Service Manual User Manual

Section 4
4-16
Figure 4–22. Reach through the logic panel opening and
position the joystick wires as shown.
11. Use labels, tape or some type of permanent paint or
marker to mark the six hoses on the underside of the
joystick valve as shown in Fig. 4–23.
Figure 4–23. Label the joystick hoses and ports as shown.
12. Remove and plug the hose ends to help prevent
excess hydraulic fluid spillage and to prevent
contaminants from entering the hydraulic system.
13. Remove the joystick assembly from the vehicle.
14. Place the joystick in a vise or other suitable device.
Remove the six straight fittings from the joystick valve
ports (Fig. 4–24). Remove and discard all of the
small and large O-rings from the joystick valve and
fittings (to help avoid leaky connections, always use
new O-rings when servicing the vehicle).
Figure 4–24. Joystick valve port fittings and O-rings.
Joystick Assembly Installation
1. As required, carefully remove the rubber boot from
the joystick by pulling the boot off the joystick base
(Fig. 4–14) and lifting it over the joystick handle. Save
the boot for installation later.
Note: If installing a new joystick assembly, label or per-
manently mark the hose ports on the underside as
shown in Fig. 4–24. Remove any port plugs before pro-
ceeding.
2. Place the joystick in a vise or other suitable device.
Install new small and large O-rings and the six
straight fittings into the joystick valve ports
(Fig. 4–24) if necessary. To help avoid leaky
connections, always use new O-rings when servicing
the vehicle.
3. Position the joystick assembly above its mounting
hole in the console. Remove the plug from the hose
labeled "P" and secure the hose to the "P" port of the
joystick valve.
4. Remove the plug from the hose labeled "T" and
secure the hose to the "T" port of the joystick valve.
Remove the plugs from the remaining hoses one at a
time and secure each hose as labeled to the proper
fitting on the joystick control valve. Tighten all fittings
securely.
5. Position the lower joystick wires as indicated in Fig.
4–22. Reach in through the logic panel opening and
guide the wires up through the logic panel opening
while lowering the joystick assembly down into its
mounting hole in the console.
Logic Panel
Opening
Joystick
Joystick Wires
SS1270
Joystick
Ports As Viewed
From Bottom Side
Front Of
Vehicle
SS1280
Ports As Viewed
From Bottom Side
Small O-Ring
Long Fitting
Large O-Ring
Fitting
SS1290
Model 3606
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Origin 10/99