Model PG-239 Electronic Automatic Grommet Operating Manual (800) 624-2408 (530) 626-9386 Fax (530) 626-5144 6686 Merchandise Way Diamond Springs, Ca 95619 www.sineqco.
INTRODUCTION MACHINE MODEL PG-239 AUTOMATIC WITH TWO DEPOSITS TO PLACE GROMMET AND WASHER. The object of this machine is to place grommet and washer in canvas, curtains, or any other material that requires this kind of reinforcement, can be used to place the grommet and washer, only the grommet or to simply perforate the material. - Lack of familiarity with the machine usually leads the operator to elemental doubts about its operation.
DESCRIPTION OF THE MACHINE AND ITS OPERATION. MACHINE MODEL PG-239. AUTOMATIC ELECTRONIC WITH TWO HOPPER BOXES FOR PLACING GROMMET AND WASHER. The machine consists of a metallic stand with a wood base on which the machine is mounted. The pedal and the electronic equipment that control the machine are located in the stand. The head of the machine is comprised of a machine housing and two raceways (one on each side).
INSTALLATION The operator can work in a seated position. The minimum space recommended is 7ft width by 5ft depth. The machine comes with a 6 ft long cable. WARNING: We recommend not having the power cord totally stretched. MACHINE HANDLING The transportation of this machine requires a series of operations. Some of these operations may imply dangerous situations so please follow the following advise: - Never stand beneath the cargo. - Always lift the cargo gently. - Avoid balancing the cargo.
LEARNING INSTRUCTIONS !BEFORE STARTING THE MACHINE, READ THESE WARNINGS CAREFULLY! - Before connecting the machine to the electrical outlet or the compressor, it should be placed in its permanent location. Do not connect any electrical devices to the machine before it has been placed in its permanent location. - Cleaning, manipulation and replacement of parts of the machine must always be carried out with the machine disconnected from the mains power supply.
MACHINE DESCRIPTION The PG-239 model is an automatic electronic machine designed to set grommets with washers, grommets without washers or to make holes in the material. Each machine is manufactured for a specific size of grommet and washer. Grommet models may differ in: the head size “B”, the length “C”, the interior diameter of tube “A”, the thickness, etc; and the washer models may differ in: the exterior diameter “B”, & the interior diameter of washer hole “A”, the washer shape, etc.
The machine is equipped in the base with an electronic device “IMO V3” and a control panel showing the following features: 1- Main Switch: connects or disconnects all of the machine systems. When the switch is pushed towards the symbol “I”, the led will light showing that the machine is “ON”. 2- Marcha: red led shows that the machine is connected and in stand-by mode. 3- Status: green led will light every time we press the pedal indicating that the machine is in operation.
OTHER MACHINE USES For setting grommets without the washers, or punching out holes, all the washers must be removed from the hopper box and the guides, the grommet raceway must be moved back and the top and bottom dies (parts nº 217, 218, 219 and 229) must be replaced by other parts specific to this task.
ADJUSTMENTS Each PG-239 machine places a grommet model and a washer, although other grommet dimensions may be placed by replacing the corresponding parts. This replacement is quick and simple. In order to fix a different grommet model a whole new raceway is needed together with the appropriate set of dies. With the machine unplugged: 1- Remove the stripper plate spring nº 237 from the raceway spring nut nº 238 which holds it in place.
ADJUSTING THE TIGHTNESS OF SETTING, CHANGING DIES Machine model PG-239 can set grommets in different types of material of different thicknesses. For a perfect grommeting action you can adjust the pressure that the dies put on the grommets. Each time the dies are changed, or a different material is used, it may be necessary to adjust the machine so that a proper setting is achieved.
PERFORATING ONLY If what you want is simply to make perforations in the material, you must place a new complete set of dies and make the following adjustments: With the machine disconnected from the power source: - Empty both the deposits and railings of any grommets and washers, - Move the grommet railing to the left and secure it with a small puncher to the front raceway bracket part nº 272 , - Next place the new complete set of dies and adjust the machine’s pressure.
MAINTENANCE MECHANICAL PART OF THE MACHINE: For an optimal operation of the machine, it is recommended that you keep some parts clean and always lubricated. The cleaning should ALWAYS be done with the machine disconnected from the electrical power source and the compressor. The pedal we press to operate the machine should always be clean and clear of any debris that could prevent its normal operation.
TROUBLESHOOTING
SECURITY As we have indicated in the manual, the PG-239 machine has a series of protection devices to prevent the operator from getting his fingers caught or any other kind of accident. PLEASE DO NOT REMOVE THESE PROTECTION DEVICES. The most dangerous area in the PG-239 is the grommeting area “C” where the operator may get his fingers or his hands caught. In order to prevent this, some protection devices have been installed: In figure 4 “C” we indicate the area we consider dangerous for the operator.
Schematic # Part # E 113 114 115 149 153 154 PGR239E PGR239113 PGR239114 PGR239115 PGR239149 PGR239153 PGR239154 155 PGR239155 155c 156 157 158 158a PGR239155C PGR239156 PGR239157 PGR239158 PGR239158A 158b PGR239158B 160 PGR239160 Description Schematic # Part # Description Electronic Device IMO V3 Threaded Pin Nut Screw Flywheel Detector Laser Pointer Bracket Laser Pointer Threaded Support Laser Pointer 171 173 174 175 200 203 204 PGR239171 PGR239173 PGR239174 PGR239175 PGR239200 PGR239203
Schematic # 62 Part # Schematic # PGR239165 PGR239165H PGR239190 Plunger 227 PGR239227 183CA PGR239183CA 228 PGR239228 Raceway Cam Bracket 184CA PGR239184CA 230 PGR239230 Driving Stem 185CA PGR239185CA 231 PGR239231 202CA 215CA PGR239202CA PGR239215CA Driving Stem Guide Wheel Driving Stem Pin Screws to fix part #232 216 PGR239216 Upper part of washer compensator axle Lower part of washer compensator axle Washer forcompensator axle Plunger housing for 215 Upper guide collar washer c
WITHOUT WASHER COMPENSATOR Schematic # 62 Part # Schematic # Part # Description 224 PGR239224 Screw for part 223 PGR239165 PGR239165H Screw To Fix Plunger Hsng Ring Guard Ring Guard Bracket 225 226 PGR239225 PGR239226 190 PGR239190 Plunger 227 PGR239227 Bottom Plunger Collar Bottom Plunger Guide Pin Raceway Cam 202 215 216 PGR239202 PGR239215 PGR239216 Plunger Housing Upper Guide Collar Lock Nut 228 230 231 PGR239228 PGR239230 PGR239231 222 223 PGR239222 PGR239223 Upper Guide Plung
Schematic # Part # 72 201 207 208 209 210 211 212 213 214 275 276 277 278 PGR23972 PGR239201 PGR239207 PGR239208 PGR239209 PGR239210 PGR239211 PGR239212 PGR239213 PGR239214 PGR239275 PGR239276 PGR239277 PGR239278 Description Screw for part 201 Mainshaft Housing Crankshaft Crankshaft Key Way Front Crankshaft Key Way Front Washer Front Crankshaft Nut Collar Collar Insert Plunger Cam Flywheel Washer Flywheel Spacer Flywheel Nut Washer Slide Cam
WASHERS RACEWAY Schematic # 181 239 243 244 245 246 247 251 253 270 291 310 313 314 315 341 385 Part # PGR239181 PGR239239 PGR239243 PGR239244 PGR239245 PGR239246 PGR239247 PGR239251 PGR239253 PGR239270 PGR239291 PGR239310 PGR239313 PGR239314 PGR239315 PGR239341 PGR239385 Description Screws for part 246 Hopper box motor Brush pin Threaded pin for holding hopper box Brushes Brush Spacer Acrylic Box Cover Knob for opening the hopper box cover Upper box bearing Mounting studs Knob washer Rear hopper box mou
WASHERS RACEWAY (See parts list on following page)
Schematic Part # # 96 PGR23996 Description Schematic # 288 Part # Description PGR239288 Spring for pusher 289 PGR239289 Bottom connector 290 292 293 PGR239290 PGR239292 PGR239293 Slide rocker Slide rocker bracket Slide rocker pin 294 295 296 PGR239294 PGR239295 PGR239296 102 PGR239102 194 195 196 PGR239194 PGR239195 PGR239196 217 218 219 PGR239217 PGR239218 PGR239219 Driving stem spring holder Washer detector bracket Nut for part 195 Screw for part 196 Compensator base latch Top Die Top
GROMMETS RACEWAY Schematic # 131 132m 237 238 255 256 Part # Description Schematic # 264 265 266 267 268 269 PGR239131 PGR239132M PGR239237 PGR239238 PGR239255 PGR239256 Finger cut off screw Spring for part 268 Stripper plate spring Raceway spring nut Front Hppr lwr brkt Mounting studs 257 PGR239257 258 PGR239258 259 260 261 262 263 PGR239259 PGR239260 PGR239261 PGR239262 PGR239263 Part # Description PGR239264 PGR239265 PGR239266 PGR239267 PGR239268 PGR239269 Mounting stud nut 271 PGR23927
GROMMETS RACEWAY Schematic Part # # 181 PGR239181 239 PGR239239 240 PGR239240 241 PGR239241 242 243 244 245 PGR239242 PGR239243 PGR239244 PGR239245 Description Screw for part 246 Hopper box motor Front hopper box mntg brkt Hopper box bottom plate Hopper box housing Brush pin Threaded pin Brushes Schematic # 246 247 251 Part # Description PGR239246 PGR239247 PGR239251 253 PGR239253 Brush spacer Acrylic box cover Knob for opening hopper cover Upper box bearing 270 291 341 385 PGR239270 PGR239291
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