Siemens APOGEE™ FLN (P1) Communication Kit User Manual February 2006 Supersedes December 2005 MN04008002E For more information visit: www.EatonElectrical.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Important Notice – Please Read The product discussed in this literature is subject to terms and conditions outlined in Eaton Electrical Inc. selling policies. The sole source governing the rights and remedies of any purchaser of this equipment is the relevant Eaton Electrical Inc. selling policy.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Table of Contents LIST OF FIGURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LIST OF TABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Definitions and Symbols . . . . . . . . . . . . .
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 List of Figures Figure 2-1: OPTCB Communication Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-1: Cable Stripping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-2: Inserting the Data Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Figure 3-3: Grounding the Communication Cables . . . . . . . . . . . . . . . . . . . . . . . .
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Safety Definitions and Symbols WARNING This symbol indicates high voltage. It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment. Read the message and follow the instructions carefully. This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Chapter 1 — Overview Introduction The Cutler-Hammer® HVX9000 from Eaton’s electrical business can be controlled, monitored and programmed from a host system via the Siemens APOGEE™ FLN (P1) communication protocols with the addition of the OPTCB RS-485 Communication Option Board kit. If you purchase your Communication Board Kit separate from the drive, please note that it must be installed in slot E on the control board of the HVX9000.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 1-2 For more information visit: www.EatonElectrical.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Chapter 2 — Board Layout and Connections The RS-485 Communication Board is connected to the communications bus through a 5-pin pluggable bus connector (OPTCB board). Communication with the control board of the drive takes place through the standard interface board connector shown in Figure 2-1.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 2-2 For more information visit: www.EatonElectrical.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Chapter 3 — Installation Making the Ground Connection Grounding by Clamping the Cable to the Drive Frame This method of grounding is the most effective, and especially recommended when the distances between the devices are relatively short or if the device is the last device on the network. Note: Normally, the option board has already been installed in slot E of the control board.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 4. Strip the communication cables so they can be secured to the drive frame with the grounding clamp. See Figure 3-3. Figure 3-3: Grounding the Communication Cables Grounding Only One Point on the Net In this method of grounding, the shield is connected to ground only at the last device on the network. Other devices on the network bypass the shield. 1. Strip about 2 in. (5 cm) from the cables and cut off the gray cable shield. 2.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 3. Secure the communication cables to the drive frame with the grounding clamp as shown in Figure 3-5. Figure 3-5: Grounding the Communication Cables Bus Terminal Resistors If the OPTCB connector is the last device on the network, the bus termination must be set to ON with Jumper X4. See Figure 3-6. ON = Terminated: This is the last device on network. OFF = Not Terminated: At least one other network device is connected past this device.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Bus Biasing Bus biasing is required to ensure faultless communication between devices at RS-485 bus. Bus biasing makes sure that the bus state has proper potential when no one is transmitting. Without biasing faulty messages can be detected when the bus is in idle state. RS-485 bus state should be from +0.200 to +7V or -0.200 to -7V. Illegal bus state is from -0.200 to 0.200V. Table 3-1: Bias Resistor Size vs.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 LED Indications The two LED indicators next to the connector show the present status of the Communication Board (yellow) and the Fieldbus Module (green). See Figure 3-8, Table 3-2 and Table 3-3.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Installing the OPTCB Communication Board Table 3-4: Installing the OPTCB Communication Board Procedure Illustration 1. Remove the cable cover. 2. Open the cover of the control unit. 3. Install the OPTCB option board in slot E on the control board of the AFD. Make sure that the grounding plate (shown below) fits tightly in the clamp. 1 2 3 4 5 X4 X1 Grounding Plate 3-6 For more information visit: www.EatonElectrical.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Table 3-4: Installing the OPTCB Communication Board, continued Procedure Illustration 4. Make a sufficiently wide opening for your cable by cutting the cover grid as wide as necessary. 5. Close the cover of the control unit and the cable cover. MN04008002E For more information visit: www.EatonElectrical.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 3-8 For more information visit: www.EatonElectrical.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Chapter 4 — Commissioning Fieldbus Board Parameters The RS-485 Communication Board (OPTCB) is commissioned with the control keypad by giving values to appropriate parameters in the Expander board menu M4. Expander Board Menu (M4) The Expander board menu makes it possible for the user (1) to see what expander boards are connected to the control board, and (2) to view and edit the parameters associated with the expander board.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 2. Set the FLN address for the device if desired (default address is 99). Parameter P1.13.9 = (1 – 99) The drive is set up for FLN network communication. For more information about the description of some parameters, see the HVX9000 User Manual, HVX9.11 or later version. Communication Timeout The RS-485 Communication Board initiates a communication error if communication is broken for as long as defined by the Communication Timeout.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Chapter 5 — Siemens FLN (P1) Protocol Overview The P1 Protocol provides: ● Direct control of Drive (e.g. Run, Stop, Direction, Speed reference, Fault reset) ● Full access to necessary parameters ● Monitoring of Drive status (e.g.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Analog Output (AO) Point Map Table 5-2: Analog Outputs (AO) NPT Point Number Description Units AO 1 CTLR ADDRESS — AO 2 APPLICATION — AO 20 OVRD TIME Hours AO 30 CURRENT LIM % AO 31 ACCEL TIME 1 Seconds AO 32 DECEL TIME 1 Seconds AO 48 CMD DRV AO1 % AO 51 SPEED REF % AO 52 PID SETPOINT % AO 61 PID GAIN % AO 62 PID I TIME Seconds AO 63 PID D TIME Seconds AO 99 ERROR STATUS — Binary Input (BI) Poi
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Binary Output (BO) Point Map Table 5-4: Binary Outputs (BO) MN04008002E NPT Point Number Description 0= 1= BO 18 RST KWH-MWH No Reset BO 19 RST Run Time No Reset BO 22 CMD FWD / REV Forward Reverse BO 24 CMD STP / STRT Stop Start BO 29 DAY / NIGHT Day Night BO 33 LOCK PANEL Open Lock BO 36 CMD DIN 3 Off On BO 37 CMD DIN 4 Off On BO 38 CMD DIN 5 Off On BO 39 CMD DIN 6 Off On BO 40 CMD DRV RO 1
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 5-4 For more information visit: www.EatonElectrical.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 Chapter 6 — Communication Board Fault Tracking The table below presents the faults related to the Siemens FLN (P1) option board. For more fault code information, see also HVX9000 User Manual, Fault Tracking Section.
Siemens APOGEE™ FLN (P1) Communication Kit February 2006 6-2 For more information visit: www.EatonElectrical.
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