07/04 3.7 3 Functions Communications Parameter range: Function chart number: CB at COM link USS at COM link USS at BOP link P2009 – r2091 FP2700, FP2710 FP2600, FP2610 FP2500, FP2510 MICROMASTER 420 has 2 serial communication interfaces which can be simultaneously used.
3 Functions Issue 07/04 The BOP, a programming / operator unit (e.g. AOP, PC with DriveMonitor / STARTER) or a programmable control with communications processor can be connected via this BOP link. Data transfer between MICROMASTER and the programming / operator units is realized using the USS protocol via the RS232 interface (point-to-point data coupling). Communications between the BOP and MICROMASTER uses an optimized interface which takes into consideration the somewhat limited resources of the BOP.
Issue 07/04 3 Functions NOTE A communications (CB) module as well as a programming / operator unit can be simultaneously connected to the COM link interface via terminals 14/15 (USS). This is the reason that the communications module has priority over USS. In this case, the USS node (USS station) via the COM link is de-activated. USS at the COM link (RS485) Contrary to PROFIBUS, the RS485 port (terminals 14/15) is not optically isolated (not floating).
3 Functions 3.7.1 Issue 07/04 USS bus configuration via COM link (RS485) Using MICROMASTER with RS485 communication requires a proper termination at both ends of the bus (between P+ and N-), and correct pull up/ pull down resistors at least one end of the bus (e.g. from P+ to P10, and N- to 0 V). (refer to Fig. 3-30) Fig. 3-30 RS485 Terminator When the MICROMASTER drive inverter is the last slave on the bus (refer to Fig.
Issue 07/04 3.8 3 Functions Fixed frequencies (FF) Number: Parameter range: Warnings Faults Function chart number: 8 P1001 – r1024 FP3200, FP3310 A setpoint can be entered via the analog input, the serial communication interfaces, the JOG function, the motorized potentiometer as well as also using fixed frequencies. The fixed frequencies are defined using parameters P1001 – P1007 and selected via binector inputs P1020 – P1022.
3 Functions Issue 07/04 The fixed frequencies can be selected via the digital inputs as well as also via serial communication interfaces. The fixed frequency is selected, when using digital inputs, using 2 techniques. This will be shown in the following example using the fixed frequency P1001 and digital input 1 (refer to Fig. 3-32). a) Standard methods → P0701 = 15 b) BICO methods → P0701 = 99, P1020 = 722.0, P1016 = 1 P0701 = 15 or P0701 = 99, P1020 = 722.
Issue 07/04 3 Functions Binary-coded selection + ON command Using this technique up to 8 fixed frequencies can be selected using 3 control signals. These control signals are either entered via digital inputs or a serial communications interface. The fixed frequencies are indirectly selected using the binary coding (refer to Table 3-15, → e.g. selected using the digital DIN inputs), whereby the selection is combined with the ON command.
3 Functions 3.9 Issue 07/04 Motorized potentiometer (MOP) Parameter range: Warnings Faults Function chart number: P1031 – r1050 FP3100 This function emulates an electromechanical potentiometer to enter setpoints. The motorized potentiometer value is adjusted using the "Raise" and "Lower control signal" which is selected using BICO parameters P1035 and P1036 (refer to Fig. 3-34). The value which has been set is available through connector output r1050 so that it can be further connected and used.
Issue 07/04 3 Functions If the motorized potentiometer is to be used as setpoint source, then either parameter P1000 or P0719 should be modified or the BICO parameter r1050 should be connected to the main setpoint P1070 or supplementary setpoint P1075. Contrary to parameter P0719, when parameter P1000 is modified, this implicitly changes BICO parameters P1070, P1075.
3 Functions 3.10 Issue 07/04 JOG Parameter range: Warnings Faults Function chart number: P1055 – P1061 A0923 FP5000 The JOG function is used as follows: To check the functionality of the motor and drive inverter after commissioning has been completed (the first traversing motion, checking the direction of rotation, etc.) Positioning a drive / a driven load into a specific position Traversing a drive, e.g.
Issue 07/04 3 Functions If both JOG keys are simultaneously pressed, then the instantaneous frequency is kept (constant velocity phase) and alarm A0923 is output. When a key is pressed, the drive inverter accelerates the motor to the fixed frequency in the time entered in P1060. This frequency is only exited after the key has been cancelled and the drive then brakes down to 0 Hz in the time entered in P1061.
3 Functions 3.11 Issue 07/04 PID controller (technological controller) Parameter range: Warnings Faults Function chart number: Features: - cycle time: P2200 P2201 – r2294 FP3300, FP3310, FP3400, FP5100 8 ms MICROMASTER has an integrated technological controller (PID controller, enabled via P2200). This can be used to process basic higher-level control functions.
Issue 07/04 3 Functions Example: The permanent PID controller should fulfill the following secondary conditions/limitations: PID controller enable and PID setpoint input via PID fixed frequencies and PID actual value via the analog input. Parameterizations: a. Permanent PID controller enable: P2200 = 1.0 b. Setpoint input via PID-FF: P2253 = 2224 c.
3 Functions 3.11.1 Issue 07/04 PID motorized potentiometer (PID-MOP) Parameter range: Warnings Faults Function chart number: P2231 – r2250 FP3400 The PID controller has a PID motorized potentiometer which can be separately adjusted. The functionality is identical with the motorized potentiometer (refer to Section 3.9), whereby the PID parameters are emulated in the range from P2231 – r2250 (refer to the comparison → Table 3-18).
Issue 07/04 3.11.2 3 Functions PID fixed setpoint (PID-FF) Number: Parameter range: Warnings Faults Function chart number: 7 P2201 – r2224 FP3300, FP3310 Analog to the fixed frequencies (refer to Section 3.8), the PID controller has separate programmable PID fixed setpoints. The values are defined using parameters P2201 – P2207 and are selected using binector inputs P2220 – P2222. The selected PID fixed setpoint is available via connector output r2224 where it can be further processed (e.g.
3 Functions 3.12 Issue 07/04 Setpoint channel The setpoint channel (refer to Fig. 3-39) forms the coupling element between the setpoint source and the motor control. MICROMASTER has a special characteristic which allows the setpoint to be entered simultaneously from two setpoint sources. The generation and subsequent modification (influencing the direction, suppression frequency, up/down ramp) of the complete setpoint is carried-out in the setpoint channel.
Issue 07/04 3 Functions CI: Main setpoint P1070.C (755:0) CI: Main setp scal P1071.C r1078 (1:0) + AFM + Limit RFG Motor control BI: Disab.add.setp 0 P1074.C 1 (0:0) CI: Add. setp.scal P1076.C (1:0) CI: Add. setpoint P1075.C (0:0) Fig. 3-40 Summation MICROMASTER has the following possibilities to select the setpoint source: 1. P1000 – selecting the frequency setpoint source 2. P0719 – selecting the command / setpoint source 3.
3 Functions 3.12.2 Issue 07/04 Ramp-function generator (RFG) Parameter range: P1120, P1121 r1119, r1170 P1130 – P1142 FP5000, FP5300 Warnings Faults Function chart number: The ramp-function generator is used to limit the acceleration when the setpoint changes according to a step function. This therefore helps to reduce the stressing on the mechanical system of the machine.
Issue 07/04 3 Functions In order to avoid torque surges at the transitions (constant velocity phase ←→ accelerating / braking phase), additional rounding-off times P1130 – P1133 can be programmed. This is especially important for applications (e.g. transporting/pumping liquids or for cranes) which require an especially "soft", jerkfree acceleration and braking.
3 Functions Issue 07/04 Table 3-19 BICO parameters for ramp-function generator Parameter Description P1140 BI: RFG enable The ramp-function generator output is set to 0 if the binary signal = 0. P1141 BI: RFG start The ramp-function generator output keeps its actual value if the binary signal = 0. P1142 BI: RFG enable setpoint If the binary signal = 0, then the ramp-function generator input is set to 0 and the output is reduced to 0 via the ramp-function generator ramp.
Issue 07/04 3.12.3 3 Functions OFF/braking functions Parameter range: Warnings Faults Function chart number: P1121, P1135, P2167, P2168 P0840 – P0849 r0052 bit 02 - The drive inverter and the user must respond to an extremely wide range of situations and stop the drive. In this case, both requirements relating to operations as well as drive inverter protective functions (e.g. electrical and thermal overload) and man-machine protective functions have to be taken into account.
3 Functions Issue 07/04 OFF2 The inverter pulses are immediately cancelled by the OFF2 command. This means that the motor coasts-down and it is not possible to brake in a controlled fashion. f act P1082 fmax OFF2 t r0052 Bit02 Operation Pulse cancellation Fig. 3-45 t OFF2 NOTE The OFF2 command can have one or several sources. The command sources are defined using BICO parameters P0844 (BI: 1. OFF2) and P0845 (BI: 2. OFF2).
Issue 07/04 3.12.4 3 Functions Manual / automatic operation Parameter range: Warnings Faults Function chart number: P0719, P0810 - Command source Terminals Setpoint source It is necessary to change-over from the automatic mode into the manual mode to load and unload production machines and to feed new materials (e.g. batch processing). The machine operator carries-out the preparatory activities for subsequent automatic operation in the manual mode.
3 Functions Issue 07/04 Table 3-21 Value Possible parameter settings for P0719 Command source Setpoint source 0 Cmd = BICO parameter Setpoint = BICO parameter 1 Cmd = BICO parameter Setpoint = MOP setpoint 2 Cmd = BICO parameter Setpoint = Analog setpoint 3 Cmd = BICO parameter Setpoint = Fixed frequency 4 Cmd = BICO parameter Setpoint = USS on BOP link 5 Cmd = BICO parameter Setpoint = USS on COM link 6 Cmd = BICO parameter Setpoint = CB on COM link 10 Cmd = BOP Setpoint = BICO
Issue 07/04 3.13 3 Functions Motor holding brake (MHB) Parameter range: Warnings Faults Function chart number: P1215 P0346, P1216, P1217, P1080 r0052 bit 12 - For drives which must be secured when powered-down to prevent them undesirably moving, the MICROMASTER brake sequence control (enabled via P1215) can be used to control the motor holding brake. Before opening the brake, the pulse inhibit must be removed and a current impressed which keeps the drive in that particular position.
3 Functions Issue 07/04 The motor holding brake is either closed using OFF1 / OFF3 or OFF2. For OFF1 / OFF3, when the minimum frequency P1080 is reached, the motor is operated at this frequency until the brake has been applied (closing times of brakes lie between 15 ms and 300 ms). The actual time is specified using parameter P1217 "Holding time after ramp down" (refer to Fig. 3-48).
Issue 07/04 3 Functions NOTE Motors have optional holding brakes which are not designed to be used as brakes for normal operation. The holding brakes are only designed for a limited number of emergency braking operations / motor revolutions with the brake closed (refer to the Catalog data). When commissioning a drive with integrated holding brake it is therefore absolutely imperative that it is ensured that the holding brake functions perfectly.
3 Functions 3.14 Issue 07/04 Electronic brakes MICROMASTER 420 has 2 electronic brakes: DC braking (refer to Section 3.14.1) Compound braking (refer to Section 3.14.2) These brakes can actively brake the drive and avoid a possible DC link overvoltage condition. An inter-dependency as shown in Fig. 3-50 is present. DC braking P1233 > 0 ? yes DC braking enabled Fig. 3-50 3.14.
Issue 07/04 3 Functions The DC brake can therefore support a braking operation from approx. < 10 Hz or prevents / minimizes the increase in the DC link voltage for regenerative braking. This is realized because energy is directly absorbed in the motor. The essential advantage and the main application of the DC brake is the fact that a holding torque can be generated at standstill (0 Hz).
3 Functions Issue 07/04 Sequence ➁ 1. Enabled and selected using BICO parameter P1230 (refer to Fig. 3-52) 2. The inverter pulses are inhibited for the duration of the de-magnetizing time P0347. 3. The requested braking current P1232 is impressed for the time selected and the motor is braked. This state is displayed using signal r0053 bit 00. 4. After DC braking has been cancelled, the drive accelerates back to the setpoint frequency until the motor speed matches the drive inverter output frequency.
Issue 07/04 3.14.2 3 Functions Compound braking Parameter range: Warnings Faults Function chart number: P1236 - For compound braking (this is enabled using P1236) DC braking is superimposed with regenerative braking (where the drive regenerates into the line supply as it brakes along a ramp). If the DC link voltage exceeds the compound switch-in threshold VDC-Comp (refer to Fig. 3-53), then a DC current is impressed as a function of P1236.
3 Functions Issue 07/04 WARNING For compound braking, regenerative braking is superimposed on the DC braking (braking along a ramp). This means that components of the kinetic energy of the motor and driven load are converted into thermal energy in the motor.
Issue 07/04 3.15 3 Functions Automatic restart Parameter range: Warnings Faults Function chart number: P1210 P1211 A0571 F0035 - After a power failure (F0003 "Undervoltage"), the "Automatic restart" function (enabled using P1210) automatically powers-up the drive inverter again. Any faults are automatically acknowledged by the drive inverter.
3 Functions Issue 07/04 The number of start attempts is specified using parameter P1211. The number is internally decremented after each unsuccessful attempt. After all attempts have been made (as specified in parameter P1211), automatic restart is cancelled with message F0035. After a successful start attempt, the counter is again reset to the initial value. NOTE The "Flying restart" function (refer to Section 3.
Issue 07/04 3.16 3 Functions Flying restart Parameter range: Warnings Faults Function chart number: P1200 P1202, P1203 r1204, r1205 - The "Flying restart" function (this is enabled using P1200, refer to Table 3-23) allows the drive inverter to be switched to a motor which is still spinning. If the drive inverter was to be powered-up without using the flying restart function, there would be a high possibility that a fault with overcurrent F0001 would occur.
3 Functions Issue 07/04 After the magnetizing time P0346 has expired, the ramp-function generator is set to the speed actual value and the motor is operated with the actual reference frequency. f fsearch,max Demagnetizing Flying restart P1202 time P1203 P0347 Fig. 3-54 Setpoint frequency Magnetizing time P0346 Ramp up t Flying restart NOTE If a higher value is entered for the search velocity P1203 this results in a flatter search curve and therefore to an extended search time.
Issue 07/04 3 Functions 3.17 Closed-loop Vdc control 3.17.1 Vdc_max controller Parameter range: Warnings Faults Function chart number: P1240, r0056 bit 14 r1242, P1243 P1250 – P1254 A0502, A0910 F0002 FP4600 DC link undervoltage Cause: Line supply voltage failure or dip (blackout or brownout) Remedy: A regenerative torque is entered for the operational drive which compensates the existing losses and therefore stabilizes the voltage in the DC link.
3 Functions Issue 07/04 On the other hand, if the Vdc_max controller increases the output frequency (e.g. for a steady-state regenerative load), then the Vdc_max controller is disabled by an internal drive inverter monitoring function and warning A0910 is output. If the regenerative load continues, the drive inverter is protected using fault F0002. In addition to controlling the DC link, the Vdc_max controller supports the stabilizing processes of the speed at the end of an acceleration phase.
Issue 07/04 3 Functions 3.18 Monitoring functions / messages 3.18.1 General monitoring functions / messages Parameter range: Warnings Faults Function chart number: P2150 – r2197 r0052, r0053, r2197 FP4100, FP4110 MICROMASTER has an extensive range of monitoring functions / messages which can be used for open-loop process control. The control can either be implemented in the drive inverter or also using an external control (e.g. PLC).
3 Functions Issue 07/04 Table 3-24 Partial excerpt of monitoring functions / messages Functions / states Parameter / bit number Function chart Drive ready 52.0 - Drive ready to run 52.1 - Drive running 52.2 - Drive fault active 52.3 - OFF2 active 52.4 - OFF3 active 52.5 - On inhibit active 52.6 - Drive warning active 52.7 - Deviation setpoint – actual value 52.8 - PZD control 52.9 - Maximum frequency reached 52.A - Warning: Motor current limit 52.
Issue 07/04 3.19 3 Functions Thermal motor protection and overload responses Parameter range: Warnings Faults Function chart number: P0610 – P0614 P0345 r 0034 A0511 F0011 - MICROMASTER 420 has a completely new integrated concept for thermal motor protection. There are numerous possibilities of effectively protecting the motor but at the same time ensuring high motor utilization.
3 Functions Issue 07/04 Using these simplifications, the thermal motor behavior can be defined using a 1st Order filter (PT1 filter). In this case, the square of the normalized motor current (measured motor current r0027 divided by the rated motor current P0305) weighted by the thermal motor time constant P0611 results in the I²t value of the motor r0034. The I²t value represents a parameter for the temperature rise / temperature of the motor.
Issue 07/04 3 Functions Temperature Classes The permissible temperature rise of electrical machinery (motors) is limited due to the thermal strength of the insulating materials. Different maximum values are permissible depending on the material used. In compliance with regulations for rotating electrical machinery, a differentiation is made between several temperature Classes (refer to the motor rating plate) and these are assigned to the highest permissible continuous temperature.
3 Functions Issue 07/04 PNP digital input (P0725 = 1) NPN digital input (P0725 = 0) Term. 8 (24 V) Term. 8 (24 V) 5, 6 or 7 Term. 5, 6 or 7 1 kΩ 5, 6 or 7 Term. 5, 6 or 7 12 kΩ Term. 9 (0 V) Term. 9 (0 V) RPTC ≈ 900 Ω ⇒ DIN switches from "0" → "1" Fig.
Issue 07/04 3 Functions 3.20 Power module protection 3.20.1 General overload monitoring Parameter range: Warnings Faults Function chart number: P0640, r0067, r1242, P0210 A0501, A0502, A0503 F0001, F0002, F0003 - Just the same as for motor protection, MICROMASTER provides extensive protection for the power components.
3 Functions 3.20.2 Issue 07/04 Thermal monitoring functions and overload responses Parameter range: Warnings Faults Function chart number: P0290 – P0294 r0036 – r0037 A0504, A0505 F0004, F0005, F0012, F0020, F0022 - Similar to motor protection, the main function of the thermal power module monitoring is to detect critical states. Parameterizable responses are provided to the user which allows the drive system to be still operated at the power limit thus avoiding immediate shutdown.
Issue 07/04 3 Functions When an overload occurs regarding one of these monitoring functions, initially, a warning is output. The warning threshold P0294 (i2t monitoring) and P0292 (heatsink temperature monitoring) can be parameterized relative to the shutdown values. Inverter monitoring i2t P0294 r0036 r0037 Heat sink temperature P0292 Inverter overload reaction P0290 A0504 i_max control A0505 A0506 f_pulse control F0004 F0005 Fig.
3 Functions Issue 07/04 No reduction (P0290 = 1) This option should be selected if neither a reduction in the pulse frequency nor a reduction in the output current is being considered. In this case, the drive inverter does not change its operating point after the warning threshold has been exceeded so that the drive can be further operated until the shutdown values are reached. After the shutdown threshold has been reached, the drive inverter shuts down (trips) with fault F0004.
Issue 07/04 3.21 3 Functions Open-loop/closed-loop control technique There are several open-loop/closed-loop techniques for speed and torque control for drive inverters with induction and synchronous motors.
3 Functions Issue 07/04 U, M, P, Φ U, P Rated motor operating point Mn, Φn U, P M, Φ fn Fig. 3-61 f Field control range Voltage control range fmax Operating ranges and characteristics of an induction motor when fed from a drive inverter There are several versions of the V/f characteristic as shown in Table 3-27.
Issue 07/04 3.21.1.1 3 Functions Voltage boost Parameter range: P1310, P1311, P1312 r0056 bit 05 FP6100 Warnings Faults Function chart number: For low output frequencies, the V/f characteristics only output a low output voltage. Even at low frequencies, the ohmic resistances of the stator winding play a role, which are neglected when determining the motor flux in Section 3.21.1.
3 Functions Issue 07/04 Parameter Voltage boost V Explanation Boost voltage Validity range Vmax Vn (P0304) actual VBoost t pu v a olt VAccBoost,50 t f f V/ al 0) m 0= r No 130 (P t Ou VAccBoost,100 t P1311 active 1 0 0 f Boost,end (P1316) P1312 ON OFF ge fn (P0310) fmax (P1082) t f \\erlf305a\Graphics_PLI\Images\p1311_MM420.
Issue 07/04 3.21.1.2 3 Functions V/f open-loop control with flux current control (FCC) Parameter range: Warnings Faults Function chart number: P1300, P1333 - An improved current measurement function has been i load i total developed for our MICROMASTER drive inverters. This permits the output current to be precisely determined referred to the motor voltage. This measurement guarantees that the output current is sub-divided into a load component and a flux component.
3 Functions 3.21.1.3 Issue 07/04 Slip compensation Parameter range: Warnings Faults Function chart number: P1335 – r1337 FP6100 In the V/f characteristic operating mode the motor frequency is always lower than the drive inverter output frequency by the slip frequency fs. If the load (the load is increased from M1 to M2) is increased with a constant output frequency, then the slip s when motoring increases and the motor frequency decreases (from f1 to f2).
Issue 07/04 3.21.1.4 3 Functions V/f resonance damping Parameter range: Warnings Faults Function chart number: P1338 - For variable-speed drives, resonance effects can occur in the upper frequency range (> 20 Hz). These resonance effects result in an increased noise level and also can damage / destroy the mechanical system.
3 Functions 3.21.1.5 Issue 07/04 Current limiting (Imax controller) Parameter range: Warnings Faults Function chart number: P1340 – P1344 r0056 bit 13 A0501 F0001 FP6100 Our drive inverters have, in the V/f characteristic mode, a current limiting controller (Imax controller, refer to Fig. 3-64). This controller avoids overload conditions.
Issue 07/04 4 4 Troubleshooting Troubleshooting This Chapter contains: Operating statuses and messages of the inverter with the SDP Notes on troubleshooting with the BOP A list of the alarms and fault messages 4.1 Troubleshooting with the SDP .............................................................................. 152 4.2 Troubleshooting with the BOP .............................................................................. 153 4.3 Fault messages...........................................
4 Troubleshooting Issue 07/04 WARNING ♦ ♦ 4.1 Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by qualified personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual. Any defective parts or components must be replaced using parts contained in the relevant spare parts list. Troubleshooting with the SDP Table 4-1 explains the meaning of the various states of the LEDs on the SDP.
Issue 07/04 4.2 4 Troubleshooting Troubleshooting with the BOP Warnings and faults are displayed on the BOP with Axxx and Fxxx respectively. The individual messages are shown in the Parameter list. If the motor fails to start when the ON command has been given: Check that P0010 = 0. Check that a valid ON signal is present. Check that P0700 = 2 (for digital input control) or P0700 = 1 (for BOP control).
4 Troubleshooting Issue 07/04 4.3 Fault messages and alarm messages 4.3.1 Fault messages In the event of a failure, the inverter switches off and a fault code appears on the display. NOTE To reset the fault code, one of three methods listed below can be used: 1. Cycle the power to the drive. 2. Press the button on the BOP or AOP. 3. Via Digital Input 3 (default setting) Fault messages are stored in parameter r0947 under their code number (e.g. F0003 = 3).
Issue 07/04 4.3.3 4 Troubleshooting Suppressing fault / alarm messages From the perspective of the application and user, fault-free operation is the decisive criterion when it comes to the acceptance of drive systems. For special applications, not only this, but fault-free operation is required even if an overload condition exists or external events cause faults. For applications such as these (e.g. mixer systems), fault-free operation has a higher priority than the protection of the drive system.
4 Troubleshooting Issue 07/04 MICROMASTER 420 156 Operating Instructions 6SE6400-5AA00-0BP0
Issue 07/04 5 5 MICROMASTER 420 specifications MICROMASTER 420 specifications This Chapter contains: Table 5-1 Table 5-2 Table 5-3 Table 5-4 contains the general technical specifications for the MICROMASTER 420 inverter contains terminal tightening torques contains information on reducing the current as a function of the pulse frequency includes various tables of specific technical data for individual MICROMASTER 420 inverters MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0 157
5 MICROMASTER 420 specifications Table 5-1 Issue 07/04 MICROMASTER Performance Ratings Feature Specification Mains operating voltage and Power ranges 1 AC 200 V to 240 V ± 10 % 3 AC 200 V to 240 V ± 10 % 3 AC 380 V to 480 V ± 10 % Input frequency 47 Hz to 63 Hz Output frequency 0 Hz to 650 Hz 0,12 kW – 3,0 kW 0,12 kW – 5,5 kW 0,37 kW – 11,0 kW (0,16 hp – 4,0 hp) (0,16 hp – 7,5 hp) (0,50 hp – 15,0 hp) Power factor ≥ 0,7 Inverter efficiency 96 % to 97 % Overload capability 50 % overload cap
Issue 07/04 Table 5-2 5 MICROMASTER 420 specifications Dimensions, required cooling air flow and tightening torques for power terminals Frame Size A WxHxD B WxHxD C Table 5-3 WxHxD mm 73 × 173 × 149 inch 2.87 × 6.81 × 5.87 mm 149 × 202 × 172 inch 5.87 × 7.95 × 6.77 mm 185 × 245 × 195 inch 7.28 × 9.65 × 7.68 3 AC 400 V Tightening torque for power connections l/s 4.8 Nm 1.1 CFM 10.2 lbf.in 10 1.5 l/s 24 Nm CFM 51 lbf.in 13.3 l/s 54.9 Nm 2.25 CFM 116.3 lbf.
5 MICROMASTER 420 specifications Table 5-4 Issue 07/04 MICROMASTER 420 Specifications In order to have a UL compliant installation fuses from the SITOR range with the appropriate current rating must be used. Input voltage range 1 AC 200 V – 240 V, ± 10 % (with built in Class A Filter) Order No. 6SE6420- 2AB11 -2AA1 2AB13 -7AA1 2AB15 -5AA1 2AB17 -5AA1 2AB21 -1BA1 2AB21 -5BA1 2AB22 -2BA1 2AB23 -0CA1 1.1 1.5 1.5 2.0 2.2 3.0 3.0 4.0 [kW] [hp] 0.12 0.16 0.25 0.33 0.37 0.5 0.55 0.75 0.75 1.
Issue 07/04 5 MICROMASTER 420 specifications Input voltage range (Unfiltered) Order No. 1 AC 200 V – 240 V, ± 10 % 6SE6420- 2UC11 -2AA1 2UC13 -7AA1 2UC15 -5AA1 2UC17 -5AA1 2UC21 -1BA1 1.1 1.5 2UC21 -5BA1 1.5 2.0 2UC22 -2BA1 2.2 3.0 2UC23 -0CA1 Output Rating [kW] [hp] 0.12 0.16 0.25 0.33 0.37 0.5 0.55 0.75 0.75 1.0 Output Power [kVA] 0.4 0.7 1.0 1.3 1.7 2.4 3.2 Input Current 1) [A] 1.8 3.2 4.6 6.2 8.2 11.0 14.4 20.2 35.5 Output Current [A] 0.9 1.7 2.3 3.0 3.9 5.
5 MICROMASTER 420 specifications Input voltage range (Unfiltered) Order No. 3 AC 200 V – 240 V, ± 10 % 6SE6420- 2UC112AA1 2UC125AA1 2UC137AA1 2UC155AA1 2UC175AA1 2UC211BA1 2UC215BA1 2UC222BA1 Output Rating [kW] [hp] 0.12 0.16 0.25 0.33 0.37 0.5 0.55 0.75 0.75 1.0 1.1 1.5 1.5 2.0 2.2 3.0 Output Power [kVA] 0.4 0.7 1.0 1.3 1.7 2.4 3.2 4.6 Input Current 1) [A] 1.1 1.9 2.7 3.6 4.7 6.4 8.3 11.7 Output Current [A] 0.9 1.7 2.3 3.0 3.9 5.5 7.4 10.
Issue 07/04 5 MICROMASTER 420 specifications Input voltage range 3 AC 380 V – 480 V, ± 10 % (with built in Class A Filter) Order No. 6SE6420- 2AD222BA1 2AD230BA1 2AD240BA1 2AD255CA1 2AD275CA1 2AD311CA1 Output Rating [kW] [hp] 2.2 3.0 3.0 4.0 4.0 5.0 5.5 7.5 7.5 10.0 11.0 15.0 Output Power [kVA] 4.5 5.9 7.8 10.1 14.0 19.8 Input Current 1) [A] 8.8 11.1 13.6 17.3 23.1 33.8 Output Current [A] 5.9 7.7 10.2 13.2 19.0 26.
5 MICROMASTER 420 specifications Input voltage range (Unfiltered) Order No. Issue 07/04 3 AC 380 V – 480 V, ± 10 % 6SE6420- 2UD137AA1 2UD155AA1 2UD175AA1 2UD211AA1 2UD215AA1 2UD222BA1 2UD230BA1 2UD240BA1 Output Rating [kW] [hp] 0.37 0.5 0.55 0.75 0.75 1.0 1.1 1.5 1.5 2.0 2.2 3.0 3.0 4.0 4.0 5.0 Output Power [kVA] 0.9 1.2 1.6 2.3 3.0 4.5 5.9 7.8 Input Current 1) [A] 2.2 2.8 3.7 4.9 5.9 8.8 11.1 13.6 Output Current [A] 1.2 1.6 2.1 3.0 4.0 5.9 7.7 10.
Issue 07/04 6 6 Options Options An overview of the options available for the MICROMASTER 420 is given in this section. For further information about options, please refer to the catalog or the documentation CD. 6.
6 Options Issue 07/04 MICROMASTER 420 166 Operating Instructions 6SE6400-5AA00-0BP0
Issue 07/04 7 7 Electro-magnetic compatibility (EMC) Electro-magnetic compatibility (EMC) This Chapter contains: EMC information. 7.1 Electro-magnetic compatibility (EMC)...................................................................
7 Electro-magnetic compatibility (EMC) 7.1 Issue 07/04 Electro-magnetic compatibility (EMC) All manufacturers / assemblers of electrical apparatus which "performs a complete intrinsic function and is placed on the market as a single unit intended for the end user” must comply with the EMC directive 89/336/EEC. There are three routes for the manufacturer/assembler to demonstrate compliance: 7.1.
Issue 07/04 7.1.4 7 Electro-magnetic compatibility (EMC) EMC Directive Compliance with Imminent Harmonics Regulations From 1st January 2001 all electrical apparatus covered by the EMC Directive will have to comply with EN 61000-3-2 "Limits for harmonic current emissions (equipment input ≤ 16 A per phase)".
7 Electro-magnetic compatibility (EMC) 7.1.5 Issue 07/04 Classification of EMC performance Three General classes of EMC performance are available as detailed below: Class 1: General Industrial Compliance with the EMC Product Standard for Power Drive Systems EN 68100-3 for use in Second Environment (Industrial) and Restricted Distribution.
Issue 07/04 7 Electro-magnetic compatibility (EMC) Class 3: Filtered - for residential, commercial and light industry This level of performance will allow the manufacturer / assembler to self-certify compliance of their apparatus with the EMC directive for the residential, commercial and light industrial environment as regards the EMC performance characteristics of the power drive system. Performance limits are as specified in the generic emission and immunity standards EN 50081-1 and EN 50082-1.
7 Electro-magnetic compatibility (EMC) Table 7-5 Issue 07/04 Compliance Table Model Remarks Class 1 – General Industrial 6SE6420-2U***-**A0 Unfiltered units, all voltages and powers.
Issue 07/04 Changing the Operator Panel Appendices A Changing the Operator Panel 2 1 Fn 1 P 0 4 3 Fn 1 P 0 Fn 1 P 0 MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0 173
Removing Covers Issue 07/04 B Removing Covers B.
Issue 07/04 B.
Removing ‘Y’ Cap Issue 07/04 C Removing ‘Y’ Cap C.
Issue 07/04 C.
Removing fan D Removing fan D.
Issue 07/04 D.
Applicable Standards E Issue 07/04 Applicable Standards European Low Voltage Directive The MICROMASTER product range complies with the requirements of the Low Voltage Directive 73/23/EEC as amended by Directive 98/68/EEC.
Issue 07/04 F List of Abbreviations List of Abbreviations AC AD ADC ADR AFM AG AIN AOP AOUT ASP ASVM BCC BCD BI BICO BO BOP C CB CCW CDS CI CM CMD CMM CO CO/BO COM COM-Link CT CT CUT CW DA DAC DC DDS DIN Alternating current Analog digital converter Analog digital converter Address Additional frequency modification Automation unit Analog input Advanced operator panel Analog output Analog setpoint Asymmetric space vector modulation Block check character Binary-coded decimal code Binector input Binector /
List of Abbreviations DIP DOUT DS EEC EEPROM ELCB EMC EMF EMI ESB FAQ FB FCC FCL FF FFB FOC FSA GSG GUI ID HIW HSW HTL I/O IBN IGBT IND JOG KIB LCD LED LGE MHB MM4 MOP NC NO OPI PDS PID PKE PKW PLC PLI Issue 07/04 DIP switch Digital output Drive state European Economic Community Electrical erasable programmable read-only memory Earth leakage circuit breaker Electro-magnetic compatibility Electromotive force Electro-magnetic interference Equivalent circuit Frequently asked questions Function block Flux cu
Issue 07/04 List of Abbreviations PPO PTC PWE PWM PX PZD QC RAM RCCB RCD RFG RFI RPM SCL SDP SLVC STW STX SVM TTL USS VC VT ZSW ZUSW Parameter process data object Positive temperature coefficient Parameter value Pulse-width modulation Power extension Process data Quick commissioning Random-access memory Residual current circuit breaker Residual current device Ramp function generator Radio-frequency interference Revolutions per minute Scaling Status display panel Sensorless vector control Control word Sta
Index Issue 07/04 Index A D Altitude......................................................24 Ambient operating conditions ...................23 Altitude ..................................................24 Atmospheric Pollution ...........................24 Electromagnetic Radiation....................24 Humidity ................................................24 Installation and cooling .........................24 Shock ....................................................24 Temperature ................
Issue 07/04 Analog inputs ........................................92 Analog outputs ......................................94 Digital inputs .........................................87 Digital outputs .......................................90 Installation ................................................21 after a period of storage........................23 Installation and cooling.............................24 J Jog..........................................................104 JOG .........................
Index Issue 07/04 U W Ungrounded (IT) supplies operation with........................................28 Warnings, cautions & notes commissioning........................................ 8 dismantling & disposal............................ 9 general ................................................... 7 operation ................................................ 9 repair ...................................................... 9 transport & storage................................. 8 Water hazard ............
Suggestions and/or Corrections To: Siemens AG Automation & Drives Group SD VM 4 Postfach 3269 D-91050 Erlangen Bundesrepublik Deutschland Email: Technical.documentation@con.siemens.co.uk From Name: Suggestions Corrections For Publication/Manual: MICROMASTER 420 User Documentation Operating Instructions Order Number: 6SE6400-5AA00-0BP0 Date of Issue: 04/04 Company/Service Department Address: Should you come across any printing errors when reading this publication, please notify us on this sheet.
MICROMASTER 420 188 Operating Instructions 6SE6400-5AA00-0BP0
Issue 07/04 View of Unit View of Unit Frame Size A Frame Size B & C SDP fitted Power Terminal Connections Control Terminal Connections Access to "Y Cap " MICROMASTER 420 Operating Instructions 6SE6400-5AA00-0BP0 189
Siemens AG Bereich Automation and Drives (A&D) Geschäftsgebiet Standard Drives (SD) Postfach 3269, D-91050 Erlangen Federal Republic of Germany Siemens Aktiengesellschaft © Siemens AG, 2001, 2002, 2004 Object to change without prior notice Order No.
