724 Robbins Road Grand Haven, Michigan 49417 616-842-7110 Phone 800-937-3253 616-842-0859 Fax 800-846-3253 Web: www.dakecorp.com E-mail: customerservice@dakecorp.com technicalsupport@dakecorp.
Model Max Ton Width between uprights Width between table channels Max. Ram travel Max. Ram to table Ram rapid advance Ram pressing speed Base (W x D) Height Weight FORCE 40 40 35" 8" 19" 37" 68 ipm 7 ipm 63" x 27" 88" 880 lbs. FORCE 70 70 35" 8" 19" 37" 42 ipm 4 ipm 63" x 27" 88" 1100 lbs. FORCE 100 100 41" 10" 19" 39" 52 ipm 3 ipm 75" x 33" 90" 2200 lbs.
The operator and owner must read and understand all of the following warnings. It is the responsibility of the employer to check that the following warnings have been understood by the operator and maintenance personnel. WARNING!!!! Operator must never place hands in the area of the ram during pressing operations. Do not use this press for pulling. A machine not subject to maintenance and periodic structural inspection is a danger for the operator and the persons working near by.
Item 1 Item 2 Unpacking Fig. 1 The machine has shrink wrap on it and any accessories, spare part may be Packed in cardboard boxes and positioned on top of the work table. To remove the packing, cut the plastic wrap, taking care not to damage the Machine or any part of it. Remove the accessories from the top of the work table, check the contents correspond to the order and to the accompanying documentation. Remove the lag bolts that hold the press to the skid. Disposing of the packaging Fig.
Do not make sudden movements when transporting the machine. The manufacturer is not responsible for damage to the machine while loading or unloading the press. Pick up here Pick up here Fig. 4 Positioning the press Simple precautions are necessary for correctly positioning the press always consider the safety aspect not only in relation to the work carried out with the press, but also to the dangers originated by the other machines in the workplace. Do not position on unstable or unleveled floor.
For proper operation it is necessary to ensure constant voltage and it must not exceed or be lower than 5% of the rated value. Before making any electrical connection confirm voltage rating of the machine. There is a black plastic box mounted on top of the reservoir. WARNING!!! Be sure there is no power to the machine before checking the following connections. It may be necessary to lock out the machine for proper power disconnection. Remove the two mounting screws that hold this box in place.
Fig. 6 Pump rotation After making the electrical connections to the press it is necessary to make a visual check on the direction of rotation of the electric motor. Before checking the direction of rotation of the pump, fill the reservoir with oil see Fig. 6 1. 2. 3. 4. Unscrew the inspection cap. Identify a reference point on the drive shaft. Power up the motor for Max. 1-2 seconds. Check that the rotation of the shaft coincides with that of the arrow shown on the top of the unit see Fig 7. 5.
Gravity Maximum Pour Flash Point Viscosity @ 100 F. Viscosity @ 130 F. Viscosity @ 210 F. Color Viscosity Index Also Passes ASTM Rust Test Oiliness Additive DTE Oil No. 24 31 20 F. 395 F 145-160 84.5 44 3 Max. 95 Min. DTE Oil No.26 26 20 F 400 F. 290-310 144 53 3.5 Max. 95 Min. Yes Yes Yes Yes Pacemaker Oil NO. XD 15 Nuto H32 Harmony No. 43 AW Puropale Rx Anti Wear No. 150 Pacemaker Oil No. XD30 Nuto H68 Harmony No. 54AW Puropale Rx Anti Wear No. 300 Tellus Oil No. 32 Duro Oil AW16 Rycon Indl Oil No.
WARNING!!! This press is exclusively prepared to be used only by one operator. To prime, jog the start button (electric motor). When the unit emits a dull sound with no jumps and the sound of the pump is constant. An uneven “tinny” noise indicates there is air in the pump. The oil in the reservoir may fall on start up due to: 1. absorption of volume by the cylinder 2. Absorption of volume by the pumping unit. 3. Discharge of air bubbles remaining in the piping.
Fig. 8 Work table height adjustment To optimize the use of the press it is necessary to set the work table at a convenient height in relation to the operation to be carried out and to the equipment to be used. Before proceeding to lift the mobile table, check that: - The eyebolts fixed to the work table are fully tightened Pos. 01. - The eyebolt support (nose piece) is properly screwed onto the cylinder ram (Pos. 2) - The eyebolts fixed to the nose piece are fully tightened. 1. Hook the chains (Pos.
Operating Temperature After the machine has been put into operation at full rate, check that the oil temperature does not exceed 140 F. If the above described conditions are exceeded, check that the fluid used is not too viscous (replace with more suitable fluid). Using the unit with temperatures above those indicated above automatically forfeits warranty. Maintenance Routine Maintenance operations must be carried out by authorized and trained personnel.
On this unit there are three filters: - Oil outlet filter - Oil inlet filter - Air inlet filter Replacing the filters will help give the pump, oil and generally all the moving components longer service life. Failure to comply with the maintenance table in changing the filter will forfeit the warranty.
Malfunction Origin Air in the pump. Air in the circuit Damaged cylinder gaskets Damaged or worn pump Sequence valve jammed Delivery oil line clogged or choked Remedy Bleed the air Bleed the air Replace the gaskets Replace the pump Recondition seq.
Putting out of service In the case of not operating for a long period it is necessary to disconnect the press from the sources of electrical power supply. Empty the unit of oil and protect it suitably so there is no dust, moisture or other foreign bodies that can damage the parts of the unit.
Electrical box Parts breakdown 1 2 3 4 Item # 1 2 3 4 5 6 7 7A 8 Part Name Pump Start button Stop button Start button Emergency button Power light Main power switch Elect. Box lock Door key Female plug N/A Male plug Electrical box w/ all components Electrical box w/ no components N/A N/A Force 40 70 100 Ton 5 6 15 7 Part number 716542 716539 716556 300351 300298 80554L 300628 80511 8 Qty.
Electrical box components parts 1 2 Item # 1 2 3 3 3A 4 5 5B 6 6A Force 40 70 100 Ton 3 4 Part Name Contactor Transformer Overload 220 volt Overload 440 volt N.O.
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Cylinder breakdown 8 4 7 1 2 Item # 1 2 3 4 5 6 7 8 8A Not shown Not shown Not shown Force 40 70 100 Ton Part Name Piston Gasket Piston 0-ring Head guide rings Head o-ring Head gasket Head scraper Washer Hose fitting top Hose fitting bottom Complete cylinder Gauge Hydraulic hose B port Hydraulic hose A port 3 5 Part# Part# Part# 40 Ton 70 Ton 100 Ton 300609 301195 301189 300610 301196 301186 300647 301197 301187 300648 301198 301188 300649 301199 301185 300650 301200 301184 Washer comes with fitting
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Hydraulic diagram Force 40 70 100 Ton 21
Electrical schematic Force 40 70 100 Ton 22
DURA PRESS Gauge Conversion Force 40 Bore 120 mm = 4.73 = 40 Tons 35 Tons 30 Tons 25 Tons 20 Tons 15 Tons 10 Tons 5 Tons 1 Ton Force 40 70 100 Ton = = = = = = = = = 314 Bar 275 Bar 235 Bar 196 Bar 157 Bar 117 Bar 78 Bar 39 Bar 7.
DURA PRESS Gauge Conversion Force 70 Bore 160 mm = 6.299 70 Tons 65 Tons 60 Tons 55 Tons 50 Tons 45 Tons 40 Tons 35 Tons 30 Tons 25 Tons 20 Tons 15 Tons 10 Tons 5 Tons 1 Ton Force 40 70 100 Ton = = = = = = = = = = = = = = = 299 Bar 278 Bar 256 Bar 235 Bar 214Bar 192 Bar 171 Bar 150 Bar 128 Bar 110 Bar 88 Bar 66 Bar 44 Bar 22 Bar 4.
DURA PRESS Gauge Conversion Force 100 Bore 180 mm = 7.086 = 100 Tons 95 Tons 90 Tons 85 Tons 80 Tons 75 Tons 70 Tons 65 Tons 60 Tons 55 Tons 50 Tons 45 Tons 40 Tons 35 Tons 30 Tons 25 Tons 20 Tons 15 Tons 10 Tons 5 Tons 1 Ton Force 40 70 100 Ton = = = = = = = = = = = = = = = = = = = = = 350 Bar 332 Bar 315 Bar 297 Bar 280 Bar 262 Bar 245 Bar 227 Bar 210 Bar 192 Bar 175 Bar 157 Bar 135 Bar 122 Bar 105 Bar 87 Bar 70 Bar 52 Bar 35 Bar 17 Bar 3.
