RFID SYSTEMS SIMATIC RF200 System Manual · 03/2013 SIMATIC Ident Answers for industry.
SIMATIC RF200 1 ___________________ Introduction 2 ___________________ Safety notes SIMATIC Ident RFID systems SIMATIC RF200 3 ___________________ System overview 4 ___________________ RF200 system planning 5 ___________________ Readers 6 ___________________ Antennas System Manual 7 ___________________ Accessories 8 ___________________ System integration 9 ___________________ System diagnostics A ___________________ Appendix 03/2013 J31069-D0227-U001-A7-7618
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Table of contents 1 Introduction................................................................................................................................................ 7 2 Safety notes............................................................................................................................................... 9 3 System overview...................................................................................................................................... 11 4 5 3.
Table of contents 6 5.1.7 5.1.8 FCC information .......................................................................................................................... 65 Dimension drawing...................................................................................................................... 65 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 SIMATIC RF220R .......................................................................................................................
Table of contents 7 6.1.6 6.1.7 Technical data..............................................................................................................................97 Dimension drawing ......................................................................................................................98 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 ANT D6 ........................................................................................................................................
Table of contents A Appendix................................................................................................................................................ 135 A.1 Certificates and approvals......................................................................................................... 135 A.2 A.2.1 A.2.2 A.2.3 Connecting cable ......................................................................................................................
1 Introduction Scope of validity of this document This documentation is valid for all supplied variants of the SIMATIC RF200 system and describes the system delivered as of March 2013. Registered trademarks SIMATIC ® is a registered trademark of the Siemens AG. Further information You will find more detailed information in MOBY D System Manual (http://support.automation.siemens.com/WW/view/en/13628689/0/en), Function Manual FB 45 (http://support.automation.siemens.
Introduction SIMATIC RF200 8 System Manual, 03/2013, J31069-D0227-U001-A7-7618
2 Safety notes SIMATIC RFID products comply with the salient safety specifications to IEC, VDE, EN, UL and CSA. If you have questions about the validity of the installation in the planned environment, please contact your service representative. NOTICE Alterations to the devices are not permitted. Failure to observe this requirement shall constitute a revocation of the radio equipment approval, CE approval and manufacturer's warranty.
Safety notes SIMATIC RF200 10 System Manual, 03/2013, J31069-D0227-U001-A7-7618
System overview 3 SIMATIC RF200 is an inductive identification system that is compatible with the ISO 15693 standard and was specially designed for use in industrial production for the control and optimization of material flows. In contrast to SIMATIC RF300, SIMATIC RF200 is intended for RFID applications where performance requirements are not very high, for example with regard to data volume, transfer rate or diagnostics options. SIMATIC RF200 is characterized by particularly favorable prices.
System overview 3.1 RFID components and their function 3.1 RFID components and their function &RPPXQLFDWLRQV PRGXOHV RF200 system components $60b IRU 352),%86 '3 '3 9 $60 IRU 6,0$7,& 6 5) & IRU 352),%86 '3 '3ತ9 5) & IRU (7 SUR 5) & 5) & IRU 352),1(7 ,2 7&3 ,3 3& LQWHUIDFH WKLUG SDUW\ 3/& 5HDGHUV 6HULDO DV\QFKURQRXV LQWHUIDFH 56 DQG 56 RQO\ ZLWK 5) 5 5) 5 5) 5 5) 5 5) 0 5) 5 5) 5 5) 5 5) 5 7UDQVSRQGHUV 3RZHU DQG GDWD WUDQVPL
System overview 3.
System overview 3.2 Overview of transponders 3.2 Overview of transponders Overview of typical areas of application of ISO transponders for RF200 Transponder Area of application MDS D100 From simple identification such as electronic barcode replacement or supplementation, through warehouse and distribution logistics, right up to product identification. With this transponder, the maximum ranges are achieved in combination with the SIMATIC RF260R reader.
System overview 3.2 Overview of transponders Transponder Area of application MDS D421 The MDS D421 is designed for tool coding according to DIN 69873. It can be used wherever small data carriers and exact positioning are required, e.g.
System overview 3.
RF200 system planning 4.1 Fundamentals of application planning 4.1.1 Selection criteria for SIMATIC RF200 components 4 Assess your application according to the following criteria, in order to choose the right SIMATIC RF200 components: ● Static or dynamic data transfer ● Data volume to be transferred ● Speed in case of dynamic transfer ● Ambient conditions such as relative humidity, temperature, chemical impacts, etc. 4.1.
RF200 system planning 4.
RF200 system planning 4.
RF200 system planning 4.1 Fundamentals of application planning From the diagrams above, it can also be seen that operation is possible within the area between Sa and Sg. The active operating area reduces as the distance increases, and shrinks to a single point at distance Sg. Only static mode should thus be used in the area between Sa and Sg. 4.1.
RF200 system planning 4.1 Fundamentals of application planning 4.1.4 Permissible directions of motion of the transponder Detection area and direction of motion of the transponder The transponder and reader have no polarization axis, i.e. the transponder can come in from any direction, assume any position as parallel as possible to the reader, and cross the transmission window.
RF200 system planning 4.1 Fundamentals of application planning Note Note that in a metallic environment the values for the limit distance are reduced. Operation in dynamic mode When working in dynamic mode, the transponder moves past the reader. The transponder can be used as soon as the intersection (SP) of the transponder enters the circle of the transmission window. In dynamic mode, the operating distance (Sa) is of primary importance.
RF200 system planning 4.1 Fundamentals of application planning The dwell time can be of any duration in static mode. The dwell time must be sufficiently long to allow communication with the transponder. The dwell time is defined by the system environment in dynamic mode. The volume of data to be transferred must be matched to the dwell time or vice versa. In general: tv ≥ tK 4.1.
RF200 system planning 4.1 Fundamentals of application planning Time constants K and tbyte Table 4- 1 Typical communication time on the serial interface when operating with presence check Transfer rate [baud] Read Write All MDS MDS D1xx/D3xx MDS D2xx MDS D4xx K [ms] tbyte [ms] K [ms] tbyte [ms] K [ms] tbyte [ms] K [ms] tbyte [ms] 19200 35 1.08 41 2.66 50 8.1 35 1.08 57600 34 0.59 28 2.28 33 7.7 34 0.59 115200 26 0.56 26 2.17 31 7.6 26 0.
RF200 system planning 4.1 Fundamentals of application planning Calculation tool User-friendly calculation tools are available for the communication modules ASM 456, RF170C, and RF180C to determine data transfer times. The calculation tools can be found on the DVD "RFID Systems Software & Documentation", order number 6GT2080-2AA20.
RF200 system planning 4.1 Fundamentals of application planning 4.1.8 Impact of secondary fields Secondary fields in the range from 0 mm to 30% of the limit distance (Sg) generally always exist. They should only be used during configuration in exceptional cases, however, since the read/write distances are very limited. Exact details of the secondary field geometry cannot be given, since these values depend heavily on the operating distance and the application.
RF200 system planning 4.1 Fundamentals of application planning Secondary fields without shielding &RQYH\RU GLUHFWLRQ 7DJ 7DJ 6HFRQGDU\ ILHOG 5HDGHUV )¸UGHUULFKWXQJ The following graphic shows typical primary and secondary fields, if no shielding measures are taken. 0DLQ ILHOG 7DJ Figure 4-8 Secondary field without shielding In this arrangement, the reader can also read tags via the secondary field.
RF200 system planning 4.2 Field data of transponders and readers Secondary fields with shielding The following graphic shows typical primary and secondary fields, with metal shielding this time. &RQYH\RU GLUHFWLRQ 7DJ 7DJ 6HFRQGDU\ ILHOG 5HDGHUV &RQYH\RU GLUHFWLRQ The metal shielding prevents the reader from detecting tags via the secondary field. 0DLQ ILHOG 7DJ 0HWDO VKLHOGLQJ Figure 4-9 Secondary field with shielding 4.2 Field data of transponders and readers 4.2.
RF200 system planning 4.2 Field data of transponders and readers Table 4- 3 SIMATIC RF210R field data Length of the transmission window (L) Operating distance (Sa) Limit distance (Sg) MDS D124 25 1 ... 18 20 MDS D127 1) 5 0 ... 2 2 MDS D160 20 1 ... 10 12 MDS D324 20 1 ... 8 9 MDS D421 5 0 ... 3 4 MDS D422 8 1 ... 9 10 MDS D424 24 1 ... 16 18 MDS D425 14 1 ... 7 8 MDS D428 20 1 ...
RF200 system planning 4.2 Field data of transponders and readers Table 4- 5 SIMATIC RF240R field data Length of the transmission window (L) Operating distance (Sa) Limit distance (Sg) MDS D124 80 2 ... 53 60 MDS D126 80 2 ... 57 65 MDS D160 50 1 ... 33 37 MDS D324 55 1 ... 36 40 MDS D422 25 1 ... 12 15 MDS D423 40 2 ... 35 40 MDS D424 75 1 ... 47 53 MDS D425 35 1 ... 17 19 MDS D426 60 2 ... 33 40 MDS D428 50 1 ... 30 34 MDS D460 50 1 ...
RF200 system planning 4.2 Field data of transponders and readers Table 4- 7 Filed data SIMATIC RF290R, with ANT D5 Length of the transmission window (L) Operating distance (Sa) Limit distance (Sg) MDS D100 320 0 ... 400 500 MDS D124 300 0 ... 200 280 MDS D126 320 0 ... 350 400 MDS D139 320 0 ... 400 500 MDS D160 300 0 ... 130 180 MDS D165 320 0 ... 350 450 MDS D200 320 0 ... 400 500 MDS D261 320 0 ... 300 400 MDS D324 300 0 ... 200 280 MDS D339 320 0 ...
RF200 system planning 4.2 Field data of transponders and readers Table 4- 9 Field data SIMATIC RF290R, with ANT D10 Length of the transmission window (L) Operating distance (Sa) Limit distance (Sg) X direction Y direction MDS D100 1050 350 0 ... 500 600 MDS D124 1000 300 0 ... 200 280 MDS D126 1050 350 0 ... 400 500 MDS D139 1050 350 0 ... 450 550 MDS D160 1000 300 0 ... 130 180 MDS D165 1050 350 0 ... 350 450 MDS D200 1050 350 0 ... 450 550 MDS D261 1050 350 0 ..
RF200 system planning 4.
RF200 system planning 4.3 Installation guidelines 4.3 Installation guidelines 4.3.1 Overview The transponder and reader complete with their antennas are inductive devices. Any type of metal in the vicinity of these devices affects their functionality.
RF200 system planning 4.3 Installation guidelines Flush-mounting Flush-mounting of transponders and readers Problem 1RQ PHWDOOLF VSDFHU Flush-mounting of transponders and readers is possible in principle. However, the size of the transmission window is significantly reduced. The following measures can be used to counteract the reduction of the window: 6KHHW 0HWDO 5HDGHUV 0HWDO Remedy: Enlargement of the non-metallic spacer below the transponder and/or reader.
RF200 system planning 4.3 Installation guidelines Mounting of several readers on metal frames or racks Any reader mounted on metal couples part of the field to the metal frame. There is normally no interaction as long as the minimum distance D and metal-free areas a, b are maintained. However, interaction may take place if an iron frame is positioned unfavorably. Longer data transfer times or sporadic error messages at the communication module are the result.
RF200 system planning 4.3 Installation guidelines 4.3.3 Effects of metal on different transponders and readers Mounting different transponders and readers on metal or flush-mounting Certain conditions have to be observed when mounting the transponders and readers on metal or flush-mounting. For more information, please refer to the descriptions of the individual transponders and readers in the relevant section. 4.3.
RF200 system planning 4.3 Installation guidelines 4.3.4.1 RF210R The RF210R can be flush-mounted in metal. Please allow for a possible reduction in the field data values.
RF200 system planning 4.
RF200 system planning 4.3 Installation guidelines Transponder MDS D460 Reader without direct metal influence Reader flush-mounted in metal (Case a, b and d) (Case c) Metal-free 100 90 on metal, distance 25 mm 100 90 flush-mounted in metal; distance all round 25 mm 90 90 The values in the table describe the reduction in field data. All values are percentages relative to non metal (100% means no influence). 4.3.4.2 RF220R The RF220R can be flush-mounted in metal.
RF200 system planning 4.3 Installation guidelines Case Diagram Description c) Reader in metal, flush against M30 nut d) D Reader in metal, all round To avoid any impact on the field data, in Case d, the distance a should be ≥ 15 mm.
RF200 system planning 4.
RF200 system planning 4.3 Installation guidelines To avoid any impact on the field data, the distance a should be ≥ 20 mm.
RF200 system planning 4.3 Installation guidelines Reader without direct metal influence Reader on metal (metal plate) Reader flushmounted in metal without metal 100 90 80 on metal, distance 25 mm 90 85 80 Transponder MDS D460 flush-mounted in metal (all round 20 mm) not envisaged The values in the table describe the reduction in field data. All values are percentages relative to non metal (100% means no influence). 4.3.4.4 RF260R The RF260R can be flush-mounted in metal.
RF200 system planning 4.
RF200 system planning 4.
RF200 system planning 4.3 Installation guidelines 4.3.4.5 RF290R The RF290R reader is operated with the external antennas ANT D5, D6 and D10. The antennas can be flush-mounted in metal. Please allow for a possible reduction in the field data values. D D D D Figure 4-12 Metal-free space for ANT D5 To avoid any impact on the field data, the distance a should be ≥ 150 or 200 mm.
RF200 system planning 4.
RF200 system planning 4.
RF200 system planning 4.
RF200 system planning 4.3 Installation guidelines 4.3.5 Installation and connection of 2 to 6 antennas with one reader If several antennas need to be operated on one reader, this can be achieved by using the antenna splitter or the antenna multiplexer RF260X. Note that the antenna splitter is a purely passive device that splits the power at the input to two outputs and therefore halves it. This is possible both in PC mode (RS-232) and CM mode (RS-422).
RF200 system planning 4.3 Installation guidelines 4.3.5.1 Installation options with the antenna splitter (2-4 antennas) Possible configurations of the antennas The antenna installations described here have been designed for reading smartlabels (transponders) on goods on conveyor belts, conveyor systems or pallets. A prerequisite is that there are no magnetically conducting materials (e.g. metal) in the vicinity of the antenna or the label.
RF200 system planning 4.3 Installation guidelines Installation examples $17 ' PLQ PP PLQ PP &RQYH\RU EHOW Figure 4-14 Installation example with 2 ANT D6 (portal) $17 ' &RQYH\RU EHOW $17 ' Figure 4-15 Installation example with ANT D6 (C arrangement) SIMATIC RF200 System Manual, 03/2013, J31069-D0227-U001-A7-7618 53
RF200 system planning 4.3 Installation guidelines $17 ' &RQYH\RU EHOW $17 ' Figure 4-16 Installation example with ANT D6 (tunnel) Note The minimum spacings between the antennas for operation with only one reader may be less than the distances described because this configuration has the same phase.
RF200 system planning 4.3 Installation guidelines 4.3.5.2 Antenna installation Configuring instructions The antenna installation described below enables detection of transponders moving horizontally through the installation. Depending on the installation (antennas exactly opposite each other or offset in parallel), the label is aligned in parallel with the antennas or arbitrarily.
RF200 system planning 4.3 Installation guidelines Required components For installation with ● 2 antennas (gate) ● 3 antennas (C arrangement) ● 4 antennas (tunnel) the following components are required: Table 4- 19 Components required for setting up with 2, 3 or 4 antennas Number for installation with 2 ant. 1 3 ant. 1 Component Order number 4 ant.
RF200 system planning 4.3 Installation guidelines Metal-free space To guarantee perfect functioning of the individual installation versions, all larger metal parts in the vicinity of the antennas must be removed. E E F E Figure 4-17 Metal-free space, side view (based on the example of a tunnel arrangement on a conveyor belt) D E D F E a approx. half antenna length b min. 100 mm c max.
RF200 system planning 4.3 Installation guidelines ● The metal parts in the immediate vicinity of the antenna must be grounded in a mesh with a good HF connection. ● Since the write/read device is installed in a metal housing, and the antennas can couple into the cables to the write/read device, it must be installed at a distance of at least 500 mm from the antennas.
RF200 system planning 4.4 Further information 4.3.5.3 Installation options with the antenna multiplexer (2-6 antennas) You can operate up to six antennas on one reader via the multiplexer. The data is processed sequentially. Antenna switchover is performed in time-multiplex mode, so by connecting several antennas together, the processing time / activation time per antenna is lengthened accordingly. :LGH UDQJH SRZHU VXSSO\ XQLW 9'& 5) 5 3* 3& $QWHQQD $QWHQQD Figure 4-19 4.
RF200 system planning 4.
5 Readers NOTICE Pulling and plugging readers Pull or plug the reader only when the power supply is turned off If this is not observed, under certain conditions, the reader will not start up correctly and communication with a transponder will not be possible. Note IO-Link variants of the RF200 readers The IO-Link variants of the readers are not included in the system manual. You will find these in the "SIMATIC RF200 IO-Link (http://support.automation.siemens.
Readers 5.1 SIMATIC RF210R 5.1.3 Pin assignment RF210R with RS422 interface Pin Pin Assignment Device end 8-pin M12 5.1.
Readers 5.1 SIMATIC RF210R 5.1.
Readers 5.1 SIMATIC RF210R 5.1.6 Technical specifications of the RF210R reader Technical specifications Inductive interface to the transponder Transmission frequency for power/data 13.56 MHz Antenna integrated Interface to the communications module RS-422 (3964R protocol) Baud rate 19200, 57600, 115200 baud Cable length reader ↔ communications module max.
Readers 5.1 SIMATIC RF210R 5.1.7 FCC information Siemens SIMATIC RF210R (MLFB 6GT2821-1AC10) FCC ID: NXW-RF210R This device complies with part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference. (2) This device must accept any interference received, including interference that may cause undesired operation.
Readers 5.2 SIMATIC RF220R 5.2 SIMATIC RF220R 5.2.1 Features SIMATIC RF220R Characteristics Field of application Identification tasks on assembly lines in harsh industrial environments Design ① RS422 interface ② Status display 5.2.2 RF220R ordering data Order Number RF220R with RS422 interface 5.2.
Readers 5.2 SIMATIC RF220R 5.2.4 Display elements of the RF220R reader Color green Meaning flashing Operating voltage present, reader not initialized or antenna switched off permanentl Operating voltage present, reader initialized and antenna switched on y lit yellow1) Transponder present flashing red Error has occurred, the type of flashing corresponds to the error code in the table in the section "Error codes".
Readers 5.2 SIMATIC RF220R RF220R face to face ' D ≥ 150 mm Figure 5-5 5.2.6 Face-to-face distance between two RF220Rs Technical specifications of the RF220R reader Technical specifications Inductive interface to the transponder Transmission frequency for power/data 13.56 MHz Antenna integrated Interface to the communications module RS-422 (3964R protocol) Baud rate 19200, 57600, 115200 baud Cable length reader ↔ communications module max.
Readers 5.2 SIMATIC RF220R Technical specifications 5.2.7 Degree of protection to EN 60529 IP67 Shock to EN 60 721-3-7 Class 7 M2 Vibration to EN 60 721-3-7 Class 7 M2 50 g 20 g Weight approx. 140 g (incl. two M30 nuts) Approvals Radio to R&TTE directives EN 300 330, EN 301489, CE, FCC, UL/CSA Current consumption typ. 50 mA FCC information Siemens SIMATIC RF220R (MLFB 6GT2821-2AC10) FCC ID: NXW-RF220R This device complies with part 15 of the FCC rules.
Readers 5.2 SIMATIC RF220R 5.2.
Readers 5.3 SIMATIC RF240R 5.3 SIMATIC RF240R 5.3.1 Features SIMATIC RF240R Characteristics Field of application Identification tasks on assembly lines in harsh industrial environments Design ① Depending on the device variant: :RS-422 or RS-232 interface ② Status indicator 5.3.2 RF240R ordering data Order number 5.3.
Readers 5.3 SIMATIC RF240R 5.3.4 Display elements of the RF240R reader Color Meaning green flashing Operating voltage present, reader not initialized or antenna switched off permanentl Operating voltage present, reader initialized and antenna switched on y lit yellow1) Transponder present flashing red Error has occurred, the type of flashing corresponds to the error code in the table in the section "Error codes".
Readers 5.3 SIMATIC RF240R RF240R face-to-face ' D ≥ 400 mm Figure 5-8 5.3.6 Face-of-face distance between two RF240R readers Technical specifications of the RF240R reader Technical specifications Inductive interface to the transponder Transmission frequency for power/data 13.56 MHz Antenna integrated Interface • Communications module • RS-422 (3964R protocol) • PC • RS-232 (3964R protocol) Baud rate 19200, 57600, 115200 baud Cable length reader ↔ communications module RS-422: max.
Readers 5.3 SIMATIC RF240R Technical specifications Ambient temperature 5.3.7 • During operation • -20 ℃ ... +70 ℃ • During transportation and storage • -25 ℃ ... +80 ℃ Degree of protection to EN 60529 IP67 Shock to EN 60 721-3-7 Class 7 M2 Vibration to EN 60 721-3-7 Class 7 M2 50 g 20 g Weight Approx. 60 g Approvals Radio to R&TTE directives EN 300 330, EN 301489, CE, FCC, UL/CSA Current consumption typ.
Readers 5.3 SIMATIC RF240R Dimension drawing 5.3.
Readers 5.4 SIMATIC RF260R 5.4 SIMATIC RF260R 5.4.1 Features SIMATIC RF260R Characteristics Field of application Identification tasks on assembly lines in harsh industrial environments Design ① Depending on the device variant: ② Status indicator RS-422 or RS-232 interface 5.4.2 Ordering data for RF260R Order number 5.4.
Readers 5.4 SIMATIC RF260R 5.4.4 Display elements of the RF260R reader Color green Meaning flashing Operating voltage present, reader not initialized or antenna switched off permanentl Operating voltage present, reader initialized and antenna switched on y lit yellow1) Transponder present flashing red Error has occurred, the type of flashing corresponds to the error code in the table in the section "Error codes".
Readers 5.4 SIMATIC RF260R RF260R face to face ' D ≥ 500 mm Figure 5-11 5.4.6 Face-to-face distance between two RF260R Technical data of the RF260R reader Technical specifications Inductive interface to the transponder Transmission frequency for power/data 13.56 MHz Antenna integrated Interface • Communications module • RS-422 (3964R protocol) • PC • RS-232 (3964R protocol) Baud rate 19200, 57600, 115200 baud Cable length reader ↔ communications module RS-422: max. 1000 m RS-232: Max.
Readers 5.4 SIMATIC RF260R Technical specifications Ambient temperature 5.4.7 • During operation • -20 ℃ ... +70 ℃ • During transportation and storage • -25 ℃ ... +80 ℃ Degree of protection to EN 60529 IP67 Shock to EN 60 721-3-7 Class 7 M2 Vibration to EN 60 721-3-7 Class 7 M2 50 g 20 g Weight Approx. 200 g Approvals Radio to R&TTE directives EN 300 330, EN 301489, CE, FCC, UL/CSA Current consumption typ.
Readers 5.4 SIMATIC RF260R Dimension drawing 5.4.
Readers 5.5 SIMATIC RF290R 5.5 SIMATIC RF290R 5.5.1 Features SIMATIC RF290R Characteristics Area of application Identification tasks in production control and in intra-logistics, e.g. skid identification, container management, HF gates (F&B) Structure ① RS-422/RS-232 interface, 24 V power supply ② Digital I/O ③ External antenna ④ Operating display, 4 LEDs: 5.5.
Readers 5.
Readers 5.
Readers 5.5 SIMATIC RF290R Digital output (DO): At the relay output, a NO contact is available. The output is electrically isolated from the reader electronics and therefore needs to be supplied externally. NOTICE Reader may be damaged If you exceed the maximum permitted voltage of 24 V / 1 A at the relay output, the reader may be damaged. Make sure that the voltage does not exceed 24 V. The output is intended only for switching resistive loads.
Readers 5.5 SIMATIC RF290R 5.5.5 Installing the RF290R reader 5.5.5.1 Wall mounting Use the holes in the housing to screw the device to the wall or onto a horizontal surface.
Readers 5.5 SIMATIC RF290R 5.5.5.2 Installing on the S7-300 standard rail Follow the steps below to mount the RF290R reader on a vertical S7-300 standard rail: 1. Place the device on the upper edge of the S7-300 standard rail (position A). 2. Screw the device to the rail with the supplied screws (position B). A B Figure 5-15 5.5.5.
Readers 5.5 SIMATIC RF290R Fit the adapter to the rear of the device as shown in the following figure: Figure 5-16 Mounting the DIN rail adapter Follow the steps below to mount the RF290R reader on a DIN rail: 1. Place the device on the upper edge of the DIN rail (position A). 2. Pull the spring-mounted DIN rail slider (position B) down and press the device against the DIN rail until it locks in place.
Readers 5.5 SIMATIC RF290R 5.5.6 Technical specifications of the RF290R reader Technical specifications Inductive interface to the transponder Transmission frequency for power/data 13.56 MHz Transponders supported Transponder to ISO 15693 Interface • Communications module RS-422 (3964R protocol) • PC RS-232 Baud rate 19200, 57600, 115200 baud Cable length reader ↔ communications module RS-422: max. 1000 m RS-232: Max.
Readers 5.5 SIMATIC RF290R Technical specifications Degree of protection to EN 60529 IP65 Shock-resistant to EN 60 721-3-7, Class 7 M2 30 g Vibration-resistant to EN 60 721-3-7, Class 7 M2 2g Weight Approx. 1.8 kg Approvals Radio to R&TTE guidelines EN 300 330, EN 301489, CE FCC, IC (as of 04/2013) Current consumption 5.5.7 typ.
Readers 5.5 SIMATIC RF290R If the antenna is detachable, require the following two conditions: (1) To reduce potential radio interference to other users, the antenna type should be chosen that the radiated power is not more than that permitted for successful communication. (2) This device has been designed to operate with the antennas listed below. Antennas not included in this list are strictly prohibited for use with this device. The required antenna impedance is 50 Ω.
Readers 5.5 SIMATIC RF290R 5.5.
Readers 5.
6 Antennas 6.1 ANT D5 6.1.1 Features ANT D5 6.1.2 Characteristics Area of application Storage, logistics and distribution Writing/reading distance up to 500 mm (depending on the transponder) Connecting cable 3.3 m Readers that can be connected RF290R Degree of protection IP65 Ordering data Table 6- 1 Ordering data of ANT D5 Antenna Order no. ANT D5 (incl. one antenna connecting cable 3.3 m) Table 6- 2 6GT2698-5AA10 Ordering data of ANT D5 accessories Accessories Order no.
Antennas 6.1 ANT D5 6.1.
Antennas 6.1 ANT D5 6.1.4 Flush-mounted in metal 0HWDO D D a = 150 mm Figure 6-2 6.1.5 Metal-free area for ANT D5 Minimum spacing Note Extension of the data transmission time if distance values are undershot If the distance values specified in the tables are undershot, it is possible that the inductive fields will be affected. In this case, the data transmission time can increase unpredictably or a command is aborted with an error. For this reason, please observe the values in the tables.
Antennas 6.
Antennas 6.1 ANT D5 6.1.6 Technical data Technical specifications Max. write/read distance ANT to MDS (Sg) 500 mm Dimensions (L x W x H) 380 x 380 x 110 mm Color gray/black Material Aluminum/plastic Plug connection 1-pin TNC connector Max. power 10 W (FCC/IC: 4 W) Antenna cable length 3.3 m Shock resistant according to EN 60721-3-7 Class 7M2 Total shock response spectrum Type II 30 g Vibration according to EN 60721-3-7 Class 7M2 1 g (9 to 200 Hz) / 1.
Antennas 6.1 ANT D5 6.1.
Antennas 6.2 ANT D6 6.2 ANT D6 6.2.1 Features ANT D6 Characteristics Area of application Writing/reading distance &RYHULQJ KRRG $17 ' 6.2.2 • Storage, logistics and distribution • Suitable for high-speed applications with large writing/reading distance up to 650 mm (depending on the transponder) Connecting cable 3.
Antennas 6.2 ANT D6 6.2.3 Transmission window 6D PLQ 6D PD[ 6J /\ 3ODQ YLHZ /[ 6LGH YLHZ 6D 6J 7UDQVPLVVLRQ ZLQGRZ $17 ' )RU 6D PLQ WKH WUDQVPLVVLRQ ZLQGRZ LV H[WHQGHG Lx = 520 mm Ly = 420 mm Figure 6-5 Transmission window for ANT D6 SIMATIC RF200 100 System Manual, 03/2013, J31069-D0227-U001-A7-7618
Antennas 6.2 ANT D6 6.2.4 Metal-free area Flush-mounted in metal D D D D 0HWDO D PP Figure 6-6 6.2.
Antennas 6.2 ANT D6 6.2.6 Technical data Technical specifications Max. write/read distance ANT to MDS (Sg) 650 mm Dimensions (L x W x H) 580 x 480 x 110 mm (without cover) Color gray/black Material Aluminum/plastic Plug connection 1-pin TNC connector Max. power 10 W (FCC/IC: 2.5 W) Antenna cable length 3.3 m Shock resistant according to EN 60721-3-7 Class 7M2 Total shock response spectrum Type II 30 g Vibration according to EN 60721-3-7 Class 7M2 1 g (9 to 200 Hz) / 1.
Antennas 6.2 ANT D6 6.2.
Antennas 6.3 ANT D10 6.3 ANT D10 6.3.1 Features ANT D10 Characteristics Area of application 6.3.2 • Storage, logistics and distribution, e.g. clothing industry, laundries • Particularly when small MDS are used (e.g. MDS D124, MDS D160) and when there is a long transmission field Writing/reading distance up to 480 mm (depending on the transponder) Connecting cable 3.
Antennas 6.3 ANT D10 6.3.3 Transmission window 6D PLQ 6D PD[ 6J /\ 3ODQ YLHZ /[ 7UDQVPLVVLRQ ZLQGRZ 6D 6J 6LGH YLHZ $17 ' ZLWK FRYHU )RU 6D PLQ WKH WUDQVPLVVLRQ ZLQGRZ LV H[WHQGHG Lx 1050 mm Ly 350 mm Figure 6-9 Transmission window for ANT D10 SIMATIC RF200 System Manual, 03/2013, J31069-D0227-U001-A7-7618 105
Antennas 6.3 ANT D10 6.3.4 Metal-free area Flush-mounted in metal D D D D 0HWDO D PP Figure 6-10 Metal-free area for ANT D10 When installing in the vicinity of metal, observe the instructions in the Section Auto-Hotspot.
Antennas 6.3 ANT D10 6.3.
Antennas 6.3 ANT D10 6.3.6 Technical data Technical specifications Max. write/read distance ANT to MDS (Sg) 480 mm Dimensions (L x W x H) 1150 x 365 x 115 mm (with cover) Color gray/black Material Aluminum/plastic Plug connection 1-pin TNC connector Max. power 10 W (FCC/IC: 2.5 W) Antenna cable length 3.3 m Shock resistant according to EN 60721-3-7 Class 7M2 Total shock response spectrum Type II 30 g Vibration according to EN 60721-3-7 Class 7M2 1 g (9 to 200 Hz) / 1.
Antennas 6.3 ANT D10 6.3.
Antennas 6.
7 Accessories 7.1 Antenna splitter Area of application Antenna splitter Characteristics Area of application Designed for distributed mounting of antennas in warehouses, logistics and distribution Readers that can be connected RF290R Number of antennas that can be connected max.
Accessories 7.1 Antenna splitter Table 7- 2 Ordering data - accessories - antenna splitter Order number Antenna cable Antenna cable extension Length 3.3 m 6GT2691-0CH33 Length 10.5 m 6GT2691-0CN10 Length 7.2 m 6GT2691-0DH72 Technical specifications Table 7- 3 Technical specifications for antenna splitter Technical specifications Max. input power 10 W Transmission frequency 13.
Accessories 7.2 Antenna multiplexer SIMATIC RF260X 7.2 Antenna multiplexer SIMATIC RF260X 7.2.1 Characteristics The SIMATIC RF260X antenna multiplexer can be used to operate up to six antennas on one reader.
Accessories 7.2 Antenna multiplexer SIMATIC RF260X Order number ANT D5 incl. antenna connecting cable (3.3 m) 6GT2698-5AA10 ANT D6 incl. antenna connecting cable (3.3 m) 6GT2698-5AB00 ANT D10 incl. antenna connecting cable (3.3 m) Antenna cable Antenna cable extension 7.2.3 6GT2691-0CH33 10.5 m 6GT2691-0CN10 7.
Accessories 7.2 Antenna multiplexer SIMATIC RF260X 7.2.5 Connectors ● Power supply Pin Pin, casing side Assignment 4-pin M12 RF260X 1 Ground (0 V) 2 + 24 V 3 + 24 V 4 Ground (0 V) 3ODQ YLHZ ● Reader connector ③ Figure 7-1 Reader connector If a longer antenna cable is required between the RF290R and SIMATIC RF260X multiplexer, a 7.2 m long cable (e.g. 6GT2691-0DH72) must be used to extend it, see Ordering data (Page 113).
Accessories 7.2 Antenna multiplexer SIMATIC RF260X 7.2.6 Configuration :LGH UDQJH SRZHU VXSSO\ XQLW 9'& 5) 5 3* 3& $QWHQQD 56 FRQQHFWLQJ FDEOH $QWHQQD $QWHQQD Figure 7-2 $QWHQQD 5) ; $QWHQQD $QWHQQD 56 Configuration example with ANT D5 SIMATIC RF200 116 System Manual, 03/2013, J31069-D0227-U001-A7-7618
Accessories 7.2 Antenna multiplexer SIMATIC RF260X 7.2.7 Parameterization Parameter settings can be performed using the tool "RF290R-Set" (V9.5.2). This tool is primarily used for parameterization and commissioning, and is not designed for productive operation.
Accessories 7.2 Antenna multiplexer SIMATIC RF260X Note Changing the parameter assignment • Note that if you change the parameter settings of the reader or the RF260X in scanner mode, this may lead to frame collisions. These collisions result when the frame is sent while a transponder is present.
Accessories 7.2 Antenna multiplexer SIMATIC RF260X 7.2.9 Technical specifications Technical specifications Max. write/read distance ANT ↔ Transponder (Sg) See manual for the relevant antenna Number of channels • Input channels • 1 • Output channels • 6 Impedance 50 ohm Power supply 24 V (± 10 %) Current consumption max. 200 mA Dimensions (L x W x H) 240 x 150 x 70 mm Length of the connecting cable 0.
Accessories 7.2 Antenna multiplexer SIMATIC RF260X 7.2.
Accessories 7.3 Wide-range power supply unit for SIMATIC RF systems 7.3 Wide-range power supply unit for SIMATIC RF systems 7.3.
Accessories 7.3 Wide-range power supply unit for SIMATIC RF systems 7.3.2 Scope of supply ● Wide-range power supply unit for SIMATIC RF systems ● 2 m mains cable (country-specific) ● Protective cover for flange outlet ● Operating Instructions 7.3.3 Ordering data Table 7- 6 Ordering data for wide-range power supply unit Order number 7.3.
Accessories 7.3 Wide-range power supply unit for SIMATIC RF systems Note Area of application of the wide-range power supply unit The wide-range power supply unit may only be used for SIMATIC products in the specifically described area of application and for the documented purpose.
Accessories 7.3 Wide-range power supply unit for SIMATIC RF systems 7.3.6 Technical specifications General technical specifications Insulation stability (prim./sec.) Uins p/s 3.3 kVAC Insulation resistance Rins >1 GΩ Leakage current Ileak Uin = 230 VAC, f = 50 Hz Safety class (SELV) Designed for installation in devices of Safety Class 2 Mains buffering th Uin = 230 VAC Ambient temperature Surface temperature ≥ 50 ms -25 ℃ ... +55 ℃ Module top, center Storage temperature max. 96 ℃ -40 ℃ ...
Accessories 7.3 Wide-range power supply unit for SIMATIC RF systems Technical specifications - output Output voltage tolerance ∆Uout Uin = 230 VAC Uout nom ≤ +2 %/-1 % Overvoltage protection Uout nom +20 % typ. Noise ∆ULF Uin = min., BW: 1 MHz ≤ 1 % Uout Noise ∆UHF Uin = min., BW: 20 MHz ≤ 2 % Uout Regulation • Line regulation • Uin = min./max. • ≤ 1,0 % • Load regulation • Iout = 10...90...10 % • ≤ 1,0 % Short-circuit current Imax Inom = 4 A (+50 °C) 105 ...
Accessories 7.3 Wide-range power supply unit for SIMATIC RF systems 7.3.7 Pin assignment of DC outputs and mains connection DC outputs Assignment (1) Ground (0V) (2) +24 V DC (3) +24 V DC (4) Ground (0V) Mains connection Assignment (1) 100 to 240 V AC (2) n.c. (3) 100 to 240 V AC (4) n.c.
Accessories 7.3 Wide-range power supply unit for SIMATIC RF systems Dimension drawing 7.3.
Accessories 7.3 Wide-range power supply unit for SIMATIC RF systems 7.3.9 Certificates and approvals Table 7- 7 Certificate Wide-range power supply unit for SIMATIC RF systems 6GT2898-0AA00 - Europe, 6GT2898-0AA10 - UK Description CE approval to 2004/108/EC EMC 73/23/EEC LVD Table 7- 8 Wide-range power supply unit for SIMATIC RF systems 6GT2898-0AA20 - USA Standard This product is UL-certified for the US and Canada.
8 System integration The communication modules (interface modules) are links between the RFID components (reader and transponder) and the higher-level controllers (e.g. SIMATIC S7), or PCs or computers.
System integration ● RF170C ● RF180C ● RF182C ● RFID 181EIP Function blocks, interface modules/communication modules and readers Function blocks are used for integration into the SIMATIC. They are used to transfer the input parameters to the reader using the "init_run"(RESET) command. Interface modules/communication modules and function blocks The following table shows the most important features of the interface modules/communication modules, as well as the compatible function blocks.
9 System diagnostics 9.1 Error codes of the RF200 readers Note Validity of the error codes The following error codes apply only to RF200 readers with an S-422 interface (CM mode) You can determine the error code in two ways: ● directly on the reader/CM by counting the flashing pattern of the red error LED ● Through the FB45 variable "error_MOBY".
System diagnostics 9.2 Diagnostic functions Flashing of red LED on reader Error code (hexadecimal) Description 30 1E Incorrect number of characters in frame - 1F Running command cancelled by "RESET" command Note Error message when memory area is protected For transponders with a locked or protected memory area, different error messages can occur following a write command depending on the data carrier type, e.g. MDS D1xx (NXP), D3xx (Infineon), D4xx (Fujitsu): Error 01, 0C 9.
System diagnostics 9.2 Diagnostic functions Name Type driver char driver_version word Possible values Type of driver 31 hex byte byte byte status_ant byte 01 hex = Single tag mode 01 hex ISO transponder (non-specific) Status of antenna 01 hex 02 hex MDS_control = 19.2 kBd = 57.6 kBd = 115.
System diagnostics 9.2 Diagnostic functions 9.2.2 Transponder diagnostics with MDS STATUS The MDS STATUS command can be used to scan the status data of the transponder that is located within the antenna field.
A Appendix A.1 Certificates and approvals Certificate Description Conformity with R&TTE directive Notes on CE marking The following applies to the system described in this documentation: The CE marking on a device is indicative of the corresponding approval: DIN ISO 9001 certificate The quality assurance system for the entire product process (development, production, and marketing) at Siemens fulfills the requirements of ISO 9001 (corresponds to EN29001: 1987).
Appendix A.1 Certificates and approvals One of the following markings on a device is indicative of the corresponding approval: Canadian Standard Association (CSA) per Standard C22.2. No. 60950 (LR 81690) or per C22.2 No.
Appendix A.2 Connecting cable A.2 Connecting cable A.2.
Appendix A.2 Connecting cable Connecting cable with angled connector &0 VLGH 0 FRQQHFWRU PDOH K 5HDGHU VLGH / Figure A-2 Connecting cable between ASM 456, RF170C, RF180C and reader RF2xxR (RS-422) with angled connector The angled connector has a height of h = 29 mm. Remember that due to the construction, the distance between the edge of the connector and the edge of the reader housing is higher.
Appendix A.2 Connecting cable A.2.2 Reader RF2xxR (RS-422) with ASM 475 Reader connection system The connecting cable has a length of 2 m (standard) and 5 m. Extensions up to 1000 m are possible with the 6GT2891-4F… plug-in cables. $60 VLGH 5HDGHU VLGH &DEOH ZLWK HQG VOHHYHV *UD\ SLQN \HOOR Z EURZQ ZKLWH JUHHQ VKLHOG 6/* FRQQHFWRU VRFNHW 0 SLQ &DEOH VKLHOG H[SRVHG Figure A-3 Connecting cable between th
Appendix A.2 Connecting cable A.2.3 Reader RF240R/RF260R/RF290R (RS232) with PC With 4-pin power supply connector The connecting cable (6GT2891-4KH50) is 5 m long. Special feature of the cable: additional branch for the power supply. ' VXE SLQ 3& VRFNHW SLQ 0 PDOH 5HDGHU VLGH Figure A-4 Connecting cable between PC and RF240R/RF260R/RF290R (RS-232) with 4-pin power supply connector Suitable power supply unit: e.g.
Appendix A.3 Ordering data Table A- 4 Ordering data connecting cable Order number A.3 Connecting cable RS-232 with M12 male connector (4-pin), 5 m 6GT2891-4KH50 Connecting cable RS-232 with open ends (5 m) 6GT2891-4KH50-0AX0 Ordering data RF200 components Table A- 5 RF200 reader Readers Description RF210R • With RS422 interface (3964R) • IP67 • Operating temperature: -25 ℃ ...
Appendix A.3 Ordering data Readers Description RF260R RF290R Table A- 6 Order number 6GT2821-6AC11 • With RS-232 interface (3964R) • IP67 • Operating temperature: -20 ℃ ... +70 ℃ • Dimensions (L x W x H): 75 x 75 x 41 mm • with integrated antenna • With RS-232 interface and RS-422 interface (3964R) • IP65 • Operating temperature: -20 ℃ ...
Appendix A.3 Ordering data ISO transponder Description MDS D160 • IP68 (24 hours, 2 m, +20 °C) • Memory size: 112 bytes of EEPROM user memory • Operating temperature: -25 ℃ ... +70 ℃ • Dimensions (Ø x H): 16 (±0.2) x 3.0 (±0.2) mm • Laundry tag for cyclical applications (r/w) • IP65 • Memory size: 112 bytes of EEPROM user memory • Operating temperature range: -25 ℃ ...
Appendix A.3 Ordering data ISO transponder Description MDS D422 • IP68 • Memory size: 2000 bytes of FRAM user memory • Operating temperature range: -25 ℃ ... +85 ℃ • Dimensions (Ø x H): M20 x 6 (±0.2) mm • Can be screwed into metal (flush-mounted) • IP68 • Memory size: 2000 bytes of FRAM user memory • Operating temperature range: -25 ℃ ... +85 ℃ • Dimensions (Ø x H): 30 (+0.2/-0.5) x 8 (-0.
Appendix A.3 Ordering data Table A- 7 Communication modules/interface modules ASM/ communications module Description Order number ASM 456 ASM 456 for PROFIBUS DP V1 max. 2 readers can be connected 6GT2002-0ED00 ASM 475 ASM 475 for SIMATIC S7 max. 2 x RF2xxR readers with RS-422 can be connected at the same time without front connector 6GT2002-0GA10 RF160C Communications module RF160C for PROFIBUS DP V0 max.
Appendix A.
Appendix A.
Appendix A.4 Service & Support A.4 Service & Support Contacts If you have any further questions on the use of our products, please contact one of our representatives at your local Siemens office. The addresses are found on the following pages: ● On the Internet (http://www.siemens.
Appendix A.4 Service & Support Online catalog and ordering system The online catalog and the online ordering system can also be found on the Industry Mall Homepage (http://www.siemens.com/industrymall). Training center We offer appropriate courses to get you started. Please contact your local training center or the central training center in D-90327 Nuremberg. Phone: +49 (0) 180 523 56 11 (€ 0.14 /min.
Appendix A.
Glossary Automation system (AS) A programmable logical controller (PLC) of the SIMATIC S7 system, comprising a central controller, a CPU and various I/O modules. Battery-free data storage unit Mobile data storage units which operate without batteries. Power is supplied to the data storage unit across an electromagnetic alternating field.
Glossary Dynamic mode In dynamic mode, the data carrier moves past the read/write device at a traversing rate which depends on the configuration. Various checking mechanisms (listen-in check, CRC, ECC, etc.) ensure error-free data transfer even under extreme environmental conditions. A serial connection (up to 1000 m) is used to connect the read/write device directly to an interface module, PC, or any other system.
Glossary Lx Length of a transmission window in the x direction Ly Length of a transmission window in the y direction M Centerpoint of a field of a transmission window Metal-free area Distance/area which must be maintained between the transponder and metal in order to prevent interference during data transfer between the transponder and read/write device.
Glossary RFID systems SIMATIC RF identification systems control and optimize material flow and production sequences. They identify reliably, quickly and economically, use non-contact data communication technology, and store data directly on the product. They are also resistant to contamination.
Glossary Transponder An invented word from transmitter and responder. Transponders are used on the product, the product carrier, the object, or its transport or packaging unit, and contain production and manufacturing data, i.e. all application-specific data. They follow the product through assembly lines, transfer and production lines and are used to control material flow.
Glossary SIMATIC RF200 156 System Manual, 03/2013, J31069-D0227-U001-A7-7618
Index A Accessories SIMATIC RF260X antenna multiplexer, 113 Wide-range power supply unit, 121 ANT D10 Definition of distance D, 96 Dimensions, 109 Transmission window, 105 ANT D5 Definition of distance D, 96 ANT D6 Definition of distance D, 101 Antenna ANT D10, 104 ANT D5, 93 ANT D6, 99 Antenna splitter, 111 Application Planning SIMATIC RF200, 17 Approvals, 135 ASM 475 Assignment for connecting cable, 139 Pin assignment, 139 C Certificates, 135 Communication modules, 129 Communication time Calculation, 23
Index O Ordering data, 141 Accessories, 146 Antenna multiplexer SIMATIC RF260X, 113 Antenna splitter, 111 Antennas, 145 Interface modules/communication Modules, 145 Readers, 141 Transponder, 142 Wide-range power supply unit, 122 R Reader RF290R Metal-free space, 47 Reader SIMATIC RF240R, 71 Reader SIMATIC RF290R, 81 Readers Mounting, 36 Reducing interference due to metal, 34 RF210R reader Metal-free space, 38 RF220R reader Metal-free space, 40 RF240R reader Metal-free space, 42 RF260R reader Metal-free sp
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