Parts Manual User guide

ManualsBrandsSkyTrak ManualsSpecial machinery10042

An Oshkosh Corporation Company

Illustrated Parts Manual

Models

8042, 10042,

10054

S/N 13198 thru 19987

& 0160002332 thru 0160045249

including 0160045255 excluding

0160042754, 0160042762,

0160042877, 0160042911,

0160043185, 0160043220 &

0160043244

8990395

Revised

June 12, 2012

Summary of content (590 pages)

PAGE 1
Illustrated Parts Manual Models 8042, 10042, 10054 S/N 13198 thru 19987 & 0160002332 thru 0160045249 including 0160045255 excluding 0160042754, 0160042762, 0160042877, 0160042911, 0160043185, 0160043220 & 0160043244 8990395 Revised June 12, 2012 An Oshkosh Corporation Company
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PAGE 3
EFFECTIVITY PAGE June 3, 2005 - D - Revised Manual May 11, 2006 - E - Revised Manual February 23, 2007 - F - Revised Manual October 9, 2007 - G - Revised Manual April 17, 2008 - H - Revised Manual (Manual edited to B/M 8042 - 0010622 Revision 32) (Manual edited to B/M 10042 - 0010623 Revision 27) (Manual edited to B/M 10054 - 0010624 Revision 28) January 19, 2008 - I - Revised Manual August 5, 2009 - J - Revised Manual July 1, 2010 - K - Revised Manual February 11, 2011 - L - Revised Manual August 25, 2011
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EFFECTIVITY PAGE ii 8042/10042/10054 8990395
PAGE 5
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 1-3 Main Frame Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Hoods & Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Outrigger Mounting . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32 5-33 5-34 Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Axle . . .
PAGE 7
TABLE OF CONTENTS FIGURE NO. 6-6 6-7 6-8 TITLE PAGE NO. Front Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 Skylight Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24 Cab Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26 SECTION 7 – CONTROLS . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-2 10-3 10-4 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 9
SECTION 1 FRAME & ATTACHING PARTS 8990395 8042/10042/10054
PAGE 10
S/N 13198 thru 19987 & 0160002332 thru 0160004669 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components LOCATE THE FRACTURE IN BEARING OUTER RACE AT THE CLOCK POSITION SHOWN FOR EACH APPLICATION 11 12 1 8 7 2 10 BOOM PIVOT FRAME TILT CYLINDER STABILIZER CYLINDER LIFT/LOWER CYLINDER SLAVE CYLINDER 8 3 9 3 4 8 7 5 6 31 19 26 35 7 4 30 5 1 9 34 2 5 2 32 13 15 4 3 14 25 18 23 33 32 6 9 21 21 6 29 33 23 18 36 6 29 20 24 33 18 23 22 32 21 16 17 29 12 37 6 18 32 2
PAGE 11
S/N 13198 thru 19987 & 0160002332 thru 0160004669 Item 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 8990395 Part Number Qty.
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8042 S/N 0160004670 thru 0160033642 10042 S/N 0160004670 thru 0160033649 10054 S/N 0160004670 thru 0160033644 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components 8042 S/N 0160004670 THRU 0160015041 10042 S/N 0160004670 THRU 0160015194 10054 S/N 0160004670 THRU 0160015043 LOCATE THE FRACTURE IN BEARING OUTER RACE AT THE CLOCK POSITION SHOWN FOR EACH APPLICATION 11 12 3 38 1 3 4 8 7 6 5 30 7 1 5 9 5 19 31 35 2 32 39 34 BOOM PIVOT FRAME TILT CYLINDER STABILIZER CYLINDER LIFT/LOWER
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8042 S/N 0160004670 thru 0160033642 10042 S/N 0160004670 thru 0160033649 10054 S/N 0160004670 thru 0160033644 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components Item Part Number Qty.
PAGE 14
8042 S/N 0160004670 thru 0160033642 10042 S/N 0160004670 thru 0160033649 10054 S/N 0160004670 thru 0160033644 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components (Continued) 1-6 Item Part Number Qty. 38 8526007 AR 39 8305644 4 Description ® Rev.
PAGE 15
8042 S/N 0160004670 thru 0160033642 10042 S/N 0160004670 thru 0160033649 10054 S/N 0160004670 thru 0160033644 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 16
8042 S/N 0160033643 & After 10042 S/N 0160033650 & After 10054 S/N 0160033645 & After FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components LOCATE THE FRACTURE IN BEARING OUTER RACE AT THE CLOCK POSITION SHOWN FOR EACH APPLICATION 11 12 1 2 10 8 3 9 3 4 8 7 6 5 34 30 2 32 33 5 41 26 1 5 13 15 3 25 43 9 21 21 33 23 18 29 20 24 18 23 33 32 44 22 39 16 17 6 29 6 39 40 42 4 36 29 12 37 6 18 32 27 23 33 44 11 28 10 1-8 7 9 19 6 31 35 2 32 33 4 BOOM PIVOT
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8042 S/N 0160033643 & After 10042 S/N 0160033650 & After 10054 S/N 0160033645 & After FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components Item Part Number Qty.
PAGE 18
8042 S/N 13198 thru 0160029592 10042 S/N 13198 thru 0160029606 10054 S/N 13198 thru 0160029593 FRAME & ATTACHING PARTS Figure 1-2 Hoods & Guards 8042 S/N 13198 THRU 13949 10042 S/N 13198 THRU 13927 10054 S/N 13198 THRU 13811 27 24 25 23 8042, 10042 & 10054 S/N 13198 THRU 14052 26 1 9 29 22 18 28 11 12 17 10 14 8 29 18 17 30 32 33 13 31 17 3 16 6 5 4 5 18 6 2 6 5 4 17 16 16 15 6 5 16 7 21 38 16 32 20 14 19 17 13 18 16 16 17 16 16 16 PAP16430 PH3200 1-10 8042/10042/10
PAGE 19
8042 S/N 13198 thru 0160029592 10042 S/N 13198 thru 0160029606 10054 S/N 13198 thru 0160029593 FRAME & ATTACHING PARTS Figure 1-2 Hoods & Guards Item Part Number Qty. 1 7138730 Ref 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 7139406 7139407 8307202 8307002 8305004 7139047 7150661 8303656 8307203 8307004 8310658 7138709 8303729 7094682 8581007 8342416 8342808 8310129 8307009 8305014 1 1 10 16 16 1 1 4 4 4 4 2 6 2 AR 2 AR 4 4 4 Description Rev.
PAGE 20
8042 S/N 0160029593 & After 10042 S/N 0160029607 & After 10054 S/N 0160029594 & After FRAME & ATTACHING PARTS Figure 1-2 Hoods & Guards 10 14 17 16 11 7 18 18 1 3 18 12 13 21 9 5 18 15 21 9 15 8 18 6 2 20 21 12 13 21 4 24 25 21 2 23 11 22 21 18 3 18 19 18 21 21 21 K1 21 1-12 8042/10042/10054 PH3202 8990395
PAGE 21
8042 S/N 0160029593 & After 10042 S/N 0160029607 & After 10054 S/N 0160029594 & After FRAME & ATTACHING PARTS Figure 1-2 Hoods & Guards Item Part Number Qty.
PAGE 22
FRAME & ATTACHING PARTS Figure 1-3 Outrigger Mounting 10042 & 10054 31 12 32 29 29 30 28 1 25 18 13 27 5 10042 S/N 0160037798 & AFTER 10054 S/N 0160037793 & AFTER EXCLUDING 0160021270, 0160036713, 0160036715 & 0160036723 10 12 11 25 24 21 20 19 1 28 22 19 23 15 13 19 6 17 14 26 7 8 17 2 28 16 9 17 1 24 19 12 32 4 PH4594 10054 S/N 0160021270, 0160036713, 0160036715 & 0160036723 1-14 3 8042/10042/10054 8990395
PAGE 23
FRAME & ATTACHING PARTS Figure 1-3 Outrigger Mounting Item Part Number Qty. Description Rev.
PAGE 24
FRAME & ATTACHING PARTS Figure 1-3 Outrigger Mounting (Continued) Item 25 Part Number Qty.
PAGE 25
FRAME & ATTACHING PARTS Figure 1-3 Outrigger Mounting (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 26
FRAME & ATTACHING PARTS This Page Intentionally Left Blank 1-18 8042/10042/10054 8990395
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SECTION 2 BOOM 8990395 8042/10042/10054
PAGE 28
S/N 13198 thru 19987 & 0160002332 thru 0160004670 BOOM Figure 2-1 First Boom Section 33 34 2 4 44 5 3 35 38 6 35 34 36 1 37 22 23 43 19 10 27 32 8 7 11 44 20 12 13 9 32 8 15 7 7 43 8 19 27 32 8 28 32 29 30 19 19 21 25 A 31 44 14 17 14 14 9 32 8 16 19 18 44 42 14 K1 43 22 23 21 A 24 41 26 32 8 40 39 45 46 PH4262 2-2 8042/10042/10054 8990395
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S/N 13198 thru 19987 & 0160002332 thru 0160004670 BOOM Figure 2-1 First Boom Section Item Part Number Qty.
PAGE 30
S/N 13198 thru 19987 & 0160002332 thru 0160004670 BOOM Figure 2-1 First Boom Section (Continued) 2-4 Item Part Number Qty. K1 7302086 1 Description Rev.
PAGE 31
S/N 13198 thru 19987 & 0160002332 thru 0160004670 BOOM Figure 2-1 First Boom Section (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 32
S/N 0160004671 thru 0160015024 BOOM Figure 2-1 First Boom Section 32 44 33 34 47 4 46 43 35 5 6 38 1 35 34 36 37 22 23 45 9 32 19 8 10 11 46 27 32 8 7 43 15 7 8 19 27 32 8 28 32 29 30 19 19 21 25 13 32 20 7 45 12 A 31 46 14 17 14 14 9 32 8 16 19 45 22 18 46 42 14 23 21 A 24 41 8 26 32 40 39 48 49 PH4251 2-6 8042/10042/10054 8990395
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S/N 0160004671 thru 0160015024 BOOM Figure 2-1 First Boom Section Item Part Number Qty.
PAGE 34
S/N 0160015042 & After BOOM Figure 2-1 First Boom Section 5 33 34 4 45 6 35 1 46 38 35 34 36 37 22 23 43 9 32 12 19 27 32 8 7 20 B 8 7 7 43 8 19 A 49 15 17 27 32 8 28 32 29 30 19 19 21 25 26 32 9 32 8 14 14 16 22 18 44 42 14 23 21 A 24 41 B 15 8 40 17 39 16 8042 S/N 0160015042 THRU 0160033123 10042 S/N 0160015042 THRU 0160033120 10054 S/N 0160015042 THRU 0160033122 2-8 11 13 31 44 14 19 43 10 8042/10042/10054 47 48 PH4642 8990395
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S/N 0160015042 & After BOOM Figure 2-1 First Boom Section Item Part Number Qty.
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S/N 0160015042 & After BOOM Figure 2-1 First Boom Section (Continued) Item Part Number Qty. 43 44 45 46 47 48 49 7079572 8522012 8307910 8307911 7099882 7099882 1001096404 6 AR AR AR 1 2 1 2-10 Description Rev. WEAR PAD ANTI-SEIZE LUBE, (apply to items 4, 11, 18 & 31) WASHER, SHIM, 2.75 DIAX.075 WASHER, SHIM, 2.75 DIAX.
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S/N 0160015042 & After BOOM Figure 2-1 First Boom Section (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 38
BOOM Figure 2-2 Second Boom Section 108 8042/10042 103 110 106 102 111 24 12 15 7 6 101 105 104 10 12 109 4 107 112 107 6 7 6 7 8 12 6 5 3 10 12 7 1 9 12 7 6 2 13 14 2 3 4 14 4 3 4 14 7 14 4 4 9 12 10 12 5 7 11 2 3 14 14 4 9 12 7 6 1 16 17 18 19 4 4 5 11 7 9 12 20 23 18 21 22 10042 S/N 13194 THRU 18405 8042 S/N 13198 THRU 19987 & 0160002332 THRU 0160033852 10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160033701 2-12 8042/10042/10054 PH4271 8990395
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BOOM Figure 2-2 Second Boom Section Item Part Number Qty.
PAGE 40
BOOM Figure 2-2 Second Boom Section 108 110 10054 106 103 102 111 105 101 105 109 112 104 107 107 7 16 8 13 6 7 6 8 13 7 5 9 13 2 6 4 15 5 6 7 8 13 6 3 3 2 9 13 7 10 13 6 14 7 3 15 5 3 2 15 3 15 1 5 5 14 15 7 5 9 13 10 13 2 5 4 3 10 13 7 7 6 15 1 5 14 15 11 7 5 5 10 13 4 11 S/N 13198 THRU 19987 & 0160002332 THRU 0160033854 2-14 8042/10042/10054 PH4382 8990395
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BOOM Figure 2-2 Second Boom Section Item Part Number Qty.
PAGE 42
BOOM Figure 2-3 Third Boom Section 4 8042/10042 5 6 9 24 7 3 8 2 24 10 24 3 11 3 1 7 8 30 4 13 30 25 4 22 14 21 31 22 29 12 17 31 12 26 27 16 19 31 20 15 28 23 15 18 PH4280 2-16 8042/10042/10054 8990395
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BOOM Figure 2-3 Third Boom Section Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 7117113 8303679 8307005 7082311 7111572 7096882 7082362 7082342 8303675 8303681 8307204 7095312 7096702 8520021 8520013 8305644 7083992 8305643 7095352 8303666 7095522 8642224 8303772 8526036 7125811 8307918 8310093 8307904 1 6 16 16 2 2 AR AR 2 8 8 2 1 1 3 1 1 1 1 1 1 2 1 AR 1 2 AR AR Ref 5 AR 8990395 7079572 8522012 Description Rev.
PAGE 44
BOOM Figure 2-3 Third Boom Section 10054 12 11 4 12 10 11 9 10 8 19 8 6 18 7 3 1 7 5 18 2 17 18 14 7 7 14 13 7 12 20 7 6 18 14 15 9 5 18 13 18 14 7 8 9 8 20 9 20 12 12 15 14 20 12 12 7 16 18 11 PH4391 2-18 8042/10042/10054 8990395
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BOOM Figure 2-3 Third Boom Section Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 7117414 7112732 8305624 8310026 8303679 8303622 8307005 7082362 7082342 7096882 7111572 7082311 8303681 8307204 7096702 8303620 8303621 8526036 1 1 4 4 4 2 34 AR AR 2 5 34 16 25 3 6 4 AR Ref 11 8990395 7079572 Description Rev.
PAGE 46
BOOM Figure 2-4 Fourth Boom Section 4 10054 5 6 38 32 31 26 38 7 8 31 33 3 11 2 28 26 30 3 27 9 28 40 11 27 28 32 13 26 25 7 8 41 3 4 1 29 24 41 4 22 10 28 3 7 14 8 41 4 39 21 42 22 23 34 12 16 17 42 12 15 35 2-20 36 37 20 15 18 19 42 PH4400 8042/10042/10054 8990395
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BOOM Figure 2-4 Fourth Boom Section Item Part Number Qty.
PAGE 48
BOOM Figure 2-5 Quick Attach 4 6 5 7 101 2 3 103 1 102 104 PA3810 2-22 8042/10042/10054 8990395
PAGE 49
BOOM Figure 2-5 Quick Attach Item Part Number Qty. 7139864 7085552 7085562 7085571 7139863 8303638 8305619 8307104 1 1 1 1 1 1 1 1 QUICK ATTACH ASSY, (includes items 1 thru 7) TORSION SPRING LATCH SPACER QUICK ATTACH HEX HD CAPSCREW, 3/4-10X2-3/4 HEX LOCKNUT, 3/4-10 FLAT WASHER, 3/4 B 1 2 3 4 5 6 7 7118892 7118882 8310266 8310276 8526007 1 1 1 1 AR LOCK PIN ASSY, (includes items 101 thru 104) PIN SHANK BOLT EYE, 1/2-13X2 FLAT WASHER, 0.51X1.88X0.
PAGE 50
BOOM Figure 2-6 Boom Extend Chains 8042/10042 3 19 8042 S/N13198 THRU 19987 & 0160002332 THRU 0160033852 10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160033701 1 5 19 2 2 12 4 8042 S/N 0160033853 & AFTER 10042 S/N 0160033702 & AFTER 12 6 16 13 16 18 14 17 21 18 20 9 11 10 7 19 8 1 K1 PH4412 2-24 8042/10042/10054 8990395
PAGE 51
BOOM Figure 2-6 Boom Extend Chains Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 Use Kit K1 7139180 8310019 8305645 8310020 8305644 8307104 8305646 13 1001101845 7114112 7126662 8307007 2 2 2 2 1 1 2 2 Ref Ref Ref 1 1 2 1 14 8303624 1 16 17 18 8520001 8526036 7117572 1 AR 1 1001097735 1 19 20 8522012 8305643 AR 1 21 8303634 1 EXTEND CHAIN & CLEVIS ASSY, 194.
PAGE 52
BOOM Figure 2-6 Boom Extend Chains FRONT FOURTH SECTION SIDE VIEW OF BOOM THIRD SECTION SECOND SECTION FIRST SECTION 10054 5 28 2 3 28 S/N 0160033855 & AFTER 1 18 20 2 24 6 27 10 28 8 4 1 7 28 29 14 9 11 15 17 K1 K2 18 16 20 9 26 29 10 28 22 13 12 28 24 21 18 27 9 11 23 S/N 3198 THRU 19987 & 0160002332 THRU 0160033854 2-26 PH4432 8042/10042/10054 8990395
PAGE 53
BOOM Figure 2-6 Boom Extend Chains Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 Use Kit K1 7139180 8310019 8305645 8310020 8305644 8307104 8305646 Use Kit K2 8310205 8305643 8310066 8310210 8520001 1001101845 7114112 7126662 8303624 2 2 2 2 1 1 2 2 1 1 1 1 1 Ref Ref Ref Ref 1 1 1 2 1 8307007 7117582 8303634 1001101867 7114032 7117502 8305643 8522012 7117572 1001097735 2 1 2 1 1 2 2 AR 1 1 THIRD BOOM SECTION EXTEND CHAIN & CLEVIS ASSY, 194.
PAGE 54
BOOM Figure 2-7 Boom Retract Chains 8042/10042 10 3 1 2 11 12 13 2 14 4 7 9 8 1 K1 6 5 PH4422 2-28 8042/10042/10054 8990395
PAGE 55
BOOM Figure 2-7 Boom Retract Chains Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Use Kit K1 7117031 8310019 8305645 8307104 8305646 7138986 8520003 7138977 8307007 8303624 1 4 4 4 4 4 Ref Ref Ref 2 2 2 2 2 K1 8024033 1 8990395 Description Rev.
PAGE 56
BOOM Figure 2-7 Boom Retract Chains 10054 1 SIDE THIRD SECTION FOURTH SECTION FRONT VIEW OF SECOND SECTION FIRST SECTION BOOM 3 1 2 3 2 2 1 4 2 4 9 11 10 12 8 15 13 14 1 7 6 5 16 1 6 K1 2-30 5 16 PH4441 8042/10042/10054 8990395
PAGE 57
BOOM Figure 2-7 Boom Retract Chains Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Use Kit K1 7117031 8310019 8305645 8307104 8305646 7138986 7138977 8520003 8303624 8307007 8522012 1 4 4 4 4 4 Ref Ref Ref Ref 2 2 2 3 2 AR K1 8024033 2 8990395 Description Rev.
PAGE 58
BOOM This Page Intentionally Left Blank 2-32 8042/10042/10054 8990395
PAGE 59
SECTION 3 ATTACHMENTS 8990395 8042/10042/10054
PAGE 60
ATTACHMENTS Figure 3-1 Buckets 1 2 PH4370 3-2 8042/10042/10054 8990395
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ATTACHMENTS Figure 3-1 Buckets Item Part Number Qty. 1 7110744 1001100822 1001100823 1001100824 NSS 1 1 1 1 1 2 8990395 Description UTILITY BUCKET, 1-1/4 YD³, (Before S/N 0160037788), (includes item 2) 72 IN BUCKET, 1.0 YD³, (S/N 0160037689 & After), (includes item 2) 96 IN BUCKET, 1.5 YD³, (S/N 0160037689 & After), (includes item 2) 102 IN BUCKET, 2.0 YD³, (S/N 0160037689 & After), (includes item 2) S/N PLATE 8042/10042/10054 Rev.
PAGE 62
8042 S/N 13198 thru 19987 & 0160002332 thru 0160034158 10042 S/N 13198 thru 19987 & 0160002332 thru 0160033709 10054 S/N 13198 thru 19987 & 0160002332 thru 0160034159 ATTACHMENTS Figure 3-2 Tilt Carriage 104 103 105 1 7 104 103 105 9 3 201 PA3821 3-4 8042/10042/10054 8990395
PAGE 63
8042 S/N 13198 thru 19987 & 0160002332 thru 0160034158 10042 S/N 13198 thru 19987 & 0160002332 thru 0160033709 10054 S/N 13198 thru 19987 & 0160002332 thru 0160034159 ATTACHMENTS Figure 3-2 Tilt Carriage Item 1 3 7 9 103 104 105 201 8990395 Part Number Qty.
PAGE 64
8042 S/N 0160034159 & After 10042 S/N 0160033710 & After 10054 S/N 0160034160 & After ATTACHMENTS Figure 3-2 Tilt Carriage 6 2 4 1 5 3 PY0430 3-6 8042/10042/10054 8990395
PAGE 65
8042 S/N 0160034159 & After 10042 S/N 0160033710 & After 10054 S/N 0160034160 & After ATTACHMENTS Figure 3-2 Tilt Carriage Item 1 2 3 4 5 6 8990395 Part Number Qty.
PAGE 66
8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793 ATTACHMENTS Figure 3-3 Side Tilt Carriage PA3851 3-8 8042/10042/10054 8990395
PAGE 67
8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793 ATTACHMENTS Figure 3-3 Side Tilt Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 8990395 Part Number Qty.
PAGE 68
8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After ATTACHMENTS Figure 3-3 Side Tilt Carriage 6 5 12 2 18 11 10 13 16 3 15 23 27 8 9 19 9 20 7 4 28 29 31 24 26 30 25 21 14 22 3 17 26 1 21 22 1 PAP2970 3-10 8042/10042/10054 8990395
PAGE 69
8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After ATTACHMENTS Figure 3-3 Side Tilt Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 8990395 Part Number Qty.
PAGE 70
8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793 ATTACHMENTS Figure 3-4 Swing Carriage 23 22 LEFT SIDE 20 X 25 E R 34 RIGHT SIDE 24 26 33 18 35 R X 3 27 15 15 24 30 40 36 7 14 39 40 16 14 17 13 9 10 38 15 6 42 37 1 9 5 30 E 25 14 21 11 12 10 9 8 16 2 28 17 25 TO PORT “R” ON RIGHT SIDE CYLINDER 19 31 6 25 TO PORT “R” ON LEFT SIDE CYLINDER 4 15 14 5 43 PH4760 3-12 8042/10042/10054 8990395
PAGE 71
8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793 ATTACHMENTS Figure 3-4 Swing Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 33 34 35 36 37 38 39 40 42 43 8990395 Part Number Qty.
PAGE 72
8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After ATTACHMENTS Figure 3-4 Swing Carriage 27 15 17 12 21 22 21 14 18 20 18 20 18 20 14 17 27 28 36 5 1 11 11 6 35 2 31 19 37 3 4 25 34 30 38 3 4 26 33 18 32 6 7 20 28 13 29 24 16 23 29 6 11 1 11 2 31 5 PAP3360 3-14 8042/10042/10054 8990395
PAGE 73
8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After ATTACHMENTS Figure 3-4 Swing Carriage Item 1 2 3 4 5 6 7 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 8990395 Part Number Qty.
PAGE 74
8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793 ATTACHMENTS Figure 3-5 Sheet Material Handler 3 4 5 6 4 11 3 4 5 6 15 1 13 5 12 7 4 11 7 9 13 2 12 5 PH4750 3-16 8042/10042/10054 8990395
PAGE 75
8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793 ATTACHMENTS Figure 3-5 Sheet Material Handler Item 1 2 3 4 5 6 7 9 11 12 13 15 8990395 Part Number Qty.
PAGE 76
8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After ATTACHMENTS Figure 3-5 Sheet Material Handler 1 2 3 4 7 5 107 6 106 101 102 103 104 105 PY1510 3-18 8042/10042/10054 8990395
PAGE 77
8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After ATTACHMENTS Figure 3-5 Sheet Material Handler Item 1 2 3 4 5 6 7 101 102 103 104 105 106 107 8990395 Part Number Qty.
PAGE 78
ATTACHMENTS Figure 3-6 3 FT Truss Boom With Winch 3-20 8042/10042/10054 8990395
PAGE 79
ATTACHMENTS Figure 3-6 3 FT Truss Boom With Winch Item 1 2 3 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 8990395 Part Number Qty. Description Rev.
PAGE 80
ATTACHMENTS Figure 3-7 12 FT.
PAGE 81
ATTACHMENTS Figure 3-7 12 FT. Truss Boom With Winch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 8990395 Part Number Qty.
PAGE 82
8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793 ATTACHMENTS Figure 3-8 Truss Boom 7 10 1 11 9 7 3 2 4 5 8042 S/N 13198 THRU 19987 & 0160002332 THRU 0160032260 10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160031656 10054 S/N 13198 THRU 19987 & 0160002332 THRU 0160032228 3-24 8042/10042/10054 PH4451 8990395
PAGE 83
8042 Before S/N 0160037799 10042 Before S/N 0160037798 10054 Before S/N 0160037793 ATTACHMENTS Figure 3-8 Truss Boom Item Part Number Qty. 1 1 1 2 7113024 7119800 7112804 7113034 7112814 8382017 3 8310195 4 4 8307112 4 5 8305644 4 7 9 10 11 NSS 4110422 4107832 1 2 2 Ref 1 8990395 1 Description Rev.
PAGE 84
8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After ATTACHMENTS Figure 3-8 Truss Boom 2 3 PY1540 1 3-26 8042/10042/10054 8990395
PAGE 85
8042 S/N 0160037799 & After 10042 S/N 0160037798 & After 10054 S/N 0160037793 & After ATTACHMENTS Figure 3-8 Truss Boom Item Part Number Qty. 1 2 3 1001099902 1001099901 4110422 NSS NSS 1 1 2 1 1 8990395 Description Rev.
PAGE 86
ATTACHMENTS Figure 3-9 Lifting Hook NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.
PAGE 87
ATTACHMENTS Figure 3-9 Lifting Hook Item Part Number Qty. 1 2 3 4 5 6 7 91565094 7029520 90554080 7029521 70020555 1001093171 NSS 1 2 1 1 1 2 1 8990395 Description LIFTING HOOK ATTACHMENT, (includes all items) HAIRPIN CLIP SLING HOOK CHAIN SHACKLE ASSY, (includes pin), 12,000LB SPRING BUSHING PIN S/N ATTACHMENT PLATE 8042/10042/10054 Rev.
PAGE 88
ATTACHMENTS Figure 3-10 Forks PV1550 3-30 8042/10042/10054 8990395
PAGE 89
ATTACHMENTS Figure 3-10 Forks Item Part Number Qty. 2340037 7301408 2340045 2340038 7139747 2340039 7139746 2340046 1001092391 6 2 2 2 2 2 2 2 2 CUBING FORK, 48X2X2, 11,640 lbs PALLET FORK, 48X4X2.25 PALLET FORK, 48X4X2.36, 10,950 lbs PALLET FORK, 48X5X2.36, 13,700 lbs BLOCKING FORK, 48X2X2 DUAL TAPER FORK, 60X6X2.36, 16,300 lbs LUMBER FORK, 60X7X1.75 DUAL TAPER FORK, 60X7X1.
PAGE 90
ATTACHMENTS Figure 3-11 Concrete Bucket 1 2 WARNING DECAL 1 3 WARNING DECAL PH4741 3-32 8042/10042/10054 8990395
PAGE 91
ATTACHMENTS Figure 3-11 Concrete Bucket Item Part Number Qty.
PAGE 92
ATTACHMENTS Figure 3-12 Sweeper Assembly 2 1 PH4770 3-34 8042/10042/10054 8990395
PAGE 93
ATTACHMENTS Figure 3-12 Sweeper Assembly Item Part Number Qty. 1 2 4 7301180 7301718 NSS 4110461 1 1 1 1 8990395 Description SWEEPER ASSY, (includes all items) 24 IN SWEEPER WITH BUCKET S/N PLATE WARNING DECAL, (not shown) 8042/10042/10054 Rev.
PAGE 94
ATTACHMENTS Figure 3-13 Fork Mounted Platform BEFORE S/N 2009005-1 4 101 102 107 109 7 111 6 3 8 154 113 5 155 105 103 106 110 113 114 112 108 2 104 106 1 7 111 4 101 201 209 214 S/N 2009005-1 & AFTER 6 3 8 154 203 210 212 155 5 103 206 105 218 110 108 2 1 3-36 8042/10042/10054 104 106 PY6770 8990395
PAGE 95
ATTACHMENTS Figure 3-13 Fork Mounted Platform Item 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 109 110 111 8990395 Part Number Qty. Description Rev.
PAGE 96
ATTACHMENTS Figure 3-13 Fork Mounted Platform (Continued) Item Part Number Qty. 112 113 114 154 155 201 203 206 209 210 212 214 218 1001093171 1001097168 1001098582 1701509 1704277 0641405 1060379 2080040 3311405 3421453 3760170 4711400 1001102813 2 2 2 1 3 4 2 16 4 2 4 8 2 3-38 Description Rev.
PAGE 97
ATTACHMENTS Figure 3-13 Fork Mounted Platform (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 98
ATTACHMENTS Figure 3-14 Grapple Bucket 3-40 8042/10042/10054 8990395
PAGE 99
ATTACHMENTS Figure 3-14 Grapple Bucket Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 8990395 Part Number Qty.
PAGE 100
ATTACHMENTS Figure 3-15 Fork Pin Lock Installation 1 4 2 3 5 PY1650 3-42 8042/10042/10054 8990395
PAGE 101
ATTACHMENTS Figure 3-15 Fork Pin Lock Installation Item Part Number Qty. 1 2 3 4 5 1001093465 0240156 1001093273 1001093377 1001094830 1001094330 1 1 1 2 4 2 8990395 Description Rev.
PAGE 102
ATTACHMENTS Figure 3-16 Dual Fork Positioning Carriage Assembly 116 119 121 102 135 134 120 131 130 117 202 203 104 106 202 2 202 118 121 201 133 102 120 202 106 114 104 127 101 120 114 109 128 3 113 108 115 1 PH5130 3-44 8042/10042/10054 8990395
PAGE 103
ATTACHMENTS Figure 3-16 Dual Fork Positioning Carriage Assembly Item Part Number Qty.
PAGE 104
ATTACHMENTS Figure 3-17 8 Ft Standard Mast 3 4 26 13 25 14 8 7 2 5 15 10 9 18 1 19 20 16 17 21 24 22 23 101 6 275 PSI 12 11 K1 K2 K3 K4 K5 43 45 46 47 3-46 PAP4080 8042/10042/10054 8990395
PAGE 105
ATTACHMENTS Figure 3-17 8 Ft Standard Mast (Continued) 27 28 40 30 29 39 41 31 37 40 38 35 32 64 39 33 34 65 36 38 37 63 66 27 33 28 34 27 28 48 58 48 54 48 55 56 61 44 51 59 52 53 49 8990395 8042/10042/10054 60 62 PAP3740 50 3-47
PAGE 106
ATTACHMENTS Figure 3-17 8 Ft Standard Mast Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 3-48 Part Number Qty.
PAGE 107
ATTACHMENTS Figure 3-17 8 Ft Standard Mast (Continued) Item Part Number Qty. 49 50 51 52 53 54 55 56 58 59 60 61 62 63 64 65 66 101 70022936 70022937 70022949 70022950 70022942 70022952 91403414 91043126 70022939 91403413 91043125 70022935 70022946 70022949 70022980 70022998 70022990 NSS 1 1 2 2 1 1 1 1 1 1 1 1 1 4 2 4 1 1 K1 K2 70023925 70023005 1 1 K3 K4 K5 70023006 70023007 70023015 1 1 1 8990395 Description Rev.
PAGE 108
ATTACHMENTS This Page Intentionally Left Blank 3-50 8042/10042/10054 8990395
PAGE 109
SECTION 4 ENGINE & ATTACHING PARTS 8990395 8042/10042/10054
PAGE 110
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting 24 21 7 8 6 1 27 9 20 3 4 8 2 7 11 26 23 5 10 25 16 22 8 7 12 13 14 15 17 K1 K2 4-2 18 19 8042/10042/10054 PH3732 8990395
PAGE 111
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting Item Part Number Qty.
PAGE 112
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029586 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029586 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029586 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting 8042 S/N 18991 THRU 0160011357 10042 S/N 19031 THRU 0160011548 10054 S/N 19080 THRU 0160011944 10 11 32 10 1 2 19 3 43 44 35 34 9 32 12 20 21 22 23 24 25 26 33 4 6 7 25 26 27 28 29 8 34 31 30 5 3 2 19 37 42 3 36 4 6 39 40 7 13 8 41 K1 K2 13 3 15 16 14 2 19 19
PAGE 113
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029586 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029586 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029586 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting Item Part Number Qty.
PAGE 114
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029586 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029586 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029586 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting (Continued) Item 4-6 Part Number Qty. 2915170 7310012 7029525 1 1 1 Description Rev.
PAGE 115
8042 S/N 18991 thru 19987 & 0160002332 thru0160029586 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029586 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029586 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 116
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029593 thru 0160038370 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting 201 203 301 302 303 108 101 202 102 110 107 202 7 106 1 18 2 18 12 103 17 6 15 9 105 104 15 11 111 16 4 12 17 15 9 15 11 16 2 18 K1 K2 K3 2 18 112 12 13 5 12 11 8 2 18 10 18 PH4657 4-8 8042/10042/10054 8990395
PAGE 117
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029593 thru 0160038370 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting Item Part Number Qty.
PAGE 118
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029593 thru 0160038370 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting (Continued) Item Part Number Qty. K3 1001111850 1 4-10 Description Rev.
PAGE 119
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029593 thru 0160038370 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 120
8042 & 10054 S/N 0160038984 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160038371 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting 201 204 205 108 107 301 302 303 203 102 101 106 110 202 103 2 19 12 6 12 2 19 11 105 7 9 14 12 104 1 12 11 K1 K2 K3 21 111 20 2 19 23 24 3 2 19 4 8 112 9 14 13 5 12 22 15 16 18 17 10 1 PAP3950 4-12 8042/10042/10054 8
PAGE 121
8042 & 10054 S/N 0160038984 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160038371 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting Item Part Number Qty.
PAGE 122
ENGINE & ATTACHING PARTS 8042 & 10054 S/N 0160038984 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160038371 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 Figure 4-1 Engine Mounting (Continued) Item Part Number Qty.
PAGE 123
8042 & 10054 S/N 0160038984 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160038371 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 124
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting 108 111 1 5 6 201 203 204 15 102 1 2 101 104 1 4 205 103 16 6 15 14 6 10 1 5 8 11 1 2 1 4 13 10 17 12 6 8 11 9 7 106 107 1 3 109 105 4-16 112 PH5031 8042/10042/10054 8990395
PAGE 125
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 101 102 103 104 105 106 107 108 109 110 111 112 113 114 201 203 204 205 8990395 Part Number Qty.
PAGE 126
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System ENGINE IS INVERTED FROM MACHINE APPLICATION.
PAGE 127
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System Item Part Number Qty. 1 2 3 4 5 6 7 8 9 8320270 8420229 7127881 8274022 7127871 7127081 8410013 8405009 Ref 1 1 1 1 1 1 5 2 8990395 Description Rev. FUEL & HYDRAULIC TANK, (see Figure 9-11 for details) FUEL FILTER ELEMENT HOSE BARB ELBOW, 90 DEGREES FUEL SUPPLY HOSE ASSY FUEL STRAINER FUEL SUPPLY HOSE ASSY FUEL RETURN HOSE ASSY GEAR CLAMP, 0.78 MAX DIA GEAR CLAMP, 0.
PAGE 128
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029593 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System 9 8 17 7 10 7 11 7 1 2 3 4 5 6 13 12 15 17 16 PH3821 7 9 16 4-20 8042/10042/10054 8990395
PAGE 129
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029593 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 15 8303715 8307004 8769123 8750015 8750017 8750026 8410013 8420229 8405009 7300377 8274022 8750024 8320278 7127871 2720551 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 7127081 7302085 Ref 1 1 16 17 8990395 Description Rev.
PAGE 130
ENGINE & ATTACHING PARTS 8042 & 10054 S/N 0160029593 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160029607 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 Figure 4-2 Fuel System 11 6 12 2 8 7 1 13 9 8 5 7 3 4 10 8 PH4681 12 4-22 8042/10042/10054 8990395
PAGE 131
8042 & 10054 S/N 0160029593 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160029607 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System Item 1 2 3 4 5 6 7 8 9 10 11 12 13 8990395 Part Number Qty.
PAGE 132
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System 101 13 14 6 4 5 8 9 7 13 14 301 302 11 10 12 201 6 23 1 6 6 101 101 PH4910 4-24 8042/10042/10054 8990395
PAGE 133
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 201 202 301 302 8990395 Part Number Qty.
PAGE 134
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting 14 25 24 21 22 23 BEFORE S/N 16138 15 20 16 17 12 13 28 19 24 26 18 14 29 20 3 31 36 8 6 9 10 2 1 28 5 11 4 38 7 34 37 30 27 32 33 35 PH4490 4-26 8042/10042/10054 8990395
PAGE 135
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Item Part Number Qty.
PAGE 136
8042 S/N 18991 thru 19987 & 0160002332 thru 0160010788 10042 S/N 19031 thru 19987 & 0160002332 thru 0160010788 10054 S/N 19080 thru 19987 & 0160002332 thru 0160010788 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting 28 27 26 29 15 14 11 11 9 12 11 28 25 27 10 13 8 30 8 46 24 19 18 20 2 17 5 3 16 4 7 47 1 6 46 21 20 11 22 12 11 10 8 11 18 19 21 23 6 31 2 3 20 17 20 12 11 8 25 46 11 12 15 14 11 11 22 6 36 32 33 34 38 39 31 35 28 27 41 40 43 37 45
PAGE 137
8042 S/N 18991 thru 19987 & 0160002332 thru 0160010788 10042 S/N 19031 thru 19987 & 0160002332 thru 0160010788 10054 S/N 19080 thru 19987 & 0160002332 thru 0160010788 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part Number Qty.
PAGE 138
8042 S/N 18991 thru 19987 & 0160002332 thru 0160010788 10042 S/N 19031 thru 19987 & 0160002332 thru 0160010788 10054 S/N 19080 thru 19987 & 0160002332 thru 0160010788 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting (Continued) Item Part Number Qty. 44 45 46 47 8303656 8307106 2131216 70023968 7 7 3 1 4-30 Description Rev. HEX HD CAPSCREW, 5/16-18X7/8 PLAIN WASHER, 0.312X0.344X0.688X0.
PAGE 139
8042 S/N 18991 thru 19987 & 0160002332 thru 0160010788 10042 S/N 19031 thru 19987 & 0160002332 thru 0160010788 10054 S/N 19080 thru 19987 & 0160002332 thru 0160010788 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 140
8042 S/N 0160010789 thru 0160029592 10042 S/N 0160010789 thru 0160029606 10054 S/N 0160010789 thru 0160029592 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting 28 27 26 29 15 14 11 11 9 12 11 28 25 27 10 13 8 30 8 39 24 19 18 20 2 17 3 5 16 4 7 41 21 1 6 39 14 20 11 22 12 11 10 8 11 12 15 11 11 18 19 20 21 17 23 6 25 39 2 31 3 20 12 11 8 11 22 42 36 32 33 28 40 27 37 34 38 31 35 K1 38 PAP4050 4-32 8042/10042/10054 8990395
PAGE 141
8042 S/N 0160010789 thru 0160029592 10042 S/N 0160010789 thru 0160029606 10054 S/N 0160010789 thru 0160029592 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Item Part Number Qty. Description Rev.
PAGE 142
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029607 thru 0160038370 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting 109 105 103 109 109 103 109 102 207 204 106 109 107 107 1 201 109 109 103 104 110 108 101 205 10 2 203 202 11 12 211 111 13 4 3 9 15 2 8 9 112 16 206 113 ADD OR REMOVE WASHERS AS REQUIRED TO CENTER FAN IN SHROUD 210 208 303 209 101 17 301 304 302 6 5 K1 7 303 101 PH4702 8042 S/N 0160029593 THRU 0160030947 10042
PAGE 143
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029607 thru 0160038370 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Item Part Number Qty.
PAGE 144
ENGINE & ATTACHING PARTS 8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029607 thru 0160038370 Figure 4-3 Radiator & Oil Cooler Mounting (Continued) Item Part Number Qty. 302 303 304 8406105 8405201 7132131 1 2 1 CLIP 3/4 GEAR CLAMP, 2.
PAGE 145
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029607 thru 0160038370 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 146
8042 & 10054 S/N 0160038984 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160038371 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting 15 17 107 19 108 209 21 16 101 107 209 109 203 8 9 107 110 1 102 12 11 205 17 209 2 209 3 13 21 10 103 111 203 208 212 202 20 22 210 209 212 18 19 14 211 204 107 207 207 206 201 4-38 4 208 5 6 7 8042/
PAGE 147
8042 & 10054 S/N 0160038984 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160038371 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 101 102 103 107 108 109 110 111 201 202 203 204 205 206 207 208 209 210 211 212 8990395 Part Number Qty.
PAGE 148
ENGINE & ATTACHING PARTS S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 Figure 4-3 Radiator & Oil Cooler Mounting 4-40 8042/10042/10054 8990395
PAGE 149
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Item 1 2 3 4 5 6 7 101 102 103 104 201 202 203 204 205 206 207 208 209 210 8990395 Part Number Qty.
PAGE 150
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly 10 11 9 13 7 14 8 8 18 12 15 19 16 6 1 4 17 3 5 4 2 PH3760 4-42 8042/10042/10054 8990395
PAGE 151
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 8273013 8032764 8273237 8273238 8273272 8032762 NSS 7097323 8273240 7095302 8303697 8307203 8305626 8303618 8307025 8273241 8405307 7095393 8405404 8405305 1 1 1 1 2 1 1 1 2 1 4 4 4 2 2 1 1 1 1 1 8990395 Description Rev.
PAGE 152
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029592 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly 1 7 3 6 8 4 2 5 9 10 11 13 14 12 16 15 17 18 PH3812 4-44 8042/10042/10054 8990395
PAGE 153
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029592 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly Item Part Number Qty.
PAGE 154
8042 & 10054 S/N 0160029593 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160029607 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly 201 3 10 203 7 204 202 2 205 8 103 4 6 14 101 102 6 9 1 5 4-46 PH4663 8042/10042/10054 8990395
PAGE 155
8042 & 10054 S/N 0160029593 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160029607 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly Item Part Number Qty.
PAGE 156
ENGINE & ATTACHING PARTS S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 Figure 4-4 Air Cleaner Assembly 101 14 103 3 16 6 13 104 102 11 1 5 11 2 7 15 12 17 8 9 10 18 105 4 PH4890 4-48 8042/10042/10054 8990395
PAGE 157
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 101 102 103 104 105 8990395 Part Number Qty.
PAGE 158
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 11 9 TO ENGINE MOUNT 5 6 1 7 9 10 4 3 2 3 8 PH3750 4-50 8042/10042/10054 8990395
PAGE 159
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item 1 2 3 4 5 6 7 8 9 10 11 8990395 Part Number Qty.
PAGE 160
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029592 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 2 10 1 8 9 5 11 6 3 4 7 6 K1 PH3801 PH3800 4-52 8042/10042/10054 8990395
PAGE 161
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029592 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item 1 2 3 4 5 6 7 8 9 10 11 K1 8990395 Part Number Qty.
PAGE 162
8042 S/N 0160029593 thru 0160035236 10042 S/N 0160029607 thru 0160035245 10054 S/N 0160029594 thru 0160035235 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System MACHINE MAY HAVE UPGRADE KIT INSTALLED. IDENTIFY THE SYSTEM ON MACHINE BY VISUAL INSPECTION OF MOUNTING BRACKETS BEFORE ORDERING PARTS.
PAGE 163
8042 S/N 0160029593 thru 0160035236 10042 S/N 0160029607 thru 0160035245 10054 S/N 0160029594 thru 0160035235 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item 1 2 3 5 6 7 8 9 10 11 12 101 102 K1 8990395 Part Number Qty.
PAGE 164
8042 & 10054 S/N 0160035236 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160035246 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 1 7 102 9 13 11 3 2 8 6 12 5 10 5 101 11 4-56 8042/10042/10054 PH4677 8990395
PAGE 165
8042 & 10054 S/N 0160035236 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160035246 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item Part Number Qty.
PAGE 166
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 11 1 3 13 6 13 5 3 12 2 8 10 8 7 12 PH4920 4-58 8042/10042/10054 8990395
PAGE 167
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item Part Number Qty.
PAGE 168
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler 4 5 20 1 3 2 15 7 16 8 11 6 19 21 10 14 9 12 18 13 20 17 22 K1 PH3741 4-60 8042/10042/10054 8990395
PAGE 169
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler Item Part Number Qty.
PAGE 170
8042 S/N 18991 thru 19987 & 0160002332 & After 10042 S/N 19031 thru 19987 & 0160002332 & After 10054 S/N 19080 thru 19987 & 0160002332 & After ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler 1 2 K1 3 7 6 5 4 8 15 10 9 11 14 12 13 12 14 PH4572 4-62 8042/10042/10054 8990395
PAGE 171
8042 S/N 18991 thru 19987 & 0160002332 & After 10042 S/N 19031 thru 19987 & 0160002332 & After 10054 S/N 19080 thru 19987 & 0160002332 & After ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8841319 NSS 7029264 NSS Use Kit K1 Use Kit K1 7029265 Use Kit K1 Use Kit K1 Use Kit K1 8303755 8303784 8406105 8526007 1 1 1 1 1 5 1 8 8 8 8 12 1 AR Ref K1 70020228 1 8990395 Description Rev.
PAGE 172
ENGINE & ATTACHING PARTS This Page Intentionally Left Blank 4-64 8042/10042/10054 8990395
PAGE 173
SECTION 5 DRIVE TRAIN 8990395 8042/10042/10054
PAGE 174
DRIVE TRAIN Figure 5-1 Drive Train Components 8042 3 1 7 3 6 2 103 102 101 104 105 15 14 12 16 4 27 5 28 13 26 17 19 10 11 25 89 14 13 12 23 15 16 S/N 13198 THRU 16734 21 24 IF EQUIPPED WITH FIRESTONE 370/75-28 29 17 18 20 101 22 30 103 102 K1 5-2 22 31 8042/10042/10054 106 104 105 PAP4100 8990395
PAGE 175
DRIVE TRAIN Figure 5-1 Drive Train Components Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 8303724 8278007 7138634 7054351 8310067 8310215 8307049 8303519 8310356 15 8630019 8307913 8307912 7079442 3423254 0682036 4 4 2 4 4 8 8 4 4 Ref 1 AR AR 2 2 2 16 0642640 8305643 2 2 8310116 8310259 HEX HD CAPSCREW, 0.75-10X3.5, (torque to 180-320 lb-ft) RUBBER MOUNT TRANSMISSION MOUNT BRACKET REBOUND WASHER LOCK NUT, 0.75-10 HEX HD CAPSCREW, M16X2X40mm, PC8.
PAGE 176
DRIVE TRAIN Figure 5-1 Drive Train Components (Continued) 5-4 Item Part Number Qty. Description K1 7301738 4 WHEEL NUT KIT, (single wheel replacement), (includes 10 flange wheel nuts & 10 spherical washers) 8042/10042/10054 Rev.
PAGE 177
DRIVE TRAIN Figure 5-1 Drive Train Components (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 178
DRIVE TRAIN Figure 5-1 Drive Train Components 10042 & 10054 1 3 7 3 6 2 15 14 12 16 30 31 13 4 5 29 26 18 20 10 8 11 28 9 17 13 12 27 K1 S/N 13198 THRU 16734 22 18 19 21 23 25 24 PH4712 5-6 8042/10042/10054 8990395
PAGE 179
DRIVE TRAIN Figure 5-1 Drive Train Components Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 8303724 8278007 7138634 7054351 8310067 8310215 8307049 8303519 8310356 8630019 8307913 8307912 7079442 4 4 2 4 4 8 8 4 4 Ref 1 AR AR 1 3423254 1 0682036 1 0642640 1 8305643 1 8310116 1 HEX HD CAPSCREW, 0.75-10X3.5, (torque to 180-320 lb-ft) RUBBER MOUNT TRANSMISSION MOUNT BRACKET REBOUND WASHER LOCK NUT, 0.75-10 HEX HD CAPSCREW, M16X2X40mm, PC8.
PAGE 180
DRIVE TRAIN Figure 5-1 Drive Train Components (Continued) 5-8 Item Part Number Qty. 29 30 31 8310425 8307006 Ref 4 4 K1 7301738 4 Description Rev. DRIVE SHAFT, (engine to transmission), (see Figure 5-33 for details) HEX HD CAPSCREW, 0.438-20X2.25 LOCKWASHER, 0.
PAGE 181
DRIVE TRAIN Figure 5-1 Drive Train Components (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 182
DRIVE TRAIN Figure 5-2 Front Axle 1 PH4470 5-10 8042/10042/10054 8990395
PAGE 183
DRIVE TRAIN Figure 5-2 Front Axle Item Part Number Qty. 1 8040263 1 1001103628 1 8040271 1 1001103629 1 Ref Ref Ref Ref Ref Ref Ref 8990395 Description Rev.
PAGE 184
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-3 Front Axle - Input 1 1 3 2 4 5 6 7 8 9 PH4860 5-12 8042/10042/10054 8990395
PAGE 185
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-3 Front Axle - Input Item Part Number Qty.
PAGE 186
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item Part Number Qty.
PAGE 187
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 188
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-3 Front Axle - Input 1 1 3 2 4 5 6 7 10 8 9 PH4870 5-16 8042/10042/10054 8990395
PAGE 189
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-3 Front Axle - Input Item Part Number Qty.
PAGE 190
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item Part Number Qty.
PAGE 191
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 192
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential 3 4 1 9 10 2 7 6 5 7 6 8 8 5 6 6 7 7 13 1 11 12 3 4 2 PH3560 5-20 8042/10042/10054 8990395
PAGE 193
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential Item Part Number Qty.
PAGE 194
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential 7 7 6 6 5 8 5 3 9 4 10 9 1 10 6 6 7 7 2 12 13 11 3 4 2 PA3301 5-22 8042/10042/10054 8990395
PAGE 195
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential Item Part Number Qty.
PAGE 196
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing 10 11 9 23 7 12 13 2 15 14 8 9 16 4 21 3 17 6 5 18 19 20 5 6 9 11 18 19 1 22 16 23 21 17 7 14 15 10 20 8 9 106 105 106 101 207 205 103 201 206 207 203 208 106 207 102 104
PAGE 197
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing Item Part Number Qty.
PAGE 198
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing 105 103 106 102 103 106 23 104 106 22 20 7 6 21 19 9 8 10 11 4 18 12 16 15 13 107 17 5 4 1 14 16 12 14 21 13 20 101 2 15 9 10 11 1 3 8 7 5 PH4820 6 5-26 8042/10042/10054
PAGE 199
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing Item Part Number Qty.
PAGE 200
8042 Before S/N 0160038967 including 0160038971 & 0160038984 DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake 22 8042 30 31 1 4 6 7 29 26 25 26 5 24 5 3 3 2 8 16 23 21 15 11 10 12 9 13 14 17 28 20 27 20 19 18 5-28 8042/10042/10054 PH3581 8990395
PAGE 201
8042 Before S/N 0160038967 including 0160038971 & 0160038984 DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake Item Part Number Qty.
PAGE 202
8042 Before S/N 0160038967 including 0160038971 & 0160038984 DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake (Continued) Item Part Number Qty. 1319535 1319536 1319537 1319524 1319545 1319538 1319539 1319523 1319540 1319541 1319542 1319522 1319521 1319520 1319519 1319518 1319517 1319510 1321159 8035948 1319516 1319515 1319514 1319513 1319512 1319511 1319502 70020487 1319501 70020486 SHIM, A=0.85 SHIM, A=0.90 SHIM, A=0.95 SHIM, A=1.00 SHIM, A=1.05 SHIM, A=1.10 SHIM, A=1.15 SHIM, A=1.20 SHIM, A=1.
PAGE 203
8042 Before S/N 0160038967 including 0160038971 & 0160038984 DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 204
10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake 22 10042 & 10054 1 4 6 7 28 26 25 26 5 24 5 3 3 23 2 16 21 8 11 10 15 12 9 13 14 17 27 20 20 19 18 5-32 8042/10042/10054 PH3590 8990395
PAGE 205
10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake Item Part Number Qty.
PAGE 206
10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake (Continued) Item 27 Part Number Qty.
PAGE 207
10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 208
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake 21 4 5 23 24 1 3 2 14 6 12 11 20 19 13 8 7 9 16 10 15 17 5 20 18 PA3321 5-36 8042/10042/10054 8990395
PAGE 209
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-6 Front Axle - M-Disc Brake Item Part Number Qty.
PAGE 210
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-7 Front Axle - Brake 5 4 17 3 2 1 12 7 9 15 6 16 11 13 8 10 14 K1 PH3601 PH3600 5-38 8042/10042/10054 8990395
PAGE 211
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-7 Front Axle - Brake Item Part Number Qty.
PAGE 212
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-7 Front Axle - Brake 10 4 5 3 6 8 1 9 2 PA3331 5-40 8042/10042/10054 8990395
PAGE 213
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-7 Front Axle - Brake Item Part Number Qty.
PAGE 214
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing 7 6 26 16 4 3 19 20 15 16 17 13 12 10 5 28 1 2 8 11 14 18 6 27 3 4 29 21 30 7 31 24 25 23 22 5-42 23 8042/10042/10054 9 PH3611 8990395
PAGE 215
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing Item Part Number Qty.
PAGE 216
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing (Continued) Item 31 5-44 Part Number Qty. 7026664 2 Ref Description Rev.
PAGE 217
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 218
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing 11 12 13 4 14 12 3 15 8 3 6 4 5 19 18 27 10 7 9 25 1 2 25 26 5 6 24 23 21 20 22 16 17 17 PA3341 5-46 8042/10042/10054 8990395
PAGE 219
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing Item Part Number Qty.
PAGE 220
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive 4 6 7 5 6 7 8 11 10 2 9 3 1 PH3620 5-48 8042/10042/10054 8990395
PAGE 221
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive Item Part Number Qty.
PAGE 222
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive 2 9 4 10 1 5 8 6 7 3 PA3351 5-50 8042/10042/10054 8990395
PAGE 223
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive Item Part Number Qty.
PAGE 224
DRIVE TRAIN Figure 5-10 Rear Axle 1 PH4480 5-52 8042/10042/10054 8990395
PAGE 225
DRIVE TRAIN Figure 5-10 Rear Axle Item Part Number Qty. 1 8040264 1 8040272 8040272 1001116838 1 1 1 8040285 1 8040285 1 1001103633 1 Ref Ref Ref Ref Ref Ref Ref 8990395 Description Rev.
PAGE 226
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-11 Rear Axle - Input 9 8 7 6 5 4 2 3 1 PH3630 5-54 8042/10042/10054 8990395
PAGE 227
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-11 Rear Axle - Input Item Part Number Qty.
PAGE 228
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item Part Number Qty.
PAGE 229
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 230
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-11 Rear Axle - Input 9 8 7 10 6 5 4 2 3 1 PH4880 5-58 8042/10042/10054 8990395
PAGE 231
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-11 Rear Axle - Input Item Part Number Qty.
PAGE 232
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item Part Number Qty.
PAGE 233
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 234
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-12 Rear Axle - Differential 4 1 9 11 12 2 3 6 5 5 7 5 7 6 5 6 10 8 1 3 4 2 PH3640 5-62 8042/10042/10054 8990395
PAGE 235
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-12 Rear Axle - Differential Item Part Number Qty.
PAGE 236
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-12 Rear Axle - Differential 7 2 6 7 6 4 9 3 5 10 1 3 4 5 8 11 9 10 6 6 7 7 PA4700 5-64 8042/10042/10054 8990395
PAGE 237
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-12 Rear Axle - Differential Item Part Number Qty.
PAGE 238
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing 10 23 22 11 9 7 12 16 15 1 17 6 8 5 9 18 21 19 4 20 3 5 6 13 9 11 2 14 23 12 7 15 16 10 8 9 106 105 106 201 101 207 205 103 207 206 203 208 106 207 102 104 202 106 204
PAGE 239
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing Item Part Number Qty.
PAGE 240
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing 104 106 103 106 102 12 103 13 106 15 16 105 14 9 10 11 19 20 101 7 6 8 5 4 17 107 23 1 12 16 14 4 18 13 20 9 10 11 19 4 2 15 22 1 21 3 8 7 5 6 PH4830 5-68 8042/10042/10054
PAGE 241
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing Item Part Number Qty.
PAGE 242
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake 11 22 23 24 1 4 7 29 27 10 12 9 6 27 25 26 26 3 5 2 17 20 28 8 16 15 20 19 18 21 13 14 PH3660 5-70 8042/10042/10054 8990395
PAGE 243
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake Item Part Number Qty.
PAGE 244
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake (Continued) Item 28 Part Number Qty.
PAGE 245
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 246
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake 21 4 5 23 24 1 3 2 14 6 12 11 20 19 13 8 7 9 16 10 15 17 5 20 18 PA3321 5-74 8042/10042/10054 8990395
PAGE 247
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disc Brake Item Part Number Qty.
PAGE 248
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-15 Rear Axle - Brake 1 2 PH3670 5-76 8042/10042/10054 8990395
PAGE 249
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-15 Rear Axle - Brake Item Part Number Qty. 1 2 1321172 1321178 2 2 8990395 Description Rev.
PAGE 250
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing 10 8 31 32 7 1 2 5 20 3 23 24 19 20 17 21 12 15 16 14 18 22 9 11 30 34 4 6 29 26 13 33 25 35 28 27 27 PH3681 5-78 8042/10042/10054 8990395
PAGE 251
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing Item Part Number Qty.
PAGE 252
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing (Continued) Item Part Number Qty. 32 7139743 7026664 2 2 Ref 34 35 1319477 2 Ref N1 Note Ref 33 5-80 Description Rev.
PAGE 253
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 254
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing 11 12 13 4 14 12 3 15 8 3 6 4 5 19 18 27 10 7 9 25 1 2 25 26 5 6 24 23 21 20 22 16 17 17 PA3341 5-82 8042/10042/10054 8990395
PAGE 255
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing Item Part Number Qty.
PAGE 256
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive 4 7 5 6 10 9 8 2 3 1 PH3690 5-84 8042/10042/10054 8990395
PAGE 257
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive Item Part Number Qty.
PAGE 258
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive 2 9 4 10 1 5 8 6 7 3 PA3351 5-86 8042/10042/10054 8990395
PAGE 259
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive Item Part Number Qty.
PAGE 260
DRIVE TRAIN Figure 5-18 ZF Transmission 1 PH3520 5-88 8042/10042/10054 8990395
PAGE 261
DRIVE TRAIN Figure 5-18 ZF Transmission Item Part Number Qty. 1 8841036 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 8990395 Description Rev.
PAGE 262
DRIVE TRAIN Figure 5-19 ZF Transmission - Engine Connection & Convertor 10 11 3 2 12 5 6 16 15 1 14 7 4 8 13 9 PH3380 5-90 8042/10042/10054 8990395
PAGE 263
DRIVE TRAIN Figure 5-19 ZF Transmission - Engine Connection & Convertor Item Part Number Qty. 1 2 3 4 5 6 1319203 1319204 10732095 10731702 1319213 1319212 70023482 1319209 1319210 8036021 8036022 10731748 10731751 1319211 1319205 1319206 70023483 1319207 1 4 4 8 1 1 1 1 1 1 1 12 12 1 1 2 2 1 7 8 9 10 11 12 13 14 15 16 8990395 Description Rev. DIAPHRAGM HEX HD CAPSCREW, M10X18mm WASHER, 10.
PAGE 264
DRIVE TRAIN Figure 5-20 ZF Transmission - Input Shafts 1 3 2 4 5 6 7 8 PH3390 5-92 8042/10042/10054 8990395
PAGE 265
DRIVE TRAIN Figure 5-20 ZF Transmission - Input Shafts Item Part Number Qty. 1 2 3 4 5 6 7 8 8036023 1319557 1319558 1319563 10731913 80304405 1319565 1319566 1 1 1 1 1 1 1 1 8990395 Description Rev.
PAGE 266
DRIVE TRAIN Figure 5-21 ZF Transmission - Gearbox Housing 1 6 10 7 8 11 9 23 2 5 4 3 18 17 16 17 16 17 18 19 17 16 18 18 18 17 20 12 17 16 16 21 18 14 18 15 22 PH3401 13 5-94 8042/10042/10054 8990395
PAGE 267
DRIVE TRAIN Figure 5-21 ZF Transmission - Gearbox Housing Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 8036024 8036025 1319569 1319570 1319571 10731744 1319574 1319575 1319576 1319577 1319569 1319578 8036026 70023885 1319582 1319583 1319584 1319585 1319586 1319587 8036027 8036028 1319590 1 1 36 6 2 1 1 1 1 6 23 1 1 1 2 6 6 11 1 1 1 1 1 8990395 Description Rev.
PAGE 268
DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group 1 4 1 2 5 3 17 15 17 8 6 9 7 14 10 11 12 13 16 12 13 7 PH3410 5-96 8042/10042/10054 8990395
PAGE 269
DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group 1 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319591 1319592 1319593 1319594 1319595 1319596 10731845 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319607 1319608 1319609 1319610 1319611 1319612 1 1 1 1 5 1 2 12 12 1 1 1 1 1 1 2 2 1 1 1 1 1 2 12 13 14 15 16 17 8990395 Description Rev. COUPLING PISTON O-RING O-RING CUP SPRING SHIM, 2 RETAINING RING LIN. CLUTCH DISC O.
PAGE 270
DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group 2 2 4 1 3 17 15 17 9 6 5 7 8 14 12 13 16 12 13 7 10 11 PH3420 5-98 8042/10042/10054 8990395
PAGE 271
DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group 2 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319613 8036029 1319593 1319594 1319595 1319596 10731845 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319614 1319615 8036190 7029532 7029533 1319612 1 1 1 1 5 1 2 8 8 1 1 1 1 1 1 2 2 1 1 1 1 1 2 12 13 14 15 16 17 8990395 Description Rev. COUPLING PISTON O-RING O-RING CUP SPRING SHIM, 2 RETAINING RING, 40X1.75 LIN. CLUTCH DISC O.
PAGE 272
DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group 3 5 12 14 15 7 6 13 8 9 11 10 1 16 17 17 3 2 4 PH3430 5-100 8042/10042/10054 8990395
PAGE 273
DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group 3 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319616 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319619 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 8036190 7029532 7029533 1319633 1319612 1 1 1 1 5 1 1 8 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 8990395 Description Rev.
PAGE 274
DRIVE TRAIN Figure 5-25 ZF Transmission - Coupling Group 4 1 15 2 4 3 17 17 8 6 5 7 9 14 10 11 7 12 13 16 12 13 PH3440 5-102 8042/10042/10054 8990395
PAGE 275
DRIVE TRAIN Figure 5-25 ZF Transmission - Coupling Group 4 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319634 8036029 1319593 1319594 1319595 1319596 10731845 7026758 7026759 1319599 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319635 1319615 1319636 1319612 1 1 1 1 5 1 2 8 8 1 1 1 1 1 1 2 2 1 1 1 2 12 13 14 15 16 17 8990395 Description Rev. COUPLING PISTON O-RING O-RING CUP SPRING SHIM, 2 RETAINING RING, 40X1.75 LIN CLUTCH DISC O CLUTCH DISC END SHIM SNAP RING, 4 SNAP RING, 3.
PAGE 276
DRIVE TRAIN Figure 5-26 ZF Transmission - Reversing Gear Group 1 2 4 1 3 17 15 17 8 9 5 12 10 11 6 13 14 16 7 PH3450 5-104 8042/10042/10054 8990395
PAGE 277
DRIVE TRAIN Figure 5-26 ZF Transmission - Reversing Gear Group 1 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319637 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 1319599 1319600 1319601 1319602 1319603 1319604 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 1319615 1319636 1319612 1 1 1 1 7 1 1 11 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 8990395 Description Rev.
PAGE 278
DRIVE TRAIN Figure 5-27 ZF Transmission - Reversing Gear Group 2 2 4 1 15 3 17 17 9 8 5 13 6 10 7 14 16 12 11 PH3460 5-106 8042/10042/10054 8990395
PAGE 279
DRIVE TRAIN Figure 5-27 ZF Transmission - Reversing Gear Group 2 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319639 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 1319599 1319600 1319601 1319602 1319603 1319604 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 1319608 1319636 1319612 1 1 1 1 7 1 1 11 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 8990395 Description Rev.
PAGE 280
DRIVE TRAIN Figure 5-28 ZF Transmission - Output 8 9 11 12 2 10 3 14 15 13 4 7 5 6 1 3 2 8 9 10 11 12 PH3470 5-108 8042/10042/10054 8990395
PAGE 281
DRIVE TRAIN Figure 5-28 ZF Transmission - Output Item Part Number Qty. 1 2 3 4 8036030 1319641 7027273 NSS 70020430 70020431 1319643 8036031 1319646 1319647 10839156 1319648 1319649 10731959 8036032 1319633 8036190 7029532 7029533 1 2 2 1 1 1 1 1 5 2 1 2 2 4 1 1 1 1 1 5 6 7 8 9 10 11 12 13 14 15 8990395 Description Rev.
PAGE 282
DRIVE TRAIN Figure 5-29 ZF Transmission - Control Unit BEFORE TRANSMISSION S/N TA 126500 18 8 7 10 9 6 18 11 12 10 2 1 13 12 10 19 17 5 3 BEFORE TRANSMISSION S/N TA 126500 4 14 16 15 19 PA3221 5-110 8042/10042/10054 8990395
PAGE 283
DRIVE TRAIN Figure 5-29 ZF Transmission - Control Unit Item Part Number Qty. Description 1 2 3 4 5 6 1319650 8036033 10732072 10732071 1319652 NLA 1 1 1 1 1 Ref 7 NLA Ref 8 NLA Ref 9 10 11 12 13 14 15 16 17 18 19 1319662 1319661 70020425 7029037 1319659 8036035 7029720 7029721 70020426 19 19 1 19 43 1 1 1 1 Ref Ref GASKET DUCT PLATE COMPRESSION SPRING BALL ORIFICE GASKET, (Before transmission S/N TA 126500), (no longer available, use items 11 & 12) INTERM.
PAGE 284
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly 38 37 39 40 41 20 34 20 36 35 30 30 32 31 30 31 32 15 6 4 23 31 7 33 21 24 22 33 28 33 29 16 32 27 26 25 13 5 1 3 2 14 8 9 10 17 20 19 18 11 12 PH3490 5-112 8042/10042/10054 8990395
PAGE 285
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 8990395 Part Number Qty.
PAGE 286
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly (Continued) Item Part Number Qty. 41 10731709 1 5-114 Description Rev.
PAGE 287
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 288
DRIVE TRAIN Figure 5-31 ZF Transmission - Valve Block Assembly 11 12 10 9 4 6 4 4 6 6 5 2 5 5 2 2 3 3 3 1 13 14 8 7 PH3500 5-116 8042/10042/10054 8990395
PAGE 289
DRIVE TRAIN Figure 5-31 ZF Transmission - Valve Block Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 70020427 1319709 1319710 1319696 1319702 10732063 1319703 1319711 1319707 1319712 1319713 1319714 1319715 1319670 10731709 1 1 3 3 3 3 3 1 1 1 1 9 9 3 3 8990395 Description Rev.
PAGE 290
DRIVE TRAIN Figure 5-32 ZF Transmission - Oil Pump & Filter 3 7 6 5 4 8 9 1 2 3 12 10 13 11 14 15 PH3510 5-118 8042/10042/10054 8990395
PAGE 291
DRIVE TRAIN Figure 5-32 ZF Transmission - Oil Pump & Filter Item Part Number Qty. 1 1319718 7029417 8036250 1319719 1319720 1319721 1319722 1319723 1319724 1319725 1319726 8036041 8036042 1319585 1319582 70023885 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8990395 Description Rev.
PAGE 292
DRIVE TRAIN Figure 5-33 Drive Shafts 2 18 17 10 14 11 1 16 13 15 3 4 9 8 16 7 6 12 15 7 6 8 5 9 K1 K2 PH3541 PH3540 5-120 8042/10042/10054 8990395
PAGE 293
DRIVE TRAIN Figure 5-33 Drive Shafts Item Part Number Qty.
PAGE 294
DRIVE TRAIN Figure 5-34 Tires & Rims 8042 5 6 52 105 106 152 7 107 351 2 3 102 103 4A 104A 53 153 1 101 4B 104B 201 202 PH3702 5-122 8042/10042/10054 8990395
PAGE 295
DRIVE TRAIN Figure 5-34 Tires & Rims Item 1 2 3 4A 4B 5 6 7 52 53 8990395 Part Number Qty. Description 7139168 Ref 1 4520466 1 7138658 1 7138659 1 7138660 1 7138661 1 4520412 1 7139165 1 1001100324 8780045 8780050 8780031 8780036 8780264 8780048 7301054 7301056 8786514 1001100005 1001100284 1 1 1 1 1 1 1 1 1 1 1 1 PNEUMATIC TIRE & RIM ASSEMBLY ROCK TREAD PNEUMATIC TIRE & RIM ASSY, (right or left side), 13.
PAGE 296
DRIVE TRAIN Figure 5-34 Tires & Rims (Continued) Item 101 102 103 104A 104B 105 106 107 108 152 153 201 202 351 N1 N2 5-124 Part Number Qty. 1001121085 1 8780045 4520318 1 1 8780050 8780031 8780036 8780264 8780048 7301054 7301056 8786514 8526203 1001100005 1001100284 1 1 1 1 1 1 1 1 1 1 1 Ref 1 2 2 Ref 4520648 4520649 4520650 Note Note Ref Ref Description TIRE & RIM ASSY, 370/75-28, 14PLY, FOAM FILLED, 464lb, (includes items 107, 152 & 153) YOKOHAMA ROCK TREAD TIRE, 13.
PAGE 297
DRIVE TRAIN Figure 5-34 Tires & Rims (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 298
DRIVE TRAIN Figure 5-34 Tires & Rims 10042 & 10054 4 52 104 152 5 105 301 2 102 206 207 1 101 53 153 3 103 PH3713 5-126 8042/10042/10054 8990395
PAGE 299
DRIVE TRAIN Figure 5-34 Tires & Rims Item 1 2 3 4 5 52 53 101 102 103 104 105 152 153 206 207 208 209 301 N1 8990395 Part Number Qty.
PAGE 300
DRIVE TRAIN This Page Intentionally Left Blank 5-128 8042/10042/10054 8990395
PAGE 301
SECTION 6 CAB 8990395 8042/10042/10054
PAGE 302
CAB Figure 6-1 Open Cab 24 25 35 28 23 22 1 20 21 11 8 9 10 12 30 29 4 30 5 29 31 32 7 7 6 2 27 7 18 26 13 14 15 19 33 7 34 3 18 7 VIEW OF BULKHEAD PLATE ON LOWER FRAME SIDE OF CAB 17 16 17 PAP16420 6-2 8042/10042/10054 8990395
PAGE 303
CAB Figure 6-1 Open Cab Item Part Number Qty. Description Rev.
PAGE 304
CAB Figure 6-1 Open Cab (Continued) 6-4 Item Part Number Qty. Description 32 8310382 8 33 34 35 70021305 70021306 4791500 2 1 1 FLANGE NUT, 1/4-20, (8042 S/N 0160019946 & After), (10042 S/N 0160020008 & After), (10054 S/N 0160019865 & After including 0160019634 & 0160019646) RIVNUT BULKHEAD FITTING PLATE STAR WASHER, 5/16 IN 8042/10042/10054 Rev.
PAGE 305
CAB Figure 6-1 Open Cab (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 306
S/N 13198 thru 19987 & 0160002332 thru 0160008806 CAB Figure 6-2 Closed Cab 28 29 25 26 27 45 23 24 25 26 27 14 54 7 1 3 9 14 16 56 57 12 19 11 33 47 48 55 41 8 4 5 18 6 31 42 32 9 13 11 44 49 55 15 22 55 10 17 30 55 43 40 21 50 54 34 35 46 52 38 51 53 39 37 K1 K2 36 20 PH3252 PH3250 6-6 8042/10042/10054 8990395
PAGE 307
S/N 13198 thru 19987 & 0160002332 thru 0160008806 CAB Figure 6-2 Closed Cab Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 8990395 Part Number Qty. Description Rev.
PAGE 308
S/N 13198 thru 19987 & 0160002332 thru 0160008806 CAB Figure 6-2 Closed Cab (Continued) Item 6-8 Part Number Qty. 45 46 47 48 49 50 51 52 53 54 55 7139444 7138958 7139316 7138951 7139298 7139299 8310529 8035490 8035523 Ref Ref 1 1 1 1 1 1 5 8 AR K1 K2 8036199 8036198 1 1 Description Rev.
PAGE 309
S/N 13198 thru 19987 & 0160002332 thru 0160008806 CAB Figure 6-2 Closed Cab (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 310
S/N 0160008822 & After CAB Figure 6-2 Closed Cab 16 17 13 14 15 33 11 10 43 13 14 15 12 42 4 43 6 1 3 5 7 32 30 46 20 29 47 19 35 36 37 43 43 44 21 45 31 18 43 28 9 2 34 38 42 22 23 27 40 26 39 41 6-10 25 K1 K2 8042/10042/10054 24 8 PAP4360 8990395
PAGE 311
S/N 0160008822 & After CAB Figure 6-2 Closed Cab Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 8990395 Part Number Qty. Description Rev.
PAGE 312
S/N 0160008822 & After CAB Figure 6-2 Closed Cab (Continued) Item Part Number Qty. 42 43 44 45 46 47 8035490 8035523 7139301 8036067 8036068 8036071 8 AR AR 1 1 2 K1 K2 8036199 8036198 1 1 6-12 Description Rev. SETTING BLOCKS URETHANE SEALANT, (apply to items 4, 10, 18, 36 & 37) FOAM WASHER, 5/16 HEX NUT, 5/16-18 WASHER,.
PAGE 313
S/N 0160008822 & After CAB Figure 6-2 Closed Cab (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 314
CAB Figure 6-3 Soft Cab Enclosure 11 1 10 7 2 9 3 9 5 7 4 12 7 4 8 6 13 PH3270 6-14 8042/10042/10054 8990395
PAGE 315
CAB Figure 6-3 Soft Cab Enclosure Item 1 2 3 4 5 6 7 8 9 10 11 12 13 8990395 Part Number Qty. 7139250 7139444 7138958 7139316 7139299 7138951 7139298 8035490 8310529 8035523 7139290 7139293 7139292 7139294 7139295 7139296 1 1 1 1 1 1 1 8 5 1 1 1 1 1 1 3 Description COMPLETE SOFT CAB ENCLOSURE KIT, (includes all items) WINDSHIELD SKYLIGHT KIT, (includes items 2 thru 9) SKYLIGHT GLASS UPPER WINDSHIELD CLIP BLACK BULB SEAL, 0.22X0.35X14.
PAGE 316
CAB Figure 6-4 Cab Door 36 37 34 39 36 32 35 36 38 27 33 39 36 36 30 9 37 14 39 2 36 3 29 28 31 18 41 17 7 40 21 20 21 6 4 5 16 11 23 26 19 1 15 13 8 10 21 25 24 22 2 2 12 PA3021 6-16 8042/10042/10054 8990395
PAGE 317
CAB Figure 6-4 Cab Door Item Part Number Qty.
PAGE 318
S/N 13198 thru 19987 & 0160002332 thru 0160010386 CAB Figure 6-5 Operators Seat 1 21 11 22 23 16 17 12 20 11 18 12 20 17 12 14 13 15 19 18 10 9 PH3230 6-18 8042/10042/10054 8990395
PAGE 319
S/N 13198 thru 19987 & 0160002332 thru 0160010386 CAB Figure 6-5 Operators Seat Item Part Number Qty. Description Rev.
PAGE 320
S/N 0160010401 & After CAB Figure 6-5 Operators Seat 2 1 103 102 101 5 4 3 6 7 102 101 K1 PAP4400 6-20 8042/10042/10054 8990395
PAGE 321
S/N 0160010401 & After CAB Figure 6-5 Operators Seat Item Part Number Qty. Description Rev.
PAGE 322
CAB Figure 6-6 Front Windshield Wiper 39 40 41 42 34 33 38 35 1 36 3 4 37 11 10 12 5 13 2 9 19 8 6 7 30 18 14 27 29 24 23 22 15 28 17 16 21 20 31 32 26 25 PAP3960 6-22 8042/10042/10054 8990395
PAGE 323
CAB Figure 6-6 Front Windshield Wiper Item Part Number Qty.
PAGE 324
CAB Figure 6-7 Skylight Windshield Wiper 3 5 4 8 6 9 1 2 13 14 15 7 11 12 10 PH3290 6-24 8042/10042/10054 8990395
PAGE 325
CAB Figure 6-7 Skylight Windshield Wiper Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8990395 Part Number Qty. 8036049 8035492 8035493 8035498 8035500 8035499 1001081310 8036102 8035496 8036103 1 1 1 1 1 1 1 2 1 1 Ref Ref Ref Ref 1 Ref 8223043 Description Rev.
PAGE 326
8042 S/N 13198 thru 19987 & 0160002332 thru 0160031884 10042 S/N 13198 thru 19987 & 0160002332 thru 0160031656 10054 S/N 13198 thru 19987 & 0160002332 thru 0160031886 CAB Figure 6-8 Cab Heater 9 105 103 6 106 34 17 19 18 102 104 107 103 7 23 6 5 24 1 12 13 30 11 13 2 4 10 1 3 27 32 2 5 21 20 2 4 26 8 2 35 30 2 8 2 8 2 30 28 31 2 8 16 14 29 33 103 25 3 15 103 22 103 101 101 K1 PH5060 6-26 8042/10042/10054 8990395
PAGE 327
8042 S/N 13198 thru 19987 & 0160002332 thru 0160031884 10042 S/N 13198 thru 19987 & 0160002332 thru 0160031656 10054 S/N 13198 thru 19987 & 0160002332 thru 0160031886 CAB Figure 6-8 Cab Heater Item Part Number Qty.
PAGE 328
8042 S/N 0160031885 & After 10042 S/N 0160031657 & After 10054 S/N 0160031887 & After CAB Figure 6-8 Cab Heater 9 39 40 18 6 17 19 107 103 104 102 105 37 108 103 7 106 23 6 5 24 13 11 1 12 13 2 36 10 1 2 5 3 27 2 21 20 3 32 38 4 26 8 2 35 8 2 30 2 8 2 30 3 25 2 8 14 15 28 29 31 101 103 22 103 K1 101 101 PAP4030 6-28 8042/10042/10054 8990395
PAGE 329
8042 S/N 0160031885 & After 10042 S/N 0160031657 & After 10054 S/N 0160031887 & After CAB Figure 6-8 Cab Heater Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 35 36 37 38 39 40 101 102 103 104 105 106 8990395 Part Number Qty. Description Rev.
PAGE 330
8042 S/N 0160031885 & After 10042 S/N 0160031657 & After 10054 S/N 0160031887 & After CAB Figure 6-8 Cab Heater (Continued) Item Part Number Qty. 107 108 2220067 2220070 1 1 K1 7148100 1 6-30 Description Rev.
PAGE 331
8042 S/N 0160031885 & After 10042 S/N 0160031657 & After 10054 S/N 0160031887 & After CAB Figure 6-8 Cab Heater (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 332
CAB This Page Intentionally Left Blank 6-32 8042/10042/10054 8990395
PAGE 333
SECTION 7 CONTROLS 8990395 8042/10042/10054
PAGE 334
CONTROLS Figure 7-1 Service Brake Pedal Control 16 13 18 17 1 4 7 9 15 6 3 5 4 2 PH3342 PH3340 7-2 8042/10042/10054 8990395
PAGE 335
CONTROLS Figure 7-1 Service Brake Pedal Control Item Part Number Qty. 1 2 8024024 7139027 1 1 1001103113 1 8305644 8307206 7129521 8303658 8307023 5724302 2 4 2 2 4 AR Ref 2 4 Ref 1 2 3 4 5 6 7 9 13 14 15 16 17 18 8990395 8307002 8303755 91511145 91513180 Description Rev.
PAGE 336
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 CONTROLS Figure 7-2 Throttle Pedal Control 1 3 4 14 16 2 14 13 6 9 8 11 22 4 5 7 10 20 21 18 17 13 15 12 19 PH3330 7-4 8042/10042/10054 8990395
PAGE 337
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 CONTROLS Figure 7-2 Throttle Pedal Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8162003 8033178 8303540 8307002 8305004 8160080 8160610 8305002 8307003 8303837 7127102 8340034 8305402 8307109 7127091 8700116 8303799 8307024 8305650 8303790 8307025 8305624 1 1 3 3 3 1 1 2 2 2 1 1 2 AR 1 1 2 2 1 2 2 2 8990395 Description Rev.
PAGE 338
8042 S/N 18991 thru 19987 & 0160002332 thru 0160016590 10042 S/N 19031 thru 19987 & 0160002332 thru 0160016667 10054 S/N 19080 thru 19987 & 0160002332 thru 0160016706 CONTROLS Figure 7-2 Throttle Pedal Control 1 8 9 2 3 4 5 6 7 PH3361 7-6 8042/10042/10054 8990395
PAGE 339
8042 S/N 18991 thru 19987 & 0160002332 thru 0160016590 10042 S/N 19031 thru 19987 & 0160002332 thru 0160016667 10054 S/N 19080 thru 19987 & 0160002332 thru 0160016706 CONTROLS Figure 7-2 Throttle Pedal Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 8162007 8303745 8307106 8303743 8307002 8310725 7301530 7029516 1 3 3 1 1 2 1 1 Ref 8990395 Description Rev.
PAGE 340
8042 S/N 0160016610 & After 10042 S/N 0160016668 & After 10054 S/N 0160016729 & After CONTROLS Figure 7-2 Throttle Pedal Control 6 1 3 4 5 2 PH4620 7-8 8042/10042/10054 8990395
PAGE 341
8042 S/N 0160016610 & After 10042 S/N 0160016668 & After 10054 S/N 0160016729 & After CONTROLS Figure 7-2 Throttle Pedal Control Item Part Number Qty. 1 2 3 4 5 6 7301585 3400022 3576442 8303745 8307106 8310725 7301514 1 1 1 4 4 3 1 8990395 Description THROTTLE PEDAL ADAPTOR ASSY, (includes items 1 thru 5) THROTTLE PEDAL, (accelerator) THROTTLE ADAPTOR PLATE HEX HD CAPSCREW, 5/16-18X5/8, GR5 PLAIN WASHER, 5/16 SCREW BUTTON HEAD CAP, 1/4-20X1-1/4 ECM HARNESS 8042/10042/10054 Rev.
PAGE 342
CONTROLS Figure 7-3 Steering Wheel & Shifter 1 3 2 4 5 7 7 6 7 PH3210 7-10 8042/10042/10054 8990395
PAGE 343
CONTROLS Figure 7-3 Steering Wheel & Shifter Item Part Number Qty.
PAGE 344
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 CONTROLS Figure 7-4 Control Console 6 5 7 8 1 2 3 PH3221 7-12 8042/10042/10054 8990395
PAGE 345
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 CONTROLS Figure 7-4 Control Console Item Part Number Qty. 1 2 7150708 8223453 1 Ref 3 5 6 7 8 8035807 8223054 8223037 8223046 AR 1 1 2 Ref 8990395 Description Rev.
PAGE 346
8042 S/N 18991 thru 19987 & 0160002332 & After 10042 S/N 19031 thru 19987 & 0160002332 & After 10054 S/N 19080 thru 19987 & 0160002332 & After CONTROLS Figure 7-4 Control Console 6 7 8 9 5 9 10 9 11 1 2 3 PH3371 7-14 8042/10042/10054 8990395
PAGE 347
8042 S/N 18991 thru 19987 & 0160002332 & After 10042 S/N 19031 thru 19987 & 0160002332 & After 10054 S/N 19080 thru 19987 & 0160002332 & After CONTROLS Figure 7-4 Control Console Item Part Number Qty.
PAGE 348
CONTROLS Figure 7-5 Boom Lift/Lower & Extend/Retract Control 2 4 3 1 5 12 8 8 7 7 10 11 9 7-16 6 PAP3890 8042/10042/10054 8990395
PAGE 349
CONTROLS Figure 7-5 Boom Lift/Lower & Extend/Retract Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 8224045 8580110 8160419 8310143 8310144 1001132551 8301443 8302470 1 1 1 4 4 2 2 2 Ref 2 6 AR 8990395 8630021 4812300 0100011 Description Rev.
PAGE 350
CONTROLS Figure 7-6 Frame Sway & Attachment Tilt Control 5 2 3 1 6 4 8 7 14 11 11 10 15 13 16 9 12 PAP3901 7-18 8042/10042/10054 8990395
PAGE 351
CONTROLS Figure 7-6 Frame Sway & Attachment Tilt Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 8224047 8580110 8160419 7098142 88261017 8310001 8303540 8307109 1001132552 8301443 8302470 1 1 1 2 4 8 4 4 2 2 2 Ref 6 AR 1 3 8990395 4812300 0100011 7125871 8584001 Description Rev.
PAGE 352
CONTROLS Figure 7-7 Auxiliary Hydraulic Control 4 5 2 14 15 3 1 6 8 7 10 9 15 11 12 13 PAP3860 14 7-20 8042/10042/10054 8990395
PAGE 353
CONTROLS Figure 7-7 Auxiliary Hydraulic Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8160406 8580110 8160418 8303758 4105621 8305004 7091323 8305906 8307004 8303697 8160078 8302470 8301443 1 1 1 2 1 2 1 3 3 3 1 1 1 Ref 3 8990395 4812300 Description Rev.
PAGE 354
CONTROLS This Page Intentionally Left Blank 7-22 8042/10042/10054 8990395
PAGE 355
SECTION 8 HYDRAULIC CIRCUITS 8990395 8042/10042/10054
PAGE 356
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch 11 11 9 2 29 2 30 32 PORT “PB” 44 48 46 PORT “T” TO CONTROL VALVE, (see Figure Control Valve) 50 49 51 8 45 TO POWER STEERING, (see Figure Power Steering) 18 PORT “P” 27 28 47 17
PAGE 357
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch Item Part Number Qty.
PAGE 358
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch (Continued) 8-4 Item Part Number Qty. 48 49 50 51 8750027 8750017 8750012 Ref 1 1 1 Description Rev. TWIN CLAMP, (see Figure 8-4 for details) TWIN CLAMP SET, 0.
PAGE 359
8042 Before S/N 0160038967 including 0160038971 & 0160038984 10042 Before S/N 0160038368 including 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 Before S/N 0160038740 excluding 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 360
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch 9 11 6 29 30 32 PORT “PB” 27 28 3 2 46 26 TO OUTRIGGERS, (see Figure Outriggers) 10 8 PORT “T” TO CONTROL VALVE, (see Figure Control Valve) 44 45 TO POWER STEERING, (see Figure Power S
PAGE 361
8042 S/N 0160038967 & After excluding 0160038971 & 0160038984 10042 S/N 0160038368 & After excluding 0160038375, 0160038378, 0160038379, 0160038381 & 0160038383 10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch Item Part Number Qty.
PAGE 362
Before S/N 0160040220 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-2 Boom Lift/Lower & Extend/Retract 8042 S/N 13198 THRU 19987 & 0160002332 THRU 0160004643 10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160004672 10054 S/N 13198 THRU 19987 & 0160002332 THRU 0160004646 1 8042 S/N 13198 THRU 19987 & 0160002332 THRU 0160025261 10042 S/N 13198 THRU 19987 & 0160002332 THRU 0160026072 10054 S/N 13198 THRU 19987 & 0160002332 THRU 0160026055 1 2 6 2 3 6 19 3 34
PAGE 363
Before S/N 0160040220 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-2 Boom Lift/Lower & Extend/Retract Item Part Number Qty.
PAGE 364
HYDRAULIC CIRCUITS Before S/N 0160040220 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 Figure 8-2 Boom Lift/Lower & Extend/Retract (Continued) Item Part Number Qty. 34 35 8760468 8750017 2 1 36 8750024 1 37 8750026 1 8-10 Description Rev.
PAGE 365
Before S/N 0160040220 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-2 Boom Lift/Lower & Extend/Retract (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 366
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-2 Boom Lift/Lower & Extend/Retract 601 592 574 606 600 599 210 606 602 6 5 401 503 205 302 2 201 1 204 3 301 415 414 413 590 412 1 2 410 7 6 211 3 5 5 2 1 10054 ONLY 3 5 4 2 5 1 3 6 702 7 705 110 722 109 110 101 8-12 707 720 721 708 708 706 PH4940 8042/10042/10054 8990395
PAGE 367
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-2 Boom Lift/Lower & Extend/Retract Item 1 2 3 4 5 6 7 101 109 110 201 204 205 210 211 301 302 401 410 412 413 414 415 503 574 590 592 599 600 601 602 606 702 705 706 707 708 720 721 722 8990395 Part Number Qty.
PAGE 368
HYDRAULIC CIRCUITS Figure 8-3 Attachment Tilt & Slave 21 23 12 24 41 20 22 1 3 4 2 5 11 24 10 24 9 6 8 7 6 18 RETRACT PORT RETRACT PORT 13 EXTEND PORT 39 33 37 2 38 16 36 25 EXTEND PORT 15 21 21 19 13 17 19 18 29 10054 ONLY 42 28 32 30 33 34 14 31 26 27 40 35 PH3863 8-14 8042/10042/10054 8990395
PAGE 369
HYDRAULIC CIRCUITS Figure 8-3 Attachment Tilt & Slave Item Part Number Qty.
PAGE 370
HYDRAULIC CIRCUITS Figure 8-4 Frame Sway & Stabil-Trak 5 6 4 17 16 9 15 PORT “FTR” 21 22 6 PORT “FTB” PORT “FTR” 3 10 2 5 13 12 6 PORT “V” 1 12 14 13 7 26 PORT “T” 11 2 8 25 PORT “P” 10 4 27 28 24 11 8 18 TO CONTROL VALVE, (see Figure Control Valve) 19 20 PORT “P” 8042 S/N 0160038988 & AFTER 10042 S/N 0160038384 & AFTER 10054 S/N 0160038740 & AFTER INCLUDING PORT 0160021270, 0160036713, “C” 0160036715, 0160036721 TO POWER STEERING, & 0160036723 (see Figure Power Steering)
PAGE 371
HYDRAULIC CIRCUITS Figure 8-4 Frame Sway & Stabil-Trak Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 2220371 2716688 2220473 2716687 2716686 8760268 2220501 2716691 8750015 8750017 1 1 1 1 1 3 2 2 1 1 8750017 2 8769123 Ref 2 8769123 1 8307004 2 8307004 1 8303715 2 8303715 1 STRAIGHT CONNECTOR, (includes o-ring) HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (swivel nut) ELBOW, 45 DEGREES HOSE ASSY TWIN CLAMP SET, 0.
PAGE 372
HYDRAULIC CIRCUITS Figure 8-4 Frame Sway & Stabil-Trak (Continued) Item Part Number Qty. Description 28 8750012 1 STACKING BOLT, (8042 S/N 0160038988 & After), (10042 S/N 0160038384 & After), (10054 S/N 0160038740 & After including 0160021270, 0160036713, 0160036715, 0160036721 & 0160036723) 8-18 8042/10042/10054 Rev.
PAGE 373
HYDRAULIC CIRCUITS Figure 8-4 Frame Sway & Stabil-Trak (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 374
HYDRAULIC CIRCUITS Figure 8-5 Outriggers 8 10042 & 10054 9 13 TO POWER STEERING, (see Figure Power Steering) 8 30 26 14 31 28 21 27 22 18 7 11 10 PORT “T” 15 6 12 20 16 1 19 PORT “LS” PORT “P” 17 6 23 29 25 24 TO SERVICE BRAKE, (see Figure Service Brake & De-Clutch) 5 4 EXTEND PORT RETRACT PORT 2 1 3 32 3 1 RETRACT PORT 2 EXTEND PORT PH3910 8-20 8042/10042/10054 8990395
PAGE 375
HYDRAULIC CIRCUITS Figure 8-5 Outriggers Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 2220473 2716709 8770189 2716664 2716665 2716710 2716711 2716669 2716712 8310420 8310159 5 4 4 2 2 1 1 1 1 1 1 Ref 1 1 4 1 1 1 1 1 2 2 Ref 1 1 1 1 1 Ref 1 1 Ref 8990395 2220775 1001103153 2220372 2220474 2220596 2220657 2220683 2220385 8310522 8310478 8902175 2220371 8765204 2220374 8770289 8430037 8430032 Description Rev.
PAGE 376
HYDRAULIC CIRCUITS Figure 8-6 Power Steering 11 12 13 4 28 16 114 116 29 PORT “A” PORT “B” 2 110 2 109 PORT “T” PORT “P” 27 15 27 1 TO OUTRIGGERS, (see Figure Outriggers) 8 18 21 20 9 19 (se ) ak -Tr Y, tabil A SW & S 6 M E w ay A S FR me O a T Fr re 22 ig u F 17 e PORT “C” 30 23 PORT “PS” 2 5 9 8 2 2 6 10 ( B see TO ra F ke ig BR & ure AK D S E e- e , C rv lu i c tc e h) 1 “T” “L” “R” “P” 5 3 7 26 25 5 24 PORT “L” 7 PORT “LS” PORT “R” PORT “T” 14 PORT “P” PH3831
PAGE 377
HYDRAULIC CIRCUITS Figure 8-6 Power Steering Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 11 2716672 2220500 2716708 2716673 2716696 2716706 8760237 2716671 2716705 2220683 8750027 1 7 1 2 4 1 4 1 1 1 1 12 8750012 1 HOSE ASSY ELBOW, 45 DEGREES, (includes o-ring) HOSE ASSY HOSE ASSY HOSE ASSY HOSE ASSY BULKHEAD ELBOW, 45 DEGREES HOSE ASSY HOSE ASSY ELBOW, 45 DEGREES, (swivel nut) TWIN CLAMP SET, 0.84 DIA.
PAGE 378
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 HYDRAULIC CIRCUITS Figure 8-7 Control Valve 56 48 8 9 33 35 34 36 15 12 14 17 11 22 13 27 28 10 16 3 1 2 26 25 4 5 41 29 32 30 42 53 31 54 6 7 18 19 21 20 EARLY MODELS ONLY 16 22 30 45 9 26 25 46 57 40 43 28 27 10 39 39 49 52 50 TO BRAKE, (see Figure Service Brake & De-Clutch) 32 40 38 29 31 40 24 23 44 47 55 TO FRAME SWAY, 15 (see Figure Frame Sway & Stabil-Trak) 37 K1 PH3841 8
PAGE 379
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 HYDRAULIC CIRCUITS Figure 8-7 Control Valve Item Part Number Qty.
PAGE 380
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 HYDRAULIC CIRCUITS Figure 8-7 Control Valve (Continued) Item 50 52 53 54 55 56 57 K1 8-26 Part Number 8310420 8760457 7139482 Qty. Ref 2 1 Ref Ref Ref Ref 1 Description Rev.
PAGE 381
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 HYDRAULIC CIRCUITS Figure 8-7 Control Valve (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 382
8042 S/N 18991 thru 19987 & 0160002332 thru 0160003203 10042 S/N 19031 thru 19987 & 0160002332 thru 0160003631 10054 S/N 19080 thru 19987 & 0160002332 thru 0160003204 HYDRAULIC CIRCUITS Figure 8-7 Control Valve 2 1 45 46 24 6 10 15 25 27 8 18 19 17 4 5 7 26 1 16 51 52 49 3 9 20 48 32 33 50 21 23 44 54 22 53 40 11 14 13 12 9 15 21 36 22 17 16 37 39 55 19 31 18 31 23 38 TO FRAME SWAY, (see Figure Frame Sway & Stabil-Trak) 29 30 34 35 41 42 TO BRAKE, (see Figure Service
PAGE 383
8042 S/N 18991 thru 19987 & 0160002332 thru 0160003203 10042 S/N 19031 thru 19987 & 0160002332 thru 0160003631 10054 S/N 19080 thru 19987 & 0160002332 thru 0160003204 HYDRAULIC CIRCUITS Figure 8-7 Control Valve Item Part Number Qty.
PAGE 384
HYDRAULIC CIRCUITS 8042 S/N 18991 thru 19987 & 0160002332 thru 0160003203 10042 S/N 19031 thru 19987 & 0160002332 thru 0160003631 10054 S/N 19080 thru 19987 & 0160002332 thru 0160003204 Figure 8-7 Control Valve (Continued) Item Part Number Qty. 51 52 53 54 55 8303704 8307005 8430043 8430032 4 4 1 1 Ref 8-30 Description Rev.
PAGE 385
8042 S/N 18991 thru 19987 & 0160002332 thru 0160003203 10042 S/N 19031 thru 19987 & 0160002332 thru 0160003631 10054 S/N 19080 thru 19987 & 0160002332 thru 0160003204 HYDRAULIC CIRCUITS Figure 8-7 Control Valve (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 386
8042 S/N 0160003204 thru 0160029592 10042 S/N 0160003632 thru 0160029606 10054 S/N 0160003205 thru 0160029593 HYDRAULIC CIRCUITS Figure 8-7 Control Valve TO SERVICE BRAKE, (see Figure 8-1) TO FRAME SWAY, (see Figure Frame Sway & Stabil-Trak) PH3943 8-32 8042/10042/10054 8990395
PAGE 387
8042 S/N 0160003204 thru 0160029592 10042 S/N 0160003632 thru 0160029606 10054 S/N 0160003205 thru 0160029593 HYDRAULIC CIRCUITS Figure 8-7 Control Valve Item Part Number Qty.
PAGE 388
8042 S/N 0160003204 thru 0160029592 10042 S/N 0160003632 thru 0160029606 10054 S/N 0160003205 thru 0160029593 HYDRAULIC CIRCUITS Figure 8-7 Control Valve (Continued) Item Part Number Qty. 50 51 52 53 54 55 56 57 8430033 2220603 8760451 8750017 8750026 8750040 2220999 2716663 1 1 1 1 1 1 1 1 8-34 Description Rev. NIPPLE STRAIGHT CONNECTOR, (includes o-ring) PLUG LOCKING PLATE STACKING BOLT TWIN CLAMP SET, 1.
PAGE 389
8042 S/N 0160003204 thru 0160029592 10042 S/N 0160003632 thru 0160029606 10054 S/N 0160003205 thru 0160029593 HYDRAULIC CIRCUITS Figure 8-7 Control Valve (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 390
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029607 thru 0160038370 HYDRAULIC CIRCUITS Figure 8-7 Control Valve 41 58 42 55 27 55 6 53 56 8 11 26 3 27 2 28 59 26 55 16 27 4 7 28 54 1 58 26 10 28 25 19 18 47 24 35 20 17 46 48 9 21 49 23 43 50 12 13 34 35 44 15 14 18 17 52 37 45 31 20 19 TO SERVICE BRAKE, (see Figure 8-1) 40 39 57 56 38 31 29 8-36 30 32 3 33 TO FRAME SWAY, 36 (see Figure Frame Sway & Stabil-Trak) PH3944 8042/10042/10054 899
PAGE 391
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029607 thru 0160038370 HYDRAULIC CIRCUITS Figure 8-7 Control Valve Item Part Number Qty.
PAGE 392
HYDRAULIC CIRCUITS 8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029607 thru 0160038370 Figure 8-7 Control Valve (Continued) Item Part Number Qty. 53 54 55 56 57 58 59 8750017 8750026 8750040 2716663 2220999 2111212 2 2 3 1 1 1 Ref 8-38 Description Rev. LOCKING PLATE STACKING BOLT TWIN CLAMP SET, 1.
PAGE 393
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029607 thru 0160038370 HYDRAULIC CIRCUITS Figure 8-7 Control Valve (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 394
8042 & 10054 S/N 0160038984 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160038371 thru 160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-7 Control Valve 701 4 601 122 210 3 9 201 105 206 12 14 13 12 13 103 111 110 120 9 415 5 402 13 14 11 15 9 9 3 104 118 14 12 8 7 6 10 110 111 508 509 4 118 120 505 504 507 107 105 121 506 116 112 116 103 414 117 502 406 108 503 212 209 2
PAGE 395
8042 & 10054 S/N 0160038984 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160038371 thru 160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-7 Control Valve Item Part Number Qty.
PAGE 396
HYDRAULIC CIRCUITS 8042 & 10054 S/N 0160038984 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160038371 thru 160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 Figure 8-7 Control Valve (Continued) Item Part Number Qty. 507 508 509 601 701 2220373 8303704 8307005 1 4 4 Ref Ref 8-42 Description Rev.
PAGE 397
8042 & 10054 S/N 0160038984 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160038371 thru 160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-7 Control Valve (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 398
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-7 Control Valve 701 601 9 10 122 201 124 105 11 210 206 12 103 111 120 4 8 11 104 415 110 111 508 509 110 601 118 TO SERVICE BRAKE 402 6 3 107 306 114 307 102 201 116 414 112 116 118 120 5 12 1 7 2 10 103 307 406 106 TO FRAME LEVEL 117 212 209 208 211 212 115 206 503 503 105 505 105 102 555 104 559 555 102 102 502 503 IF EQUIPPED WITH GREY GEAR
PAGE 399
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-7 Control Valve Item 1 2 3 4 5 6 7 8 10 11 12 102 103 104 105 106 107 108 110 111 112 114 115 116 117 118 120 121 122 124 201 206 208 209 210 211 212 306 307 402 406 8990395 Part Number Qty. Description Rev.
PAGE 400
HYDRAULIC CIRCUITS S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 Figure 8-7 Control Valve (Continued) Item Part Number Qty.
PAGE 401
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-7 Control Valve (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 402
HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulic 12 42 30 29 27 28 4 1 2 5 3 11 42 6 10 42 8 40 39 8 41 9 13 7 7 14 26 26 19 20 25 36 26 18 17 25 21 22 23 24 34 15 40 43 37 34 2 35 36 15 31 38 BEFORE S/N 0160029593 16 33 8-48 2 35 36 PH3903 8042/10042/10054 8990395
PAGE 403
HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulic Item Part Number Qty.
PAGE 404
HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulic (Continued) Item Part Number Qty. 37 38 39 40 41 42 43 8750027 8750027 8765204 2220596 8750011 8750017 8769123 8526048 8750012 2 2 1 1 3 4 3 1 1 8-50 Description Rev. TWIN CLAMP SET, 0.84 DIA, (S/N 0160029593 thru 0160040761) TWIN CLAMP SET, 0.
PAGE 405
HYDRAULIC CIRCUITS Figure 8-8 Auxiliary Hydraulic (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 406
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 HYDRAULIC CIRCUITS Figure 8-9 Transmission Cooler 12 11 1 7 9 2 4 10 5 8 6 3 13 PH3890 8-52 8042/10042/10054 8990395
PAGE 407
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 HYDRAULIC CIRCUITS Figure 8-9 Transmission Cooler Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 8770070 2716622 2716621 8760328 8750024 8750017 8750026 8750027 8769128 8307004 0641538 2 1 1 2 1 1 1 1 1 1 1 Ref Ref 8990395 Description Rev. CONNECTOR, (includes o-ring) HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES, (includes o-ring) TWIN CLAMP SET TWIN CLAMP LOCKING PLATE STOCKING BOLT TWIN CLAMP SET, 0.
PAGE 408
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029593 HYDRAULIC CIRCUITS Figure 8-9 Transmission Cooler 1 11 6 4 5 2 5 4 6 2 3 8 10 7 9 1 12 PH3920 8-54 8042/10042/10054 8990395
PAGE 409
8042 S/N 18991 thru 19987 & 0160002332 thru 0160029592 10042 S/N 19031 thru 19987 & 0160002332 thru 0160029606 10054 S/N 19080 thru 19987 & 0160002332 thru 0160029593 HYDRAULIC CIRCUITS Figure 8-9 Transmission Cooler Item Part Number Qty.
PAGE 410
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029607 thru 0160038370 HYDRAULIC CIRCUITS Figure 8-9 Transmission Cooler 7 11 5 5 10 2 5 3 6 4 9 1 8 PH3921 8-56 8042/10042/10054 8990395
PAGE 411
8042 & 10054 S/N 0160029593 thru 0160038983 10042 S/N 0160029607 thru 0160038370 HYDRAULIC CIRCUITS Figure 8-9 Transmission Cooler Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1001093136 1001093137 2131210 8750026 1 1 2 1 Ref 1 Ref Ref Ref 1 1 8990395 8750040 2151210 2111210 Description Rev.
PAGE 412
8042 & 10054 S/N 0160038984 thru 0160040218 excluding 39850, 40126 thru 40129 & 40171 10042 S/N 0160038371 thru 0160040218 excluding 39850, 40126 thru 40129 & 40171 HYDRAULIC CIRCUITS Figure 8-9 Transmission Cooler 101 107 9 9 1 11 10 13 12 14 107 2 210 212 213 211 PH3922 8-58 8042/10042/10054 8990395
PAGE 413
8042 & 10054 S/N 0160038984 thru 0160040218 excluding 39850, 40126 thru 40129 & 40171 10042 S/N 0160038371 thru 0160040218 excluding 39850, 40126 thru 40129 & 40171 HYDRAULIC CIRCUITS Figure 8-9 Transmission Cooler Item Part Number Qty. 1 2 9 10 11 12 13 14 101 107 210 211 212 213 2755083 2755084 8750040 8750026 8750017 8750025 8307004 8303757 1 1 2 1 1 1 1 1 Ref Ref 1 Ref 1 1 8990395 2131210 2131212 8760548 Description Rev.
PAGE 414
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-9 Transmission Cooler 101 15 16 10 19 10 18 21 22 22 20 21 22 22 20 210 212 213 211 PAP3930 8-60 8042/10042/10054 8990395
PAGE 415
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 HYDRAULIC CIRCUITS Figure 8-9 Transmission Cooler Item 10 15 16 18 19 20 21 22 101 210 211 212 213 8990395 Part Number Qty. Description Rev.
PAGE 416
HYDRAULIC CIRCUITS This Page Intentionally Left Blank 8-62 8042/10042/10054 8990395
PAGE 417
SECTION 9 HYDRAULIC COMPONENTS 8990395 8042/10042/10054
PAGE 418
8042 S/N 13198 thru 19987 & 0160002332 & After 10042 S/N 13198 thru 18397 10054 S/N 13198 thru 19987 & 0160002332 & After HYDRAULIC COMPONENTS Figure 9-1 Extend/Retract Cylinder 1 8 22 9 19 13 10 6 7 22 21 16 19 7 23 21 6 10 13 23 19 2 24 16 19 18 4 5 17 15 20 3 20 11 18 9-2 12 17 15 18 14 18 8042/10042/10054 11 20 14 12 K1 PH3971 8990395
PAGE 419
8042 S/N 13198 thru 19987 & 0160002332 & After 10042 S/N 13198 thru 18397 10054 S/N 13198 thru 19987 & 0160002332 & After HYDRAULIC COMPONENTS Figure 9-1 Extend/Retract Cylinder Item Part Number Qty.
PAGE 420
10042 S/N 18398 thru 19987 & 0160002332 & After HYDRAULIC COMPONENTS Figure 9-1 Extend/Retract Cylinder 10042 1 8 22 13 10 9 6 7 16 19 21 16 6 19 24 7 24 21 2 25 19 10 13 22 19 23 17 19 20 18 5 15 3 20 11 18 12 14 17 15 18 4 11 20 14 12 K1 PH4181 9-4 8042/10042/10054 8990395
PAGE 421
10042 S/N 18398 thru 19987 & 0160002332 & After HYDRAULIC COMPONENTS Figure 9-1 Extend/Retract Cylinder Item Part Number Qty.
PAGE 422
8042 S/N 13198 thru 19145 10042 S/N 13198 thru 19241 10054 S/N 13198 thru 19113 HYDRAULIC COMPONENTS Figure 9-2 Lift/Lower Cylinder 1 11 3 10 9 16 8 RETRACT PORT 5 7 EXTEND PORT 15 2 123 6 15 132 4 19 107 18 14 127 17 13 12 K1 18 5 16 12 13 15 9-6 6 9 10 15 8042/10042/10054 17 PH3983 8990395
PAGE 423
8042 S/N 13198 thru 19145 10042 S/N 13198 thru 19241 10054 S/N 13198 thru 19113 HYDRAULIC COMPONENTS Figure 9-2 Lift/Lower Cylinder Item Part Number Qty.
PAGE 424
8042 S/N 19146 thru 19987 & 0160002332 thru 0160004653 10042 S/N 19242 thru 19987 & 0160002332 thru 0160004259 10054 S/N 19114 thru 19987 & 0160002332 thru 0160004654 HYDRAULIC COMPONENTS Figure 9-2 Lift/Lower Cylinder 13 11 12 4 10 9 14 13 5 4 20 12 11 3 9 10 1 9 6 7 21 2 8 17 16 15 15 16 17 19 18 K1 19 9-8 18 PH4121 8042/10042/10054 8990395
PAGE 425
8042 S/N 19146 thru 19987 & 0160002332 thru 0160004653 10042 S/N 19242 thru 19987 & 0160002332 thru 0160004259 10054 S/N 19114 thru 19987 & 0160002332 thru 0160004654 HYDRAULIC COMPONENTS Figure 9-2 Lift/Lower Cylinder Item Part Number Qty.
PAGE 426
8042 S/N 0160004670 thru 0160014285 10042 S/N 0160004673 thru 0160015021 10054 S/N 0160004667 thru 0160015024 HYDRAULIC COMPONENTS Figure 9-2 Lift/Lower Cylinder 13 12 11 4 10 9 13 5 4 20 12 11 3 10 1 9 9 6 7 20 2 8 16 15 14 14 15 19 16 17 K1 18 9-10 18 17 PH4602 8042/10042/10054 8990395
PAGE 427
8042 S/N 0160004670 thru 0160014285 10042 S/N 0160004673 thru 0160015021 10054 S/N 0160004667 thru 0160015024 HYDRAULIC COMPONENTS Figure 9-2 Lift/Lower Cylinder Item Part Number Qty.
PAGE 428
8042 S/N 0160015042 thru 0160030716 10042 S/N 0160015195 thru 0160030708 10054 S/N 0160015044 thru 0160030712 HYDRAULIC COMPONENTS Figure 9-2 Lift/Lower Cylinder 13 12 11 4 10 9 13 5 4 20 12 11 3 10 1 9 9 6 7 20 2 8 16 15 14 14 15 19 16 18 17 K1 18 9-12 8042/10042/10054 17 PH4631 8990395
PAGE 429
8042 S/N 0160015042 thru 0160030716 10042 S/N 0160015195 thru 0160030708 10054 S/N 0160015044 thru 0160030712 HYDRAULIC COMPONENTS Figure 9-2 Lift/Lower Cylinder Item Part Number Qty.
PAGE 430
8042 S/N 0160030721 & After 10042 S/N 0160030767 & After 10054 S/N 0160030719 & After HYDRAULIC COMPONENTS Figure 9-2 Lift/Lower Cylinder 1 11 3 10 9 16 8 RETRACT PORT 5 7 EXTEND PORT 15 2 123 6 15 139 4 19 118 18 14 133 17 13 12 K1 18 5 16 12 13 15 9-14 6 9 10 15 8042/10042/10054 17 PH3984 8990395
PAGE 431
8042 S/N 0160030721 & After 10042 S/N 0160030767 & After 10054 S/N 0160030719 & After HYDRAULIC COMPONENTS Figure 9-2 Lift/Lower Cylinder Item Part Number Qty.
PAGE 432
8042 S/N 13198 thru 19791 10042 S/N 13198 thru 19788 10054 S/N 13198 thru 19745 HYDRAULIC COMPONENTS Figure 9-3 Attachment Tilt Cylinder 11 3 19 16 19 6 21 2 7 8 1 5 9 10 1 20 13 17 4 15 14 18 20 12 K1 6 11 18 15 17 4 12 14 20 19 16 19 3 9-16 8042/10042/10054 13 PH4021 8990395
PAGE 433
8042 S/N 13198 thru 19791 10042 S/N 13198 thru 19788 10054 S/N 13198 thru 19745 HYDRAULIC COMPONENTS Figure 9-3 Attachment Tilt Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 K1 8990395 Part Number Qty.
PAGE 434
8042 S/N 19792 thru 19987 & 0160002332 thru 0160004653 10042 S/N 19789 thru 19987 & 0160002332 thru 0160004558 10054 S/N 19746 thru 19987 & 0160002332 thru 0160006099 HYDRAULIC COMPONENTS Figure 9-3 Attachment Tilt Cylinder 16 15 14 13 6 11 16 5 5 22 14 11 4 3 15 13 8 7 11 1 7 9 2 12 10 23 18 17 20 19 18 19 20 17 21 21 17 K1 17 12 PH4111 9-18 8042/10042/10054 8990395
PAGE 435
8042 S/N 19792 thru 19987 & 0160002332 thru 0160004653 10042 S/N 19789 thru 19987 & 0160002332 thru 0160004558 10054 S/N 19746 thru 19987 & 0160002332 thru 0160006099 HYDRAULIC COMPONENTS Figure 9-3 Attachment Tilt Cylinder Item Part Number Qty.
PAGE 436
8042 S/N 0160004670 & After 10042 S/N 0160004673 & After 10054 S/N 0160006120 & After HYDRAULIC COMPONENTS Figure 9-3 Attachment Tilt Cylinder 11 3 19 16 19 6 21 2 7 8 1 5 9 10 1 20 13 17 4 15 14 18 20 12 K1 6 11 18 15 17 4 12 14 20 19 16 19 3 9-20 8042/10042/10054 13 PH4021 8990395
PAGE 437
8042 S/N 0160004670 & After 10042 S/N 0160004673 & After 10054 S/N 0160006120 & After HYDRAULIC COMPONENTS Figure 9-3 Attachment Tilt Cylinder Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 K1 8990395 Part Number Qty.
PAGE 438
8042 S/N 13198 thru 19987 & 0160002332 thru 0160004653 10042 S/N 13198 thru 19987 & 0160002332 thru 0160004558 10054 S/N 13198 thru 19987 & 0160002332 thru 0160004654 HYDRAULIC COMPONENTS Figure 9-4 Frame Sway Cylinder 4 13 3 9 10 8 14 11 16 7 15 12 1 6 2 5 17 15 6 K1 2 12 7 8 10 16 9 13 5 9-22 14 15 8042/10042/10054 11 PH3991 8990395
PAGE 439
8042 S/N 13198 thru 19987 & 0160002332 thru 0160004653 10042 S/N 13198 thru 19987 & 0160002332 thru 0160004558 10054 S/N 13198 thru 19987 & 0160002332 thru 0160004654 HYDRAULIC COMPONENTS Figure 9-4 Frame Sway Cylinder Item Part Number Qty.
PAGE 440
8042 S/N 0160004670 thru 0160005649 10042 S/N 0160004673 thru 0160005333 10054 S/N 0160004673 thru 0160005650 HYDRAULIC COMPONENTS Figure 9-4 Frame Sway Cylinder 1 PA4200 9-24 8042/10042/10054 8990395
PAGE 441
8042 S/N 0160004670 thru 0160005649 10042 S/N 0160004673 thru 0160005333 10054 S/N 0160004673 thru 0160005650 HYDRAULIC COMPONENTS Figure 9-4 Frame Sway Cylinder Item Part Number Qty. 1 2717216 Ref 8990395 Description FRAME SWAY CYLINDER, (no service parts available, use 2716563 for replacement) 8042/10042/10054 Rev.
PAGE 442
8042 S/N 0160005695 & After 10042 S/N 0160005669 & After 10054 S/N 0160005697 & After HYDRAULIC COMPONENTS Figure 9-4 Frame Sway Cylinder 4 13 3 9 10 8 11 14 16 7 15 12 1 6 2 5 17 15 6 K1 2 12 7 8 10 16 9 18 13 5 9-26 14 15 8042/10042/10054 11 PAP4070 8990395
PAGE 443
8042 S/N 0160005695 & After 10042 S/N 0160005669 & After 10054 S/N 0160005697 & After HYDRAULIC COMPONENTS Figure 9-4 Frame Sway Cylinder Item Part Number Qty.
PAGE 444
8042 S/N 13198 thru 19145 10042 S/N 13198 thru 19241 10054 S/N 13198 thru 19113 HYDRAULIC COMPONENTS Figure 9-5 Stabil-Trak Cylinder 5 4 17 20 16 15 18 23 6 12 13 2 6 12 13 2 6 12 13 14 6 12 13 21 22 19 22 9 6 11 8 24 10 3 7 1 K1 10 9-28 PA4101 8042/10042/10054 8990395
PAGE 445
8042 S/N 13198 thru 19145 10042 S/N 13198 thru 19241 10054 S/N 13198 thru 19113 HYDRAULIC COMPONENTS Figure 9-5 Stabil-Trak Cylinder Item Part Number Qty.
PAGE 446
8042 S/N 19146 thru 19987 & 0160002332 & After 10042 S/N 19242 thru 19987 & 0160002332 & After 10054 S/N 19114 thru 19987 & 0160002332 & After HYDRAULIC COMPONENTS Figure 9-5 Stabil-Trak Cylinder 8 6 7 21 5 18 17 17 19 12 13 2 12 13 2 12 13 3 12 13 20 16 10 12 14 11 22 15 4 9 1 K1 PA4181 11 9-30 8042/10042/10054 8990395
PAGE 447
8042 S/N 19146 thru 19987 & 0160002332 & After 10042 S/N 19242 thru 19987 & 0160002332 & After 10054 S/N 19114 thru 19987 & 0160002332 & After HYDRAULIC COMPONENTS Figure 9-5 Stabil-Trak Cylinder Item Part Number Qty.
PAGE 448
8042 S/N 13198 thru 19987 & 0160002332 thru 0160003866 10042 S/N 13198 thru 19987 & 0160002332 thru 0160003858 10054 S/N 13198 thru 19987 & 0160002332 thru 0160003864 HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder 107 123 132 127 4 15 12 9 9 6 6 15 8 2 12 15 13 11 15 5 17 1 16 8 3 13 16 11 10 7 14 16 14 10 7 RETRACT PORT EXTEND PORT K1 PH4012 9-32 8042/10042/10054 8990395
PAGE 449
8042 S/N 13198 thru 19987 & 0160002332 thru 0160003866 10042 S/N 13198 thru 19987 & 0160002332 thru 0160003858 10054 S/N 13198 thru 19987 & 0160002332 thru 0160003864 HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder Item Part Number Qty.
PAGE 450
8042 S/N 0160003866 thru 0160004653 10042 S/N 0160003899 thru 0160004558 10054 S/N 0160003587 thru 0160004667 HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder 1 PA4200 9-34 8042/10042/10054 8990395
PAGE 451
8042 S/N 0160003866 thru 0160004653 10042 S/N 0160003899 thru 0160004558 10054 S/N 0160003587 thru 0160004667 HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder Item Part Number Qty. 1 2717254 Ref 8990395 Description SLAVE CYLINDER, (not available to order, use 2714973 for replacement) 8042/10042/10054 Rev.
PAGE 452
8042 S/N 0160004670 & After 10042 S/N 0160004673 & After 10054 S/N 0160004676 & After HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder 107 123 132 127 4 15 12 9 9 6 6 15 8 2 12 15 13 11 15 5 17 1 16 8 3 13 16 11 10 7 14 16 14 10 7 RETRACT PORT EXTEND PORT K1 PH4012 9-36 8042/10042/10054 8990395
PAGE 453
8042 S/N 0160004670 & After 10042 S/N 0160004673 & After 10054 S/N 0160004676 & After HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder Item Part Number Qty.
PAGE 454
S/N 13198 thru 19987 & 0160002332 thru 0160002914 HYDRAULIC COMPONENTS Figure 9-7 Outrigger Cylinder ROSENBOOM 5 1 7 15 10 1 8 18 12 1 9 3 12 17 11 14 17 2 11 18 18 16 9 17 14 17 4 6 19 10 15 13 K1 PH4031 9-38 8042/10042/10054 8990395
PAGE 455
S/N 13198 thru 19987 & 0160002332 thru 0160002914 HYDRAULIC COMPONENTS Figure 9-7 Outrigger Cylinder Item Part Number Qty. 9 10 11 12 13 14 15 16 17 18 19 2716163 NSS 8035727 8035728 8035729 8035730 8035322 8036750 2900770 8036732 8035327 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 8526011 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 AR K1 8035519 1 1 2 3 4 5 6 7 8 8990395 Description Rev.
PAGE 456
S/N 0160002940 & After HYDRAULIC COMPONENTS Figure 9-7 Outrigger Cylinder ENERGY 10 9 8 8 5 8 10 9 8 4 18 3 1 2 6 11 7 17 15 13 14 13 12 14 12 16 15 12 11 16 K1 12 PH4151 9-40 8042/10042/10054 8990395
PAGE 457
S/N 0160002940 & After HYDRAULIC COMPONENTS Figure 9-7 Outrigger Cylinder Item Part Number Qty.
PAGE 458
HYDRAULIC COMPONENTS Figure 9-8 Gear Pump CHECK GEAR PUMP PART NUMBER PRIOR TO ORDERING REPLACEMENT PARTS.
PAGE 459
HYDRAULIC COMPONENTS Figure 9-8 Gear Pump Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 8990395 Part Number Qty.
PAGE 460
HYDRAULIC COMPONENTS Figure 9-8 Gear Pump (Continued) Item Part Number Qty. 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 63 Use Kit K4 Use Kit K4 Use Kit K5 Use Kit K6 Use Kit K2 or K6 Use Kit K2 8035590 8035591 8035592 8035593 8035595 8035596 Use Kit K7 8035597 8035598 8430033 2 2 1 1 1 1 1 1 4 4 1 4 1 2 2 1 K1 K2 K3 K4 K5 K6 K7 8036181 8035561 8035562 8035563 8035564 8035565 8035566 1 1 1 1 1 1 1 9-44 Description Rev. SCREW, (torque to 2.7-3.
PAGE 461
HYDRAULIC COMPONENTS Figure 9-8 Gear Pump (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 462
HYDRAULIC COMPONENTS Figure 9-8 Gear Pump CHECK GEAR PUMP PART NUMBER PRIOR TO ORDERING REPLACEMENT PARTS.
PAGE 463
HYDRAULIC COMPONENTS Figure 9-8 Gear Pump Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 8444230 7024955 7024956 7024957 7024958 7024922 7024954 7024947 7024948 7024949 7024950 80334277 NSS 1 1 4 2 2 3 4 1 1 1 2 1 1 8990395 Description Rev. GEAR PUMP, (BLACK), (if equipped), (includes all items) PILOT VALVE, (includes items 2 thru 6) SEAL RING LOCK NUT ACORN NUT O-RING SOCKET SCREW, M6X30-10.
PAGE 464
HYDRAULIC COMPONENTS Figure 9-8 Gear Pump CHECK GEAR PUMP PART NUMBER PRIOR TO ORDERING REPLACEMENT PARTS 20 15 13 14 12 21 8 23 10 18 9 19 23 17 27 11 10 9 9 10 16 22 10 40 9 5 26 35 43 6 34 7 30 31 25 29 45 28 35 24 34 4 39 44 38 1 37 41 3 35 36 42 PH5510 9-48 8042/10042/10054 K1 K2 K3 8990395
PAGE 465
HYDRAULIC COMPONENTS Figure 9-8 Gear Pump Item Part Number Qty.
PAGE 466
HYDRAULIC COMPONENTS Figure 9-8 Gear Pump (Continued) Item Part Number Qty. K2 K3 70023350 70002599 1 1 9-50 Description Rev.
PAGE 467
HYDRAULIC COMPONENTS Figure 9-8 Gear Pump (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 468
HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve 32 34 35 36 33 41 49 37 48 38 50 42 44 51 47 47 46 52 53 39 55 46 41 46 41 52 46 49 47 47 49 45 41 54 53 46 55 52 46 51 48 40 40 42 44 50 48 39 54 50 53 54 51 43 44 46 47 47 45 5 4 20 1 3 2 7 9 10 1213 8 17 19 18 6 1213 11 14 15 17 13 15 30 16 8 6 4 27 31 22 21 14 11 31 19 18 16 EARLY MODELS - SECTION ASSEMBLIES WITH RELIEF VALVES & ANTI-VOID ASSY 30 9 10 13 12 8 12 31 20 7 24
PAGE 469
HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve Item Part Number Qty.
PAGE 470
HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve (Continued) Item Part Number Qty.
PAGE 471
HYDRAULIC COMPONENTS Figure 9-9 Main Control Valve (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 472
HYDRAULIC COMPONENTS Figure 9-10 Directional Control Valve 1 202 206 208 109 104 103 15 207 106 111 107 201 203 204 205 207 208 209 204 205 203 12 207 203 204 205 208 102 108 110 12 105 111 11 11 18 13 11 14 2 16 1 12 19 15 9 T 7 5 P 10 S 4 3 301 17 8 24 26 C1 20 7 3 20 21 4 6 302 303 28 T V1 22 23 27 25 PH4101 9-56 8042/10042/10054 8990395
PAGE 473
HYDRAULIC COMPONENTS Figure 9-10 Directional Control Valve Item Part Number Qty. Description Rev.
PAGE 474
HYDRAULIC COMPONENTS Figure 9-10 Directional Control Valve (Continued) Item Part Number Qty. 112 113 201 202 203 204 205 206 207 208 209 301 70023455 70022724 70022724 70023505 70023506 70023507 70023508 70023509 8032790 88662192 70023510 70023519 70023520 70023521 8032694 70022724 1 2 1 2 6 6 6 2 6 6 3 1 1 1 1 1 302 303 9-58 Description Rev. CAVITY PLUG, (torque to 37-41 lb-ft) SOLENOID COIL WITH DIODE MANIFOLD DIRECTIONAL CONTROL VALVE BALL BEARING, 0.
PAGE 475
HYDRAULIC COMPONENTS Figure 9-10 Directional Control Valve (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 476
HYDRAULIC COMPONENTS Figure 9-11 Fuel/Hydraulic Tank Assembly 4 5 6 7 5 4 2 5 20 6 3 8 2 9 6 19 119 2 16 1 12 223 10 13 11 18 10 14 15 9-60 17 14 8042/10042/10054 11 PH3954 8990395
PAGE 477
HYDRAULIC COMPONENTS Figure 9-11 Fuel/Hydraulic Tank Assembly Item Part Number Qty.
PAGE 478
HYDRAULIC COMPONENTS Figure 9-12 Side Tilt Carriage Cylinder 7 R E 1 8 5 6 8 4 3 2 K1 PY1581 9-62 8042/10042/10054 8990395
PAGE 479
HYDRAULIC COMPONENTS Figure 9-12 Side Tilt Carriage Cylinder Item Part Number Qty. 8 1001090134 70022038 70022039 70022040 70022042 70024002 70022043 90022230 7029760 4640438 2900770 91044080 1 1 1 1 1 1 1 1 1 2 1 2 K1 70022041 1 2 3 4 5 6 7 8990395 Description SIDE TILT CARRIAGE CYLINDER, (includes all items) BARREL ASSY ROD ASSY PISTON SEAL KIT ROD BEARING SEAL KIT HEX NUT CAPSCREW CHECK VALVE SEAL KIT GREASE FITTING Rev.
PAGE 480
HYDRAULIC COMPONENTS Figure 9-13 72 in.
PAGE 481
HYDRAULIC COMPONENTS Figure 9-13 72 in. 90 Degree Swing Carriage Cylinder Item Part Number Qty.
PAGE 482
HYDRAULIC COMPONENTS Figure 9-14 Grapple Bucket Cylinder 9-66 8042/10042/10054 8990395
PAGE 483
HYDRAULIC COMPONENTS Figure 9-14 Grapple Bucket Cylinder Item Part Number Qty.
PAGE 484
8042 Before S/N 0160038988 10042 Before S/N 0160038383 10054 Before S/N 0160038738 HYDRAULIC COMPONENTS Figure 9-15 Brake Valve 1 2 3 8 4 6 9 10 6 11 13 12 5 14 6 15 7 K1 K2 K3 K4 K5 K6 K7 PAP4390 9-68 8042/10042/10054 8990395
PAGE 485
8042 Before S/N 0160038988 10042 Before S/N 0160038383 10054 Before S/N 0160038738 HYDRAULIC COMPONENTS Figure 9-15 Brake Valve Item Part Number Qty.
PAGE 486
8042 S/N 0160038988 & After 10042 S/N 0160038383 & After 10054 S/N 0160038738 & After HYDRAULIC COMPONENTS Figure 9-15 Brake Valve 21 22 20 19 18 17 23 16 24 14 13 25 49 14 26 15 15 17 27 28 30 16 22 15 14 50 48 47 29 32 46 51 41 45 31 32 33 34 35 43 40 44 39 38 37 1 36 2 3 4 6 5 8 7 9 10 11 12 52 PAL5171 9-70 8042/10042/10054 8990395
PAGE 487
8042 S/N 0160038988 & After 10042 S/N 0160038383 & After 10054 S/N 0160038738 & After HYDRAULIC COMPONENTS Figure 9-15 Brake Valve Item Part Number Qty.
PAGE 488
8042 S/N 0160038988 & After 10042 S/N 0160038383 & After 10054 S/N 0160038738 & After HYDRAULIC COMPONENTS Figure 9-15 Brake Valve (Continued) Item Part Number Qty. 50 51 52 NSS NSS 70023038 1 2 2 9-72 Description Rev.
PAGE 489
8042 S/N 0160038988 & After 10042 S/N 0160038383 & After 10054 S/N 0160038738 & After HYDRAULIC COMPONENTS Figure 9-15 Brake Valve (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 490
HYDRAULIC COMPONENTS This Page Intentionally Left Blank 9-74 8042/10042/10054 8990395
PAGE 491
SECTION 10 ELECTRICAL 8990395 8042/10042/10054
PAGE 492
Before S/N 0160040220 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-1 Cab Harness 22 SL1 WL1 34 THG1 THP1 IGNITION SWITCH 3 THS1 OFF1 ON1 SWR PHI 26A 1 OPTIONAL ROAD LIGHTS 156 PANEL BACK LIGHT GRN 41 BLU 26 (20F) 1 OPTIONAL ROAD LIGHTS 154 9 8 40 47 16 6 24A 18 FULL BEAM, (24C) 38 OPTIONAL ROAD LIGHTS 155 28 10 35 158 TURN SIGNAL, (27) 10054 ONLY 152A DLP3 20 27C (70A) 34 17 THS1 THG1 ON1 SWR THP1 OFF1 18 15 DLP 106 1
PAGE 493
Before S/N 0160040220 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-1 Cab Harness (Continued) 23 22 1 SL1 WL1 34 THG1 THP1 3 THS1 OFF1 IGNITION SWITCH ON1 SWR 26A 156 OPTIONAL ROAD LIGHTS 154 OPTIONAL ROAD LIGHTS 155 OPTIONAL ROAD LIGHTS 152A 10054 ONLY PANEL BACK LIGHT PHI GRN 1 41 BLU 26 (20F) 9 8 40 47 28 16 6 24A 18 FULL BEAM, (24C) 38 10 35 158 TURN SIGNAL, (27) DLP3 20 27C (70A) DLP NOT ROAD ROAD ROAD USEDLIGHTSLIGHT
PAGE 494
Before S/N 0160040220 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-1 Cab Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 10-4 Part Number Qty.
PAGE 495
Before S/N 0160040220 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-1 Cab Harness (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 496
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-1 Cab Harness 23 SL1 WL1 34 THG1 THP1 THS1 OFF1 3 IGNITION SWITCH ON1 SWR 26A PANEL BACKLIGHT 41 BLU 26 (20F) 8 47 16 OPTIONAL ROADLIGHTS 154 61 GRN 1 OPTIONAL ROADLIGHTS 156 PHI 6 24A FULLBEAM, (24C) 38 OPTIONAL ROADLIGHTS 155 9 40 28 35 18 10 158 TURNSIGNAL,(27) DLP3 NOT ROAD ROAD USED LIGHTS LIGHTS 1 32 151 152 DLP ROAD LIGHTS 31,21C 17 WIPER WASHER PWR HEATER
PAGE 497
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-1 Cab Harness (Continued) 23 SL1 WL1 34 THG1 THP1 3 THS1 OFF1 IGNITIONSWITCH ON1 SWR 26A 156 OPTIONAL ROADLIGHTS 154 OPTIONAL ROADLIGHTS 61 155 OPTIONAL ROADLIGHTS 1 41 BLU 26 (20F) PANEL BACKLIGHT PHI GRN 8 47 16 9 40 28 6 24A FULLBEAM, (24C) 38 35 18 10 158 TURNSIGNAL,(27) DLP3 THS1 THP1 THG1 SWR ON1 OFF1 DLP NOT ROAD ROAD ROAD USED LIGHTS LIGHTS LIGHTS 31,21C 3
PAGE 498
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-1 Cab Harness Item 8 19 21 22 23 24 25 26 27 28 34 38 39 43 45 46 50 51 52 54 61 115 215 10-8 Part Number Qty. Description Rev.
PAGE 499
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-1 Cab Harness (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 500
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ELECTRICAL Figure 10-2 Engine Harness 13 17 18 19 20 21 14 12 15 22 23 24 25 1 26 20 21 29 30 31 27 16 16 33 32 3 4 6 2 8 5 11 10-10 8042/10042/10054 9 10 7 8 PH4200 8990395
PAGE 501
8042 S/N 13198 thru 18990 10042 S/N 13198 thru 19030 10054 S/N 13198 thru 19079 ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty.
PAGE 502
8042 S/N 18991 thru 19987 & 0160002332 thru 0160014865 10042 S/N 19031 thru 19987 & 0160002332 thru 0160014697 10054 S/N 19080 thru 19987 & 0160002332 thru 0160014864 ELECTRICAL Figure 10-2 Engine Harness 17 19 18 K1 9 51 14 8042 BEFORE S/N 0160012743 10042 BEFORE S/N 0160012748 10054 BEFORE S/N 0160012750 16 13 9 54 55 56 7 7 8 5 53 4 41 21 6 3 5 2 22 3 52 1 15 42 20 32 30 2 41 23 31 26 21 24 25 26 24 29 3 33 25 28 34 12 27 44 11 35 43 44 36 37 49 45 10 22 50 45
PAGE 503
8042 S/N 18991 thru 19987 & 0160002332 thru 0160014865 10042 S/N 19031 thru 19987 & 0160002332 thru 0160014697 10054 S/N 19080 thru 19987 & 0160002332 thru 0160014864 ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty. Description Rev.
PAGE 504
8042 S/N 18991 thru 19987 & 0160002332 thru 0160014865 10042 S/N 19031 thru 19987 & 0160002332 thru 0160014697 10054 S/N 19080 thru 19987 & 0160002332 thru 0160014864 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item Part Number Qty.
PAGE 505
8042 S/N 18991 thru 19987 & 0160002332 thru 0160014865 10042 S/N 19031 thru 19987 & 0160002332 thru 0160014697 10054 S/N 19080 thru 19987 & 0160002332 thru 0160014864 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 506
8042 S/N 0160014888 thru 0160029584 10042 S/N 0160014861 thru 0160029583 10054 S/N 0160014890 thru 0160029586 ELECTRICAL Figure 10-2 Engine Harness 8042 S/N 0160014888 THRU 0160016705 10042 S/N 0160014861 THRU 0160016668 10054 S/N 0160014890 THRU 0160016706 19 17 19 18 66 18 55 17 67 9 51 14 11 16 13 40 37 K1 7 7 8 59 5 4 41 6 3 5 21 3 2 1 30 12 44 56 61 62 63 64 43 45 58 45 10-16 26 24 25 65 34 36 37 49 46 23 26 25 46 44 57 50 31 28 45 11 46 47 48 53 21 24
PAGE 507
8042 S/N 0160014888 thru 0160029584 10042 S/N 0160014861 thru 0160029583 10054 S/N 0160014890 thru 0160029586 ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty.
PAGE 508
8042 S/N 0160014888 thru 0160029584 10042 S/N 0160014861 thru 0160029583 10054 S/N 0160014890 thru 0160029586 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item Part Number Qty. 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 7301448 8225122 7301525 0903311 4923283 8303777 7310012 8307023 0641406 77383377 8310431 7125811 8406105 8305047 8750027 8769128 8310009 8307004 3576433 86683480 2 2 2 1 1 2 1 2 2 1 4 AR 1 2 1 1 1 1 Ref 1 2 K1 2915184 1 10-18 Description Rev.
PAGE 509
8042 S/N 0160014888 thru 0160029584 10042 S/N 0160014861 thru 0160029583 10054 S/N 0160014890 thru 0160029586 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 510
8042 & 10054 S/N 0160029593 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160029607 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-2 Engine Harness 6 103 104 105 307 309 7 17 116 136 137 103 121 122 123 106 107 109 110 49 115 116 147 148 174 175 176 12 111 36 40 150 152 171 172 173 5 52 308 133 125 124 8 9 10 11 110 124 134 26 306 115 116 129 130 128 133 127 24 124 125 115 116 147 148 1
PAGE 511
8042 & 10054 S/N 0160029593 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160029607 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-2 Engine Harness Item 1 2 3 4 5 6 7 8 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 8990395 Part Number Qty.
PAGE 512
8042 & 10054 S/N 0160029593 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160029607 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item Part Number Qty.
PAGE 513
8042 & 10054 S/N 0160029593 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160029607 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item Part Number Qty.
PAGE 514
8042 & 10054 S/N 0160029593 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160029607 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item Part Number Qty. 308 309 8223244 4923283 1 1 10-24 Description Rev.
PAGE 515
8042 & 10054 S/N 0160029593 thru 0160040218 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 10042 S/N 0160029607 thru 0160040218 ELECTRICAL excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 Figure 10-2 Engine Harness (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 516
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-2 Engine Harness FUEL SENDER BOOM ANGLE SENSOR BLACK WIRE 17 2A BLUE WIRE HYDR OIL TEMP SW.
PAGE 517
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-2 Engine Harness Item 1 2 3 4 5 6 7 9 10 11 13 14 15 17 18 20 29 31 32 33 35 36 41 42 43 44 47 48 51 53 55 56 58 59 60 62 63 64 65 8990395 Part Number Qty. Description Rev.
PAGE 518
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item Part Number Qty. 66 101 102 103 104 214 215 1001128666 1001101043 91401281 91081640 77143006 7112592 1 1 1 2 2 1 Ref 10-28 Description Rev.
PAGE 519
S/N 0160040220 & After including 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 520
ELECTRICAL Figure 10-3 Outrigger Harness 10042/10054 3 4 1 3 4 5 6 2 Relay Headlight Switch 9 10 Relay Light Switch 7.5 Transmission 20 7.5 Outriggers 10 Lights Opt.
PAGE 521
ELECTRICAL Figure 10-3 Outrigger Harness Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 138 146 151 154 7150723 7150722 8220882 8220926 8223041 8223042 8229233 8225119 7139737 8223536 8305002 8307003 8307106 8307111 1 1 4 4 1 1 2 8 1 2 1 1 1 1 8990395 Description Rev. WIRING HARNESS, (10042 only), (includes item 3) LOGIC HARNESS, (10054 only), (includes item 3) SOLENOID CONNECTOR, (includes item 4) CONNECTOR SEAL, (not shown) LEFT OUTRIGGER CONTROL SWITCH RIGHT OUTRIGGER CONTROL SWITCH FUSE, 7.
PAGE 522
Before S/N 0160040220 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-4 Jumper Harness 1 2 3 4 5 6 7 8 35 38 6 8 9 10 16 40 40 41A 41A 47 47 20 20A 158 158 18 18 24 24 28 28 160 160A 8 16 17 7 8 9 10 11 12 13 35 38A 6 8 9 10 16 8 14 15 CONNECT 38B TO WHITE R_TERMINAL CONNECT 20B & 20C TO GRAY & BLACK CHASSIS_GROUND & BAT_RTN CONNECT 160B TO YELLOW BATTERY + PAP4340 10-32 8042/10042/10054 8990395
PAGE 523
Before S/N 0160040220 excluding 0160039850, 0160040126 thru 0160040129 & 0160040171 ELECTRICAL Figure 10-4 Jumper Harness Item Part Number Qty.
PAGE 524
ELECTRICAL This Page Intentionally Left Blank 10-34 8042/10042/10054 8990395
PAGE 525
SECTION 11 DECALS 8990395 8042/10042/10054
PAGE 526
Before S/N 0160029593 DECALS Figure 11-1 Decals 18 30 35 32 31 34 29 VIEW A-A 15 16 1 20 36 8 17 A A 6 7 23 10 2 11 22 12 G K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 19 G PAP3940 11-2 8042/10042/10054 8990395
PAGE 527
Before S/N 0160029593 DECALS Figure 11-1 Decals (Continued) 36 3 F 4 B 5 B E C 27 28 9 F E 33 C 24 13 26 25 37 VIEW B-B VIEW C-C 21 38 33 22 VIEW F-F 8990395 VIEW E-E 8042/10042/10054 14 VIEW G-G PAP4010 11-3
PAGE 528
Before S/N 0160029593 DECALS Figure 11-1 Decals Item Part Number Qty.
PAGE 529
Before S/N 0160029593 DECALS Figure 11-1 Decals (Continued) Item Part Number Qty.
PAGE 530
S/N 0160029593 & After DECALS Figure 11-1 Decals 42 201 59 44 45 43 38 VIEW A-A 56 18 1 20 27 101 19 11 F 59 9 A 23 13 F 10 3 55 14 58 26 15 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 22 11-6 8042/10042/10054 PAP3910 8990395
PAGE 531
S/N 0160029593 & After DECALS Figure 11-1 Decals (Continued) 28 30 52 VIEW B-B VIEW E-E VIEW INSIDE BACK OOR 17 101 1 6 E 7 B B 8 16 D C 12 31 32 26 3 C D 52 57 29 24 VIEW F-F 60 VIEW C-C 31 32 26 16 VIEW D-D ALTERNATE LOCATION FOR TEMS 16, 31 & 32 IF EQUIPPED WITHDOOR FOR FENDER OPTION 8990395 PAP3980 8042/10042/10054 11-7
PAGE 532
S/N 0160029593 & After DECALS Figure 11-1 Decals Item Part Number Qty.
PAGE 533
S/N 0160029593 & After DECALS Figure 11-1 Decals (Continued) Item 45 52 55 56 57 58 59 60 101 201 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 8990395 Part Number Qty.
PAGE 534
DECALS This Page Intentionally Left Blank 11-10 8042/10042/10054 8990395
PAGE 535
SECTION 12 OPTIONS 8990395 8042/10042/10054
PAGE 536
OPTIONS Figure 12-1 Worklight System 22 23 2 13 6 1 13 16 10 8 16 13 12 4 18 14 1 13 3 14 17 2 13 2B 6 INSTRUMENT CLUSTER BOOM WORKLIGHT PANEL BACK LIGHT 3D 156 WORKLIGHT SWITCH 7.5 Transmission 4 Relay Light Switch 3A RIGHT FRONT WORKLIGHT 7 5 6 7.5 Outriggers 20 10 Lights Opt.
PAGE 537
OPTIONS Figure 12-1 Worklight System Item 1 2 3 4 6 8 10 12 13 14 16 17 18 20 21 22 23 8990395 Part Number Qty.
PAGE 538
S/N 13198 thru 19987 & 0160002332 thru 0160015215 OPTIONS Figure 12-2 Roadlight System 14 18 14 2 101 102 103 104 105 7 12 17 1 101 102 103 104 105 11 8 6 22 16 4 5 15 18 3 21 14 17 2B BOOM WORKLIGHT INSTRUMENT CLUSTER SIDE LT RIGHT FRONT ROADLIGHT 156 6 20B 19 PANEL BACK HIGH TURN LIGHT BEAM SIGNAL TURN SIGNAL LEVER AND ROADLIGHT SWITCH 3D 154 155 Relay Headlight Switch 20F HAZARD SWITCH 2H A B C A D E F B 22 10 5 17 18 8 1 2 3 24 31 24A 2J 25 22 20 23 28A 1C
PAGE 539
S/N 13198 thru 19987 & 0160002332 thru 0160015215 OPTIONS Figure 12-2 Roadlight System Item 1 2 3 4 5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 101 8990395 Part Number Qty.
PAGE 540
S/N 13198 thru 19987 & 0160002332 thru 0160015215 OPTIONS Figure 12-2 Roadlight System (Continued) Item Part Number Qty. 102 7150680 7150687 1 Ref 8036216 8036217 4 Ref 8036218 7150690 NSS 8036219 8036221 8036222 8036220 8303745 8305626 1 1 2 1 1 1 1 1 1 103 104 105 12-6 Description Rev.
PAGE 541
S/N 13198 thru 19987 & 0160002332 thru 0160015215 OPTIONS Figure 12-2 Roadlight System (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 542
S/N 0160015216 & After OPTIONS Figure 12-2 Roadlight System 30 31 2 101 102 103 104 105 7 1 101 102 103 104 105 12 11 8 6 22 16 4 5 15 18 3 21 14 17 19 7 9 6 20 29 21 22 23 5 25 26 27 28 PAP4000 12-8 8042/10042/10054 8990395
PAGE 543
S/N 0160015216 & After OPTIONS Figure 12-2 Roadlight System Item 1 2 3 4 5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 25 26 8990395 Part Number Qty. Description Rev.
PAGE 544
S/N 0160015216 & After OPTIONS Figure 12-2 Roadlight System (Continued) Item Part Number Qty.
PAGE 545
S/N 0160015216 & After OPTIONS Figure 12-2 Roadlight System (Continued) Item 8990395 Part Number Qty. Description 8042/10042/10054 Rev.
PAGE 546
8042 S/N 13198 thru 19234 10042 S/N 13198 thru 19241 10054 S/N 13198 thru 19080 OPTIONS Figure 12-3 Swing Carriage Cylinder 12-12 8042/10042/10054 8990395
PAGE 547
8042 S/N 13198 thru 19234 10042 S/N 13198 thru 19241 10054 S/N 13198 thru 19080 OPTIONS Figure 12-3 Swing Carriage Cylinder Item Part Number Qty.
PAGE 548
8042 S/N 19235 thru 19987 & 0160002332 & After 10042 S/N 19242 thru 19987 & 0160002332 & After 10054 S/N 19081 thru 19987 & 0160002332 & After OPTIONS Figure 12-3 Swing Carriage Cylinder 15 14 5 13 12 5 12 15 4 2 13 12 3 14 6 5 22 11 1 7 8 9 22 16 17 K1 18 19 21 20 20 19 21 18 17 12-14 8042/10042/10054 PAP4060 8990395
PAGE 549
8042 S/N 19235 thru 19987 & 0160002332 & After 10042 S/N 19242 thru 19987 & 0160002332 & After 10054 S/N 19081 thru 19987 & 0160002332 & After OPTIONS Figure 12-3 Swing Carriage Cylinder Item Part Number Qty.
PAGE 550
S/N 13198 thru 19987 & 0160002332 & After OPTIONS Figure 12-4 Side Tilt Carriage Cylinder 7 5 6 4 3 18 2 1 17 14 12 16 15 2 12 11 13 10 9 8 RETRACT PORT 3 5 4 7 6 13 9 10 12 11 K1 15 EXTEND PORT 12-16 8 8042/10042/10054 14 PA3662 8990395
PAGE 551
S/N 13198 thru 19987 & 0160002332 & After OPTIONS Figure 12-4 Side Tilt Carriage Cylinder Item Part Number Qty.
PAGE 552
OPTIONS Figure 12-5 Fender Installation 8042 107 105 102 106 103 105 3 105 101 104 5 4 2 2 105 104 1 1 K1 PA4231 12-18 8042/10042/10054 8990395
PAGE 553
OPTIONS Figure 12-5 Fender Installation Item Part Number Qty.
PAGE 554
OPTIONS Figure 12-5 Fender Installation 10042 & 10054 102 103 105 3 5 4 101 2 2 105 104 1 1 PAP16410 PH4500 12-20 8042/10042/10054 8990395
PAGE 555
OPTIONS Figure 12-5 Fender Installation Item Part Number Qty. 1 2 3 4 5 101 102 103 104 105 7139086 7139088 7139087 8310164 8307220 8307025 7139560 7139226 8303626 8305644 8307206 1 2 2 16 16 16 1 1 4 4 8 8990395 Description FENDER INSTALLATION, (includes items 1 thru 5) RH FENDER & BRACKET ASSY, (includes items 101 thru 105) LH FENDER & BRACKET ASSY, (includes items 101 thru 105) HEX HD CAPSCREW, M12-1.75X40mm, PC8.
PAGE 556
OPTIONS Figure 12-6 Rotating Beacon Installation SWITCH LOCATION ON MACHINES WITHOUT ROADLIGHTS 2 9 2 9 VIEW A-A SWITCH LOCATION ON CLOSED CAB MACHINED WITH ELECTRONIC ENGINE, ROADLIGHTS & STROBE 1 7 5 4 FROM SWITCH 8 A A 6 DETAIL B 3 DETAIL B PA4240 12-22 8042/10042/10054 8990395
PAGE 557
OPTIONS Figure 12-6 Rotating Beacon Installation Item 1 2 3 4 5 6 7 8 9 8990395 Part Number Qty. Description Rev.
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OPTIONS Figure 12-7 First Boom Section Service Kit 2 3 12 16 17 16 11 15 14 10 8 1 22 20 4 21 5 6 9 7 PH4551 12-24 8042/10042/10054 8990395
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OPTIONS Figure 12-7 First Boom Section Service Kit Item Part Number Qty.
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8042 S/N 18991 thru 19987 & 0160002332 & After 10042 S/N 19031 thru 19987 & 0160002332 & After 10054 S/N 19080 thru 19987 & 0160002332 & After OPTIONS Figure 12-8 Remote Oil Filler 3 1 2 4 5 PA4531 12-26 8042/10042/10054 8990395
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8042 S/N 18991 thru 19987 & 0160002332 & After 10042 S/N 19031 thru 19987 & 0160002332 & After 10054 S/N 19080 thru 19987 & 0160002332 & After OPTIONS Figure 12-8 Remote Oil Filler Item Part Number Qty. 1 2 3 4 5 2915052 83673130 7029006 83673133 7029242 8526007 1 1 1 1 2 AR 8990395 Description Rev. REMOTE OIL FILLER KIT, (includes items 1 thru 4) FILLER CAP OIL FILLER TUBE SEAL HEX HD CAPSCREW, M12X1.
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8042 S/N 13198 thru 19987 & 0160002332 thru 0160023104 10042 S/N 13198 thru 19987 & 0160002332 thru 0160023093 10054 S/N 13198 thru 19987 & 0160002332 thru 0160023101 OPTIONS FUSE 7 1 11 FUSE Figure 12-9 Ignition Switch Weather Kit P 11 B7.5 B+ 7.5 10 10 15 10 7.5 40 8 2 TRANSMISSION 7.5 LIGHTS 15 HORN/HIR INST 9 HEADLIGHT SW. RELAY 10 10 SIAB STP/STAP 10 LIGHT SW. RELAY PARKBRAKE DIS RELAY 7.5 OPT CAB STAB. LK. RELAY 5 10 NEUTRAL START RELAY 7.5 OPI MAIN 40 BOOM SW.
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8042 S/N 13198 thru 19987 & 0160002332 thru 0160023104 10042 S/N 13198 thru 19987 & 0160002332 thru 0160023093 10054 S/N 13198 thru 19987 & 0160002332 thru 0160023101 OPTIONS Figure 12-9 Ignition Switch Weather Kit Item Part Number Qty.
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OPTIONS Figure 12-10 Exhaust Upgrade Kit 2 8 1 10 13 20 16 15 17 19 5 18 6 11 12 14 4 15 3 6 PAP3880 12-30 8042/10042/10054 8990395
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OPTIONS Figure 12-10 Exhaust Upgrade Kit Item 1 2 3 4 5 6 8 10 11 12 13 14 15 16 17 18 19 20 8990395 Part Number Qty.
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OPTIONS This Page Intentionally Left Blank 12-32 8042/10042/10054 8990395
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SECTION 13 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 568
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
PAGE 569
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
PAGE 570
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 13-6 Description 8042/10042/10054 Qty.
PAGE 573
SECTION 14 PART NUMBER INDEX PART NUMBER INDEX Part Number Page 0100009 ....................... 12-23 01000113-11, 4-9, 4-13, 4-14, 4-17, 7-17, 7-19 0100019 ..................1-9, 1-16 0240156 ......................... 3-43 0274072 ................11-5, 11-9 0274263 ................11-5, 11-9 0274271 ................11-5, 11-9 0274272 ................11-5, 11-9 0274547 ................11-5, 11-9 0275810 ......................... 4-35 0275819 ......................... 4-35 0275861 .........................
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PART NUMBER INDEX Part Number Page 1001105991 ................... 4-14 1001105996 ................... 4-13 1001106014 ................... 11-9 1001106015 ................... 11-9 1001106016 ................... 11-9 1001106346 ................... 1-15 1001106376 ................... 4-13 1001106380 ................... 4-13 1001106836 ............ 8-7, 9-71 1001106845 ................... 9-69 1001107355 .......... 10-4, 10-8 1001107358 ........ 10-4, 10-21 1001107359 ........ 10-4, 10-21 1001107360 ........
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PART NUMBER INDEX Part Number Page 1319396 ......................... 5-56 1319397 ......................... 5-56 1319398 ......................... 5-56 1319399 ......................... 5-56 1319400 ......................... 5-56 1319401 ......................... 5-56 1319402 ......................... 5-56 1319406 ......................... 5-56 1319412 ......................... 5-63 1319414 ................5-21, 5-63 1319415 ................5-21, 5-63 13194235-25, 5-27, 5-67, 5-69 1319425 ......
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PART NUMBER INDEX Part Number Page 1319713 ....................... 5-117 1319714 ....................... 5-117 1319715 ....................... 5-117 1319718 ....................... 5-119 1319719 ....................... 5-119 1319720 ....................... 5-119 1319721 ....................... 5-119 1319722 ....................... 5-119 1319723 ....................... 5-119 1319724 ....................... 5-119 1319725 ....................... 5-119 1319726 ....................... 5-119 1320016 ...........
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PART NUMBER INDEX Part Number Page 2716661 ......................... 8-23 2716663 ......8-25, 8-29, 8-34, 8-38, 8-41, 8-45 2716664 ......................... 8-21 2716665 ......................... 8-21 2716668 ......8-25, 8-29, 8-37, 8-41, 8-45 2716669 ......................... 8-21 2716670 ....................8-3, 8-7 2716671 ......................... 8-23 2716672 ......................... 8-23 2716673 ......................... 8-23 2716675 ..................8-9, 8-13 2716677 .........................
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PART NUMBER INDEX Part Number Page 4751700 ..... 4-41, 4-57, 12-31 4761500 ................ 4-13, 4-35 4761600 ......................... 4-25 4762600 ........................... 1-9 4791500 ........................... 6-4 4811700 ....................... 12-29 4811900 ......................... 4-17 4812000 ....................... 10-27 4812300 ....... 7-17, 7-19, 7-21 4831700 ....................... 10-27 4831900 .............. 4-17, 10-27 4832000 ......................... 4-17 4846452 ....................
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PART NUMBER INDEX Part Number Page 70022216 .............. 5-17, 5-59 70022217 .............. 5-27, 5-69 70022218 .............. 5-47, 5-83 70022220 .............. 5-18, 5-60 70022221 .............. 5-51, 5-87 70022223 .............. 5-47, 5-83 70022225 .............. 5-23, 5-65 70022226 .............. 5-23, 5-65 70022227 .............. 5-23, 5-65 70022228 .............. 5-23, 5-65 70022229 .............. 5-23, 5-65 70022230 .............. 5-47, 5-83 70022231 .............. 5-17, 5-59 70022232 ...........
PAGE 580
PART NUMBER INDEX Part Number Page 7012903 ......................... 9-31 7017496 ......................... 9-31 7021275 ......................... 9-49 7022340 ......................... 9-49 7023962 ......................... 9-49 7023964 ......................... 9-49 7024441 ......................... 9-61 7024574 ... 9-65, 12-13, 12-15 7024922 ......................... 9-47 7024947 ......................... 9-47 7024948 ......................... 9-47 7024949 ......................... 9-47 7024950 .......
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PART NUMBER INDEX Part Number Page 7138638 ....................... 5-121 7138639 ....................... 5-121 7138658 ....................... 5-123 7138659 ....................... 5-123 7138660 ....................... 5-123 7138661 ....................... 5-123 7138662 ....................... 5-127 7138663 ....................... 5-127 7138709 ................1-11, 1-13 7138712 ......................... 4-27 7138730 ......................... 1-11 7138740 ......................... 9-61 7138805 ...........
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PART NUMBER INDEX Part Number Page 80304101 .............. 5-18, 5-60 80304102 .............. 5-18, 5-60 80304104 .............. 5-18, 5-60 80304107 .............. 5-18, 5-60 80304108 .............. 5-18, 5-60 80304110 .............. 5-17, 5-59 80304111 .............. 5-17, 5-59 80304112 .............. 5-17, 5-59 80304113 .............. 5-17, 5-59 80304115 .............. 5-17, 5-59 80304117 .............. 5-17, 5-59 80304118 .............. 5-17, 5-59 80304119 .............. 5-17, 5-60 80304120 ...........
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PART NUMBER INDEX Part Number Page 8035882 ......................... 5-13 8035883 ......................... 5-13 8035884 ......................... 5-13 8035885 ......................... 5-13 8035886 ......................... 5-13 8035887 ......................... 5-13 8035888 ......................... 5-13 8035889 ......................... 5-13 8035890 ......................... 5-13 8035891 ......................... 5-13 8035892 ......................... 5-13 8035893 .........................
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PART NUMBER INDEX Part Number Page 8036331 ......5-25, 5-29, 5-33, 5-49, 5-67, 5-71, 5-85 8036338 ......................... 5-79 8036388 ................ 6-27, 6-29 80364004 ....................... 6-17 80364020 .............. 6-27, 6-29 80364044 ......................... 6-7 8036414 ......................... 5-85 8036418 ................ 5-27, 5-69 8036421 ......................... 6-27 8036422 ......................... 6-27 8036439 ................ 5-25, 5-67 8036440 ................
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PART NUMBER INDEX Part Number Page 8277161 ....................4-3, 4-6 8278007 4-3, 4-5, 4-13, 4-17, 5-3, 5-7 8278008 ......................... 4-27 8278012 . 4-3, 4-5, 4-13, 4-17 8278020 .......4-29, 4-33, 4-41 8278023 ......................... 4-27 8278024 ......................... 4-27 8301443 .......7-17, 7-19, 7-21 8301456 ......................... 3-17 8302470 ......1-11, 1-13, 7-17, 7-19, 7-21 8303034 ..................6-3, 6-27 8303041 .............2-3, 2-7, 2-9 8303106 ................
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PART NUMBER INDEX Part Number Page 8307221 .... 4-29, 4-33, 10-14, 10-17, 10-22 8307222 .........4-3, 4-29, 4-33 83079042-17, 2-21, 3-13, 3-15 8307910 ........... 2-3, 2-7, 2-10 8307911 ........... 2-3, 2-7, 2-10 8307912 ........... 1-15, 5-3, 5-7 8307913 ........... 1-15, 5-3, 5-7 83079182-17, 2-21, 3-13, 3-15 8310001 ......................... 7-19 83100098-9, 8-13, 8-15, 8-23, 8-49, 10-18, 10-23 8310016 ........................... 6-3 83100192-25, 2-27, 2-29, 2-31 8310020 ................
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PART NUMBER INDEX Part Number Page 8-50, 8-53, 8-55, 8-59 8750024 ......4-21, 8-10, 8-25, 8-37, 8-53, 8-55 87500258-9, 8-13, 8-25, 8-29, 8-33, 8-37, 8-41, 8-45, 8-55, 8-59 8750026 ......4-21, 8-10, 8-13, 8-34, 8-38, 8-41, 8-53, 8-55, 8-57, 8-59, 8-61 87500274-13, 8-4, 8-15, 8-17, 8-23, 8-49, 8-50, 8-53, 10-18, 10-23 87500408-9, 8-13, 8-29, 8-33, 8-34, 8-38, 8-41, 8-45, 8-55, 8-57, 8-59, 8-61 8760037 ......................... 8-15 8760039 ........................... 8-9 8760117 .......
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PART NUMBER INDEX Part Number 14-16 Page Part Number Page Part Number 8042/10042/10054 Page Part Number Page 8990395
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PAGE 590
8990395 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058 JLG Latino Americana Ltda.