THE ABBOT 26,000 BTU INSERT SERIES Natural Gas and Propane Installation and Operating Instructions Installation in Masonry Chimney Only MODELS: ABBOT-30-PG-PREM, ABBOT-30-BL-PREM, ABBOT-30-PG-DELUXE, ABBOT-30-BL-DELUXE CLIENT # LC773211 WARNING IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
THE ABBOT 26,000 BTU SÉRIE INSERT GAZ NATUREL ET PROPANE Manuel D’installation et Guide de l’utilisateur Installation dans la cheminée en maçonnerie MODELS: ABBOT-30-PG-PREM, ABBOT-30-BL-PREM, ABBOT-30-PG-DELUXE, ABBOT-30-BL-DELUXE CLIENT # LC773211 AVERTISSEMENT EN RAISON DE TEMPERATURES ELEVEES, L'APPAREIL DOIT ETRE ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS PLACE HORS DE LA CIRCULATION DONNÉES DANS CETTE NOTICE POUR RÉDUIRE AU ET LOIN DES MEUBLES ET MINIMUM LE RISQUE D'INCENDIE OU D'EXPLOSION OU TE
Table of Contents IMPORTANT SAFETY INFORMATION …………………………………………………………….. 4 - 5 1.0 INTRODUCTION ..................................................................................................................... 1.1 Specifications, Appliance Dimensions & Installation Codes ................................. 6 - 7 1.2 Features, Remote Control Functions .................................................................. 8 - 10 1.3 Intended Use .................................................................
INSTALLER: Leave this manual with the appliance. INSTALLATEUR : Laissez cette notice avec l’appareil. CONSUMER: Retain this manual for future reference. CONSOMMATEUR : Conservez cette notice pour consultation ultérieure. WARNING Read this owner’s manual carefully and completely before trying to assemble, operate or service this fireplace.
WARNING Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house.
1.0 INTRODUCTION 1.1 SPECIFICATIONS TABLE 1 ITEM NATURAL GAS (NG) PROPANE (LP) DVI26000 INPUT: Hi 26,000 Btu/hr (7.62 kW) 23,000 Btu/hr (6.74 kW) DVI26000 INPUT: Lo 20,000 Btu/hr (4.69 kW) 16,500 Btu/hr (4.84 kW) 3.5” w.c. (0.87 kPa) 10.0” w.c. (2.49 kPa) 1.7” w.c. (0.42 kPa) 6.4” w.c. (1.59 kPa) GAS INLET SUPPLY PRESSURE: Minimum: 5.0” w.c. (1.2 kPa) Minimun: 7.0” w.c. (1.74 kPa) ENTREE DE PRESSION Maximum: 13.5” w.c. (3.4 kPa) Maximum: 13.5” w.c. (3.
APPLIANCE DIMENSIONS Figure 1 RIGHT SIDE LEFT SIDE FRONT INSTALLATION CODES This appliance is a Direct Vent appliance which draws all combustion air from outside the building through an intake vent pipe. Installation must conform to local codes. In the absence of local codes, installation must conform to the National Fuel Gas Code, ANSI Z223.1, or the current Natural Gas & Propane Installation Code CSA B149.
1.2 FEATURES Electronic Valve: Automatic DC valve with AC power adapter. Hand held remote control. Fan control Variable speed control: For units equipped with a fan control, adjust speed by remote control settings 1-6 Supreme Remote Control Functional Operation Matrix Initial Setup Installation of (2) AAA-size batteries will activate the setup mode. Setup mode can also be activated by pressing the FLAME REAR and PROG/TIME buttons simultaneously for 5 seconds.
Press the UP or DOWN button to change the setting of P1 OFF. Press and release the SET button. Press the UP or DOWN button to change the setting of P2 ON. Press and release the SET button. Press the UP or DOWN button to change the setting of P2 OFF. Press and release the SET button. Press the UP or DOWN button to change the setting of the weekend (SS) P1 ON. Press and release the SET button. Press the UP or DOWN button to change the setting of P1 OFF. Press and release the SET button.
The fan will run for 12 minutes after the unit is shut off in any mode. The fan may not be controlled during this period. Continuous Pilot The unit can be changed from Intermittent Pilot Ignition (IPI), to Continuous, or standing, pilot. To place the unit in continuous pilot mode, press and release the PROG/TIME and the FLAME MAIN buttons simultaneously. Continuous Pilot will appear on the LCD screen. Repeat the simultaneous PROG/TIME and FLAME MAIN push to place the unit back in IPI mode.
1.3 INTENDED USE / USAGE PROPOSÉ This appliance is for use in a masonry chimney only. Cet appareil est utilisé dans une cheminée en maçonnerie. 1.4 GENERAL SAFETY / SÉCURITÉ GÉNÉRALE Maintain adequate clearances around air openings into the combustion chamber. Respecter les distances minimales convenables autour des bouches d'air dans la chambre de combustion. Maintain adequate accessibility clearances for servicing and proper operation.
WARNING Hot while in operation. Do Not Touch. Severe burns may result. Keep children, clothing, furniture, gasoline and other liquids having flammable vapors away. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove install an adjustable safety gate to keep toddlers , young children and at risk individuals out of the room and away from hot surfaces.
2.0 OPERATION 2.1 LIGHTING INSTRUCTIONS - for Intermittent Pilot FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. B. C. D. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. BEFORE LIGHTING smell all around the appliance area for gas.
2.1 INSTRUCTIONS LIGHTING - Pilote intermittent POUR PLUS DE SÉCURITÉ, LIRE AVANT D’ALLUMER AVERTISSEMENT: Quiconque ne respecte pas à la letter les instructions dans la présente notice risqué de déclencher un incendie ou une explosion entraînant des dommages, des blessures ou la mort. A. B. C. D. Cet appareil est équipé d'un dispositif d'allumage qui allume automatiquement le pilote. Ne pas tenter d'allumer le pilote à la main.
3.0 INSTALLATION 3.1 INSTALLATION & SAFETY NOTES / NOTES D'INSTALLATION ET DE SECURITE Read all instructions before starting installation and follow them carefully during installation to ensure maximum benefit and safety. Failure to follow these instructions will void your warranty and may present a fire hazard. See the warranty at the back of this manual for disclaimers regarding improper installation.
3.3.
Clearances are in accordance with local installation codes and the requirements of the gas supplier. **The mantel placement chart on the previous page illustrates the allowable mantel sizes and placements. The 1” incremental grid can be used to determine the allowable mantel size based on the elevation above the units upper trim. CAU TION ATTENTION Les dégagements sont en conformité avec les codes d'installation locaux et les exigences du fournisseur de gaz.
WARNING AVERTISSEMENT DO NOT USE AN OPEN FLAME TO TEST FOR GAS LEAKS NE PAS UTILISER UNE FLAMME DE TEST DE FUITES DE GAZ 3.3.3 DIGITAL ON/OFF REMOTE INSTALLATION This appliance comes with a remote hand held control unit only, see 1.2 Features section 3.3.4 DIRECT VENT INFORMATION The unit must be connected to listed 2-ply aluminium venting, 3” flex vent on the exhaust side and listed 3” flex vent on the air intake side. Install the vent components according to the manufacturer's instructions.
TYPICAL FLEX VENT INSTALLATIONS Use silicon to seal inlet pipe to terminal vent. Use mill pak to seal exhaust to terminal vent. Figure 4 Terminal Vent Cap must be sealed to the Chimney top to prevent leakage. Terminal vent must be secured to the inlet and exhaust pipes using a minimum of 4 screws masonry fireplace Seal the Inlet pipe to the fireplace using high temperature silicon then a minimum of 4 screws.
Figure 5 Reattach firmly with lock-in screws 3/. From the roof, pull the liners and fit the roof flashing in place. 4/. Fit the termination cap making sure that the exhaust liner is connected to the exhaust vent collar. Make sure the termination and venting are sealed from water penetration with an approved sealant.
USE OF COUPLERS – WITH FLEX PIPE In the event of a puncture of the vent pipe or if an extension is needed couplers may be used. High temperature sealant shall be applied to the ends of the coupler and then the coupler shall then be inserted into the flex vent. Use 3 #8 x ½” hex head sheet metal screws on each end of the joint to fasten the coupler to the venting. Figure 6 USE OF SEALANT Sealant is required on vent system joints.
Figure 7 VENT RESTRICTOR INSTALLATION (continued) The restrictors are installed by removing the 2 screws on the ceiling of the firebox, place the desired restrictor in place and use the screws to fasten the restrictor to the firebox. You must first remove the firebox baffle (4 screws) before installing the desired restrictor. Return the firebox baffle after installing the restrictor.
CAU TION ATTENTION 3.3.5 CERAMIC LOG INSTALLATION / PLACEMENT DES BÛCHES Burn medium positions are critical to the safe and clean operation of this appliance. Never add any other material into the firebox. Use only with burn medium supplied with this unit. Burn positions moyennes sont critiques pour le fonctionnement sûr et propre de cet appareil. Ne jamais ajouter d'autres matériaux dans le foyer. Utilisez uniquement graver moyen fourni avec cet appareil.
CERAMIC LOG INSTALLATION (continued) Step 3: Place log number 2 at left side of fireplace parallel with the left side firebricks Step 4: Place log number 3 at right side of fireplace parallel with right side firebricks Page 24 of 52
CERAMIC LOG INSTALLATION (continued) Step 5: Place log number 4 onto placement pins in left side of firebox Step 6: Place log number 5 onto placement pins in right side of firebox with cutout portion towards the front Page 25 of 52
CERAMIC LOG INSTALLATION (continued) Step 7: Place log number 6 on top of logs 2 and 4, angled as shown below Step 8 Place log number 7 from right back firebox corner down onto pin in log 5 with cutout in log towards front of firebox Page 26 of 52
CERAMIC LOG INSTALLATION (continued) Step 9 Place log number 8 diagonally from pin in rear log 1 to bottom front of log 6 Step 10 Place log number 9 diagonally across log 8 and down onto cutout in log 7 Your fireplace logs are now in position and after door installation (see 3.3.7 page 30-31) your fireplace can be lit.
3.3.6 Rock & Glass Installation / Rock & Installation de verre For use with The Abbot-30-PG models only Step 1. Sprinkle burner pan with river glass. Make sure to cover the burner pan evenly. Step 2 Make sure that none of the glass falls into the pilot box area of the burner pan. This ensures no interference with the pilot assembly and ignition.
Step 3 Place the ceramic rocks in a pattern that is pleasing to you. Install the door (see 3.3.7 page 30-31) Turn your fireplace on and wait approximately 10-15 minutes until the flames are a nice yellow colour. Note the flame pattern and in any low or high areas adjust the amount of river glass to correct gas flow, also move the ceramic rocks around so that they are not interfering with the flame pattern. WARNING AVERTISSEMENT YOU MUST WEAR FLAME AND HEAT RESISTANT GLOVES FOR THESE ADJUSTMENTS.
3.3.7 Door Installation Place the bottom of the door into the Bottom Door Channel DOOR LOCK BRACKETS BOTTOM DOOR CHANNEL DOOR LATCH TOOL Door Lock Bracket Door Bracket Door Latch Tool Line up the Door Latch Tool with the bracket on the top of the door as shown above and align with Door Lock Bracket in top of firebox area.
Door Latch Tool and Door Lock Bracket, shown for illustration purposes only. Hook the Door Latch Tool onto the Door Lock Bracket in the top of the fireplace. Pull bracket forwards When closed properly the door latch will hook over the top of the door bracket and seal the door onto the fireplace. WARNING AVERTISSEMENT Removal is in reverse order. Do not operate this appliance with the glass front removed, cracked or broken.
3.3.8 INITIAL FIRING NOTE When lit for the first few times, the appliance may emit an odor resulting from evaporation of paint and lubricants used in the manufacturing process. Open a door or window for ventilation. Anyone with a respiratory condition may need to leave the room during the initial firings. It is normal for the appliance to expand and contract while it heats up or cools down whether this is from a cold start or a steady-state condition where the fan has come on or off.
Factory Setting Natural Gas – 50% Fully Open Figure 11 Note: Burner in bottom of firebox removed for illustration purposes. Aeration adjustment is important for the correct functioning of the appliance. Carbon build up, flame lifting or any malfunction due to improper aeration adjustment during installation is not covered under the factory warranty. Réglage de l'aération est importante pour le fonctionnement correct de l'appareil.
CAUTION ATTENTION 3.3.11 FAN & GAS VALVE ACCESSIBILITY / FAN & ACCESSIBILITÉ VANNE GAZ TURN THE MAIN GAS & POWER OFF TO FIREPLACE BEFORE COMMENCING ANY WORK ON THE INSERT THIS SHOULD BE DONE BY A LICENSED, CERTIFIED GAS INSTALLER TURN LE PRINCIPAL GAZ ET MISE HORS TENSION AU FOYER AVANT DE COMMENCER TOUT TRAVAIL SUR LA INSERT CELA DEVRAIT ETRE FAIT PAR UNE LICENCE, VOTRE FOURNISSEUR DE GAZ 1. Remove the fireplace surround to allow access to the screws holding the vent slide to the top of the insert.
Gas Shutoff Electronic Ignition System Gas Valve Fan Electrical Box Control Unit Fan and Power Cord 4/. Reinstallation of the unit is in reverse order. Make sure the gasket on the bottom of the vent slide is intact and the venting is secured tightly with the vent slide screws. Contact your dealer for replacement if there is any damage to the gasket. / Réinstallation de l'unité est dans l'ordre inverse.
4.0 MAINTENANCE 4.1 MAINTENANCE SAFETY WARNING AVERTISSEMENT TURN OFF THE GAS TO THE MAIN BURNER AND ALLOW THE HEATER TO COOL FOR UP TO 30 MINUTES BEFORE SERVICING. COUPEZ LE GAZ AU BRÛLEUR PRINCIPAL ET LAISSEZ L'APPAREIL REFROIDIR PENDANT JUSQU'À 30 MINUTES AVANT L'ENTRETIEN. Turn off the gas to the main burner and allow the heater to cool for up to 30 minutes before servicing. Service and repair should be done by a qualified service person.
4.4 BURNER & PILOT CLEANING Periodic cleaning is necessary for proper operation. Refer to section 4.7, remove the burner, and check that the burner orifice is clean. Visually inspect the pilot. Brush or blow away any dust, lint, or foreign debris. If the pilot orifice is plugged, disassembly may be required to remove any foreign material from the orifice or tubing. When the appliance is back in service, check the pilot flame pattern with the figures in Section 3.3.8.
5.0 TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE I. A. No spark at electrode (weak or not heat source for pilot ignition) Pilot will not light after repeated triggering of the remote control CORRECTIVE ACTION 1. Align the electrode with 1/8” (3mm) gap to pilot hood 2. Reconnect if loose 1. Improper ignition 2. Poor connections at starter and ignition electrode 3. Broken ceramic cover on ignition electrode 4. Battery power low or dead 3. Replace pilot assembly 4. Replace batteries B.
IV. Soot deposits 1. Air inlet blocked or restricted 1. Clean air inlets 2. Vent system is restricted or 2. Confirm venting & termination are those inadequate which are approved with the appliance 3. Logs are sooting up 3. Check manual for correct log placement V. Flame burns blue and lifts off burner 1. Insufficient combustion air being supplied 1. Ensure that no foreign material blocks air inlets. Ensure the vent is adequate 2. Manifold pressure set too high 2. Check manifold pressure 3.
6.0 REPLACEMENT PARTS When requesting service or replacement parts for your unit, please provide model name and serial number. All parts listed below may be ordered from an authorized dealer.
7.0 SIERRA FLAME’S WARRANTY PROTECTION FOR ALL SIERRA FLAME GAS FIREPLACE PRODUCTS Sierra Flame’s products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test fired at a quality control test station.
CONDITIONS AND LIMITATIONS (continued) Notwithstanding any provisions contained in this warranty, Sierra Flame’s responsibility under this warranty is defined as above and it shall not in any event extend to any incidental, consequential or indirect damages. This warranty defines the obligations and liability of Sierra Flame with respect to the Sierra Flame gas fireplace and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.
CONDITIONS ET LIMITES (SUITE) Un technicien licensé ou de service autorisé ou l'entrepreneur doit avoir installé le foyer à gaz. Installation doit être faite en conformité avec les instructions d'installation incluses avec le produit et toutes les capacités locales et nationales et de prévention des incendies. Cette garantie limitée ne couvre pas les dommages causés par une mauvaise utilisation, manque d'entretien, accident, des altérations, des abus ou de négligence.
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8.0 LABEL INFORMATION (continued) Sections of the venting system have not been installed. WARNING – Do not operate the appliance until all sections have been assembled and installed in accordance with the manufacturer’s instructions. Des sections du système d’évacuation n’ont pas été installées.
APPENDIX A (AMERICAN FLAME VALVE INFORMATION) Page 47 of 52
APPENDIX A (Continued) Page 48 of 52
APPENDIX A (Continued) Special Features on the AF-4000 System The AF-4000 Module can be powered two different ways. The first is a standard 110 volt AC to 6.0 volt DC adaptor. This adapter is connected to the AF-4000 Module by connecting the two 1/4” female terminals from the adapter to the two 1/4” male terminals, located on the AF-4000 Module , marked POWER. The second method of powering the appliance is by using the AF-4000 BP battery pack.
APPENDIX A (Continued) AF-4000 Wiring Diagram APPENDIX B (NG – LP CONVERSION KITS) This kit will convert the fireplace to Natural Gas / Propane (as applicable). / Ce kit vous permet de convertir la cheminée au gaz naturel / propane (le cas échéant). The Abbot models are designed to burn either natural gas or propane. Each unit leaves the factory equipped for one specific fuel but it is simple to field convert the unit to an alternate fuel.
WARNING AVERTISSEMENT THIS CONVERSION KIT SHALL BE INSTALLED BY A QUALIFIED SERVICE AGENCY IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS AND ALL APPLICABLE CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE , EXPLOSION OR PRODUCTION OF CARBON MONOXIDE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. THE QUALIFIED SERVICE AGENCY IS RESPONSIBLE FOR THE PROPER INSTALLATION OF THIS KIT.
CONVERSION INSTALLATION / INSTALLATION DE CONVERSION ORIGINAL SERIAL PLATE #_____________________ REPLACEMENT SERIAL PLATE #____________________ This appliance was converted on DATE :_______________________________________ from NG / LP to LP / NG BY _____________________________________________________________________________________________ with the conversion kit NGCKDVI or LPCKDVI by the above named qualified service ageny/technician which accepts the responsibility that the conversion has been completed