Service Manual User Manual

Section 1
1-4
1.5 SAFETY INSTRUCTIONS
Following are general safety statements to consider
before
performing maintenance procedures on the
vehicle. Additional statements related to specific tasks
and procedures are located throughout this manual and
are listed prior to any work instructions to provide safety
information before the hazard occurs.
For all safety messages, carefully read, understand and
follow the instructions
before
proceeding.
1.5.1 Personal Hazards
HAIR and CLOTHING:
DO NOT
wear loose clothing or
jewelry. Tie up or restrain hair. Wear the correct safety
equipment for the job (including but not limited to: hard
hat; safety shoes; safety glasses, goggles, or face shield;
heavy gloves; hearing protection; reflective clothing; wet-
weather gear; respirator or filter mask).
EYE PROTECTION: Always wear appropriate eye pro-
tection when chiseling, grinding, sanding, welding, paint-
ing, repairing hydraulic systems, or checking, testing or
charging the battery.
BREATHING PROTECTION: Wear respiratory protection
when grinding or painting.
HEARING PROTECTION: Always wear hearing protection
in a high-noise area.
FOOT PROTECTION: Wear protective footwear with
reinforced toe caps and slip-resistant soles.
LIFTING:
NEVER
lift a heavy object without the help of at
least one assistant or a suitable sling and hoist.
1.5.2 Equipment Hazards
OWNERS/OPERATORS MANUAL: Before operating the
vehicle, carefully read, understand and follow the Owners/
Operators manual.
OPERATIONAL PROTECTION: Before operating the
vehicle or returning it for operational use, check that the
cab and all roll-over protection systems and falling-object
protection systems (ROPS/FOPS) are intact, undamaged
and secure. Replace any component as required.
LIFTING OF EQUIPMENT: Before using any lifting
equipment (chains, slings, brackets, hooks, etc.), verify
that it is of the proper capacity, in good working condition,
and
properly attached.
NEVER
stand or otherwise become positioned under a
suspended load or under raised equipment. The load or
equipment could fall or tip.
DO NOT
use a hoist, jack, or jack stands only to support
equipment. Always support equipment with proper-
capacity blocks or approved stands. Hoist or jack failure
can allow the equipment to tip or to fall.
COMPRESSED AIR: Before and during the use of com-
pressed air, wear eye protection and advise other per-
sonnel in the work area that compressed air is about to
be used.
HAND TOOLS: Always use the proper tool for the job;
keep tools clean and in good working order, and use
special service tools only as recommended.
1.5.3 General Hazards
SOLVENTS: Only use approved solvents, and solvents
that are known to be safe for use.
HOUSEKEEPING: Keep the work area and operator’s
cab clean and remove all hazards (debris, oil, tools, etc.).
FIRST AID: Immediately clean, dress, and report all inju-
ries resulting in bleeding or opened skin (cuts, abrasions,
burns, etc.), no matter how minor. Know where the First
Aid Kit is, and how to use it.
CLEANLINESS: Wear eye protection, and clean all com-
ponents with a high-pressure or steam cleaner before
attempting service.
When removing hydraulic components, plug hose ends
and connections to prevent excess leakage and contami-
nation. Place a suitable catch basin beneath the vehicle
to capture fluid run-off.
1.5.4 Operational Hazards
OPERATIONAL CONSIDERATIONS: Before operating
the vehicle, carefully read, understand and follow the
owners/operators manual.
ENGINE: Stop the engine before performing any service.
DANGEROUS START: Place a warning sign on vehicles
that are dangerous to start. Disconnect battery leads if
leaving the vehicle unattended. Place Accident Prevention
Tags on the steering wheel and ignition key switch before
attempting to perform any service or maintenance.
VENTILATION: Avoid prolonged engine operation in
enclosed areas with inadequate ventilation.
RADIATOR CAP: Always wear steam-resistant, heat-
protective gloves when opening the radiator cap. Cover
cap with a clean, thick cloth and turn slowly to the first
stop to relieve pressure.
Model 3606
•
Origin 10/99