Service Manual User Manual

Perkins Engine
8A-21
Figure 8A–26. Align yokes in the same plane as shown.
15. Coat the M12 transmission driveshaft yoke retaining
capscrews with Loctite #242 (blue), install
lockwashers and torque to 83 lb/ft (112,5 Nm).
16. Connect all transmission wire leads at the shift
solenoids.
17. Connect the hydraulic system inlet and outlet hoses
at the main hydraulic pump. Connect the inlet hose to
the hydraulic reservoir if necessary. Refer to
Section
9 Hydraulic System
as required.
18. Connect the transmission hoses to the radiator (Fig.
8A–6).
19. Connect the engine coolant temperature and oil
pressure switch leads (Fig. 8A–16).
20. Connect the positive (+) battery cable at the starter.
21. Attach all wiring harness connectors and leads (refer
to
Section 10 Electrical System
as required for
detailed views of harness leads).
22. Connect the alternator wire leads (Fig. 8A–13).
23. Connect the exhaust pipe (Fig. 8A–9) to the exhaust
bellows. Secure with a heavy-duty T-bolt band clamp.
For turbocharged engines, connect the turbocharger
exhaust connection. Secure with a stainless steel V-
band clamp.
24. Secure the air cleaner mount band assembly (Fig.
8A–12) and mount plate to the engine with the
necessary fasteners.
25. Install the air cleaner assembly (Fig. 8A–12) in its
entirety. Install the air cleaner hose to the
turbocharger intake port. Secure the air cleaner hose
with a heavy-duty T-bolt clamp.
26. Install the air intake hose (Fig. 8A–12) at the engine
panel. Tighten the SAE Type F clamp to secure the
air intake hose to the engine panel.
27. Attach the upper and lower radiator hoses (Fig. 8A–
4) to the engine water pump (and to the radiator, if
necessary) and secure with hose clamps.
28. Open the radiator cap (Fig. 8A–4) and fill the radiator
with a 50/50 mixture of water and ethylene glycol.
More coolant will need to be added later. Replace
and tighten the radiator cap.
29. Install the hood with the help of at least one assistant
(refer to
Section 4 Cab, Covers and Mirrors
).
30. Connect the positive (+) battery cable at the starter,
then at the battery.
31. Connect the negative (-) battery ground cable lead to
the starter mounting bolt.
32. Check that all hydraulic system, electrical system,
cooling system, fuel system, and exhaust system
connections are correctly and tightly connected.
33. From within the cab, lightly depress the throttle pedal
(Fig. 8A–27) to full-throttle position. As needed,
adjust the limit-stop screw until it touches the pedal.
Tighten the locknut to 120 to 125 lb/in (13,6 to 14,1
Nm).
34. Have an assistant stand by with a Class B fire
extinguisher. Start and idle the engine.
35. Check for leaks from the engine, main hydraulic
pump and lines, transmission, hydraulic reservoir and
fuel tank. Check the levels of all fluids and lubricants.
Fill as required.
Figure 8A–27. Adjust the throttle limit-stop screw.
IMPORTANT:
During the full throttle check:
• DO NOT operate any hydraulic function;
• DO NOT steer or apply any pressure to
the steering wheel;
• Keep the transmission in NEUTRAL (N).
36. Obtain and connect an appropriate engine analyzer
or tachometer. Check the engine rpm at full throttle. If
the rpm is not 2600 to 2800 rpm, readjust the throttle
limit-stop screw at the throttle pedal within the cab.
MS1120
Align yokes in same plane as
shown (note angled notch in yoke)
Angled
notch
Straight
edge
MA0191
Throttle
pedal
Limit-stop
screw
Locknut
Cab floor
Model 3606 • Origin 10/99