Coriolis flowmeters SITRANS F C MASS 2100 Di 3-40 Operating Instructions • 07/2010 SITRANS F
SITRANS F Coriolis Flowmeters SITRANS F C MASS 2100 Di 3-40 Introduction 1 Safety notes 2 Description 3 Installing/Mounting 4 Connecting 5 Commissioning 6 Service and maintenance 7 Technical data 8 Appendix A Operating Instructions Coriolis flow sensor type MASS 2100 Di 3, 6, 15, 25 or 40 designed for use with transmitter types SITRANS F C MASS 6000 or SIFLOW FC070 07/2010 A5E02896535-01
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Table of contents 1 2 3 4 5 6 Introduction................................................................................................................................................ 5 1.1 Items supplied ................................................................................................................................5 1.2 History ............................................................................................................................................6 1.
Table of contents A 8.3 Accuracy specifications............................................................................................................... 35 8.4 Pressure drop.............................................................................................................................. 36 8.5 Pressure / temperature range ..................................................................................................... 38 8.6 Electrical connection schematics ...................
1 Introduction These instructions contain all the information you need for using the device. The instructions are aimed at persons mechanically installing the device, connecting it electronically, configuring the parameters and commissioning it as well as service and maintenance engineers. Note It is the responsibility of the customer that the instructions and directions provided in the manual are read, understood and followed by the relevant personnel before installing the device. 1.
Introduction 1.2 History Identification 6,75$16 ) & 0$66 &RGH 1R ;;;;;;;;;;;;;;;; ;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;;; 6HULDO 1R '1 31 0(;;; ;;;;;;1::< ;;;; ;;;;;;;; 37
Introduction 1.3 Further Information Product information on the Internet The Operating Instructions are available on the CD-ROM shipped with the device, and on the Internet on the Siemens homepage, where further information on the range of SITRANS F flowmeters may also be found: Product information on the internet (http://www.siemens.
Introduction 1.3 Further Information 8 SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028.Z1.
2 Safety notes CAUTION Correct, reliable operation of the product requires proper transport, storage, positioning and assembly as well as careful operation and maintenance. Only qualified personnel should install or operate this instrument. Note Alterations to the product, including opening or improper repairs of the product, are not permitted. If this requirement is not observed, the CE mark and the manufacturer's warranty will expire. 2.
Safety notes 2.2 Installation in hazardous area ● Pressure equipment directive (PED/DGRL) 93/23/EC ● ATEX Directive 94/9/EC 2.2 Installation in hazardous area WARNING Equipment used in hazardous areas must be Ex-approved and marked accordingly.
Safety notes 2.2 Installation in hazardous area Table 2- 2 Temperature sensor circuit Temperature sensor (Terminals 3,4 & 9) Ui 15V Ii 8mA Pi 0.03W Li Insignificant Ci 50pF Table 2- 3 Pickup driver circuit Pickup driver (Terminals 5-6 & 7-8) Ui 15V Ii 15mA Pi 0.056W Li 0.5mH Ci 50pF WARNING With intrinsically safe circuits, use only certified transmitters appropriate for the sensor.
Safety notes 2.2 Installation in hazardous area Hazardous area safety requirements It is required that: ● Electrical connections are in accordance with national directives such as IEC/EN6007914 (Installing Electrical Systems in Explosion Hazardous Areas). ● Sensor and transmitter are connected to the potential equalization.
3 Description Measurement of liquids and gases SITRANS F C Coriolis mass flow meters are designed for measurement of a variety of liquids and gases. The meters are multi parameter devices offering accurate measurement of mass flow, volume flow, density, fraction, Brix/Plato, and temperature.
Description 3.1 Design Description ① ② ③ ④ ⑤ ⑥ ⑦ Transmitter connection Threaded hole for e.g. pressure guard Nipple Process connector Mounting bracket Type plate Earth terminal Figure 3-1 Product description Design The MASS 2100 sensor design is based on a single bent tube welded directly to the process connections at each end. The tube has a large internal diameter which reduces pressure loss and improves overall flow capacity. All Mass 2100 sensors come with an intrinsically safe Ex design.
Description 3.2 Theory of operation Heating Jacket MASS 2100, DI 3 to DI 40 can optionally be ordered with an integral heating coil to avoid solidification of sensitive fluids as e.g. chocolate or bitumen during down-time or periods between discontinuing processes. This feature gives the freedom to let e.g. hot water, superheated steam or hot oil maintain a constant temperature inside the sensor. Figure 3-2 ① ② integral heating connector Process connector Figure 3-3 3.
Description 3.2 Theory of operation SENSORPROM All SITRANS F C Coriolis flow meters feature a SENSORPROM® memory unit which stores sensor specific calibration data and transmitter settings for the lifetime of the product. The factory settings matching the sensor are stored in the SENSORPROM® unit. At commissioning the flow meter commences measurement without any initial programming. Also customer specified settings are downloaded to the SENSORPROM® unit.
Installing/Mounting 4 SITRANS F flowmeters are suitable for in- and outdoor installations. ● Make sure that pressure and temperature specifications indicated on the device type plate / label will not be exceeded. WARNING Installation in hazardous location Special requirements apply to the location and interconnection of sensor and transmitter. See "Installation in hazardous area" (Page 10) 4.
Installing/Mounting 4.2 Determining a location 4.2 Determining a location CAUTION Do not install the sensor in the vicinity of strong electromagnetic fields, e.g. near motors, pumps, transformers etc. Upstream / downstream ● No pipe run requirements, i.e. straight inlet/outlet sections are not necessary. ● Avoid long drop lines downstream from the flow meter to prevent the meter tube from draining (min. back pressure: 0.2 Bar).
Installing/Mounting 4.3 Orienting the sensor 4.3 Orienting the sensor Flow direction The flow direction is indicated by the arrow on the sensor. Flow in this direction will be indicated as positive. CAUTION The sensor must always be completely filled with process fluid in order to measure accurately. Orienting the sensor MASS 2100 Di 3-40 operates in any orientation, but Siemens Flow Instruments recommends orienting the sensor according to application type: 1.
Installing/Mounting 4.3 Orienting the sensor Gas applications Horizontal installation Vertical installation (not recommended) Installation in a drop line Installation in a dropline is only possible if a pipeline reduction or orifice with a smaller crosssection can be installed to prevent the sensor from being partially drained during the measurements. ① Orifice Pipe ② Valve Figure 4-3 20 Installation in drop line SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028.Z1.
Installing/Mounting 4.4 Mounting the sensor 4.4 Mounting the sensor ● Install the sensor in rigid pipelines in order to support the weight of the meter. ● Center the connecting pipelines axially in order to assure a stress-free installation. ● Install two supports or hangers symmetrically and stress free in close proximity to the process connections. Siemens Flow Instruments recommends installing the supports / hangers between sensor enclosure and process connections.
Installing/Mounting 4.5 Mounting a pressure guard 4.5 Mounting a pressure guard The sensor enclosure is supplied with two 1/8" nipples. These holes can be used for e.g. a pressure guard, which can be connected to an automatic shut off valve which will stop the flow in case of sensor pipe fracture. Mounting of pressure guard CAUTION Avoid moisture, liquids or particles getting into the sensor enclosure All sensors are filled with argon to avoid condensation.
5 Connecting The following contains a short description of how to connect a remote mounted sensor to the transmitter SITRANS F C MASS 6000 / SIFLOW FC070. For more information, including information about compact versions, refer to the Operating Instructions for the respective transmitters. WARNING Only qualified personnel may carry out work on the electrical connections. Before connecting ● Check that serial numbers on sensor and SENSORPROM® unit are identical.
Connecting 5.2 Wiring 5.2 Wiring 1. Connect transmitter and sensor using the screw connector on the blue cable supplied with the sensor. Figure 5-1 Sensor and transmitter connection 2. Connect grounding terminal ① to protective earth (PE). Figure 5-2 Grounding terminal NOTICE Cable screen Cable screen is connected to earth. WARNING Only commission the device after the device has been properly connected and, if required, closed.
Connecting 5.3 Turning the terminal box 5.3 Turning the terminal box For remote versions, the adapter can optionally be oriented in four directions. 1. Loosen the four screws by use of an allen key and turn the adaptor. 2. Tighten the screws and mount the multiple plug. SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028.Z1.
Connecting 5.3 Turning the terminal box 26 SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028.Z1.
Commissioning 6 Before commissioning it must be checked that: ● The device has been installed and connected in accordance with the guidelines provided in chapter 4 "Installing / Mounting (Page 17)" and 5 "Connecting (Page 23)" ● Device installed in hazardous location meets the requirements described in "Installation in hazardous location (Page 10)" 6.1 Zero point adjustment Performing a zero point adjustment establishes the reference point of the flowmeter at zero flow.
Commissioning 6.1 Zero point adjustment CAUTION In order to avoid damaging the pump and interrupting the process it is recommended to install a bypass line Auto zero point adjustment ● Power up the device and acclimate the transmitter (min. 30 min). ● Pump liquid at max. flow through the sensor (min. 2 min or until the driver signal and driver frequency are stable) in order to avoid air in the liquid. ● Stop the flow while pumping by shutting off the outlet valve and then the inlet valve. Wait min.
Service and maintenance 7.1 7 Maintenance The device is maintenance-free, however, a periodic inspection according pertinent directives and regulations must be carried out. An inspection can include check of: ● Ambient conditions ● Seal integrity of the process connections, cable entries, and cover screws ● Reliability of power supply, lightning protection, and grounds 7.2 Transportation/storage The sensor is a fragile piece of equipment. Impact and shock can cause measuring inaccuracy.
Service and maintenance 7.4 Unit repair 7.4 Unit repair CAUTION Repair and service must be carried out by Siemens authorized personnel only. Note Siemens Flow Instruments defines sensors as non-repairable products. 7.5 Technical support If you have any technical questions about the device described in these Operating Instructions and do not find the right answers, you can contact Technical Support: ● Via the Internet using the Support Request: Support request (http://www.siemens.
Service and maintenance 7.6 Return procedures 7.6 Return procedures Enclose the delivery note, the cover note for return delivery together with the declaration of decontamination form on the outside of the package in a well-fastened clear document pouch. Required forms ● Delivery Note ● Cover Note for Return Delivery with the following information Decontamination declaration (http://pia.khe.siemens.com/efiles/feldg/files/Service/declaration_of_decontamination_en.
Service and maintenance 7.6 Return procedures 32 SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028.Z1.
8 Technical data 8.1 Technical specifications Table 8- 1 Technical data, MASS 2100, Di 3,6,15,25 and 40. Versions mm (inch) DI 3 (1/8) DI 6 (¼) DI 15 (5/8) DI 25 (1) Inside pipe diamter (sensor consists of one pipe) mm (inch) 3.0 (0.12) 6.0 (0.24) 14.0 (0.55) 29.7 (1.17) Pipe wall thickness mm (inch) 0.5 (0.02) 1.0 (0.04) 1.0 (0.04) 2,0 (0.08) 2,6 (0.10) 0 ... 250 0 ... 1000 0 ... 5600 0 ... 25000 0 ... 52000 (0 ... 500) (0 ... 2200) (0 ... 12345) (0 ... 55100) (0 ...
Technical data 8.2 Measurement range Versions mm (inch) DI 3 (1/8) ISO 2853/BS 4825 Part 4 (SS3351) DI 6 (¼) DI 15 (5/8) DI 25 (1) DI 40 (1½) 25 mm 25 mm 25 mm 38 mm 51 mm 25 mm 25 mm 25 mm 38 mm 51 mm ISO 228/1, PN 100 G1/4" female G1/4" male G1/2" male G1" male G2" male ANSI/ASME B1.20.1, PN 100 1/4" NPT female 1/4" NPT male 1/2" NPT male 1" NPT male 2" NPT male Dairy clamp connection (PN 16)1) ISO 2852/BS 4825 Part 3 (SMS3016) Thread 1) Material, 1.4401 or corresponding 8.
Technical data 8.3 Accuracy specifications E error [%] Z zero point error [kg/h] Qm mass flow [kg/h] Figure 8-2 Equation for error curve Example Di3 ● Max zero point error Z = 0.01 kg/h ● Measured mass flow Qm = 12 kg/h ● Error E = ±0.13% 8.3 Table 8- 4 Accuracy specifications Measuring type errors Sensor size DI 3 DI 6 DI 15 DI 25 DI 40 1 Number of measuring tubes Massflow Linearity error % 0.10 Repeatability error % 0.05 Max. zero point error kg/h 0.01 0.05 0.2 1.5 6.
Technical data 8.4 Pressure drop Additional error on deviation from reference conditions Current output As pulse output (± 0.1% of actual flow +0.05% FSO) Effect of ambient temperature Display/Frequency/pulse output: • < ±0.003 % / K measured value Current output: • < ± 0.005% / K act. Effect of supply voltage 8.4 < 0.005% of measuring value on 1% alteration Pressure drop The pressure drop through the instrument is a function of the properties of the fluid viscosity and the flow rate.
Technical data 8.4 Pressure drop Figure 8-4 MASS 2100 DI6 Figure 8-5 MASS 2100 DI15 Figure 8-6 MASS 2100 DI25 SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028.Z1.
Technical data 8.5 Pressure / temperature range Figure 8-7 8.5 MASS 2100 DI40 Pressure / temperature range The pressure - temperature ratings depend on type of process connection. 110 100 352&(66 35(6685( EDU 90 31 82 80 70 60 31 52 50 40 33 31 30 -50 30 80 130 180 352&(66 7(03(5$785( r& Figure 8-8 Flange EN1092.1 W1.
Technical data 8.5 Pressure / temperature range 90 80 352&(66 35(6685( EDU 70 &/$66 60 60 50 40 &/$66 30 30 20 &/$66 12 10 -50 30 80 130 180 352&(66 7(03(5$785( r& Figure 8-10 Flange ASME B16.5, W1.4404 / 4435 110 &/$66 100 98 90 352&(66 35(6685( EDU 80 70 60 &/$66 50 49 40 30 20 15 10 -50 30 80 352&(66 7(03(5$785( r& Figure 8-11 130 &/$66 180 Flange ASME B16.5, W2.
Technical data 8.5 Pressure / temperature range 45 40 40 31 '1 352&(66 35(6685( EDU 35 30 25 25 31 '1 20 31 '1 15 10 -50 0 20 40 60 80 100 120 140 352&(66 7(03(5$785( r& Figure 8-14 Flange DIN 11851, W1.4404 30 25 352&(66 35(6685( EDU 25 31 20 16 15 10 10 31 31 5 -50 5 25 45 65 85 105 125 145 352&(66 7(03(5$785( r& Figure 8-15 40 Flange DIN 32676, W1.4404 SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.
Technical data 8.6 Electrical connection schematics 8.6 Electrical connection schematics Electrical connection, MASS 2100 with MASS 6000 (remote mounted) ① ② ③ ④ ⑤ Driver PT 1000 (IN) PT 1000 (OUT) Pick up 2 Pick up 1 Figure 8-16 MASS 2100 / MASS 6000 Connection SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028.Z1.
Technical data 8.7 Dimensions and weight 8.7 Dimensions and weight Remote versions )ODQJH (1 $16, % 'DLU\ VFUHZHG FRQQHFWLRQ ',1 VFUHZHG 6FUHZHG FRQQHFWRU IRU 'L ,62 * ~ DQG $16, $60( % ~ 137 Table 8- 6 Dimensions and weight, remote versions Sensor Connection size DI (Inch) Type (size) L1 Pressure rating L2 L3 H1 B1 D1 D2 D3 D4 D5 75.5 60 0 21.3 104 - - - - - - mm (inch) 3 (1/8") Pipe PN 100 thread ISO 228/1 G¼ (¼") 400 280 (15.
Technical data 8.7 Dimensions and weight Sensor Connection size L1 DI (Inch) Type (size) Pressure rating 6 (¼") Flange EN PN 100 1092-1 (DN 10) PN 40 L3 H1 B1 D1 D2 D3 D4 D5 62.0 40 12 17.0 104 100 70.0 14.0 mm (inch) 580 390 (22.83) (15.35) (2.44) (1.57) (0.47) (0.67) (4.09) (3.94) (2.76) (0.55) 560 390 40 12 17.0 104 90.0 60.0 14.0 (22.05) (15.35) (2.44) (1.57) (0.47) (0.67) (4.09) (3.54) (2.36) (0.55) 390 40 12 17.0 104 88.9 60.5 15.7 (15.
Technical data 8.7 Dimensions and weight Sensor Connection size DI (Inch) 40 (1½") L1 L2 L3 H1 B1 D1 D2 D3 D4 D5 74.5 126 25 33.7 219 - - - Type (size) Pressure rating mm (inch) Clamp ISO 2852 (38 mm) PN 16 940 700 (37.01) (27.56) (2.93) (4.96) (0.98) (1.33) (8.62) 1100 850 180 0 48.3 273 170.0 125.0 22.0 Flange EN PN 100 1092-1 PN 40 Flange ANSI B16.5 (1½") 71.5 (43.31) (33.46) (2.81) (7.09) (0) (1.9) (10.75) (4.92) (6.69) (0.87) 1063 850 180 0 48.
Technical data 8.7 Dimensions and weight Table 8- 7 Sensor size [DI (inch)] MASS 2100 compact mounted with MASS 6000 Ex d L3 mm (inch) H5 mm (inch) H6 mm (inch) H5+H6 mm (inch) 3 (1/8) 75 (2.95) 82 (3.23) 247 (9.72) 329 (12.95) 6 (¼) 62 (2.44) 72 (2.83) 257 (10.12) 329 (12.95) 15 (½) 75 (2.95) 87 (3.43) 267 (10.51) 354 (13.94) 25 (1) 75 (2.95) 173 (6.81) 271 (10.67) 444 (17.48) 40 (1½) 75 (2.95) 227 (8.94) 271 (10.67) 498 (19.
Technical data 8.7 Dimensions and weight Heating Jacket versions Figure 8-19 Table 8- 9 Dimensions, MASS 2100 with heating jacket Dimensions, MASS 2100 with heating jacket Sensor size Connections DI (inch) Type (Size) Pressure rating mm (inch) DI 3 (1/8") EN 1092-1 (DN 15) PN 40 ANSI B16.5 (½") DI 6 (¼") DI 15 (½") H3 B2 D6 D7 D8 234 (9.21) 122 (4.8) 22 (0.87) 95 (3.74) 65.0 (2.56) 14.0 (0.55) Class 150 234 (9.21) 131.6 (5.18) 22 (0.87) 88.9 (3.5) 60.5 (2.38) 15.7 (0.
A Appendix Certificates are posted on the Internet and on the manual collection shipped with the device. See also Certificates on the Internet (http://support.automation.siemens.com/WW/view/en/10806951/134200) UL control drawings on the internet (http://www.automation.siemens.com/w1/automationtechnology-process-instrumentation-18092.htm#lb-61,related-installationdrawings) A.
Appendix A.1 Ordering 48 SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028.Z1.
Glossary ASIC Application-Specific Integrated Circuit is an integrated circuit (IC) customized for a particular use, rather than intended for general-purpose use. BRIX Degrees Brix (symbol °Bx) is a measurement of the mass ratio of dissolved sugar to water in a liquid. A 25 °Bx solution is 25% (w/w), with 25 grams of sugar per 100 grams of solution. CAN Controller Area Network. CAN is the leading serial bus system for embedded control.
Glossary Fraction Fraction designates a proportional relation between an object part and the object whole. For example, the fraction 3⁄4 represents three equal parts of a whole object, divided into four equal parts. HART HART Communication is a bi-directional industrial field communication protocol used to communicate between intelligent field instruments and host systems.
Glossary PROFIBUS PROFIBUS (Process Field Bus) is a vendor-independent, open bus system standardized in the German DIN 19 245. It is a standard for field bus communication in automation technology and should not be confused with the PROFINET standard for industrial Ethernet. PROFIBUS-PA (Process Automation) is one of three PROFIBUS variants that are compatible with each other. PROFIBUS-DP (Decentralized Periphery) SENSORPROM All sensor related settings/data saved on an EPROM.
Glossary 52 SITRANS F C MASS 2100 Di 3-40 Operating Instructions, 07/2010, SFIDK.PS.028.Z1.
Index A Accuracy, 38 Accuracy specifications, 39 C Temperature specifications, 13 Hazardous area Approvals, 12 Safety requirements, 13 Heating Jacket, 17 Hotline, 34 I Commissioning Installation Zero point adjustment, (See Zero point adjustment) Drop line, 22 Compliance, 11 Gas, 20 Connection Indoor/outdoor, 19 Electrical, (See Electrical connection) Inlet / Outlet conditions, 20 Contact person, 9 Liquid, 20 Coriolis Location in the system, 20 Applications, 15 Mounting of sensor, 23 Measurement principl
Index Pressure / temperature ratings, 42 Pressure drop, 40 R Recalibration, 33 Reference conditions, 39 Repair, 34 Return procedures, 35 S Safety Instrument safety standards, 11 Safety instructions Installation, 19 Safety notes, 11 Sensor circuit, 12 Sensor orientation, (See Installation) SENSORPROM, 18 Service, 34 Support, 34 T Technical data, 37 Temperature sensor circuit, 12 Temperature specifications, 13 Theory of operation, 17 Type plate, 8 V Versions, 15 Vibrations, 23 Z Zero point adjustment, 3
For more information www.siemens.com/flow Siemens A/S Flow Instruments DK-6430 Nordborg DENMARK Subject to change without prior notice Order No.: A5E02896535 Literature No.: A5E02896535-01 SFIDK.PS.028.Z1.02 Copyright Siemens A/S 07/2010 All rights reserved www.siemens.
