Service Manual User Manual

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100

Section 4

4-6

9. Remove the front cab-to-cab-mount attaching

hardware (refer to items in the

General Overview

illustration on page three). Front hardware includes

3/4-10 hex-lock elastic nuts (12), 3/4-10 x 3-1/2"

Grade 8 hex-head capscrews (22), 3/4" lock washers

(23) and rebound washers (21). Rear hardware

includes 3/4-10 hex-lock elastic nuts (12), 3/4-10 x

3-1/2" Grade 8 hex-head capscrews (22), and

rebound washers (21).

Note: ALWAYS replace elastic-lined nuts with new

elastic-lined nuts to help ensure proper fastening.

10. Remove two 3/4-10 hex-lock elastic nuts (item 12 in

the

General Overview

illustration on page three), two

3/4-10 x 3-3/4" Grade 8 hex-head capscrews (22)

and two rebound washers (21). Tap the capscrews

out of the cab isolators (20) from above, as required.

11. Disconnect the throttle cable at the engine bracket

(Fig. 4–4). Route the cable out of the engine

compartment, then close the engine hood. Allow the

cable to hang beneath the cab mount for now.

Figure 4–4. Throttle cable to engine bracket mounting.

12. Route the wiring harness out of the cab. Cut and

dispose of plastic wire ties as needed. Secure the

wiring harness against the frame, safely away from

the cab.

13. Remove the mirrors and all other cab components,

as needed, if not previously removed.

14. Use a hoist or overhead crane and sling attached to

the cab. Carefully

begin

to lift the cab. Stop and

check that all wiring, fuel tank components, hydraulic

hoses and fasteners are disconnected or removed. If

the throttle cable is still attached to the cab,

reposition or remove the throttle cable as necessary.

15. When all wiring, hydraulic hoses and fasteners are

disconnected or removed, carefully and slowly lift the

cab and remove it from the cab mount. Readjust the

position of the sling as needed to help balance the

cab during removal.

16. When the cab is completely clear of the vehicle,

carefully lower it to the ground. Block up or support

the cab so that it does not move or fall. Assure that

no personnel enter the cab while it is dismounted

from the vehicle.

17. Inspect the condition of the fuel tank, fuel hoses,

fittings, clamps, hydraulic hoses, cab isolators, etc.

Replace parts as indicated by their condition.

18. Inspect and replace other vehicle parts that are

exposed with the cab removed. Repair or replace as

required.

Perkins Engine

MS0870

Slotted

pan-head

screw

Cable

clamp

Rod end

Throttle

lever

extension

1/4-28 NF

hex-lock

elastic nut

Bracket

#10-24

hex nut

#10 lock washer

Throttle cable

Cummins Engine