Power. On Your Terms. SimpliPhi PHI ExprESS OPERATORS MANUAL INSTALLATION Optimized EnergyMANUAL Storage & Management for Residential & Commercial Applications Utilizing Efficient, Safe, Non-Toxic, Energy Dense Lithium Ferrous Phosphate (LFP) Chemistry © SIMPLIPHI POWER, INC.
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Table of Contents 1.0 – Important Safety Information ...................................................................................................... 4 1.1 – Product Safety Instructions .......................................................................................................... 4 1.2 – Battery Safety Instructions ........................................................................................................... 4 1.3 – Limitations of Use ........................................
1.0 – Important Safety Information This manual contains important safety instructions that must be followed when installing and operating this product. Before installing or using this product, read all instructions and safety information in this manual. 1.1 – Product Safety Instructions • All electrical work must be performed in accordance with local, state, and federal electrical codes. • This product is designed for indoor or outdoor installation. The enclosure is rated for NEMA-3R use.
• To reduce the chance of fire or explosion, do not short-circuit the batteries. • Save all manuals and instructions for easy reference. 1.3 – Limitations of Use PHI Battery Modules are not intended for use in connection with life support systems or other medical equipment or devices. 1.4 – Explosive Gas Precautions This equipment is not ignition-protected. To prevent fire or explosion, do not install this product in locations that require ignition-protected equipment.
2.0 – Product Description 2.1 – Overview The PHI ExprESS is a portable battery-powered generator that can operate as an uninterruptible power supply (UPS) or as a stand-alone AC power supply. Available in two models, the ExprESS uses state-ofthe-art Lithium Ferrous Phosphate battery energy storage technology that is safe, environmentally responsible, and designed to offer years of service. The PHI Battery Modules power a Magnum Inverter / Charger that delivers 60Hz pure sine AC power. The ExprESS 5.
2.2 – Specifications Please review the table below for ExprESS unit specifications, including physical dimensions, Warranty period, and technical data. ExprESS™ 24V ExprESS™ 48V Dimensions (W x H x D) 36 x 36 x 17 in. (w/feet) (92 x 92 x 43 cm) 36 x 36 x 17 in. (w/feet) Weight 366 lbs. (166 kg) (incl. batteries) 411.5 lbs. (187 kg) (incl.
2.3 – ExprESS Models and Power Capacity The PHI ExprESS is available in two models: • ExprESS 5.8 offers 5800Wh of DC storage using two PHI 2.9/24V Lithium Ferrous Phosphate battery modules. • ExprESS 7.6 offers 7600Wh of DC storage using two PHI 3.8/48V Lithium Ferrous Phosphate battery modules. Both models use pure sine AC power inverters. Maximum AC power is limited to 2000 Watts for the ExprESS 5.8 and 4400 watts for the ExprESS 7.6.
3.0 – Installation 3.1 – Unpacking and Inspection When the PHI ExprESS arrives, inspect all cartons for signs of rough handling or damage. If the equipment itself shows evidence of damage, record the damage on the receiving document before signing for receipt of the equipment. Damage claims should be filed directly with the carrier. After checking for signs of damage, perform the following steps to unpack the equipment: 1. Open all cartons. 2. Compare the items received to the packing list.
3.4 – Breakers and Protection Circuitry The number of circuit breakers on the PHI ExprESS varies by model: • ExprESS 5.8 has nine integrated circuit breakers • ExprESS 7.6 has eight integrated circuit breakers. A Battery Disconnect 80-Amp breaker protects against battery overcurrent and provides a simple disconnect if the ExprESS requires servicing or needs to be stored for an extended period of time. The breaker is located on the front panel of the ExprESS 5.8 module and on the top of the ExprESS 7.
3.6 – Installing the ExprESS 7.6 1. Confirm that all circuit breakers on the ExprESS 7.6 (including batteries) are in the OFF position. 2. Ensure that the black ABS plastic plate is centered between the bolts retaining the casters in the bottom left of the unit. 3. Slide the first module close to the left side of the ExprESS, with the terminals facing the right side. 4. Slide the next module next to the first, making sure the retaining bracket is flush with the bottom side of the module. 5.
4.0 – Operation The following sections describe how to operate the PHI ExprESS. The following figure shows the front panel of the ExprESS. 4.1 – Initial Start Up To start the ExprESS: 1. Move the circuit breaker on the PHI Battery module(s) to the ON position. 2. Move the Inverter DC Disconnect breaker to the ON position. 3. When first commissioning the system, fully charge the batteries prior to connecting any loads. The wired remote flashes.
1. Place the ExprESS at the location where you need AC power. 2. Move BOTH circuit breakers on the ExprESS to the ON position. 3. Move the AC OUT circuit breaker to the ON position. 4. Turn on the ExprESS Inverter using the Magnum Controller Module. 5. Plug electronic devices and equipment into one of the ExprESS’ AC or USB DC power outlets. Power is now available to run your AC or DC electrical devices and equipment. 4.3 – UPS Mode 1.
4.7 – MR-ARC Wired Remote Settings The wired remote control has Flash memory that saves the module’s factory settings. In some instances, changing Inverter settings could harm the battery bank. If changes are made, we recommend that you return the PHI ExprESS to the factory default settings in Table 3. Table 3. PHI ExprESS Factory Default Settings General 10k Cycles (80% DOD) 5k Cycles (90% DOD) 3.
5.0 – Maintenance and Troubleshooting 5.1 – Recommended Care and Maintenance The PHI ExprESS is designed to deliver many years of reliable service in a wide variety of environments. The ExprESS is resistant to most environmental elements, but should be isolated from excessive water or moisture, extreme heat, solvents, flammable materials, and environmental hazards. If the ExprESS becomes dirty or grimy, wipe it as you would any kitchen cabinet. Do not use a pressure washer or hose to clean the ExprESS.
5.2 – Troubleshooting Guide In the unlikely event you encounter a problem with your PHI ExprESS, refer to the troubleshooting suggestions in Table 4 to identify and resolve the problem. Table 4. Troubleshooting Suggestions Symptom Possible Cause Solution AC outlet stops providing power and a Low Battery CutOff message appears on the Remote Control. The battery has reached a low charge state and must be recharged. Recharge PHI Battery Modules using one of the following methods.
6.0 –Warranty For your reference, see the PHI ExprESS 10-Year Warranty. Failure to adhere to installation protocol will void the Warranty. 7.0 – Resources Hard copies of the Magnum MS2024 or MS4448 PAE Inverter / Charger Manual are supplied with your PHI ExprESS and should be stored in the drawer. You can download digital copies of this manual from: http://www.magnumenergy.com/Literature/Manuals/Inverters/64-0035%20Rev%20A%20%28MMAE%20Series%29.
