Service Manual User Manual

Section 4
4-22
Engine Hood Installation
1. Park the vehicle on a firm, level surface. Allow
sufficient overhead clearance for engine hood
installation (item 1, Fig. 4–37). Level the vehicle,
ground the attachment, place the travel select lever in
NEUTRAL (N), engage the parking brake switch and
shut the engine OFF. Allow the engine and hydraulic
fluid to cool.
Note: If performing this procedure outside where blow-
ing wind is a factor, control hood movement at all times.
Wind can cause the hood to move unexpectedly.
2. With the help of at least one assistant, lift the hood
into position, aligning the hinges (2 and 6) over their
mounts on the engine panel (20).
3. Insert the cotter pins (18) through the hinges and
engine panel mount. Secure with washers (4) and
clevis pins (19).
4. Support the hood in a suitable manner. Attach the
gas spring (15). Secure the gas spring with spring
clips (11) as required. Remove the support.
5. Close the cover slowly and carefully, checking for,
and rectifying, any obstruction or hinge binding.
6. Close and lock the cover. Pull up on the cover and
assure it is securely latched.
Hood and Covers Parts Legend
WARNING: Risk of severe personal injury.
Contact with hot engine or other components
will cause burns. Allow engine and components
to cool completely before proceeding. Failure to
comply will result in personal injury.
1. Engine hood
2. Rear hood hinge
3. Black moulding, 7" long
4. Flat narrow washer, 3/8"
5. 1/4-20 x 1"
6. Front hood hinge
7. Latch retainer ring
8. Black moulding, 16" long
9. Latch, w/key (includes item 10)
10. Key
11. Clip spring
12. Ball stud, 13 mm
13. Flat washer, 5/16"
14. Hex-lock elastic nut, 5/16-18
15. Gas spring
16. Cover support
17. Hex-head capscrew,
5/16-18 x 1-1/4"
18. Cotter pin
19. Clevis pin, 3/8" diameter
20. Engine panel
21. Hex-head capscrew,
3/8-16 x 1-1/2"
22. Hex-head capscrew,
5/16-18 x 1"
23. Lock washer, 5/16"
24. Rear engine cover
25. Retainer nut, 5/16-18
26. Hex-lock elastic nut, 3/8-16
27. Front engine cover
28. Hex-head capscrew,
5/16-18 x 1/2"
29. Front cover bracket
30. Rear cover bracket
31. Rear door striker
32. Gas spring
33. Ball stud, 10 mm
34. Rear cover
35. Adjustable trigger latch
36. Heavy flat washer, 1/2"
37. Hex-lock elastic nut, 1/2-13
38. Hex-head capscrew,
1/2-13 x 1-1/4"
39. SAE flat light washer, 1/4"
40. Hex-lock elastic nut, 1/4-20
41. Flat washer, 1/4"
42. Hex-head capscrew,
1/4-20 x 2-1/4", Grade 5
43. Rubber hook
44. Anchor bracket
45. Hook bracket
46. Slotted pan-head screw,
#10-24 x 1-1/4"
47. Flat washer, #10
48. Hex-lock elastic nut, #10-24
Model 3606
•
Origin 10/99