Specifications

ManualsBrandsSimplex ManualsPower ToolsPET SERIES

PET 2O SERIES

TORQUE WRENCH

PUMP

TORQUE WRENCH

PUMP

TORQUE WRENCH

Reference # - 54393

Rev. - A

2525 GARDNER ROAD, BROADVIEW, IL 60155

1.800.323.9114 • Outside U.S. 1.708.865.1500

www.tksimplex.com

- Note -

SIMPLEX has taken every care in preparing this Operational Manual that is intended as a technical guideline only.

SIMPLEX accepts no liability in relation to any use or reliance made of any information in this Operational Manual.

All information, illustrations and speciﬁ cations in this Operational Manual are based on the latest information

available at the time of publication. The right is reserved to make changes at any time without notice.

Equipment operators and installers shall be responsible for ensuring that a safe working environment and safe

systems of work are in place before operating the equipment.

* TO RETRIEVE TECHNICAL PART SHEET DOCUMENTATION, GO TO: www.tksimplex.com

CONTENTS

Receiving Instructions and Warranty Statement

.........................................................................................................

Safe and Correct Use

...............................................................................................................................................

2-3

Technical Speciﬁ cations

...............................................................................................................................................

Working Pressure

.........................................................................................................................................................

Install Vent Plug

............................................................................................................................................................

Adding Oil

.....................................................................................................................................................................

Adding Oil .....................................................................................................................................................................Adding Oil

Install Hydraulic Connections

.......................................................................................................................................

Electrical

.......................................................................................................................................................................

Electrical .......................................................................................................................................................................Electrical

Connecting Hydraulic Tools......................................

....................................................................................................

Starting the Pump for the First Time

............................................................................................................................

Control Valves

...............................................................................................................................................................

Running the Pump

........................................................................................................................................................

Pressure Torque Setting

...............................................................................................................................................

After Completing the Job

.............................................................................................................................................

Periodic Maintenance

...................................................................................................................................................

Maintain Oil Level

.........................................................................................................................................................

Maintain Oil Level .........................................................................................................................................................Maintain Oil Level

Clean Oil Intake Screen

................................................................................................................................................

Flushing the Pump

.......................................................................................................................................................

Problem / Cause - Solutions

........................................................................................................................................

Summary of content (8 pages)

PAGE 1
2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 • Outside U.S. 1.708.865.1500 www.tksimplex.com PET 2O SERIES TORQUE WRENCH PUMP Reference # - 54393 Rev. - A CONTENTS Receiving Instructions and Warranty Statement .........................................................................................................1 Safe and Correct Use ...............................................................................................................................................
PAGE 2
••• 1 ••• PET 20 Series Torque Wrench Pumps PET 2041 / 2041A PET 2841 / 2841A IMPORTANT - READ CAREFULLY This manual contains important information for the correct installation, operation and maintenance of this equipment. All persons involved in the installation, operation and maintenance of this equipment must be thoroughly familiar with the contents of this manual. To safeguard against the possibility of personal injury or property damage, follow the recommendations and instructions of this manual.
PAGE 3
2.0 SAFETY ••• 2 ••• Make sure to read the instructions, warnings and precautions carefully. Follow any recommended safety precautions to avoid personal injury or damage to the unit. Simplex cannot be responsible for any damage or injury from unsafe use, lack of maintenance or incorrect operation. In the event any questions or concerns arise, contact SIMPLEX or a local Distributor for clariﬁcation. The pump’s maximum working pressure is 10,000 PSI (700kg/cm2).
PAGE 4
••• 3 ••• DANGER: Do not handle pressurized hoses. Escaping oil under pressure can penetrate the skin, causing serious injury. If oil is injected under the skin, see a doctor immediately. DANGER: Only use hydraulic cylinders in a coupled system. Never use a cylinder with unconnected couplers. If the cylinder becomes severely overloaded, components can fail catastrophically causing severe personal injury or death. 3.
PAGE 5
••• 4 ••• CAUTION: Do not subject the hose to potential hazards such as sharp surfaces, extreme heat or heavy impact. Do not allow the hose to kink or twist. Inspect each hose for wear before it is used. 4.5 Electrical Check for proper electrical supply before connecting. Be sure the electrical connection is grounded. Check that your power supply agrees with the motor nameplate and/or Simplex model decal. NOTE: MOTOR MAY SPARK.
PAGE 6
••• 5 ••• CAUTION: Never operate the pump at 10,000 PSI (700kg/cm2) without tool movement for more than 1 minute without shifting the control valve. Leaving the valve in the advance or retract position without the piston rod moving will overheat the oil. 5.3 Pressure Torque Setting WARNING: Make these adjustments BEFORE putting torque wrench on nut or bolt head. The pump pressure setting may be above the pressure needed to provide the required torque for your application.
PAGE 7
••• 6 ••• 6.3 Flush The Pump If you suspect your pump has been contaminated or discover sludge or other deposits on internal components, you should thoroughly ﬂush the pump. Remove the old oil from the reservoir, then thoroughly clean the reservoir and reﬁll with a clean, nonﬂammable ﬂushing oil. Reassemble the pump and motor to the reservoir. Now run the pump in no load condition for 1 or 2 minutes maximum. Unplug the pump and remove the motor and pump assembly again.
PAGE 8
2525 GARDNER ROAD, BROADVIEW, IL 60155 1.800.323.9114 • Outside U.S. 1.708.865.1500 www.tksimplex.com UNITED STATES HOME OFFICE AND FACTORY 2525 Gardner Road, Broadview, IL 60155-3719 Phone: (708) 865-1500 • Fax: (708) 865-0894 • Toll Free: (800) 323-9114 Email: sales@tksimplex.com • www.tksimplex.com SIMPLEX PRODUCTS ARE WARRANTED TO BE FREE OF DEFECTS IN MATERIALS AND WORKMANSHIP UNDER NORMAL USE FOR AS LONG AS THE ORIGINAL PURCHASER OWNS THEM, SUBJECT TO THE GUIDELINES AND LIMITATIONS LISTED.