Express Operator's Manual

REV090619

| 11 |

3.6 – Installing the ExprESS 7.6

1. Confirm that all circuit breakers on the ExprESS 7.6 (including batteries) are in the OFF position.

2. Ensure that the black ABS plastic plate is centered between the bolts retaining the casters in the

bottom left of the unit.

3. Slide the first module close to the left side of the ExprESS, with the terminals facing the right side.

4. Slide the next module next to the first, making sure the retaining bracket is flush with the bottom side

of the module.

5. Starting with the positive (red) cables, push the red booties onto the wire with the connecting lugs

exiting the large opening. Then repeat this step with the negative (black) cables.

6. Remove the stainless steel 11/16in nut and lock washer from the positive terminals.

Do not try to remove the brass jam nut at the base of the terminal.

7. Align the positive cable onto the positive terminal.

8. With the connector lug resting on the brass jam nut, install the lock washer then 11/16in nut, and

then hand tighten.

9. Using the torque wrench, tighten 11/16in nut to 160 in-lbs/13.3 ft-lbs/18.07 nm. Repeat this step with

the next positive cable and the two negative cables.

10. Secure the red and black boots over terminals, and then make sure the boots are seated properly on

the terminal base.

This completes the installation procedure for the ExprESS 7.6.