SIMATIC Sensors RFID systems SIMATIC RF300 Introduction 1 Safety information 2 System overview 3 RF300 system planning 4 Readers 5 RF300 transponder 6 ISO transponder 7 System integration 8 System diagnostics 9 Appendix A System Manual 11/2009 - Zwischenstand 17.09.
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Table of contents 1 Introduction.............................................................................................................................................. 11 1.1 Navigating in the system manual .................................................................................................11 1.2 Preface.........................................................................................................................................11 2 Safety information.....................
Table of contents 5 6 4.4.5 4.4.6 4.4.7 4.4.8 MDS D324 with RF310R and RF380R ....................................................................................... 58 MDS D424 with RF310R, RF340R/RF350R and RF380R ......................................................... 59 MDS D428 with RF310R, RF340R/RF350R and RF380R ......................................................... 60 MDS D460 with RF310R, RF340R/RF350R and RF380R ......................................................... 61 4.5 4.5.1 4.5.
Table of contents 6 5.4.3 5.4.4 5.4.5 5.4.6 5.4.7 5.4.8 5.4.9 5.4.10 Pin assignment of RF340R RS422 interface .............................................................................109 Display elements of the RF340R reader....................................................................................110 Ensuring reliable data exchange................................................................................................110 Metal-free area...............................................
Table of contents 7 8 6.4.3 6.4.4 6.4.5 Mounting on metal..................................................................................................................... 140 Technical specifications ............................................................................................................ 141 Dimension drawing.................................................................................................................... 142 6.5 6.5.1 6.5.2 6.5.3 6.5.4 6.5.5 SIMATIC RF350T...
Table of contents 8 7.5.1 7.5.2 7.5.3 7.5.4 7.5.5 7.5.6 Characteristics ...........................................................................................................................181 Ordering data .............................................................................................................................182 Mounting on metal .....................................................................................................................182 Technical specifications ...
Table of contents 9 A 8.3.6 8.3.7 PROFIBUS Diagnosis ............................................................................................................... 218 Dimension drawing.................................................................................................................... 219 8.4 ASM 456.................................................................................................................................... 220 8.5 8.5.1 8.5.2 8.5.3 8.5.4 8.5.5 8.5.6 ASM 473..
1 Introduction 1.1 Navigating in the system manual Structure of contents Contents Table of contents Organization of the documentation, including the index of pages and chapters Introduction Purpose, layout and description of the important topics. Safety instructions Refers to all the valid technical safety aspects which have to be adhered to while installing, commissioning and operating from the product/system view and with reference to statutory regulations.
Introduction 1.
Safety information 2 SIMATIC RFID products comply with the salient safety specifications to IEC, VDE, EN, UL and CSA. If you have questions about the validity of the installation in the planned environment, please contact your service representative. CAUTION Alterations to the devices are not permitted. Failure to observe this requirement shall constitute a revocation of the radio equipment approval, CE approval and manufacturer's warranty.
3 System overview 3.1 RFID systems RFID systems from Siemens control and optimize material flow. They identify reliably, quickly and economically, are insensitive to contamination and store data directly on the product. Identification system Frequency Range, max. Max. memory Data transfer rate (maximum) in byte/s Temperature, max. Special features RF300 13.56 MHz 0.
System overview 3.2 SIMATIC RF300 Low-performance applications With the cost-effective IQ-Sense interface, RF300 provides an especially favorable solution concept for low-performance applications. Medium-performance applications RF300 in conjunction with ISO tags provides a cost-effective solution for mediumperformance applications. High-performance applications The high-performance components of RF300 provide advantages in terms of high data transmission rates and storage capacities.
System overview 3.
System overview 3.2 SIMATIC RF300 &RPPXQLFDWLRQ PRGXOHV RF300 system components for low- and high-performance applications [,4 6HQVH IRU (7 0 2Q 6 $60b IRU 352),%86 '3 '3 9 $60 IRU 352),%86 '3 9 5HDGHU ,4 6HQVH LQWHUIDFH $60 IRU (7 ; 5) & IRU (7 SUR $60 IRU 6,0$7,& 6 5) & IRU 352),1(7 ,2 6HULDO DV\QFKURQRXV LQWHUIDFH 56 5) 5 ,4 6HQVH 5) 5 5) 0 3& LQWHUIDFH 7KLUG SDUW\ 3/& 56 56 5) 5 5) 5 5) 5 7UDQVSRQGHU 3RZHU DQG GDW
System overview 3.2 SIMATIC RF300 ✓ Combination possible -- Combination not possible ○ Combination possible, but not recommended @ in Grafik fehlt noch MDS D424 und die Fotos von MDS D460/MDS D424 &RPPXQLFDWLRQ PRGXOHV RF300 system components for medium-performance applications $60b IRU 352),%86 '3 '3 9 $60 IRU 352),%86 '3 9 $60 IRU (7 ; $60 IRU 6,0$7,& 6 5) & IRU (7 SUR 5) & IRU 352),1(7 ,2 3& LQWHUIDFH WKLUG SDUW\ 3/& 56 56 5HDGHUV 6HULDO DV\QFKU
System overview 3.
System overview 3.3 System configuration Application examples ● Production lines for engines, gearboxes, axles, etc. ● Assembly lines for ABS systems, airbags, brake systems, doors, cockpits, etc.
System overview 3.3 System configuration ● Redundant data storage on the basis of large memory, availability of decentralized data ● High data rate ● Data management savings on the host system Characteristics of the scenario In this example scenario, engine blocks that are placed on metal pallets are conveyed on an assembly line. The engines are assembled piece-by-piece at the individual workstations. The SIMATIC RF340T RFID tag is securely affixed on the underside of the pallet.
System overview 3.3 System configuration 6,0$7,& 6 FRQWUROOHU $60 (QJLQH EORFN 0HWDO SDOOHW +DQGKHOG WHUPLQDO 5) 0 5) 7 5) 5 Figure 3-3 Example of engine block production 3.3.3 Example of container and paper board container handling: Use of ISO tags Containers of varying sizes are conveyed to picking workstations in a delivery center. There, the individual goods are removed and packed in cartons according to the delivery note.
System overview 3.3 System configuration ● In contrast to bar codes, tags can also be written to ● Different types of tags can be processed using one and the same reader Characteristics of the scenario In this example scenario, containers of varying sizes are conveyed on a conveyor system. Only the unique identification number (8 bytes) is read. The containers to be picked are sorted to the corresponding workstations. The maximum transport speed is 1.0 m/s.
System overview 3.4 System data 6,0$7,& 6 FRQWUROOHU $60 0'6 ' +DQGKHOG WHUPLQDO 5) 0 Figure 3-4 3.4 5) 5 UHDGHU Example of container and paper board container handling System data Type Inductive identification system for industrial applications Transmission frequency data/energy 13.
System overview 3.4 System data Read cycles Unlimited Data management Byte-by-byte access Data transmission rate Transponder reader Read RF300 tags ISO tags 8000 byte/s approx. 600 byte/s approx. 8000 byte/s approx. 400 byte/s (maximum values) Write (maximum values) Read/write distance RF300 tags: up to 0.15 m ISO tags: up to 0.
RF300 system planning 4.1 Fundamentals of application planning 4.1.
RF300 system planning 4.
RF300 system planning 4.1 Fundamentals of application planning Table 4- 2 RF340R reader transmission window and read/write distance )URQW YLHZ /[ PD[ /[ 6LGH YLHZ /\ PD[ /\ 6D 6J 7UDQVSRQGHU 7RS YLHZ /[ PD[ 6D PLQ 63 /\ 5) 7 6,(0(16 6,0$7,& 5) 7 /\ PD[ 6D PLQ /[ 7UDQVSRQGHU 0 7UDQVPLVVLRQ ZLQGRZ All dimensions in mm.
RF300 system planning 4.
RF300 system planning 4.1 Fundamentals of application planning Table 4- 4 RF380R reader transmission window and read/write distance )URQW YLHZ / [ PD[ /[ 6LGH YLHZ /\ PD[ /\ 6D 6J 7UDQVSRQGHU 7RS YLHZ / [ PD[ 6D PLQ /\ 63 5) 7 0 6,(0(16 6,0$7,& 5) 7 /\ 6D PLQ /[ 7UDQVSRQGHU 7UDQVPLVVLRQ ZLQGRZ Sa: Operating distance between transponder and reader Sg Limit distance (maximum clear distance between upper surface of the reader and the transponder, at which the transmission can st
RF300 system planning 4.1 Fundamentals of application planning From the diagrams above, it can also be seen that operation is possible within the area between Sa and Sg. The active operating area reduces as the distance increases, and shrinks to a single point at distance Sg. Only static mode should thus be used in the area between Sa and Sg. 4.1.
RF300 system planning 4.1 Fundamentals of application planning Secondary fields without shielding &RQYH\LQJ GLUHFWLRQ 7DJ 7DJ 6HFRQGDU\ ILHOG 5HDGHU &RQYH\LQJ GLUHFWLRQ The following graphic shows typical primary and secondary fields, if no shielding measures are taken. 0DLQ ILHOG 7DJ Figure 4-1 Secondary field without shielding In this arrangement, the reader can also read tags via the secondary field.
&RQYH\RU GLUHFWLRQ 7DJ 7DJ 6HFRQGDU\ ILHOG 5HDGHUV &RQYH\RU GLUHFWLRQ RF300 system planning 4.1 Fundamentals of application planning 0DLQ ILHOG 7DJ 0HWDO VKLHOGLQJ Figure 4-2 34 Secondary field with shielding SIMATIC RF300 System Manual, 11/2009 - Zwischenstand 17.09.
RF300 system planning 4.1 Fundamentals of application planning 4.1.5 Permissible directions of motion of the transponder Detection area and direction of motion of the transponder The transponder and reader have no polarization axis, i.e. the transponder can come in from any direction, be placed at any position, and cross the transmission window.
RF300 system planning 4.1 Fundamentals of application planning Operation in dynamic mode When working in dynamic mode, the transponder moves past the reader. The transponder can be used as soon as the intersection (SP) of the transponder enters the circle of the transmission window. In dynamic mode, the operating distance (Sa) is of primary importance.
RF300 system planning 4.1 Fundamentals of application planning tv ≥ tK 4.1.8 tV:: Dwell time of the data memory within the field of the reader tK: Communication time between transponder and communication module Communication between communication module, reader and transponder Communication between the communication module, reader and transponder takes place asynchronously through the RS422 interface.
RF300 system planning 4.1 Fundamentals of application planning Time constants K and tbyte for medium and high-performance applications Table 4- 5 Static mode Transfer rate [baud] RF300 mode FRAM ISO mode Read/write Data volume ≤ 233 bytes Read Data volume >233 bytes Data volume ≤ 233 bytes Write Data volume >233 bytes Independent of data volume K [ms] tbyte [ms] K [ms] tbyte [ms] K [ms] tbyte [ms] K [ms] tbyte [ms] K [ms] tbyte [ms] 19200 28 0.67 28 0.67 35 1.08 64 0.75 41 2.
RF300 system planning 4.1 Fundamentals of application planning Time constants K and tbyte for low-performance applications (IQ-Sense) Table 4- 7 Static mode K (ms) tbyte (ms) Command 15 15 Read (FRAM/EEPROM area) 15 15 Write (FRAM area) 30 30 Write (EEPROM area) The table of time constants applies to every command. If a user command consists of several subcommands, the above tK formula must be applied to each subcommand. 4.1.
RF300 system planning 4.1 Fundamentals of application planning Determine tolerance of pallet side transport 'LUHFWLRQ RI PRWLRQ RI WKH WUDQVSRQGHU 7UDQVSRQGHU &HQWHU OLQH RI WUDQVSRQGHU DQG UHDGHU 5HDGHUV 7ROHUDQFH EDQG RI VLGH WUDQVSRUW % ZLGWK RI WKH WUDQVPLVVLRQ ZLQGRZ LQ G\QDPLF PRGH % Figure 4-7 Tolerance of pallet side transport Minimum distance from reader to reader Refer to the field data of the reader for this value.
RF300 system planning 4.2 Field data for transponders, readers and antennas 4.2 Field data for transponders, readers and antennas The following table shows the field data for all SIMATIC RF300 components of transponders and readers. It facilitates the correct selection of a transponder and reader. All the technical specifications listed are typical data and are applicable for an ambient temperature of between 0 C and +50 °C, a supply voltage of between 22 V and 27 V DC and a metal-free environment.
RF300 system planning 4.2 Field data for transponders, readers and antennas RF340R reader Table 4- 9 RF340R reader Operating distance (Sa) Length of the transmission window (L) Limit distance (Sg) RF320T 45 2...20 25 RF340T 60 5...25 35 RF350T 60 5...35 50 RF360T 70 8...40 60 RF370T 75 15...36 52 RF380T 85 15...
RF300 system planning 4.2 Field data for transponders, readers and antennas RF350R reader / ANT 30 Table 4- 12 RF350R reader / ANT 30 Diameter of the transmission Operating distance (Sa) window (Ld) Limit distance (Sg) RF320T 15 2...11 15 RF340T 25 5...15 20 RF350T 25 5...16 22 RF380R reader Table 4- 13 RF380R reader Length of the transmission window in the x-direction (Lx) Operating distance (Sa) Limit distance (Sg) in the y-direction (Ly) RF320T 100 40 2...
RF300 system planning 4.2 Field data for transponders, readers and antennas 4.2.2 Field data of ISO transponders Observe the following information for field data of ISO transponders: ● A maximum median deviation of ±2 mm is possible in static mode (without affecting the field data) ● The field data are reduced by approx.
RF300 system planning 4.
RF300 system planning 4.
RF300 system planning 4.2 Field data for transponders, readers and antennas 4.2.3 Minimum clearances Minimum distance from transponder to transponder The specified distances refer to a metal-free environment. For a metallic environment, the specified minimum distances must be multiplied by a factor of 1.5.
RF300 system planning 4.2 Field data for transponders, readers and antennas Minimum distance from reader to reader RF310R to RF310R RF340R to RF340R RF380R to RF380R1) ≥ 100 ≥ 100 ≥ 400 All values are in mm 1) The permissible minimum distance between two RF380Rs depends on the transmission output power that is set.
RF300 system planning 4.3 Dependence of the volume of data on the transponder speed with RF300 tags 4.3 Dependence of the volume of data on the transponder speed with RF300 tags The curves seen here show the relation between speed and data transfer volume for each transponder. They should make it easier to preselect the transponders for dynamic use. 4.3.1 RF320T with RF310R, RF340R, RF350R, RF380R The following table is used to calculate the curves.
RF300 system planning 4.3 Dependence of the volume of data on the transponder speed with RF300 tags Operating distance (Sa) RF310R RF340R/ RF350R RF380R 20 mm 20 mm 40 mm RF340T: Display of speed relative to data volume (read/write) Y P V 5) 5 5) 5 5) 5 $17 5) 5 %\WH Figure 4-9 4.3.
RF300 system planning 4.3 Dependence of the volume of data on the transponder speed with RF300 tags RF350T: Display of speed relative to data volume (read/write) Y P V 5) 5 5) 5 5) 5 $17 5) 5 %\WH Figure 4-10 4.3.4 RF350T with RF310R, RF340R/RF350R and RF380R RF360T with RF310R, RF340R, RF350R, RF380R The following table is used to calculate the curves.
RF300 system planning 4.3 Dependence of the volume of data on the transponder speed with RF300 tags RF360T: Display of speed relative to data volume (read/write) Y P V 5) 5 5) 5 5) 5 $17 5) 5 %\WH Figure 4-11 4.3.5 RF360T with RF310R, RF340R/RF350R and RF380R RF370T with RF340R, RF350R, RF380R The following table is used to calculate the curves.
RF300 system planning 4.3 Dependence of the volume of data on the transponder speed with RF300 tags RF370T: Display of speed relative to data volume (read/write) Y P V 5) 5 5) 5 5) 5 $17 %\WH Figure 4-12 4.3.6 RF370T with RF340R/RF350R and RF380R RF380T with RF340R, RF350R, RF380R The following table is used to calculate the curves.
RF300 system planning 4.4 Dependence of the volume of data on the transponder speed with ISO tags RF380T: Display of speed relative to data volume (read/write) Y P V 5) 5 5) 5 5) 5 $17 %\WH Figure 4-13 4.
RF300 system planning 4.4 Dependence of the volume of data on the transponder speed with ISO tags MDS D100: Display of speed relative to data volume (read/write) Y P V 5HDG 5) 5 :ULWH 5) 5 5HDG 5) 5 :ULWH 5) 5 %\WH Figure 4-14 4.4.2 MDS D100 with RF310R, RF340R/RF350R/ANT 12 and RF380R MDS D124 with RF310R, RF340R/RF350R and RF380R The following table is used to calculate the curves.
RF300 system planning 4.4 Dependence of the volume of data on the transponder speed with ISO tags MDS D124: Display of speed relative to data volume (read/write) Y P V 5HDG 5) 5 :ULWH 5) 5 5HDG 5) 5 :ULWH 5) 5 %\WH Figure 4-15 4.4.3 MDS D124 with RF310R, RF340R/RF350R and RF380R MDS D139 with RF310R, RF340R/RF350R and RF380R The following table is used to calculate the curves.
RF300 system planning 4.4 Dependence of the volume of data on the transponder speed with ISO tags MDS D139: Display of speed relative to data volume (read/write) Y P V 5HDG 5) 5 :ULWH 5) 5 Figure 4-16 4.4.4 %\WH MDS D139 with RF310R, RF340R/RF350R and RF380R MDS D160 with RF310R, RF340R/RF350R and RF380R The following table is used to calculate the curves.
RF300 system planning 4.4 Dependence of the volume of data on the transponder speed with ISO tags MDS D160: Display of speed relative to data volume (read/write) Y P V 5HDG 5) 5 :ULWH 5) 5 5HDG 5) 5 :ULWH 5) 5 %\WH Figure 4-17 4.4.5 MDS D160 with RF310R, RF340R/RF350R and RF380R MDS D324 with RF310R and RF380R The following table is used to calculate the curves.
RF300 system planning 4.4 Dependence of the volume of data on the transponder speed with ISO tags MDS D324: Display of speed relative to data volume (read/write) Y P V 2 ,0 0 1 ,8 0 1 ,6 0 1 ,4 0 1 ,2 0 1 ,0 0 0 ,8 0 0 ,6 0 0 ,4 0 0 ,2 0 0 ,0 0 %\WH ① Read RF380R ② Write RF380R ③ Read RF310R ④ Write RF310R Figure 4-18 4.4.
RF300 system planning 4.4 Dependence of the volume of data on the transponder speed with ISO tags MDS D424: Display of speed relative to data volume (read/write) 'XPP\ Figure 4-19 4.4.7 MDS D424 with RF310R, RF340R/RF350R and RF380R MDS D428 with RF310R, RF340R/RF350R and RF380R The following table is used to calculate the curves. The indicated speeds are applicable for operation without presence check.
RF300 system planning 4.4 Dependence of the volume of data on the transponder speed with ISO tags MDS D428: Display of speed relative to data volume (read/write) 'XPP\ Figure 4-20 4.4.8 MDS D428 with RF310R, RF340R/RF350R and RF380R MDS D460 with RF310R, RF340R/RF350R and RF380R The following table is used to calculate the curves. The indicated speeds are applicable for operation without presence check. RF310R Operating distance (Sa) 20 mm SIMATIC RF300 System Manual, 11/2009 - Zwischenstand 17.09.
RF300 system planning 4.5 Installation guidelines MDS D460: Display of speed relative to data volume (read/write) 'XPP\ Figure 4-21 MDS D460 with RF310R, RF340R/RF350R and RF380R 4.5 Installation guidelines 4.5.1 Overview The transponder and reader complete with their antennas are inductive devices. Any type of metal, in particular iron and ferromagnetic materials, in the vicinity of these devices will affect their operation.
RF300 system planning 4.5 Installation guidelines 4.5.2 Reduction of interference due to metal Interference due to metal rack 0HWDO UDFN Problem 1RQ PHWDOOLF VSDFHU A metal rack is located above the transmission window of the reader. This affects the entire field. In particular, the transmission window between reader and transponder is reduced. 6KHHW 7UDQVSRQGHU 6D 5HDGHUV 0HWDO Remedy: 7UDQVSRQGHU The transmission window is no longer affected if the transponder is mounted differently.
RF300 system planning 4.5 Installation guidelines Flush-mounting Flush-mounting of transponders and readers Problem 1RQ PHWDOOLF VSDFHU Flush-mounting of transponders and readers is possible in principle. However, the size of the transmission window is significantly reduced. The following measures can be used to counteract the reduction of the window: 6KHHW 0HWDO 5HDGHUV 0HWDO Remedy: Enlargement of the non-metallic spacer below the transponder and/or reader.
RF300 system planning 4.5 Installation guidelines Mounting of several readers on metal racks Problem: Interaction between readers Remedy Increase the distance D between the two readers. 5HDGHU 5HDGHU ' Remedy Introduce one or more iron struts in order to shortcircuit the stray fields. 5HDGHU 5HDGHU Remedy 1RQ PHWDOOLF VSDFHU 5HDGHU 4.5.3 Insert a non-metallic spacer of 20 to 40 millimeter thickness between the reader and the iron frame.
RF300 system planning 4.5 Installation guidelines 4.5.4 Impact on the transmission window by metal 4.5.4.1 Impact on the transmission window by metal In general, the following points should be considered when mounting RFID components: ● Direct mounting on metal is allowed only in the case of specially approved transponders. ● Flush-mounting of the components in metal reduces the field data; a test is recommended in critical applications.
RF300 system planning 4.
RF300 system planning 4.5 Installation guidelines 4.5.4.
RF300 system planning 4.
RF300 system planning 4.5 Installation guidelines 4.5.4.
RF300 system planning 4.
RF300 system planning 4.
RF300 system planning 4.
RF300 system planning 4.
RF300 system planning 4.5 Installation guidelines Transponder RF310R reader (ISO mode) Without metal On metal Flush-mounted In metal (20 mm all around) MDS D428 Without metal On metal Flush-mounted in metal; distance all-round 20 mm MDS D460 Without metal On metal Flush-mounted in metal; distance all-round 20 mm 4.5.4.
RF300 system planning 4.
RF300 system planning 4.6 Chemical resistance of the transponders Transponder Reader RF380R (ISO mode) Without metal On metal Flush-mounted In metal (20 mm all around) MDS D460 Without metal On metal Flush-mounted in metal; distance all-round 20 mm 4.6 Chemical resistance of the transponders 4.6.1 Chemical resistance of the RF300 transponders The following table provides an overview of the chemical resistance of the data memories made of glass-fiber-reinforced epoxy resin.
RF300 system planning 4.6 Chemical resistance of the transponders Concentration 20 °C 100 % ○○○○ 40 °C Bromide (K–, Na.a.) Bromoform ○○○○ Bromine water ᅳ Butadiene (1,3–) ○○○○ Butane gas ○○○○ Butanol Butyric acid ᅳ 100 % ○○ Carbonate (ammonium, Na.a.) ○○○○ Chlorine, liquid Chlorine, gas, dry ᅳ 100 % Chlorobenzene ᅳ ○○○○ Chloride (ammonium, Na.a.) ○○○○ Chloroform ᅳ Chlorophyl ○○○○ Chlorosulphonic acid 100 % Chlorine water (saturated solution) ᅳ ○○ Chromate (K–, Na.a.
RF300 system planning 4.6 Chemical resistance of the transponders Concentration 20 °C Hydroxide (ammonium) 10 % ○○○○ Hydroxide (Na–, K–) 40 % ○○○○ 40 °C 60 °C Hydroxide (alkaline earth metal) ○○○○ Hypochlorite (K–, Na.a.) ○○○○ Iodide (K–, Na.a.) ○○○○ Silicic acid ○○○○ Cresol Up to 90 % Methanol 100 % Methylene chloride Lactic acid ᅳ ○○○○ ᅳ 100 % ○○ Mineral oils ○○○○ Nitrate (ammonium, K.a.) ○○○○ Nitroglycerine ᅳ Oxalic acid ○○○○ Phenol 1% ○○○○ Phosphate (ammonium, Na.a.
RF300 system planning 4.6 Chemical resistance of the transponders Abbreviations ᅳ Not resistant w. Aqueous solution k. g. Cold saturated Transponders RF340T, RF350T, 370T The following table gives an overview of the chemical composition of the data memories made from polyamide 12. The plastic housing has a notably high resistance to chemicals used in automobiles (e.g.: oil, grease, diesel fuel, gasoline) which are not listed separately.
RF300 system planning 4.
RF300 system planning 4.
RF300 system planning 4.
RF300 system planning 4.
RF300 system planning 4.6 Chemical resistance of the transponders Chemical compound Concentration 20 °C Chlorine water (saturated solution) 40 °C 60 °C ◪ Chromate (potassium, sodium, etc.) Up to 50 % Chromic acid Up to 30 % Citric acid ■ □ ■ Cyanide (potassium, sodium, etc.) ■ Diethylene glycol ■ Dioxane □ Acetic acid 100 % ◪ Fixer ■ Fluoride (ammonium, potassium, sodium, etc.
RF300 system planning 4.7 EMC Directives MDS D160 The housing of the MDS D160 is made of PPA (polyphthalamide). The following table provides an overview of the chemical resistance.
RF300 system planning 4.7 EMC Directives The description is intended for "qualified personnel": ● Project engineers and planners who plan system configurations with RFID modules and have to observe the necessary guidelines. ● Fitters and service engineers who install the connecting cables in accordance with this description or who rectify defects in this area in the event of interference.
RF300 system planning 4.7 EMC Directives EMC measures usually consist of a complete package of measures, all of which need to be implemented in order to ensure that the plant is immune to interference. Note The plant manufacturer is responsible for the observance of the EMC guidelines; the plant operator is responsible for radio interference suppression in the overall plant. All measures taken when setting up the plant prevent expensive retrospective modifications and interference suppression measures.
RF300 system planning 4.7 EMC Directives ● Routing HF cables: avoid parallel routing of HF cables. ● Do not route cables through the antenna field. Shielding for the cables ● Shield the data cables and connect the shield at both ends. ● Shield the analog cables and connect the shield at one end, e.g. on the drive unit. ● Always apply large-area connections between the cable shields and the shielding bus at the cabinet inlet and make the contact with clamps.
RF300 system planning 4.7 EMC Directives ● Only devices fulfilling limit class A of VDE 0871 may be used in a plant. ● Interference suppression measures must be introduced on all interference-emitting devices. This includes all coils and windings. ● The design of the system must be such that mutual interference between individual components is precluded or kept as small as possible. Information and tips for plant design are given in the following sections.
RF300 system planning 4.7 EMC Directives Interference source Cause Remedy HF interference over the antennas caused by another reader Position the antennas further apart. Erect suitable damping materials between the antennas. Reduce the power of the readers. Please follow the instructions in the section Installation guidelines/reducing the effects of metal Coupling paths A coupling path has to be present before the disturbance emitted by the interference source can affect the system.
RF300 system planning 4.7 EMC Directives Table 4- 40 4.7.
RF300 system planning 4.7 EMC Directives If the control cabinet panels are insulated from each other, a high-frequency-conducting connection can be established using ribbon cables and high-frequency terminals or HF conducting paste. The larger the area of the connection, the greater the high-frequency conductivity. This is not possible using single-wire connections.
RF300 system planning 4.7 EMC Directives Filtering of the supply voltage External interference from the mains can be prevented by installing line filters. Correct installation is extremely important, in addition to appropriate dimensioning. It is essential that the line filter is mounted directly at the cabinet inlet. As a result, interference is filtered promptly at the inlet, and is not conducted through the cabinet.
RF300 system planning 4.7 EMC Directives 5HOD\ FRLOV 9DOYHV &RQWDFWRUV %UDNHV Figure 4-27 Suppression of inductance Note All coils in the cabinet should be suppressed. The valves and motor brakes are frequently forgotten. Fluorescent lamps in the control cabinet should be tested in particular. 4.7.7 Equipotential bonding Potential differences between different parts of a plant can arise due to the different design of the plant components and different voltage levels.
RF300 system planning 4.7 EMC Directives &DELQHW &DELQHW 3RZHU VXSSO\ 'HYLFH ,QFRUUHFW 'HYLFH 'HYLFH 3/& ,QFRUUHFW (%6 'ULYH Figure 4-28 Equipotential bonding (EBS = Equipotential bonding strip) The better the equipotential bonding in a plant, the smaller the chance of interference due to fluctuations in potential. Equipotential bonding should not be confused with protective earthing of a plant.
RF300 system planning 4.7 EMC Directives Figure 4-29 Cable shielding The shielding bus should be connected to the control cabinet enclosure in a manner allowing good conductance (large-area contact) and must be situated as close as possible to the cable inlet. The cable insulation must be removed and the cable clamped to the shielding bus (high-frequency clamp) or secured using cable ties. Care should be taken to ensure that the connection allows good conductance.
RF300 system planning 4.7 EMC Directives 6KLHOG WXUQHG XSVLGH GRZQ WKURXJK r DQG FRQQHFWHG WR FRQQHFWRU KRXVLQJ 5XEEHU VOHHYH Figure 4-31 Interruption of shielded cables If intermediate connectors, which do not have a suitable shield connection, are used, the shield must be continued by fixing cable clamps at the point of interruption. This ensures a large-area, HF-conducting contact. 98 SIMATIC RF300 System Manual, 11/2009 - Zwischenstand 17.09.
5 Readers Overview The reader ensures inductive communication with the transponders, and handles the serial connection to the communication modules or the 8xIQ-Sense module. Communication between the transponder and reader takes place over inductive alternating fields. The transmittable data volume between reader and transponder depends on: ● the speed at which the transponder moves through the transmission window of the reader. ● the length of the transmission window.