Zero-Turn Riding Mower Parts Manual

ManualsBrandsSimplicity ManualsLawn MowerZT2561F

Print Instructions for Print Vendors (Paper Manuals)

PAR

TS MANUAL

TOTAL PAGE COUNT: Less than 80

Paper Size: • 11 x 17

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock

(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Fold & Staple (2X), Face Trim, 3-Hole Drill

TOTAL PAGE COUNT: 80 or greater

Paper Size: • 8-1/2 x 11

• Body - 50 lbs brilliant white offset or equivalent.

• Cover - on 80 lbs coated, pre-printed “grid” cover stock

(NOTE: If total order quantity is less than 100 pieces, use uncoated cover stock)

Press: • Body - 1-color, 2-sided

• Cover imprint - 1-color, 2-sided

Bindery: • Perfect Bind, Face Trim (3 knife), 3-Hole Drill

GENERAL

COVERS: • Covers are located at the beginning of this package.

• Back cover is the page IMMEDIATELY AFTER the front cover.

• If supplied, the “Hardware Identification & Torque Specifications” is located IMMEDIATELY AFTER

the back cover. This page MUST be printed on the INSIDE of the BACK cover.

• Check the front cover for the individual part number (typically a 2xxxx or 182xxxx number).

• Check the front cover for the document number (TP 4xx - xxxx - xx - xx - xx)

BODY: •ODD number pages are ALWAYS right hand pages, and EVEN number are ALWAYS left hand

pages.

General: • This instruction page is NOT part of the manual and must NOT be printed.

• Pages labeled with the text “THIS PAGE INTENTIONALLY BLANK” are placement pages ONLY,

and should NOT be printed.

If you have any further questions regarding this manual, please contact Ken Cehonski in

Ferris Industries Engineering Department at (315) 495-0100 ext. 249.

Summary of content (75 pages)

PAGE 1
Print Instructions for Print Vendors (Paper Manuals) PARTS MANUAL TOTAL PAGE COUNT: Less than 80 Paper Size: • 11 x 17 • Body - 50 lbs brilliant white offset or equivalent.
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THIS PAGE INTENTIONALLY BLANK
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PARTS MANUAL TM Stallion Zero-Turn Riding Mower with 4-Wheel Independent Suspension Model Number: ZT2561F ZT2761F Description: STALLION, 4W-IS, w/ 25 HP Kohler & 61” Mower Deck STALLION, 4W-IS, w/ 27 HP Kohler & 61” Mower Deck mowers are built by Ferris Industries, a Simplicity company. TM Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 22989 Revision 09 Rev.
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Hardware Identification & Torque Specifications Common Hardware Types Torque Specification Chart Hex Head Capscrew FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) Washer Hardware Grade Lockwasher Carriage Bolt No Marks SAE Grade 2 Hex Nut Size Of Hardware Standard Hardware Sizing When a washer or nut is identified as 1/2”, this is the nominal size, meaning the inside diameter is 1/2 inch; if a second number is present it represents the threads per inch.
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THIS PAGE INTENTIONALLY BLANK
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Table of Contents RIDER COMPONENTS Main Frame & Front Suspension Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Floor & Brake Cover Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Seat & Mount Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Fuel Tank, Mount & Bumper Groups . . . . . . .
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Main Frame & Front Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 21 1 22 20 19 17 13 18 14 11 3 17 4 16 2 6 9 15 12 4 7 10 5 2 6 5 8 11 7 12 13 14 See Wheels & Tires Group The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
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Main Frame & Front Suspension Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NO. QTY. 3847952 * 25284 46092 22039 47461 25265-28 25093 3847743 22853 22842 25096 3847049 25156 25013-18 46093 21072 20884 3847742 25160 25104 21073 25203-10 1 4 2 4 4 4 4 1 1 2 4 2 4 2 2 2 4 1 2 2 2 2 DESCRIPTION MAIN FRAME NUT, Hex, Nylon Lock, 3/4-16 SPACER, .76 x 1.00 x .50 BALL JOINT, 3/4-16 SPACER, .76 x 1.00 x .
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Floor & Brake Cover Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 13 12 10 6 8 11 4 9 5 8 7 6 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 11
Floor & Brake Cover Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. QTY.
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Seat & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 5 3 2 4 6 8 7 16 9 10 11 15 6 12 7 14 13 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 13
Seat & Mount Group REF NO. PART NO. QTY. 1A * 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 22973 20930-3 3847744 46470 20047 25013-32 25057 25096 25013-48 25156 46586 22798 25326 * 25270 25029 22612 1 1 1 1 1 2 6 3 1 1 1 1 1 1 2 2 2 DESCRIPTION SEAT, Derby (complete) SEAT ADJUSTER RAILS (set of 2) SEAT MOUNT SEAT STOP ROD COLLAR, 5/16 Set CAPSCREW, Hex Hd, 3/8-16 x 4 NUT, Hex, Nylon Lock, 5/16-18 NUT, Hex, Nylon Lock, 3/8-16 CAPSCREW, Hex Hd, 3/8-16 x 6 WASHER, 3/8 SPACER, .38 x .50 x 5.
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Fuel Tank, Mount & Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 2 1 4 5 2 8 6 3 9 7 10 6 6 11 20 13 12 6 14 15 8 14 9 19 10 11 18 9 12 13 8 9 9 14 14 16 17 9 8 The above parts group applies to the following Model Nos.: ZT2561F (S/N: 138 & below) © Copyright 2004 Ferris Industries. All Rights Reserved.
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Fuel Tank, Mount & Bumper Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NO. QTY.
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Fuel Tank, Mount & Bumper Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 2 1 4 5 2 6 3 7 6 6 8 19 9 6 11 10 12 18 13 11 17 8 13 14 13 9 10 15 16 14 13 The above parts group applies to the following Model Nos.: ZT2561F (S/N: 139 & above) ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 17
Fuel Tank, Mount & Bumper Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. QTY.
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Fuel Supply Hose & Tank Replacement Part Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 4 2 1 5 LH Fuel Tank RH Fuel Tank 6 7 8 9 9 10 10 Tank Components Tank Components Connect to Engine The above parts group applies to the following Model Nos.: ZT2561F (S/N: 138 & below) © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 19
Fuel Supply Hose & Tank Replacement Part Group REF NO. 1 2 3 4 5 6 7 8 9 10 PART NO. QTY. 22030 20835 50831-60 50831-39 50831-29 50833-51 50833-33 50833-24 1726400 1674231 1 6 1 1 1 1 1 1 2 2 DESCRIPTION VALVE, Fuel Shut Off CLAMP, Hose HOSE, 60” HOSE, 39” HOSE, 29” WIRE LOOM, 51” WIRE LOOM, 33” WIRE LOOM, 24” RUBBER BUSHING ELBOW FITTING Footnotes: The above parts group applies to the following Model Nos.
PAGE 20
Fuel Supply Hose & Tank Replacement Part Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 4 2 1 5 6 11 LH Fuel Tank 10 7 9 8 9 10 11 12 12 11 11 13 RH Fuel Tank Tank Components Tank Components 13 Connect to Engine The above parts group applies to the following Model Nos.: ZT2561F (S/N: 139 & above) ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 21
Fuel Supply Hose & Tank Replacement Part Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. QTY. 22030 20835 50831-60 50831-39 50831-29 50833-51 50833-33 50833-24 23061 1726400 23069 50925-20 23067 1 6 1 1 1 1 1 1 2 2 4 2 2 DESCRIPTION VALVE, Fuel Shut Off CLAMP, Hose HOSE, 60” HOSE, 39” HOSE, 29” WIRE LOOM, 51” WIRE LOOM, 33” WIRE LOOM, 24” ELBOW FITTING RUBBER BUSHING CLAMP, Hose HOSE, 20” FITTING, Screen Footnotes: The above parts group applies to the following Model Nos.
PAGE 22
Control Cover & Mount Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 3 4 3 1 See Instrument Panel Group See Fuel Tank & Mount Group 5 4 9 6 8 3 15 5 4 16 4 7 3 13 22 19 20 14 4 3 See Fuel Tank & Mount Group 15 16 5 23 21 18 5 14 10 11 17 5 14 7 5 12 4 13 3 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 23
Control Cover & Mount Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. QTY.
PAGE 24
Instrument Panel Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 11 2 7 8 9 6 10 5 3 4 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 25
Instrument Panel Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. QTY. 22180 20060 23239 25126 21662 25010-6 20927 22789 22790 22791 1703799 1 1 1 2 1 2 1 1 1 1 1 DESCRIPTION SWITCH, PTO HOURMETER CABLE, Choke Control NUT, Hex, Nylon Lock, 1/4-20 CABLE, Throttle Control CAPSCREW, Hex Hd, 1/4-20 x 3/4 SWITCH, Ignition, Complete (includes Ref 8-10) KEY, Ignition, Molded (Set of 2) COVER PLASTIC NUT SWITCH, Headlight Footnotes: The above parts group applies to the following Model Nos.
PAGE 26
Headlight Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 1 3 4 5 5 4 2 3 6 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 27
Headlight Group REF NO. 1 2 3 4 5 6 PART NO. QTY. 22980 23057 25145 25170 25032 22979 1 2 2 2 2 1 DESCRIPTION HEADLIGHT-RH, Complete (includes Ref. 2-5) BULB, Headlight CARRIAGE BOLT, 5/16-18 x 1 WASHER, Lock, 5/16 NUT, Hex, 5/16-18 HEADLIGHT-LH, Complete (includes Ref. 2-5) Footnotes: The above parts group applies to the following Model Nos.
PAGE 28
Engine & PTO Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 27 26 24 23 22 1A, 1B 22 21 21 25 20 2 3 18 17A 19 3 16 16 3 15 4 14 8 5 7 6 13 17B 7 8 12 9 11 3 10 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 29
Engine & PTO Group REF NO. PART NO. QTY.
PAGE 30
Pump Drive Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 1 See Engine & PTO Group 1 22 8 20 24 23 21 2 6 20 3 14 7 19 12 4 11 8 18 13 17 16 5 9 15 10 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 31
Pump Drive Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NO. QTY. 25096 22586 22156 22587 25010-8 46446 22620 25156 25013-22 22314 25034 25321 22847 25128 25100 25013-18 25013-32 25305 45135 22157 3846430 3845090 25013-14 22621 3 2 2 2 4 1 1 2 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 DESCRIPTION NUT, Hex, Nylon Lock, 3/8-16 PULLEY, Pump Drive KEY, 5mm x 25mm BUSHING, Tapered Hub CAPSCREW, Hex Hd, 1/4-20 x 1 SPACER, .39 x 1.00 x .
PAGE 32
Motion Control Group - Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: RH side shown. Unless otherwise noted, components are identical for the LH side. 1 3 4 5 7 6 12 11 8 23 9 10 16 13 4 17 6 18 19 20 21 22 14 15 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 33
Motion Control Group - Upper REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NO. QTY.
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Motion Control Group - Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 17 18 6 16 14 17 3 18 4 10 16 5 15 9 13 1 12 4 3 11 7 10 8 NOTE: RH side shown. Unless otherwise noted, components are identical for the LH side. The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 35
Motion Control Group - Lower REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. QTY.
PAGE 36
Neutral Return Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 3 1 2 17 3 4 6 2 18 16 5 3 7 8 9 13 10 11 14 12 15 12 NOTE: RH side shown. Unless otherwise noted, components are identical for the LH side. The above parts group applies to the following Model Nos.: ZT2561F ZT2761F (S/N: 1026 & below) © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 37
Neutral Return Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. QTY.
PAGE 38
Neutral Return Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 6 7 1 2 3 8 4 5 7 6 NOTE: RH side shown. Unless otherwise noted, components are identical for the LH side. The above parts group applies to the following Model Nos.: ZT2561F ZT2761F (S/N: 1027 & above) © Copyright 2004 Ferris Industries. All Rights Reserved.
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Neutral Return Group REF NO. 1 2 3 4 5 6 7 8 PART NO. QTY. 21124 23260 22645 10546 49232 25035 25097 20805 2 2 2 2 2 4 4 2 DESCRIPTION BALL JOINT, 3/8-24, Male BUSHING SPRING, Compression COLLAR, 3/8 Set NEUTRAL CONTROL ROD NUT, Hex, 3/8-24 NUT, Hex Nylon Lock, 3/8-24 BALL JOINT, 3/8-24, Female, Stud Footnotes: The above parts group applies to the following Model Nos.
PAGE 40
Hydraulic Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 3 4 3 5 6 7 8 3 18 9 17 14 3 3 11 12 10 8 12 3 20 26 25 13 3 19 15 15 16 16 3 20 21 21 21 21 22 22 22 22 28 28 24A, 24B 27A, 27B 23 23 23 23 25 26 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 41
Hydraulic Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 * 21 22 23 24A 23191 22636 21164 50848-11 22635 21356 21357 21233 50848-3.
PAGE 42
Reservoir Mount & Battery Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. See Hydraulic Group 1 2 7 4 6 3 4 11 5 8 9 10 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 43
Reservoir Mount & Battery Group REF NO. 1 2 3 4 5 6 7 8 9 10 11 PART NO. QTY. 3846397 22649 25011-6 25155 25127 21379 25011-8 3846447 25510 23183 * 1 3 4 6 6 1 2 1 1 1 1 DESCRIPTION MOUNT, Reservoir BODY CLIP, 3/8-16 CAPSCREW, Hex Hd, 5/16-18 x 3/4 WASHER, 5/16 NUT, Hex, Serrated Flange, 5/16-18 GROMMET, 7/8 CAPSCREW, Hex Hd, 5/16-18 x 1 RETAINER, Battery FOAM GRIP GROMMET, 3” BATTERY (BCIU1, 12V, 340CCA Lawn & Garden) Footnotes: The above parts group applies to the following Model Nos.
PAGE 44
Parking Brake Group-Upper NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 2 5 3 6 4 8 9 7 10 11 18 10 3 17 8 15 14 13 16 7 12 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 45
Parking Brake Group-Upper REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NO. QTY.
PAGE 46
Parking Brake Group-Lower NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side. 8 10 7 6 1 2 3 2 See Parking Brake Group - Upper 4 11A, 11B 9 2 5 12 See Rear Suspension Group 16 13 17A, 17B 14 18 15 14 19 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 47
Parking Brake Group-Lower REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11A 11B 12 13 14 15 16 17A 17B 18 19 25013-18 25156 47125 41930 25096 25045 25155 22361 3845633 22209 3845604 3845605 21494 25164 25033 45947 25211 22342 22341 22340 22339 2 6 2 2 2 2 2 2 2 2 1 1 2 2 6 2 2 1 1 2 2 DESCRIPTION CAPSCREW, Hex Hd, 3/8-16 x 2-1/4 WASHER, 3/8 SPACER, .39 x 1.00 x .88 SPACER, .38 x .50 x .
PAGE 48
Rear Suspension Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. NOTE: LH side shown. Unless otherwise noted, components are identical for the RH side. 1 16 2 3 4 13 12 5 14 15 22 11 6A, 6B 10 9 8 16 7 19 17 18 20 21 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 49
Rear Suspension Group REF NO. PART NO. QTY.
PAGE 50
Wheels & Tires Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Front Wheels & Tires 1 2 3 8 4 5 6 7 Rear Wheels & Tires 9A, 9B 10A, 10B 11A, 11B 12 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 51
Wheels & Tires Group REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8 9A 22631S 22029-1 22631S-1 22631S-2 22631S-3 47103 25017-60 25056 22396S 2 2 2 4 4 4 2 2 2 9B 23243 2 10A 22396-1 2 10B 23243-1 2 11A 22898-2 2 11B 22396S-2 2 12 22215 10 DESCRIPTION WHEEL & TIRE ASSEMBLY, Front, 13 x 5.0 x 6, Complete (includes Ref 2 - 5) TIRE, Front, 13 x 5.0 x 6 WHEEL ASSEMBLY, Front, for 13 x 5.
PAGE 52
Deck Lift Group NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 2 1 3 4 5 6 8 9 7 10 18A, 18B 20 19 15 12 11 21A, 21B 16 45 13 44 22 14 43 27 17 40 42 26 35 24 25A, 25B 36 39 24 7 28 37 38 20 23 29 7 41 29 23 15 24 22 31 24 28 16 7 17 17 30 28 23 21A, 21B 28 32 33 22 5 34 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 53
Deck Lift Group REF NO. PART NO. QTY.
PAGE 54
© Copyright 2004 Ferris Industries. All Rights Reserved. YELLOW WHITE YELLOW WHITE/RED 48 22095 YELLOW 22182 WHITE/GREEN RH NEUTRAL SWITCH WHITE PARKING BRAKE SWITCH YELLOW 22095 SEAT SWITCH NO GREEN WHITE NO YELLOW NC YELLOW 21603 20A FUSE L G VIOLET 20927 A 4 2 RED RED VIOLET WHITE BLUE RED RED 44014 ENGINE BLOCK BATTERY SPARK ADVANCE MODULE (S.A.M.
PAGE 55
TP 400-7087-02-SL-D YELLOW WHITE YELLOW WHITE/RED The above parts group applies to the following Model Nos.: ZT2561F (S/N: 278 & below) 49 WHITE/RED 22095 YELLOW 22182 WHITE/GREEN RH NEUTRAL SWITCH WHITE PARKING BRAKE SWITCH YELLOW 22095 SEAT SWITCH NO GREEN WHITE NO YELLOW NC YELLOW 21603 20A FUSE G VIOLET 20927 VIOLET WHITE A 4 2 RED RED VIOLET WHITE BLUE RED RED 44014 ENGINE BLOCK BATTERY SPARK ADVANCE MODULE (S.A.M.
PAGE 56
© Copyright 2004 Ferris Industries. All Rights Reserved. WHITE YELLOW WHITE/RED 50 YELLOW YELLOW NO 22095 WHITE/GREEN 22182 WHITE RH NEUTRAL SWITCH NO 22095 SEAT SWITCH GREEN WHITE NO YELLOW NC YELLOW 21603 20A FUSE G VIOLET 20927 A 4 2 RED RED VIOLET WHITE BLUE RED RED 44014 ENGINE BLOCK BATTERY SPARK ADVANCE MODULE (S.A.M.
PAGE 57
TP 400-7087-02-SL-D WHITE YELLOW WHITE/RED The above parts group applies to the following Model Nos.: ZT2561F (S/N: 278 & below) 51 YELLOW YELLOW WHITE/RED NO 22095 WHITE/GREEN 22182 WHITE RH NEUTRAL SWITCH NO 22095 SEAT SWITCH GREEN WHITE NO YELLOW NC YELLOW 21603 20A FUSE L G VIOLET 20927 VIOLET WHITE A 4 2 RED RED VIOLET WHITE BLUE RED RED 44014 ENGINE BLOCK BATTERY SPARK ADVANCE MODULE (S.A.M.
PAGE 58
© Copyright 2004 Ferris Industries. All Rights Reserved. WHITE WHITE/RED YELLOW 52 YELLOW 22182 NO 22095 RH NEUTRAL SWITCH NO 22095 SEAT SWITCH YELLOW 85 21766 RELAY WHITE NO BLACK YELLOW NC 87 86 WHITE PARKING BRAKE SWITCH WHITE NC 87A GREEN NC 30 GREEN L WHITE RED A 5 4 2 RED RED VIOLET WHITE BLUE RED RED 44014 ENGINE BLOCK BATTERY SPARK ADVANCE MODULE (S.A.M.
PAGE 59
TP 400-7087-03-SL-D YELLOW YELLOW WHITE/RED The above parts group applies to the following Model Nos.
PAGE 60
© Copyright 2004 Ferris Industries. All Rights Reserved. YELLOW YELLOW WHITE/RED 54 YELLOW 22182 NO 22095 RH NEUTRAL SWITCH NO 22095 SEAT SWITCH YELLOW 85 21766 RELAY WHITE NO BLACK YELLOW NC 87 86 WHITE PARKING BRAKE SWITCH WHITE NC 87A GREEN NC 30 WHITE RED A 5 5 4 1 4 2 RED RED VIOLET WHITE BLUE RED RED 44014 ENGINE BLOCK BATTERY SPARK ADVANCE MODULE (S.A.M.
PAGE 61
TP 400-7087-03-SL-D YELLOW WHITE/RED The above parts group applies to the following Model Nos.: ZT2561F ZT2761F (S/N: 279 - 1026) 55 YELLOW WHITE/RED 22182 NO 22095 RH NEUTRAL SWITCH NO 22095 SEAT SWITCH YELLOW 85 21766 RELAY WHITE NO BLACK YELLOW NC 87 86 WHITE PARKING BRAKE SWITCH WHITE NC 87A GREEN NC 30 WHITE RED VIOLET GREEN RED GREEN WHITE/GREEN YELLOW GREEN A 5 4 2 RED RED VIOLET WHITE BLUE RED RED 44014 ENGINE BLOCK BATTERY SPARK ADVANCE MODULE (S.A.
PAGE 62
ORANGE/GREEN © Copyright 2004 Ferris Industries. All Rights Reserved. 56 BLUE BLUE 21766 RELAY 87 86 85 30 86 87 87A WHITE 21766 RELAY BROWN A 21603 20A FUSE RED STARTER MOTOR 21405 POSITIVE BATTERY CABLE 21603 20A FUSE CIRCUIT MAKE G&M&A B&L&A B&L&S 4 5 RED RED VIOLET 25HP & 27HP KOHLER ENGINE HARNESS 2 3 5 3 ORANGE 2 1 WHITE BLUE 44014 GROUND CABLE 21406 NEGATIVE BATTERY CABLE POSITION 1. OFF 2. RUN 3.
PAGE 63
TP 400-7087-03-SL-D ORANGE/GREEN BLUE ORANGE/WHITE The above parts group applies to the following Model Nos.
PAGE 64
© Copyright 2004 Ferris Industries. All Rights Reserved. ORANGE/GREEN 58 BLUE BLUE 21766 RELAY 87 86 85 30 86 87 87A WHITE 21766 RELAY BROWN A 21603 20A FUSE RED STARTER MOTOR 21405 POSITIVE BATTERY CABLE 21603 20A FUSE CIRCUIT MAKE G&M&A B&L&A B&L&S 4 5 RED RED VIOLET 25HP & 27HP KOHLER ENGINE HARNESS 2 3 5 3 ORANGE 2 1 WHITE BLUE 44014 GROUND CABLE 21406 NEGATIVE BATTERY CABLE POSITION 1. OFF 2. RUN 3.
PAGE 65
TP 400-7087-03-SL-D ORANGE/GREEN BLUE ORANGE/WHITE The above parts group applies to the following Model Nos.
PAGE 66
Decals - Brand, Model, Safety & Operation 13 1 14 2 15 16 3 17 18 4 19 5 20 GREASE DAILY 6 21 21036 22 7 Old Version 8 ! " ! !" ! # " " New Version MAX.
PAGE 67
Decals - Brand, Model, Safety & Operation REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 PART NO. QTY.
PAGE 68
61” Mower Deck - Housing, Covers, Spindles & Blades NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 9 2 8 7 3 9 20 21 20 See Mower Drive Group 4 5 6 1 9 See Deck Roller Group 11 12 10 13 16 11 17 14 15 18 19 Torque Capscrews to 70 Ft. Lbs. (95 Nm) The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 69
61” Mower Deck - Housing, Covers, Spindles & Blades REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NO. QTY.
PAGE 70
61” Mower Deck - Belt, Pulleys & Idler Arm NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 1 20 18 23 Torque Lock Nuts (3) to 85-90 ft/lbs. (115-122 Nm) 25 15 5 14 13 22 21 12 11 6 4 17 3 22 2 24 16 18 17 6 7 8 8 7 9 10 6 10 19 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 71
61” Mower Deck - Belt, Pulleys & Idler Arm REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 PART NO. QTY.
PAGE 72
61” Mower Deck - Rollers & Casters NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 8B 5 3 4 6 2 10 11 7 8A 9 10 7 1 3 6 15 17 16 12 13 14 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 73
61” Mower Deck - Rollers & Casters REF NO. PART NO. QTY. 1 2 3 4 5 6 7 8A 8B 9 10 11 12 13 14 15 16 17 20785 3841655 25128 25013-8 20655 41476 21541 3847501 3847502 20095 25013-6 22098 3845034 3845188 22060 25011-6 25127 25292 1 1 5 1 2 6 4 1 1 2 4 2 2 2 2 2 2 2 DESCRIPTION ROLLER, Nose ROLLER PIN NUT, Hex, Serrated Flange, 3/8-16 CAPSCREW, Hex Hd, 3/8-16 x 1 LYNCH PIN SPACER, 1.02 x 1.56 x .
PAGE 74
61” Mower Deck - Rear Mount Bars NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 4 2 1 5 6 3 5 7 8 NOTE: LH side shown. Components are identical for the RH side. 12 9 10 12 11 The above parts group applies to the following Model Nos.: ZT2561F ZT2761F © Copyright 2004 Ferris Industries. All Rights Reserved.
PAGE 75
61” Mower Deck - Rear Mount Bars REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. QTY.