Table of Contents MOBY U Configuration, Installation and Service Manual General 1 Introduction, MOBY U 2 Configuration and Installation Guidelines 3 Mobile Data Memories 4 Read/Write Devices 5 Interfaces 6 Accessories 7 Documentation A Error Messages B ASCII Table C Preliminary Version 6GT2 597-4BA00-0EA2 Published in December, 2001
Notes on safety This manual contains notes which must be adhered to for your own personal safety and to prevent property damage. The notes are highlighted with a warning triangle and graduated by amount of danger. Danger ! Means that death, severe injury or substantial property damage will occur if these precautions are not taken. Warning ! Means that death, severe injury or substantial property damage may occur if these precautions are not taken.
Table of Contents 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2 Introduction – MOBY U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1 3 Configuration and Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1 3.1 3.1.1 The Fundamentals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents 6 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1 6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–2 6.2 ASM 452 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–3 6.3 ASM 473 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents Figures 2-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 5-1 5-2 5-3 5-4 5-5 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 6-10 6-11 6-12 6-13 6-14 6-15 Overview of the MOBY U components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Status zones for MDS in transmission field of SLG U92 . . . . . . . . . . . . . . . Spreading of interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents 6-16 6-17 6-18 6-19 7-1 7-2 7-3 7-4 iv Front plate and inside of the front door of the ASM 475 . . . . . . . . . . . . . . . Wiring of the ASM 475 to the SLG U92 with RS 422 (6GT2 091-0E...) . . Baring of the cable shield for customer–fabricated cable . . . . . . . . . . . . . . ASM 475 directory in the hardware catalog . . . . . . . . . . . . . . . . . . . . . . . . . Program directories of ”MOBY Software,” release V 3.0 . . . . . . . . . . . . . . MOBY wide–range power pack . . . . .
Table of Contents Tables 2-1 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 5-1 5-2 5-3 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 7-1 7-2 7-3 A-1 B-1 B-2 B-3 Technical data of MOBY U (field components) . . . . . . . . . . . . . . . . . . . . . . . Sources of interference: Origin and effects . . . . . . . . . . . . . . . . . . . . . . . . . . Causes of coupling paths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cable configuration . . .
Table of Contents vi MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618
1 General This manual on configuration, installation and service will help you to plan and configure your MOBY U system. It contains the configuration and installation guidelines and all technical data on the individual components. MOBY hotline We have set up the MOBY hotline so that we can give our MOBY customers optimum advice and service. We are available from 8:30 to 11:30 AM and 1:00 to 4:00 PM Mondays through Fridays under the following telephone number.
General 1-2 MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618
Introduction – MOBY U 2 MOBY U is the RF identification system which is especially designed for long–range applications in industry and logistics. It uses the transmission frequency in the ISM frequency band of 2.4 GHz in the UHF range (ultra high frequency). This ISM frequency band is recognized around the world. It unites the power of innovative HF technologies and, at the same time, ensures continuity at the customer’s by being almost totally compatible with the proven MOBY I system.
Introduction – MOBY U Simple and flexible installation of the read/write devices (SLGs) and the mobile data memories (MDSs) in particular are two common requirements of all assembly and production lines.
Introduction – MOBY U With MOBY U, a service and diagnostic interface is installed directly on the read/write device (SLG) to make commissioning easier. Not only current transmission parameters can be analysed here but data communication can also be logged. Additional statistical functions are available for quantitative and qualitative evaluation of data communication.
Introduction – MOBY U ASM 452 for ASM 473 for ASM 475 for PROFIBUS-DPV1 FC 45/FC 46 ET 200X FC 45/FC 56 SIMATIC S7-300/ ET 200M PC/computer SICOMP/IMC V.24/RS 422 MOBY API V.24/RS 422 MOBY API FC 45/FC 56 Serial data transmission; max. of 115 kbit/sec SLG U92 with integrated antenna UHF data transmission, 2.
Configuration and Installation Guidelines MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618 3 3-1
Configuration and Installation Guidelines 3.1 The Fundamentals MOBY U is a UHF system with powerful features. This makes it much easier to configure and handle the system. The range (read/write distance) and communication speed are the same for all data carriers. However, they do differ in memory size, operational temperature and lifespan. Reliable communication due to a homogenous transmission field with circular polarization in dynamic and static operation. There is no fading (i.e.
Configuration and Installation Guidelines 3.1.1 Transmission Window MOBY U is a UHF system. UHF systems have a relatively wide range despite their low emission power. However, the emission field has a directional characteristic which depends on the antenna construction. MOBY U has various function zones which depend on direction and distance to keep the MDS’s power requirements low and to make localization reproducible.
Configuration and Installation Guidelines Zone 2: If the MDS receives this special code in the vicinity of an active SLG, it enters zone 2 (see figure 3-1). Starting immediately it accepts the SLG and responds briefly with its own ID. However, the SLG ignores all MDSs which are not in zone 1 (radius can be parameterized on the SLG in increments). Power consumption in zone 2 is a little higher than in zone 3. Zone 1: When an MDS enters zone 1, it is registered by the SLG and can begin exchanging data.
Configuration and Installation Guidelines 3.2 Basic Requirements FCC Compliance Statement This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference. 2. This device must accept any interference received, including interference that may cause undesired operation. Note Changes or modifications of this unit may void the user’s authority to operate the equipment.
Configuration and Installation Guidelines 3.3 EMC Guidelines 3.3.1 Preface These EMC guidelines give you information on the following topics. Why are EMC guidelines necessary? What outside interference affects the controller? How can this interference be prevented? How can this interference be corrected? Which standards apply to EMC? Examples of interference–immune plant setup This description is only meant for ”qualified personnel.
Configuration and Installation Guidelines 3.3.2 General Increasing use of electrical and electronic devices creates the following situation. Increasing density of the components Increasing power electronics Increasing switching speeds Lower power consumption of the components The more automation, the greater the danger of the devices interfering with each other.
Configuration and Installation Guidelines 3.3.3 Spreading of Interference The following three components must be present before interference can occur in a plant. Source of interference Coupling path Potentially susceptible equipment Coupling path Source of interference (instigator) Example: Drive Figure 3-2 Example: MOBY cable Potential susceptible equipment (malfunctioning device) Example: ASM 452 Spreading of interference If one of these components is missing (e.g.
Configuration and Installation Guidelines Sources of interference To obtain a high degree of electromagnetic compatibility and thus a plant with low interference, you must know the most frequent sources of interference. These sources of interference must then be removed.
Configuration and Installation Guidelines Coupling paths Before a source of interference can create actual interference, a coupling path is needed. There are four types of interference coupling.
Configuration and Installation Guidelines 3.3.4 Cabinet Layout User responsibility for the configuration of an interference–immune plant covers cabinet layout, cable installation, grounding connections and correct shielding of the cables. Note Information on EMC–proof cabinet layout can be taken from the setup guidelines of the SIMATIC controller.
Configuration and Installation Guidelines Avoidance of interference with optimized layout Installation of SIMATIC controllers on conductive mounting plates (not painted) is a good way to get rid of interference. Adhering to the guidelines when laying out the switching cabinet is a simple way to avoid interference. Power components (transformers, drives, load power packs) should not be located in the same room with controller components (relay control parts, SIMATIC S5). The following principles apply. 1.
Configuration and Installation Guidelines Filtering the voltage Power filters can be used to combat external interference over the power network. In addition to correct dimensioning, proper installation is very important. It is essential that the power filter be mounted directly on the cabinet leadin. This keeps interference current from entering the cabinet by filtering it out from the beginning.
Configuration and Installation Guidelines 3.3.5 Avoiding Sources of Interference Inclusion of interference sources in a plant must be avoided to achieve a higher degree of interference immunity. All switched inductivity is frequently a source of interference in plants. Suppression of inductivity Relays, contactors, etc. generate interference voltages which must be suppressed with one of the following circuits.
Configuration and Installation Guidelines 3.3.6 Equipotential Bonding Differences in potential may be created between the parts of the plant by differing layout of plant parts and differing voltage levels. When the parts of the plant are connected with signal lines, equalizing currents flow over the signal lines. These equalizing currents may distort the signals. This makes it very important to provide correct equipotential bonding.
Configuration and Installation Guidelines 3.3.7 Shielding the Cables To suppress interference coupling in the signal cables, these cables must be shielded. The best shielding is achieved by installation in steel tubing. However, this is only required when the signal line has to be led through high interference. Use of cables with braided shields is usually sufficient. In both cases, correct connection is decisive for shielding.
Configuration and Installation Guidelines Cable binder Remove paint Figure 3-10 Connecting the shield bar The shield bar must be connected with the PE bar. If shielded cables have to be interrupted, the shield must be continued on the plug case. Only suitable plug connectors may be used. Fold back shield by 180° and then connect with plug case.
Configuration and Installation Guidelines 3.3.8 Basic EMC Rules Often the adherence to a few elementary rules is sufficient to ensure electromagnetic compatibility (EMC). The following rules should be observed when setting up the switching cabinet. Shielding by the housing Protect the programmable controller from external interference by installing it in a cabinet or housing. The cabinet or housing must be included in the grounding concept.
Configuration and Installation Guidelines Shielding the cables Shield the data transmission cables and apply the shield on both sides. Shield the analog cables and apply the shield on one side (e.g., on the drive). Always apply the cable shields over a large surface on the cabinet leadin on the shield bar and affix these with clamps. Continue the applied shield without interruption up to the module. Use braided shields and not foil shields.
Configuration and Installation Guidelines 3.4 MOBY Shielding Concept With MOBY U, the data are transferred between ASM and SLG at a speed of 19200, 38400, 57600 or 115200 Baud over an RS 422 interface. The distance between ASM and SLG can be up to 1000 m. With respect to cabling, MOBY should be handled like a data processing system. Special attention should be paid to shield installation for all data cables. The following figures shows the primary factors needed for a reliable setup. 3.4.
Configuration and Installation Guidelines 3.5 SLG Cable and Plug Connector Allocations (RS 422) The jacket used for MOBY SLG connection cables is made of polyurethane (PUR in acc. w. VDE 0250). This gives the cables very good resistance to oil, acid, lye and hydraulic fluid. 3.5.1 Cable Configuration The cable between ASM and SLG has six cores plus shield. Four of these cores are allocated to the serial data interface. The power supply of the SLG requires two cores.
Configuration and Installation Guidelines Extra power pack for SLG When an extra power pack is installed in the vicinity of the SLG, you can always use the maximum cable length of 1000 m between ASM and SLG. Note The 24 V power supply (pin 2 on the SLG connector) may not be connected to the ASM. 6–core (with 24 V connection) SLG 24 V = 90 – 230 V Max.
Configuration and Installation Guidelines Installing the SLG plug connector If the user has to turn the SLG plug of a prefabricated cable in a different direction, follow the diagram below and position the contact carrier differently. The plug connector on the SLG cannot be turned.
Configuration and Installation Guidelines 3.5.3 Connection Cables Connection cable ASM 452/473 ↔ SLG U92 with RS 422 6GT2 091-1C... Two 5–pin, round M12 plug connectors 22.5 SLG plug (socket) 2m X1/2 18.5 X1/3 x1 X2 X1/1 X1/4 X2/3 X2/1 X1/5 White Brown Green Yellow Gray Pink 6 1 4 5 3 2 X2/5 Figure 3-15 Connection cable ASM 452/473 ↔ SLG U92 with RS 422 The connection cable can be ordered in the following lengths.
Configuration and Installation Guidelines Connection cable ASM 475 ↔ SLG U92 with RS 422 6GT2 091-0E... Cable with core sleeves White 4 (12) Brown 5 (13) Green 6 (14) Yellow 7 (15) Pink 8 (16) Gray 9 (17) SLG plug (socket) 1 6 1 4 5 2 3 (Shield) Cable shield open 1 6GT2 091-0E... with angled SLG plug (standard) 6GT2 091-2E... with straight SLG plug (not shown) Figure 3-16 Connection cable ASM 475 ↔ SLG U92 with RS 422 The connection cable can be ordered in the following lengths.
Configuration and Installation Guidelines 3.6 SLG Cable and Plug Allocations (RS 232) With MOBY U, the data are transferred between PC and SLG at a speed of 19200, 38400, 57600 or 115200 Baud over an RS 232 interface. The distance between PC and SLG can be up to 32 m. The SLG cable is comprised of a stub line between PC and SLG and a connection line for the 24 V power supply of the SLG from a standard power pack (see chapter. 7.2). The connection line for the power supply has a fixed length of 5 m.
Configuration and Installation Guidelines 3.6.2 Connection Cables with Lengths Connection cable for PC SLG U92 with RS 232 6GT2 591-1C... 5m N6RFFR Sub D 9B Sensor 763 KVPG11 Nameplate LIY11Y-6x0,25 5x RBC162/1AG 1x RBC162AG FPGHR 5/20 m Figure 3-18 Connection cable for PC ↔ SLG U92 Table 3-7 Plug allocation of SLG plug and submin D plug SLG (RS 232) N6RFFR Sensor 763 (Pin) GND 1 Vdc+ (power +) 2 2 (24 V DC) white Vdc– (power –) 3 1 (GND) brown TxD (send data) 4 n.c.
Configuration and Installation Guidelines Non prefabricated cables Users who want to make their own cables can order the following components from the MOBY catalog. Table 3-9 Components for individually fabricated cables Component 3-28 Order Number SLG connection plug with screw terminals with angled output 6GT2 090-0BA00 SLG stub line; Type: 6 x 0.
Configuration and Installation Guidelines 3.7 Service Cable and Plug Allocations 3.7.1 Cable Configuration 3.7.2 Plug Allocations 3.7.
Configuration and Installation Guidelines 3-30 MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618
Mobile Data Memories MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618 4 4-1
Mobile Data Memories 4.1 Introduction Application area MOBY identification systems ensure that a product is accompanied by meaningful data from the beginning to the end. First, mobile data memories are affixed to the product or its carrier or its packaging, then conductively written, changed and read. All information on production and material flow control is located right on the product.
Mobile Data Memories Zone 3: In simplified terms, zone 3 is the UHF–free area. The MDS is asleep and only wakes up to listen for an SLG once every < 0.5 sec. Power consumption is very low. If other UHF users are in the vicinity and they are using the same frequency range, this does not shorten the battery life of the MDS since it does not wake up until it receives a special code. Zone 2: If the MDS receives this special code in the vicinity of an active SLG, it enters zone 2 (see figure 4-1).
Mobile Data Memories Overview Table 4-1 MDS Type MDS U313 Overview of the MDS Memory Size Temperature Range (during Operation) 2–Kbyte RAM Dimensions LxWxH (in mm) Protection Rating –25 to +70 °C 111 x 67 x 23.5 IP 67 –25 to +85 °C 111 x 67 x 23.
Mobile Data Memories Table 4-2 Operational/ambient conditions of the MDS MDS U313 MDS U524 MDS U589 –25 to +70 °C –25 to +85 °C –25 to +220 °C (cyclic) –40 to +85 °C –40 to +85 °C –40 to +85 °C Ambient temperature During operation in acc. w. EN 60 721-3-7, class 7 K4 During transportation and storage in acc. w. EN 60 721-3-7, class 7 K3 Temperature gradient over storage temperature range, in acc. w. DIN IEC 68, part 2-14 3 °C/min Temperature gradient with fast temperature change in acc.
Mobile Data Memories 4.2 MDS U313 The MDS U313 is a mobile data memory (MDS) with a storage capacity of 2 Kbytes for use in transportation and logistics. The particularly low current consumption guarantees a long life of 5 years. The interference–immune and robust MDS can be read and written at a maximum distance of 3 m. The MDS U313 is addressed directly with byte memory accesses. The transmission frequency in the ISM frequency band at 2.
Mobile Data Memories Table 4-4 Technical data of the MDS U313 Battery lifespan > 5 years at 25°C1); no replacement Shock, vibration in acc. w. DIN EN 721-3-7, class 7 M3 50 g/10 g Free fall 1m Mounting 4 M4screws Tightening moment (at room temperature) 0.8 Nm Recommended distance from metal Can be mounted directly on metal Protection rating in acc. w. EN 60529 IP 67 Chemical resistance See table 4-2. Housing Dimensions (L x W x H) in mm 111 x 67 x 23.
Mobile Data Memories Metal–free space (in mm) Representation of ”metal–free space” Figure 4-3 Metal–free space, MDS U313 Figure 4-4 Dimensions, MDS U313 Dimensions (in mm) 4-8 MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618
Mobile Data Memories 4.3 MDS U524 The MDS U524 is a mobile data memory (MDS) with a large, 32–Kbyte storage capacity for use in the automotive industry and other industrial production plants with similar requirements. The particularly low current consumption guarantees a long life of 8 years. The interference–immune and robust MDS can be read and written at a maximum distance of 3 m. Addressing the MDS U524 is easy with the filehandler (from MOBY I) which uses logical file addresses.
Mobile Data Memories Table 4-7 Technical data of the MDS U524 Depends on direction No Multitaging capability Yes Power supply Battery Battery lifespan 8 years at +25°C 1; No replacement Shock, vibration in acc. w. DIN EN 721-3-7, class 7 M3 50 g/10 g Free fall 1m Mounting 4 M4screws Tightening moment (at room temperature) 0.8 Nm Recommended distance from metal Can be mounted directly on metal Protection rating in acc. w. EN 60529 IP 68 Chemical resistance See table 4-2.
Mobile Data Memories Metal–free space (in mm) Representation of ”metal–free space” Figure 4-6 Metal–free space, MDS U524 Figure 4-7 Dimensions of MDS U524 Dimensions (in mm) MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618 4-11
Mobile Data Memories 4.4 MDS U589 The MDS U589 is a mobile data memory (MDS) with a large, 32–Kbyte storage capacity. It is designed for use at high temperature ranges (up to +220 °C, cyclically) especially in the paint shops of the automotive industry. The size of the MDS permits it to be attached to a skid or directly to a chassis. The particularly low current consumption guarantees a long life of 5 years. The interference–immune and robust MDS can be read and written at a maximum distance of 3 m.
Mobile Data Memories Technical data Table 4-10 Technical data of the MDS U589 Fixed code memory MDS ID number (32 bits) Read–only memory 128 bits, to be written once by user Application memory Memory technology Memory size Memory organization RAM 32 Kbytes Byte access; filehandler mode Data retention time 10 years MTBF (at +40°C) 2.5 x 106 hours (without considering battery) Read/write distance 0.
Mobile Data Memories Field data (in mm) Table 4-11 Field data of the MDS U589 Standard Minimal Working distance (La) 1400 350 Limit distance (Lg) 2000 500 Transmission window (L) 2800 700 Transmission window (W) 2800 700 Maximal Minimum distance of MDS to MDS with Bunch > 1 Directly adjacent Bunch = 1 The minimum distance must be such that only one MDS can be inside the range limit. The field data apply to reading and writing the MDS.
Mobile Data Memories Dimensions (in mm) 11 1 114 0.5 83 3 61 1 11 1 7.5 0.
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Read/Write Devices MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618 5 5-1
Read/Write Devices 5.1 SLG U92 Application area The MOBY U identification system was designed especially for applications in automotive production, logistics and similar where high demands are placed on interference immunity, long read/write distances with moving data memories, quick and reliable data transmission, easy installation, and reliable function even in rugged environments. It uses the ISM frequency band of 2.4 GHz (familiar world–wide).
Read/Write Devices Except for the system interface, the hardware and firmware of both hardware versions are identical. Software tools such as SIMATIC S7 functions (FC 45/FC 46) and the MOBY API library for applications under Windows 98/NT/2000 make implementation in specific applications easy. The integrated file management system (compatible with the familiar MOBY I filehandler and supplemented with multitag commands) ensures simple, convenient administration of data on the mobile data memories.
Read/Write Devices A separate service and diagnostic interface (RS 232) is available for easy commissioning and diagnosis later during regular operation. In addition, the service function ”load software to SLG” can be used to load future function expansions via this interface without having to exchange the SLG in existing applications.
Read/Write Devices Technical data Table 5-2 Technical data of the SLG U92 Air interface Transmission frequency 2.4 to 2.4835 GHz Band width 2 x 1 MHz within 83 MHz Gross bit rate of radio channel 384 kbit/sec Data transmission speed p (net) ( ) Without bunch With bunch size of 2 Write Read Approx. 16.0 Kbyte/sec Approx. 14.4 Kbyte/sec Approx. 8.0 Kbyte/s Approx. 7.2 Kbyte/sec Range (read/write) 0.
Read/Write Devices Table 5-2 Technical data of the SLG U92 ASM/PC Interface 6–pin SLG plug in acc. w. EN 175201-804 RS 232 or RS 422 (SLG U92 version) Transmission speed Automatic baud rate recognition, 19.2 to 115.2 KBaud (depends on ASM/PC and/or line length) 3964 R Transmission protocol Max. of 1000 m (RS 422; shielded) Line length, SLG - ASM Max. of 30 m (RS 232; shielded) Line length, SLG - PC Service interface 11-pin plug in acc. w.
Read/Write Devices Table 5-2 Technical data of the SLG U92 Antenna Integrated in the SLG Emission < 50 mV per meter at 3-m intervals Emission density < 0.5 mW/cm 2 (at distance of 1 m) Angle of opening Approx. 90 ° horizontal/vertical Polarization Circular Certifications BAPT (ETS 300 440), FCC (15.249) CE (ETS 300 683), UL, CSA Safe for pacemakers Field data The field data are the same regardless of MDS type.
Read/Write Devices Definition distance D Presentation of ”definition of distance D” Figure 5-4 Distance D: SLG U92 Dimensions (in mm) 135 6 42 270 290 110 ∅6.5 4.7 42 Service interface Figure 5-5 5-8 23.
Interfaces MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618 6 6-1
Interfaces 6.1 Introduction Application area The ASM interfaces are the link between the MOBY U components (SLGs/MDSs) and the high–level controllers (e.g., SIMATIC S7) or PCs or computers. Depending on the interface used, up to two SLGs can be connected. Setup and functions An ASM consists of a microcontroller system with its own program (PROM). The CPU receives the commands over the user interface and stores these in the RAM. The user receives an acknowledgment that the command has arrived.
Interfaces 6.2 ASM 452 Application area The ASM 452 interface is a MOBY module for use with MOBY components via PROFIBUS–DPV1 on the following devices. All computers and PCs All controllers When the interfaces are used with a SIMATIC S7, function blocks are available to the user. Figure 6-1 Interface ASM 452 The ASM 452 represents the further development of the familiar 450/451 interface modules.
Interfaces Ordering data Table 6-2 Ordering data of the ASM 452 Interface ASM 452 for PROFIBUS-DPV1 can be connected with 1x SLG U92 with RS 422 6GT2 002-0EB20 Accessories: Plug connector for PROFIBUS–DP connection and 24 V power SLG cable ASM 452 SLG Length 2 m; standard cable Other lengths: 5 m, 10 m, 20 m and 50 m 6ES7 194-1AA00-0XA0 6GT2 091-1CH20 6GT2 091-1C... Opt. conn.
Interfaces Technical data Table 6-3 Technical data of ASM 452 ASM 452 with FC 45 ASM 452 with FC 46 Serial interface to user PROFIBUS-DPV1 Procedure after connection EN 50170, vol. 2, PROFIBUS ASM 452 with FC 56 PG 11 screw connection PROFIBUS and power supply plugs are not included included. Transmission speed 9600 Baud to 12 Mbaud (automatic detection) Max. block length 2 words (cyclic)/240 bytes (non–cyclic) Serial interface to SLG Plug connector 2 M12 coupling plugs Line length, max.
Interfaces Table 6-3 Technical data of ASM 452 ASM 452 with FC 45 ASM 452 with FC 46 Mounting 4 M5 screws; Mounting on all plates or walls Weight, approx. 0.5 kg Protection rating IP 67 MTBF (at 40 °C) 30 x 104 hours = 34 years ASM 452 with FC 56 AT-comp. PC PROFIBUS-DP master module (e.g.
Interfaces SLG connection technology An SLG always occupies two M12 connection sockets on the ASM 452. A prefabricated cable (cf. figure 6-4) makes it very easy to connect the SLG. The standard version of the connection cable has a length of 2 m. Other available lengths are 5 m, 10 m, 20 m and 50 m. An SLG connection plug with screw terminals is available for users who want to make their own cables (see figure 6-3). Cables and SLG connection plugs can be ordered from the MOBY catalog.
Interfaces The following diagram shows a dimensional drawing of the ASM 452 with bus connection plugs. The length of the PG screws and the radius of the cable must both be added to the total width and depth specified below. 110 53.5 28.25 Dimensional drawing Ø 5.
Interfaces Pin allocations The figure below shows the pin allocations of the ASM 452.
Interfaces Example of how much cable to bare The following figure shows an example of how to bare a cable. The lengths apply to all cables which you can connect to the connection plugs. Twist existing shield braiding, stick in a core sleeve, and trim off excess.
Interfaces 6.3 ASM 473 Application area The ASM 473 interface is a MOBY module for the SIMATIC S7. It can be connected to the distributed I/O device ET 200X and DESINA. PROFIBUS–DPV1 serves as the interface to the user when the ET 200X is used. An S7–300 or S7–400 with integrated PROFIBUS connection can be used as the controller. The ASM 473 supplements the SIMATIC S7 MOBY interface module ASM 475.
Interfaces Ordering data Table 6-4 Ordering data of the ASM 473 Interface ASM 473 1x SLG U92 with RS 422 can be connected Accessories: SLG cable, ASM 473 SLG Length 2 m; standard cable Other lengths: 5 m, 10 m, 20 m and 50 m 6GT2 002-0HA00 6GT2 091-1CH20 6GT2 091-1C... Opt. conn.
Interfaces Table 6-5 Technical data of the ASM 473 Voltage Nominal value 24 V DC Permissible range 20.4 V to 28.8 V DC Current consumption Typ. 75 mA; max. of 500 mA (or see technical data of your SLG) 1.
Interfaces Configuration PROFIBUS-DP master module (e.e.
Interfaces A max. of 7 ASM 473s can be operated in one ET 200X. Figure 6-11 Maximum configuration of ASM 473s on one ET 200X Depending on the PROFIBUS master, up to 123 ET 200X modules can be operated on one PROFIBUS branch. Hardware configuration The ASM 473 is integrated in the hardware configuration of SIMATIC Manager by calling Setup.exe in the directory S7_OM\ASM473_OM on the ”MOBY Software” CD. At the moment the ASM 473 cannot be integrated on the master of another manufacturer.
Interfaces Pin allocations The following figure shows the pin allocation to the SLG and describes the indicator elements. Socket Pin Allocation (SLG) x3 1 2 3 4 5 +RxD +TxD –TxD –RxD PE x4 1 2 3 4 5 +24 V n. c. 0V n. c. PE LEDs for PROFIBUS-DP General operational indicators (SF, BF, ON, 24 V DC) are located on the basic module of the ET 200X. LEDs for MOBY RxD: SLG is active with a command. PRE: Indicates the presence of an MDS ERR: Error indicated by flashing pattern (see chapter B.
Interfaces The figure below shows the dimensions for the positions of the holes for the mounting screws for one basic module and one ASM 473 expansion module. 120 126.8 110 53.5 28.
Interfaces 6.4 ASM 475 Application area The ASM 475 interface module is a MOBY module which can be installed on the SIMATIC S7–300 and ET 200M. Up to eight ASM 475 interface modules can be installed and run in one module rack of the SIMATIC S7–300. When a setup with several module racks (max. of four) is used, the ASM 475 can be installed and run in every rack. In its maximum configuration, one SIMATIC S7–300 can handle up to 32 ASMs centrally.
Interfaces ASM 475 Shield connecting element (6ES7 390-5AA00-0AA0) for 2 modules Shield connection terminal (6ES7 390-5BA00-0AA0) 6GT2 091-0E...
Interfaces Technical data Table 6-7 Technical data of the ASM 475 ASM 475 with FC 45 ASM 475 with FC 56 Serial interface to SIMATIC S7-300 or ET 200M P bus; cyclic and non–cyclic services Communication 2 words (cyclic)/238 bytes (non–cyclic) Command buffer on ASM 475 142 x 238 bytes per SLG U92 Serial interface to SLG Plug connector With screw terminal on front plug connector The front plug connector is included. Line length, max.
Interfaces ASM 475 with FC 45 ASM 475 with FC 56 Ambient temperature during operation Horizontal setup of SI- 0 to +60 °C MATIC Vertical setup of SIMA- 0 to +40 °C TIC Wiring Transportation and storage –40 to +70 °C Dimensions (W x H x D) in mm 40 x 125 x 120 Weight, approx. 0.2 kg The ASM 475 is commissioned in the following steps.
Interfaces Front plate The following figure shows the front plate of the ASM 475 and the inside of the front door with the connection diagram. The SLGs must be connected with the ASM as shown in the connection diagram.
Interfaces Indicator elements on the ASM Table 6-8 Function of the LEDs on the ASM 475 Meaning LED SF 5V DC System Fault (hardware error on ASM) 24 V are connected on ASM and the 5 V on the ASM are okay. y ACT_1, ACT_2 The SLG is active with execution of a user command. A flashing pattern shows the error that occurred last. This indicator can be reset with the parameter Option_1.
Interfaces Wiring to the SLG The following figure shows the design of a connection cable between ASM and SLG. The specified colors apply to the standard MOBY cable for the ASM 475. Front plug of the ASM (6ES7 392-1AJ00-0AA0) 4 (12) Cable with core sleeves White Brown 5 (13) Green 6 (14) Yellow 7 (15) Pink 8 (16) Gray 9 (17) SLG – plug (socket) 6 1 4 5 2 3 (Shield) Cable shield open Figure 6-17 Wiring of the ASM 475 to the SLG U92 with RS 422 (6GT2 091-0E...
Interfaces Configuration of the ASM for SIMATIC S7 under STEP 7 Note Installation of MOBY requires functional STEP 7 software on a PC/PG. Please remember to use the latest version of STEP 7. At the moment, you will need STEP 7 V 5.1 Service Pack 3 for MOBY U operation. Installation and configuration of the ASM 475 in the SIMATIC is performed with an installation program. The installation program is included on the ”MOBY Software” product (6GT2 080-2AA10).
Interfaces FC 45/56 with sample project You can use the ”file dearchivation” function of SIMATIC Manager to load the FC with a sample project from the applicable subdirectory of ”MOBY Software.” The sample project is located in the S7PROJ directory of SIMATIC Manager.
Accessories MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618 7 7-1
Accessories 7.1 MOBY Software The ”MOBY Software” product is delivered on CD. It contains all function blocks and drivers for the MOBY system. The software components and their documentation are described briefly in the file ”Read_me.txt” in the main directory of the CD. The software components on the CD which are relevant to MOBY U are listed below.
Accessories Complete MOBY documentation Function blocks for SIMATIC S5 Functions for SIMATIC S7 C libraries and 3964 R drivers PROFIBUS device master files Auxiliary programs for the configuration Figure 7-1 Program directories of ”MOBY Software,” release V 3.0 Note On MOBY software or licensing When you purchase an ASM or SLG interface module, this does not include software or documentation.
Accessories 7.2 MOBY Wide–Range Power Pack Description The MOBY wide–range power pack is a compact, primary–pulsed power supply, designed for use on single–phase, alternating current networks with two DC outputs (socket plug connector, circuited in parallel). The robust physical construction is comprised of an aluminum housing which gives the finely–adjusted system a good blend of physical strength, protection against electromagnetic interference and optimum heat dissipation.
Accessories Technical data ÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑ ÑÑÑÑÑÑÑÑÑÑÑÑÑ Table 7-3 Technical data of the MOBY wide–range power pack Input Input voltage Nominal value Range Frequency Input current Efficiency Power connection Power failure bypass Undervoltage switchoff Overvoltage protection Output Nominal output voltage Nominal output current Residual ripple Startup current limitation Permanent short–circuit
Accessories Plug allocation of 24 V output Outputs 1 and 2: Socket 1: Ground (0 V) 3 4 2 1 Socket 2: +24 V DC Socket 3: +24 V DC Socket 4: Ground (0 V) Figure 7-3 Plug allocation of 24 V output Dimensions (in mm) 65 5 7.5 80 3 57 205 176 5 190 7.
Accessories Notes on safety ! Caution Do not open the devices or modify them. Failure to adhere will invalidate the CE and the manufacturer’s warranty. Applicable DIN/VDE regulations or country–specific specifications must be observed when installing the power pack. The application area of the power pack is limited to ”information technology of electrical office machines” as described in the standard EN 60950/VDE 0805. A device may only be commissioned and operated by qualified personnel.
Accessories 7-8 MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618
A Documentation Descriptions, bound Table A-1 Ordering data for descriptions Order No.
Documentation A-2 MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618
B Error Messages This chapter gives you the error messages of MOBY U. The messages are divided into three groups. B.1 This section covers the messages with the error numbers 01 hex to 1F hex. These messages apply to all interfaces and SLG U92s which use direct MDS addressing. B.2 Function blocks (e.g., FC 45) output additional messages on the status of the hardware. These special messages are described in this section. B.3 The third section covers the filehandler messages.
Error Messages B.1 General Errors The following error codes may occur during MOBY U operation. The error codes are transferred during telegram communication in the status byte or are indicated by the red LED on the front plate. This LED shows the last error (for most ASMs) permanently even when this error has already been corrected. With FC 45, this error code is indicated in the ”error_MOBY” variables.
Error Messages Table B-1 General errors Error Code in Hex LED Indicatio n Cause, Remedy 00 00 Not an error; result is okay. – 01 See error code 0F. 01 02 Presence error: MDS has moved out of the transmission window of SLG. The MOBY command was only partially executed. Read command: No data are supplied to the computer. Write command: The data memory which just left the field has an incomplete data record. Sa (working distance from SLG to MDS) is not adhered to.
Error Messages Table B-1 General errors Error Code in Hex LED Indicatio n 06 06 Cause, Remedy Field interference on SLG The SLG is receiving interference from its surroundings. External interference field. The field of interference can be localized with the ” inductive field indicator” of the STG. The distance between two SLGs is too small and does not adhere to configuration guidelines. The connection cable to the SLG is faulty, too long or does not meet specifications.
Error Messages Table B-1 General errors Error Code in Hex LED Indicatio n Cause, Remedy 0F 01 Startup message The ASM sends this message after every startup. (A startup occurs each time the voltage is applied, each time the front switch is activated, after a reset via plug X1 or after a bus error.) The startup message remains queued until the user sends a RESET command to the ASM. This gives the user a chance to know when power returns to the ASM (i.e., ASM is ready again).
Error Messages Table B-1 General errors Error Code in Hex LED Indicatio n 19 25 Cause, Remedy Previous command active A new command was sent to the ASM/SLG although the last command is still active. An active command can only be terminated with a RESET command. The new command is concluded with error 19hex. The old command is being executed by the ASM/SLG and will be reported as finished afterwards. 1A 26 PROFIBUS-DP error occurred Bus connection is interrupted (wire break, plug pulled).
Error Messages B.2 ASM–Specific Errors B.2.1 Error Indicators in FC 45 The FC 45 indicates the error codes with 3 variables. error_MOBY: MOBY errors in table B-1 error_FC: Errors supplied by FC 45 due to incorrect parameterization (cf. table B-2) error_BUS: Errors reported by system functions SFC 58/59 (cf. table B-3) Table B-2 error_FCerror variable Description error_FC (B#8#..) 00 Not an error; standard value when everything is okay. 01 Params_DB doesn’t exist on the SIMATIC.
Error Messages Table B-2 error_FCerror variable error_FC (B#8#..) 09 Description The ASM has failed. ⇒ Power failure on MOBY ASM ⇒ PROFIBUS plug pulled or PROFIBUS cable broken The error is indicated when the ASM_Failure bit was set in OB 122. OB 122 is called when the FC 45 can no longer access the cyclic word for the MOBY ASM. 0A The user started another init_run without waiting for ready while the first init_run command was still being processed. ⇒Do not set init_run cyclically.
Error Messages Table B-3 Error variable error_Bus Error code (W#16#...) Description 8x30 8x31 The parameter is located in the write–protected global DB. The parameter is located in the write–protected instance DB. 8x32 8x34 8x35 The parameter has a DB number that is too large. The parameter has an FC number that is too large. The parameter has an FB number that is too large. 8x3A 8x3C 8x3E The parameter has the number of a DB which is not loaded.
Error Messages Table B-3 Error variable error_Bus Error code (W#16#...
Error Messages B.3 Filehandler Error Messages for ASM 452/475 Filehandler error messages A0 06: The command ID of the started command is illegal (not defined). The correct KK must be specified. A0 11: The telegram control parameters (DBN or KK) are not in the correct sequence. Two or more telegrams are written to the same page frame memory area. Parameterization of the FB call parameters ”SSNR” and ”KAN” of all channels must be checked. 1st command block: DBN (= byte 8/9 in telegram) is not 0001.
Error Messages C0 02: The MDS reports a memory error. The MDS has never been written or its battery failed and it lost its memory (not with EEPROM-MDS). Then: Change the MDS (if the battery monitoring bit is set). Format MDS with FORMAT. C0 06: During certain important processing procedures (e.g., writing system area of MDS, formatting MDS), the MDS may not leave the SLG’s transmission window since otherwise the command would be terminated with this error. Then: Start command again.
Error Messages C0 10: CRC sending error. The monitor receiving circuit detected an error while sending. Cause of the error same as for C0 08. The MDS is reporting CRC errors very often. (MDS is located on the boundary or MDS/SLG defective.) C0 11: Same as C0 08. C0 12: MDS is unable to execute FORMAT command. The MDS is defective. C0 13: When being formatted, the MDS must be located in the transmission window of the SLG. Otherwise a timeout error occurs.
Error Messages D0 05: The commands FORMAT, CREATE, WRITE, ATTRIB, UPDATE, COVER, QUEUE-READ or QUEUE-WRITE were sent with illegal parameters. FORMAT with illegal MDS name or MDS type CREATE with illegal filename WRITE/UPDATE with length of 0 (DLNG=0) Illegal attribute QUEUE-WRITE or QUEUE-READ with illegal option COVER with illegal user (Only 0 or 1 are legal.) D0 07: The system data transferred with the LOAD command are wrong. – DLNG is parameterized incorrectly for LOAD.
Error Messages D0 23: COVER command: The MDS name specified in the command does not agree with the actual MDS name. E0 01: The type of MDS present near the SLG does not agree with the set ECC mode. The MDS must be reformatted for the desired ECC mode. The MDS is not a filehandler MDS. Format MDS. E0 02: No more directory entries are free. The file specified in the CREATE command can no longer be created.
Error Messages F0 08: QUEUE-READ: The skip calculated by the filehandler is larger than 0FFF hex (4095 dec). H1 02: A new BEDB with the appropriate length must be loaded. Then start a RESET command. H0 03: The command index is illegal. Change command index. H0 05: Access rights of the applicable SLG do not permit this command. For instance, if the ”R” access rights (read–only) have been granted to the SLG, a WRITE command cannot be sent to this SLG.
Error Messages H1 11: The read acknowledgment has absolutely nothing to do with running operation. It is a purely software or synchronization error which cannot occur during normal operation. If the error occurs, start a RESET command. Error correction same as H1 08. H1 12: The command identifier of the command and the acknowledgment don’t match. This is a software or synchronization error which cannot occur during normal operation. If the error occurs, start a RESET command.
Error Messages H1 20: During running operation (cyclic call of FB 230), the AS memory was compressed or the absolute location of the blocks (BEDB and/or DATDB) was changed. This means that the absolute addresses are no longer correct. A RESET command must be started. H1 21: This indicator tells the user that only a RESET command can be used as the next command. All other commands will be rejected.
Error Messages H1 40: There is a gap between two consecutive acknowledgments. H1 41: DBN greater than ADB H1 42: DPV1 error occurred with SFC 58/59. Kx xx: QUEUE-WRITE parameterized incorrectly (DATDB/DATDW or DLNG) Option 0000 hex: The file entry parameterized in DATDB with the number xxx or xxx + 1 is not correct. Counting of the file entries in DATDB begins with 1. Option 0001 hex: The file entry parameterized in DATDB with the number xxx or xxx + 1 has a filename which already exists on the MDS.
Error Messages B-20 MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618
ASCII Table MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618 C C-1
ASCII Table C-2 MOBY U – Manual for Configuration, Installation and Service (4) J31069-D0139-U001-A2-7618
Index Number 3RX9 802-0AA00, 6-4 6ES7 194-1AA00-0XA0, 6-4 6ES7 194-1FC00-0XA0, 6-4 6ES7 390-5AA00-0AA0, 6-19 6ES7 390-5BA00-0AA0, 6-19 6ES7 392-1AJ00-0AA0, 6-24 6GT2 000-0EF00, 4-9 6GT2 001-0EA10, 5-4 6GT2 002-0EB20, 6-4 6GT2 002-0HA00, 6-12, 6-19 6GT2 080-2AA10, 6-4, 6-12, 6-19, 7-3 6GT2 090-0A..., 3-21, 6-7 6GT2 090-0AN50, 3-28 6GT2 090-0AT12, 3-28 6GT2 090-0AT80, 3-28 6GT2 090-0BA00, 3-28 6GT2 090-0BC00, 6-4, 6-7 6GT2 090-0QA00, 4-12 6GT2 090-0QA00-ZA31, 4-12 6GT2 090-0QB00, 4-12 6GT2 091-0E...
Index Cables, Shielding, 3-16 E EMC guidelines, Avoiding interference sources, 3-14 Equipotential bonding, 3-15 Extra power pack for SLG, 3-22 MOBY Software, 7-2 Ordering data, 7-3 MOBY wide-range power pack Dimensions, 7-6 Ordering data, 7-4 Plug allocation of 24 V output, 7-6 Technical data, 7-5 O L LEDs for MOBY, 6-16 LEDs for PROFIBUS-DP, 6-16 Ordering data, Descriptions, A-1 P Plug connector allocations, 3-22 M MDS U313 Field data, 4-7 Ordering data, 4-6 Technical data, 4-6 MDS U524 Field data,
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