Manual

Table of Contents
1
ã 2002 OmniQuip Textron Inc.
Introduction
The Manual....................................2
Replacement Parts........................2
Reports..........................................2
Safety Practices
Disclaimer......................................3
Hazard Classification System........3
Accident Prevention Tags..............5
New or Additional Operators .........5
Instructional Symbols ....................6
Hazard Symbols ............................7
Avoidance Symbols.......................8
Avoidance Symbols (cont’d) ..........9
Personal Considerations .............10
Operational Considerations.........14
Equipment Considerations ..........21
Operation
Operator Controls........................24
Instruments and Indicators ..........37
Optional Controls.........................45
Pre-Operation Inspection.............55
Normal Starting............................56
Cold Starting................................57
Jump Starting ..............................60
Refueling .....................................61
Operating.....................................63
Using The Capacity Chart ...........76
Fork Ratings ................................87
How To Pick, Carry & Place A
Load..........................................88
Elevating Personnel.....................89
Using Other Attachments ............91
Shut-Off .......................................92
Emergency Operations
Towing A Disabled Vehicle..........93
Emergency Boom Lowering ........95
General Maintenance
General Maintenance ................108
Maintenance Schedule And
Checklist .................................109
1. Lubrication Points.............114
2. Air Cleaner And Restriction
Indicator.............................116
3. Engine Cooling System .....120
4. Engine Oil And Filter .........123
5. Engine Fuel System ..........127
6. Engine Fan Belt.................132
7. Hydraulic Oil and Filter......133
8. Transmission Oil and Filter137
9. Axle Oil..............................140
10. Brake Disk Inspection .......142
11. Wheel End Oil ...................146
12. Wheels and Tires ..............148
13. Battery...............................150
14. Fuse and Relay
Replacement .....................152
15. Boom Chains and Wear
Pads ..................................155
Storage and Transport ..............176
Storage......................................176
Transport...................................177
Test Procedures
Stabil-TRAK System Test..........178
Boom/Outrigger Interlock System
Test ........................................182
Parking Brake/Transmission
De-Clutch Test Procedures ....184
Four Wheel Steer Indexing
Procedure...............................186
Specifications
Fluid & Lubrication Capacities...187
Tires ..........................................188
Weights .....................................188
Vehicle Dimensions...................189
Engine .......................................189
Electrical System.......................189
Index.............................................191
Accident Prevention Tags
Table of Contents
1
ã 2002 OmniQuip Textron Inc.
Introduction
The Manual....................................2
Replacement Parts........................2
Reports..........................................2
Safety Practices
Disclaimer......................................3
Hazard Classification System........3
Accident Prevention Tags..............5
New or Additional Operators .........5
Instructional Symbols ....................6
Hazard Symbols ............................7
Avoidance Symbols.......................8
Avoidance Symbols (cont’d) ..........9
Personal Considerations .............10
Operational Considerations.........14
Equipment Considerations ..........21
Operation
Operator Controls........................24
Instruments and Indicators ..........37
Optional Controls.........................45
Pre-Operation Inspection.............55
Normal Starting............................56
Cold Starting................................57
Jump Starting ..............................60
Refueling .....................................61
Operating.....................................63
Using The Capacity Chart ...........76
Fork Ratings ................................87
How To Pick, Carry & Place A
Load..........................................88
Elevating Personnel.....................89
Using Other Attachments ............91
Shut-Off .......................................92
Emergency Operations
Towing A Disabled Vehicle..........93
Emergency Boom Lowering ........95
General Maintenance
General Maintenance ................108
Maintenance Schedule And
Checklist .................................109
1. Lubrication Points.............114
2. Air Cleaner And Restriction
Indicator.............................116
3. Engine Cooling System .....120
4. Engine Oil And Filter .........123
5. Engine Fuel System ..........127
6. Engine Fan Belt.................132
7. Hydraulic Oil and Filter......133
8. Transmission Oil and Filter137
9. Axle Oil..............................140
10. Brake Disk Inspection .......142
11. Wheel End Oil ...................146
12. Wheels and Tires ..............148
13. Battery...............................150
14. Fuse and Relay
Replacement .....................152
15. Boom Chains and Wear
Pads ..................................155
Storage and Transport ..............176
Storage......................................176
Transport...................................177
Test Procedures
Stabil-TRAK System Test..........178
Boom/Outrigger Interlock System
Test ........................................182
Parking Brake/Transmission
De-Clutch Test Procedures ....184
Four Wheel Steer Indexing
Procedure...............................186
Specifications
Fluid & Lubrication Capacities...187
Tires ..........................................188
Weights .....................................188
Vehicle Dimensions...................189
Engine .......................................189
Electrical System.......................189
Index.............................................191
Accident Prevention Tags