Service Manual User Manual

Perkins Engine
8A-19
Figure 8A–19. Fuel inlet line to lift pump connection.
23. Mark the location of the throttle cable at its engine
mount bracket (Fig. 8A–20).
24. Disconnect the throttle cable at the bracket above the
starter (Fig. 8A–20).
25. At the hydraulic fluid reservoir, disconnect the engine
harness wire lead (Fig. 8A–10 and Fig. 8A–22) from
the hydraulic fluid-level sending unit.
26. Connect a suitable engine hoist to the engine lift
plates (Fig. 8A–21).
Figure 8A–20. Throttle cable connection at engine.
Figure 8A–21. Engine lift plates.
27. In four locations, remove the nuts, washers and
capscrews securing the engine mounts (Fig. 8A–1) to
the hydraulic reservoir/engine mount subframe.
28. Begin removing the engine from the vehicle with the
hoist or overhead crane.
29. As the engine is lifted away and removed, reposition
the debris shield at the base of the radiator to prevent
damage and allow engine removal. Avoid damaging
the oil filter and oil filter housing.
30. Carefully lift the engine out and away from the
vehicle. Place the engine safely onto ground
supports, or in a suitable engine stand. DO NOT rest
the engine on its oil pan, or damage will occur.
8A.9.2 Engine Disassembly, Inspection, and
Service
Engine disassembly, internal inspection, service, repair
and assembly procedures are covered in the Perkins
1004 series service manual. Several special engine ser-
vice tools are required to properly service the Perkins
engine. Contact the local Perkins parts distributor for fur-
ther information.
8A.9.3 Engine Installation
Removal and installation of the engine can be done with
or without the transmission attached. For information on
installing the transmission to the engine, refer to
Section
7 Transmission
.
1. Place the engine mounts (items 8 and 16, Fig. 8A–1)
into the appropriate locations within the hydraulic
reservoir/engine mount subframe on the vehicle.
OA0332
Fuel lift pump
Fuel inlet line
MA0201
Two washers
Jam nut
Engine mount
bracket
(above starter)
Stop and throttle lever
Throttle
cable
Clamp
INJECTOR PUMP
Clevis, clevis pin
and cotter pin
MS1110
Engine
lift plates
Model 3606 • Origin 10/99