Service Manual User Manual

General Information, Specifications, and Maintenance
2-17
2.12 MAINTENANCE INSTRUCTIONS
Maintenance Introduction
This section contains a routine equipment checklist and a
maintenance schedule and checklist with references to
pertinent procedures and instructions. To help prevent
problems before they occur, follow the maintenance
schedule.
Note: Lubrication and Maintenance Chart decals are
located inside the engine compartment cover (Fig. 2–3).
These decals contain a general maintenance schedule
that should be followed to maintain the vehicle in good
operating condition. The same schedule information is
presented in this manual, except that it contains a more
detailed account of how to perform these specific mainte-
nance operations.
Figure 2–3. Lubrication and maintenance charts are
located inside the engine cover.
2.12.1 Maintenance Schedule and Checklist
A. 10 Hour Intervals
Figure 2–4. Ten-hour interval maintenance schedule
and checklist.
At ten hour intervals, perform the following:
• Drain the fuel/water separator (see 2.12.7).
• Check the engine coolant level (see 2.12.5).
• Check the engine oil level (see 2.12.6).
• Check the hydraulic reservoir oil level (see 2.12.9).
• Check the transmission oil level (see 2.12.10).
• Check the air pressure in the tires (see 2.12.14).
• Check boom wear pad thickness (see 2.12.2).
B. At First 50 Hours of Use
Figure 2–5. First 50 hour interval
maintenance schedule and checklist.
When the vehicle completes its first 50 hours of use,
perform the following:
• Change the engine oil and filter (see 2.12.6 C).
• Change the transmission filter (see 2.12.10).
• Change the hydraulic filter (see 2.12.9).
• Change the transfer case oil (see 2.12.13).
• Change the axle oil (see 2.12.11).
• Change the wheel end oil (see 2.12.12).
WARNING: DO NOT perform service or main-
tenance on the vehicle with the engine running.
Contact with moving parts can cause serious
injury or death.
OS1170
Lubrication chart
Maintenance chart
10
H
2
0
Drain
Fuel/Water
Separator
Check
Engine
Coolant
Level
Check
Engine
Oil
Level
Check
Hydraulic
Oil
Level
Check
Transmission
Oil
Level
Check
Tire
Pressure
Check
Boom Wear
Pads
MS0530
Change
Transmission
Filter
Change Engine
Oil and Filter
Change
Hydraulic
Filter
Change
Transfer
Case Oil
50
Change
Axle Oil
Change
Wheel End Oil
MS1340
Model 3606 • Origin 10/99