Illustrated Parts Manual Model 6042 S/N 17019 thru 19897 & 0160002408 thru 0160045063 excluding 0160042742, 0160042747 & 0160042755 8990467 Revised March 31, 2014 An Oshkosh Corporation Company
EFFECTIVITY PAGE May 18th, 2005 - B - Revised Manual April 17, 2008 - C - Revised Manual (Manual edited to B/M - 0010621 Revision 30) January 19, 2009 - D - Revised Manual August 4, 2009 - E - Revised Manual July 14, 2010 - F - Revised Manual February 24, 2011 - G - Revised Manual December 20, 2011 - H - Revised Manual February 22, 2012 - I - Revised Manual April 9, 2012 - J - Revised Manual June 22, 2012 - K - Revised Manual March 31, 2014 - L - Revised Manual 8990467 6042 i
EFFECTIVITY PAGE ii 6042 8990467
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 – FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 Main Frame Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Hoods & Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 SECTION 2 – BOOM . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 – DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 5-19 5-20 5-21 5-22 5-23 5-24 5-25 5-26 5-27 5-28 5-29 5-30 5-31 5-32 5-33 5-34 5-35 Drive Train Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. 6-6 6-7 6-8 TITLE PAGE NO. Front Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 Skylight Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24 Cab Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-26 SECTION 7 – CONTROLS . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 10 – ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 10-1 10-2 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 1 FRAME & ATTACHING PARTS 8990467 6042
S/N 17019 thru 19897 & 0160002408 thru 0160003867 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components 11 13 12 24 10 14 15 12 29 26 3 15 10 14 4 16 22 13 1 18 20 17 7 23 16 10 19 10 19 20 25 27 17 30 18 7 17 20 18 7 10 19 4 28 21 18 10 19 5 20 17 2 9 7 6 1-2 8 6042 PA3951 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160003867 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components Item Part Number Qty.
S/N 0160003879 thru 0160004368 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components 11 20 12 16 12 16 20 13 24 10 14 15 13 26 10 14 3 15 4 22 1 18 20 17 7 10 19 23 10 19 17 20 25 27 29 18 7 17 20 18 7 10 19 4 28 21 18 10 19 5 20 17 9 2 7 6 8 PA4350 1-4 6042 8990467
S/N 0160003879 thru 0160004368 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 NSS 7300762 8310481 8310066 1 1 4 20 Ref Ref 4 2 1 AR 2 4 4 4 2 AR 4 4 4 8 AR AR AR Ref Ref Ref Ref AR AR 8990467 8050001 7300777 7300765 8522012 8065641 8303625 8310056 7302039 8065640 0100011 8303752 8305626 7137142 8520001 7124301 7139156 7125871 7139613 7124471 Description Rev.
S/N 0160004397 thru 0160013566 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components 11 20 12 16 12 16 20 13 10 14 24 26 13 10 14 3 15 30 4 31 22 15 1 18 20 7 10 19 23 17 10 19 20 25 27 17 29 7 18 7 17 20 18 10 19 28 21 18 10 19 5 20 17 9 2 32 7 6 8 PA4360 1-6 6042 8990467
S/N 0160004397 thru 0160013566 FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components Item Part Number Qty.
S/N 0160013567 & After FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components 20 33 10 14 12 16 9 2 11 26 32 15 8 S/N 0160013567 THRU 0160033362 20 12 16 24 3 10 14 30 34 33 4 31 22 15 1 18 20 7 29 23 17 10 19 10 19 20 25 18 29 28 21 18 37 7 7 35 36 37 35 36 10 19 27 17 17 20 18 10 19 38 5 20 17 2 32 35 7 6 1-8 PA4364 6042 8990467
S/N 0160013567 & After FRAME & ATTACHING PARTS Figure 1-1 Main Frame Components Item Part Number Qty.
FRAME & ATTACHING PARTS Figure 1-2 Hoods & Guards 11 10 6 5 4 29 3 18 2 14 13 12 7 8 1 11 11 ``` 9 15 5 16 22 ` 28 25 20 26 27 27 6 6 5 21 25 20 19 20 15 23 13 17 12 26 22 24 22 K1 K2 K3 PAP11090 1-10 6042 8990467
FRAME & ATTACHING PARTS Figure 1-2 Hoods & Guards Item Part Number Qty.
FRAME & ATTACHING PARTS This Page Intentionally Left Blank 1-12 6042 8990467
SECTION 2 BOOM 8990467 6042
S/N 17019 thru 19897 & 0160002408 thru 0160003867 BOOM Figure 2-1 First Boom Section PA4120 2-2 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160003867 BOOM Figure 2-1 First Boom Section Item Part Number Qty.
S/N 0160003879 thru 0160014929 BOOM Figure 2-1 First Boom Section PA4121 2-4 6042 8990467
S/N 0160003879 thru 0160014929 BOOM Figure 2-1 First Boom Section Item Part Number Qty.
S/N 0160014947 & After BOOM Figure 2-1 First Boom Section 35 41 8 7 22 23 21 19 22 23 21 8 9 41 15 7 42 16 17 1 29 30 31 19 34 40 24 25 8 36 41 19 31 26 8 35 41 38 30 33 37 41 5 32 6 2 43 4 28 10 14 3 13 1 11 28 12 20 27 28 14 39 14 18 28 2-6 14 PA4123 6042 8990467
S/N 0160014947 & After BOOM Figure 2-1 First Boom Section Item Part Number Qty.
BOOM Figure 2-2 Second Boom Section 108 103 110 VIEW SHOWING HOSE PULLEY ASSY 106 102 111 101 105 104 109 8 10 107 112 107 15 7 4 6 10 13 6 7 10 13 6 7 6 5 9 10 3 2 7 6 14 4 8 10 1 7 9 10 7 6 2 12 2 3 2 3 14 4 14 4 14 3 4 12 4 7 14 8 10 4 5 11 PA4130 2-8 6042 8990467
BOOM Figure 2-2 Second Boom Section Item Part Number Qty.
BOOM Figure 2-3 Third Boom Section 4 5 10 24 6 7 3 8 2 24 11 24 3 3 8 7 12 31 1 25 4 9 31 4 22 14 21 29 30 22 17 29 13 23 16 13 20 26 27 28 15 18 19 29 15 PA4160 2-10 6042 8990467
BOOM Figure 2-3 Third Boom Section Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 7117113 8303679 8307005 7082311 7111572 7096882 7082362 7082342 7096702 8303675 8303681 8307204 7095312 8520021 8520013 8305644 7083992 8305643 7095352 8303666 7095522 8642224 8303772 0100011 7125811 8307918 8310093 8307904 8522012 1 6 16 16 2 2 AR AR 1 2 8 8 2 1 3 1 1 1 1 1 1 2 1 AR 1 2 AR AR AR Ref 5 8990467 7079572 Description Rev.
BOOM Figure 2-4 Quick Attach 4 6 5 7 101 2 3 103 1 102 104 PA3810 2-12 6042 8990467
BOOM Figure 2-4 Quick Attach Item Part Number Qty. 7139864 7085552 7085562 7085571 7139863 8303638 8305619 8307104 1 1 1 1 1 1 1 1 QUICK ATTACH ASSY, (includes items 1 thru 7) TORSION SPRING LATCH SPACER QUICK ATTACH HEX HD CAPSCREW, 3/4-10X2-3/4 HEX LOCKNUT, 3/4-10 FLAT WASHER, 3/4 B 1 2 3 4 5 6 7 7118892 7118882 8310266 8310276 0100011 1 1 1 1 AR LOCK PIN ASSY, (includes items 101 thru 104) PIN SHANK BOLT EYE, 1/2-13X2 FLAT WASHER, .51X1.88X.
BOOM Figure 2-5 Boom Extend Chains 8 23 9 7 23 2 3 4 5 6 1 9 10 11 2 3 4 5 6 12 13 1 22 15 14 15 19 22 15 14 18 15 16 17 S/N 17019 THRU 19897 & 0160002408 THRU 0160033853 19 21 20 18 PAP11110 S/N 0160033854 & AFTER 2-14 6042 8990467
BOOM Figure 2-5 Boom Extend Chains Item Part Number Qty. Description Rev. 7139690 8127022 7139416 7139032 8124138 8642237 8522012 8310019 8310020 7139180 8305645 8305644 8307104 8305646 7114112 7126662 8307007 2 2 2 2 4 8 2 2 1 2 2 1 2 2 1 2 1 17 8303624 1 18 7117572 1 19 20 21 22 23 1001097735 8520001 8305643 8303634 1001101845 8526406 1 1 1 1 1 AR EXTEND CHAIN & CLEVIS ASSY, (includes items 1 thru 6) EXTEND CHAIN, 195.
BOOM Figure 2-6 Boom Retract Chain 9 8 8 2 1 3 4 5 6 10 12 16 13 14 15 1 7 11 2 3 4 5 6 PA4151 2-16 6042 8990467
BOOM Figure 2-6 Boom Retract Chain Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 7139692 7139032 7139416 8124138 8127024 8522012 8642237 8305646 7117031 8310019 8305645 8307104 7138986 7138977 8307007 8303624 8520003 1 1 1 2 1 AR 4 1 2 2 2 1 1 1 1 1 1 8990467 Description RETRACT CHAIN & CLEVIS ASSY, (includes items 1 thru 6) FEMALE ANCHOR CLEVIS FEMALE ANCHOR CLEVIS CHAIN CLEVIS PIN RETRACT CHAIN, 164.
BOOM This Page Intentionally Left Blank 2-18 6042 8990467
SECTION 3 ATTACHMENTS 8990467 6042
ATTACHMENTS Figure 3-1 Utility Bucket 1 2 PA3880 3-2 6042 8990467
ATTACHMENTS Figure 3-1 Utility Bucket Item Part Number Qty. 1 7110744 1001100822 1001100823 1001100824 NSS 1 1 1 1 1 2 8990467 Description UTILITY BUCKET, 1-1/4 YD³, (Before S/N 0160037788), (includes item 2) 72 IN BUCKET, 1.0 YD³, (S/N 0160037788 & After), (includes item 2) 96 IN BUCKET, 1.5 YD³, (S/N 0160037788 & After), (includes item 2) 102 IN BUCKET, 2.0 YD³, (S/N 0160037788 & After), (includes item 2) S/N PLATE 6042 Rev.
S/N 17019 thru 19897 & 0160002408 thru 0160034148 ATTACHMENTS Figure 3-2 Tilt Carriage 104 103 105 1 7 104 103 105 9 3 201 PA3821 3-4 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160034148 ATTACHMENTS Figure 3-2 Tilt Carriage Item 1 3 7 9 103 104 105 201 8990467 Part Number Qty.
S/N 0160034161 & After ATTACHMENTS Figure 3-2 Tilt Carriage 6 2 4 1 5 3 6 4 3 5 2 1 S/N 0160043196 & AFTER INCLUDING 0160042736, 0160042742, 0160042747, 0160042755 3-6 6042 PAP9350 8990467
S/N 0160034161 & After ATTACHMENTS Figure 3-2 Tilt Carriage Item 1 2 3 4 5 6 8990467 Part Number Qty.
Before S/N 0160037788 ATTACHMENTS Figure 3-3 Side Tilt Carriage 21 22 16 23 35 15 14 14 13 12 5 30 20 32 10 31 4 7 8 10 2 18 9 7 10 11 6 19 3 27 25 28 36 17 26 24 1 29 33 32 30 31 37 PA3851 3-8 6042 8990467
Before S/N 0160037788 ATTACHMENTS Figure 3-3 Side Tilt Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 8990467 Part Number Qty.
S/N 0160037788 & After ATTACHMENTS Figure 3-3 Side Tilt Carriage 6 5 12 2 18 11 10 13 16 3 15 23 27 8 9 19 9 20 7 4 28 29 31 24 26 30 25 21 14 22 3 17 26 1 21 22 1 PAP2970 3-10 6042 8990467
S/N 0160037788 & After ATTACHMENTS Figure 3-3 Side Tilt Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 8990467 Part Number Qty.
Before S/N 0160037788 ATTACHMENTS Figure 3-4 Swing Carriage 23 22 LEFT SIDE CYLINDER 20 X 25 E R 34 RIGHT SIDE CYLINDER 24 26 33 18 35 R X 3 27 15 15 24 30 40 36 9 7 14 39 40 16 17 13 9 10 38 15 14 42 37 1 6 5 30 E 25 14 21 11 12 10 9 8 16 2 25 28 ATTACH TO PORT “R” R.H. CYL. 17 19 31 6 25 ATTACH TO PORT “R” L.H. CYL.
Before S/N 0160037788 ATTACHMENTS Figure 3-4 Swing Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 33 34 35 36 37 38 39 40 42 43 8990467 Part Number Qty.
S/N 0160037788 & After ATTACHMENTS Figure 3-4 Swing Carriage 27 15 17 12 21 22 21 14 18 20 18 20 18 20 14 17 27 28 36 5 1 11 11 6 35 2 31 19 37 3 4 25 34 30 38 3 4 26 33 18 32 6 7 20 28 13 29 24 16 23 29 6 11 1 11 2 31 5 PAP3360 3-14 6042 8990467
S/N 0160037788 & After ATTACHMENTS Figure 3-4 Swing Carriage Item 1 2 3 4 5 6 7 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 8990467 Part Number Qty.
Before S/N 0160037788 ATTACHMENTS Figure 3-5 Sheet Material Handler 4 3 5 6 4 11 3 4 5 6 15 1 13 5 12 7 4 11 7 9 13 2 12 5 PAP11140 3-16 6042 8990467
Before S/N 0160037788 ATTACHMENTS Figure 3-5 Sheet Material Handler Item 1 2 3 4 5 6 7 9 11 12 13 15 8990467 Part Number Qty.
S/N 0160037788 & After ATTACHMENTS Figure 3-5 Sheet Material Handler 1 2 3 4 7 5 107 6 106 101 102 103 104 105 PY1510 3-18 6042 8990467
S/N 0160037788 & After ATTACHMENTS Figure 3-5 Sheet Material Handler Item 1 2 3 4 5 6 7 101 102 103 104 105 106 107 8990467 Part Number Qty.
ATTACHMENTS Figure 3-6 3 Ft Truss Boom With Winch 3-20 6042 8990467
ATTACHMENTS Figure 3-6 3 Ft Truss Boom With Winch Item 1 2 3 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 8990467 Part Number Qty. Description Rev.
ATTACHMENTS Figure 3-7 12 Ft Truss Boom With Winch 22 1 2 2 3 4 7 8 25 23 5 6 8 24 9 10 22 12 11 21 13 20 19 17 16 18 15 PAP3440 3-22 6042 8990467
ATTACHMENTS Figure 3-7 12 Ft Truss Boom With Winch Item 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 8990467 Part Number Qty.
Before S/N 0160037788 ATTACHMENTS Figure 3-8 Truss Boom 7 10 1 11 9 7 3 4 2 5 S/N 17019 THRU 19897 & 0160002408 THRU 0160032261 3-24 6042 PH4451 8990467
Before S/N 0160037788 ATTACHMENTS Figure 3-8 Truss Boom Item Part Number Qty. 1 2 3 7113024 1001099359 7113034 8382017 8310195 1 1 1 1 4 4 8307112 4 5 8305644 4 7 9 10 11 NSS 4110422 4107832 4107812 1 2 2 2 8990467 Description 12 FT TRUSS BOOM ASSY, (Before S/N 0160037903), (includes all items) 12 FT TRUSS BOOM ASSY, (S/N 0160037903 & After), (includes all items) TRUSS BOOM WELDMENT PINTLE HOOK, (S/N 17019 thru 19897 & 0160002408 thru 0160032261) HEX HD CAPSCREW, 1/2-13X1.
S/N 0160037788 & After ATTACHMENTS Figure 3-8 Truss Boom 2 3 PY1540 1 3-26 6042 8990467
S/N 0160037788 & After ATTACHMENTS Figure 3-8 Truss Boom Item Part Number Qty. 1 2 3 1001099902 1001099901 4110422 NSS NSS 1 1 2 1 1 8990467 Description 12 FT TRUSS BOOM, (includes all items) 15 FT TRUSS BOOM, (includes all items) WARNING SWINGING LOADS DECAL S/N PLATE TRUSS BOOM 6042 Rev.
ATTACHMENTS Figure 3-9 Lifting Hook 5 1 7 2 6 4 3 NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE LOAD RATING MUST BE USED.
ATTACHMENTS Figure 3-9 Lifting Hook Item Part Number Qty. 1 2 3 4 5 6 7 91565094 7029520 90554080 7029521 7029522 7023523 NSS 1 2 1 1 1 2 1 8990467 Description LIFTING HOOK ATTACHMENT, (includes all items) HAIRPIN CLIP SLING HOOK CHAIN SHACKLE, 12,000LB SPRING BUSHING PIN S/N PLATE 6042 Rev.
ATTACHMENTS Figure 3-10 Forks PV1550 3-30 6042 8990467
ATTACHMENTS Figure 3-10 Forks Item Part Number Qty. 2340037 7301408 2340045 2340038 7139747 2340039 7139746 2340046 1001092391 6 2 2 2 2 2 2 2 2 CUBING FORK, 48X2X2, 11,640 lbs PALLET FORK, 48X4X2.25 PALLET FORK, 48X4X2.36, 10,950 lbs PALLET FORK, 48X5X2.36, 13,700 lbs BLOCKING FORK, 48X2X2 DUAL TAPER FORK, 60X6X2.36, 16,300 lbs DUAL TAPER FORK, 60X7X1.75 LUMBER FORK, 60X7X1.
ATTACHMENTS Figure 3-11 Fork Mounted Platform 4 101 102 107 109 7 111 BEFORE S/N 2009005-1 6 3 8 154 113 5 155 105 103 106 110 113 114 112 108 2 104 106 1 7 111 4 101 201 209 214 S/N 2009005-1 & AFTER 6 3 8 154 203 210 212 155 5 103 206 105 218 110 108 2 1 3-32 6042 104 106 PY6770 8990467
ATTACHMENTS Figure 3-11 Fork Mounted Platform Item 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 109 110 111 112 113 114 8990467 Part Number Qty. Description Rev.
ATTACHMENTS Figure 3-11 Fork Mounted Platform (Continued) Item Part Number Qty. 154 155 201 203 206 209 210 212 214 218 1701509 1704277 0641405 1060379 2080040 3311405 3421453 3760170 4711400 1001102813 1 3 4 2 16 4 2 4 8 2 3-34 Description Rev.
ATTACHMENTS Figure 3-11 Fork Mounted Platform (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
ATTACHMENTS Figure 3-12 Sweeper Assembly 2 1 PH4770 3-36 6042 8990467
ATTACHMENTS Figure 3-12 Sweeper Assembly Item Part Number Qty. 1 2 4 7301180 7301718 NSS 4110461 1 1 1 1 8990467 Description SWEEPER ASSY, (includes all items) 24 IN SWEEPER WITH BUCKET S/N PLATE WARNING DECAL, (not shown) 6042 Rev.
ATTACHMENTS Figure 3-13 Concrete Bucket 1 2 WARNING DECAL 1 3 WARNING DECAL PH4741 3-38 6042 8990467
ATTACHMENTS Figure 3-13 Concrete Bucket Item Part Number Qty. 1 8866442 8866444 NSS NSS 8866446 8866561 8866464 8866560 8866445 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8990467 Description CONCRETE BUCKET, 1/2 YD³, HYDRAULIC, (includes item 2) CONCRETE BUCKET, 1/2 YD³, MANUAL, (includes item 3) S/N PLATE S/N PLATE 4 IN DISCHARGE HOSE, (not shown) 4 IN DISCHARGE HOSE WITH GATE, (not shown) 6 IN DISCHARGE HOSE, (not shown) 8 IN DISCHARGE HOSE, (not shown) RUBBER SIDE DISCHARGE CHUTE, (not shown) 6042 Rev.
ATTACHMENTS Figure 3-14 Grapple Bucket 3-40 6042 8990467
ATTACHMENTS Figure 3-14 Grapple Bucket Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 8990467 Part Number Qty.
ATTACHMENTS Figure 3-15 Fork Pin Lock Installation 1 4 2 3 5 PY1650 3-42 6042 8990467
ATTACHMENTS Figure 3-15 Fork Pin Lock Installation Item Part Number Qty. 1 2 3 4 5 1001093465 0240156 1001093273 1001093377 1001094830 1001094330 1 1 1 2 4 2 8990467 Description FORK PIN LOCK INSTALLATION (includes all items) FORK PIN LOCK, LH FORK PIN LOCK, RH HITCH PIN CLAMP LANYARD 6042 Rev.
ATTACHMENTS Figure 3-16 Dual Fork Positioning Carriage Assembly 20 3 2 20 12 22 1 8 21 23 25 28 30 9 20 10 13 30 25 27 29 31 32 14 15 16 17 14 15 16 17 21 28 4 4 30 5 23 11 3 2 24 8 7 20 1 26 34 6 9 5 11 33 PU1852 3-44 6042 8990467
ATTACHMENTS Figure 3-16 Dual Fork Positioning Carriage Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 8990467 Part Number Qty.
ATTACHMENTS Figure 3-17 8 Ft Standard Mast 3 4 26 13 25 14 8 7 2 5 15 10 9 18 1 19 20 16 17 21 24 22 23 101 6 275 PSI 12 11 K1 K2 K3 K4 K5 43 45 46 47 3-46 PAP4080 6042 8990467
ATTACHMENTS Figure 3-17 8 Ft Standard Mast (Continued) 27 28 40 30 29 39 41 31 37 40 38 35 32 64 39 33 34 65 36 38 37 63 66 27 33 28 34 27 28 48 58 48 54 48 55 56 61 44 51 59 52 53 49 8990467 6042 60 62 PAP3740 50 3-47
ATTACHMENTS Figure 3-17 8 Ft Standard Mast Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 43 44 45 46 47 48 3-48 Part Number Qty.
ATTACHMENTS Figure 3-17 8 Ft Standard Mast (Continued) Item Part Number Qty. 49 50 51 52 53 54 55 56 58 59 60 61 62 63 64 65 66 101 70022936 70022937 70022949 70022950 70022942 70022952 91403414 91043126 70022939 91403413 91043125 70022935 70022946 70022949 70022980 70022998 70022990 NSS 1 1 2 2 1 1 1 1 1 1 1 1 1 4 2 4 1 1 K1 K2 70023925 70023005 1 1 K3 K4 K5 70023006 70023007 70023015 1 1 1 8990467 Description Rev.
ATTACHMENTS Figure 3-18 50 in Side Shift Carriage 11 18 12 1 7 15 12 12 10 3 6 11 12 16 19 10 11 7 16 17 11 7 2 18 3 19 24 26 25 22 5 26 23 4 5 5 14 21 8 4 9 13 20 20 10 13 11 10 21 5 21 14 11 13 PV2031 3-50 6042 20 8990467
ATTACHMENTS Figure 3-18 50 in Side Shift Carriage Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 K1 K2 8990467 Part Number Qty. 1001142790 NSS 70024535 70024536 70024123 70024537 NSS 70024538 NSS 70024540 70024541 70024542 70024543 70024544 NSS 70024551 70024552 70024553 70024554 70022997 70024555 91403413 8420055 91403414 8420053 70024550 1 1 1 2 2 2 1 3 1 Ref 4 8 4 4 2 1 4 4 2 2 8 8 1 1 1 1 2 70024545 70024546 1 1 Description Rev.
ATTACHMENTS This Page Intentionally Left Blank 3-52 6042 8990467
SECTION 4 ENGINE & ATTACHING PARTS 8990467 6042
S/N 17019 thru 19897 & 0160002408 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting 3 17 4 1 12 17 11 10 2 17 22 23 13 24 21 4 14 19 3 17 18 20 5 6 3 17 4 7 15 5 8 16 9 15 25 9 30 5 7 26 8 27 29 4 9 28 K1 K2 PA4810 4-2 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting Item Part Number Qty. Description Rev.
S/N 0160004111 thru 0160039074 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting S/N 0160004111 THRU 0160012082 19 20 12 18 14 1 23 33 32 16 4 18 22 18 21 25 26 27 29 19 14 36 37 38 30 31 30 12 18 6 34 35 12 18 13 8 5 14 17 9 18 10 15 14 17 16 2 28 24 14 12 18 7 3 11 K1 K2 PA4286 4-4 6042 8990467
S/N 0160004111 thru 0160039074 ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting Item Part Number Qty.
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting 14 201 204 23 15 24 4 13 18 202 204 205 203 106 24 104 101 7 304 307 16 103 23 9 18 RIGHT SIDE 105 21 3 13 22 4 17 8 10 2 303 309 K1 K2 308 303 302 301 403 402 401 306 LEFT SIDE 305 PAP9331 4-6 6042 8990467
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting Item Part Number Qty.
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting (Continued) 4-8 Item Part Number Qty. 402 403 4711500 4761500 3 6 K1 1001128968 1 K2 1001128967 Description Rev.
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-1 Engine Mounting (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
Before S/N 0160039074 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System ILLUSTRATION IS INVERTED FROM MACHINE APPLICATION.
Before S/N 0160039074 ENGINE & ATTACHING PARTS Figure 4-2 Fuel System Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 8990467 Part Number Qty. 7127081 7302085 2720551 8405009 8410013 7127881 8420229 8320270 7028838 8274022 8303715 8307004 8750015 8769123 8750017 Ref 1 1 1 2 4 1 1 1 1 1 1 1 1 1 1 Description Rev. FUEL/HYDRAULIC TANK ASSY, (see Figure 9-10 for details) FUEL RETURN HOSE ASSY, (S/N 17019 thru 19897) FUEL RETURN HOSE ASSY, (S/N 0160002408 thru 0160039074) FUEL SUPPLY HOSE ASSY GEAR CLAMP, .
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-2 Fuel System 3 8 10 11 13 9 12 3 3 6 3 1 2 4 5 6 7 14 201 6 7 101 6 7 3 4-12 3 PA3484 6042 8990467
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-2 Fuel System Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 201 8990467 Part Number Qty.
S/N 17019 thru 19897 & 0160002408 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting 32 29 30 9 10 23 11 8 27 24 25 26 20 21 5 28 31 29 28 22 6 2 3 7 13 4 1 12 14 11 10 9 34 19 18 10 9 35 33 37 36 17 16 13 12 12 15 PA4010 4-14 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Item Part Number Qty.
S/N 0160004111 thru 0160010804 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting 28 27 26 29 15 14 11 11 9 12 11 28 25 27 10 13 8 30 8 46 24 19 18 20 2 17 5 3 16 4 7 47 21 1 6 46 20 11 22 12 11 10 8 11 19 23 6 31 3 20 17 20 12 11 8 25 2 15 11 18 21 46 11 12 14 11 22 6 36 32 33 34 38 39 31 35 28 27 40 41 42 43 37 44 45 39 PAP9210 4-16 6042 8990467
S/N 0160004111 thru 0160010804 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Item Part Number Qty.
S/N 0160010805 thru 0160039074 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting 28 27 26 29 15 14 11 11 9 12 11 28 25 27 10 13 8 30 8 39 24 19 18 20 2 17 5 4 3 16 7 41 21 1 6 39 14 20 11 22 12 11 10 8 11 19 23 6 25 2 31 3 20 17 20 12 11 8 11 22 42 36 32 33 40 11 18 21 39 12 15 11 28 27 37 38 34 31 35 K1 38 PAP9220 4-18 6042 8990467
S/N 0160010805 thru 0160039074 ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Item Part Number Qty. Description Rev.
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting 110 102 5 102 109 103 110 103 107 3 102 105 101 204 108 109 10 4 202 6 8 102 13 2 12 101 106 203 201 205 11 6 8 13 1 4-20 PA4314 6042 8990467
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-3 Radiator & Oil Cooler Mounting Item Part Number Qty.
S/N 17019 thru 19897 & 0160002408 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly 1 3 2 4 6 7 5 19 8 11 9 20 10 12 18 13 22 15 14 16 21 17 PA2770 4-22 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly Item Part Number Qty.
S/N 0160004111 thru 0160039074 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly 1 3 4 2 8 14 16 7 15 18 5 9 6 13 11 10 12 17 PA4300 4-24 6042 8990467
S/N 0160004111 thru 0160039074 ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly Item Part Number Qty.
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly 1 103 7 105 9 4 107 11 6 12 104 8 5 10 3 2 9 13 102 14 15 18 17 4-26 16 PA4610 6042 8990467
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-4 Air Cleaner Assembly Item Part Number Qty.
S/N 17019 thru 19897 & 0160002408 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 5 2 4 3 1 2 6 14 7 8 15 9 11 10 12 13 PA2180 3 PA3460 4-28 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 7150642 7126992 8275247 8275240 7138871 8303519 8307220 7138318 8275248 7138816 7138815 8307005 8303675 0100011 1 2 2 1 1 2 2 1 1 1 1 2 2 AR Ref 8990467 Description Rev. MUFFLER BAND CLAMP, 5X11 MUFFLER CLAMP, 3 V BAND CLAMP EXHAUST PIPE HEX HD CAPSCREW, M12X1.
S/N 0160004111 thru 0160035347 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 11 2 MACHINE MAY HAVE UPGRADE KIT INSTALLED. IDENTIFY THE SYSTEM ON MACHINE BY VISUAL INSPECTION OF MOUNTING BRACKETS BEFORE ORDERING PARTS.
S/N 0160004111 thru 0160035347 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 7302304 7301505 7301506 8275045 8275247 0641718 8303675 8310109 8307005 77384830 1 1 1 1 Ref 2 2 2 2 2 1 K1 1001102305 1 8990467 Description Rev.
S/N 0160035348 thru 0160039074 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 2 102 15 1 14 8 10 12 13 6 3 5 4 11 101 6 15 PA4293 4-32 6042 8990467
S/N 0160035348 thru 0160039074 ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item 1 2 3 4 5 6 8 10 11 12 13 14 15 101 102 8990467 Part Number Qty.
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System 11 117 3 13 1 3 13 12 6 13 3 8 5 2 10 7 8 12 PAP9340 4-34 6042 8990467
S/N 0160039075 & After ENGINE & ATTACHING PARTS Figure 4-5 Exhaust System Item 1 2 3 5 6 7 8 10 11 12 13 117 8990467 Part Number Qty. 1001096425 0641624 0641616 8307005 1001114012 1001114013 1001100978 83683175 1001101193 1001114040 8405202 4751600 1 2 2 4 1 1 1 2 29 in 1 2 4 Ref Description EXHAUST INSTALL, (includes items 1 thru 13) HEX HD CAPSCREW, 3/8-16X3, GR5, (torque to 25-30 lb-ft) HEX HD CAPSCREW, 3/8-16X2, GR5, (torque to 25-30 lb-ft) LOCKWASHER, .
S/N 17019 thru 19798 ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler 1 2 3 5 4 PA3940 4-36 6042 8990467
S/N 17019 thru 19798 ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler Item Part Number Qty. 1 2 3 4 5 7137643 8035555 8035556 8035557 8035558 8035559 1 1 1 6 6 1 8990467 Description ISOLATION COUPLER ASSY, (includes all items) SHAFT & BEARING ASSY PROTECTIVE HOUSING HEX HD BOLT, M10X25mm FLAT WASHER, M10 TORSION COUPLING ELEMENT 6042 Rev.
S/N 19797 thru 19897 & 0160002408 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler 11 10 7 12 1 3 9 5 2 4 K1 8 4-38 6 PA3701 6042 8990467
S/N 19797 thru 19897 & 0160002408 thru 0160004109 ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler Item Part Number Qty.
S/N 0160004111 & After ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler 9 8 6 2 1 7 4 3 K1 5 4-40 PA4271 6042 8990467
S/N 0160004111 & After ENGINE & ATTACHING PARTS Figure 4-6 Isolation Coupler Item Part Number Qty.
ENGINE & ATTACHING PARTS This Page Intentionally Left Blank 4-42 6042 8990467
SECTION 5 DRIVE TRAIN 8990467 6042
DRIVE TRAIN Figure 5-1 Drive Train Components 1 5 9 10 2 11 6 1 9 2 21 15 7 16 8 2 14 12 13 19 23 20 3 22 23 4 2 3 17 18 PA4320 5-2 6042 8990467
DRIVE TRAIN Figure 5-1 Drive Train Components Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 8310479 8310061 8310481 8303724 8278007 7054351 8310067 7138634 8307049 8310215 8 16 8 Ref 4 4 4 4 2 8 8 12 13 14 15 16 17 8303519 8310356 8630019 8307006 8310425 8786573 8786573 4 4 1 4 4 32 40 18 8786572 32 8786572 40 91403193 40 19 20 21 22 23 8990467 Ref Ref Ref Ref Ref Description Rev.
DRIVE TRAIN Figure 5-2 Front Axle 1 PA3920 5-4 6042 8990467
DRIVE TRAIN Figure 5-2 Front Axle Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-3 Front Axle - Input 1 1 3 2 4 5 6 7 8 9 PA3290 5-6 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-3 Front Axle - Input Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) 5-8 Item Part Number Qty. 5 6 7 8 9 1319381 1319382 1319383 1319384 1319385 1319386 1319387 1319388 1319380 1319390 1319391 1319392 1319393 1319394 1319395 1319396 1319397 1319398 1319399 1319400 1319401 1319402 1319444 1321211 1321237 1319406 8035983 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Description Rev. RING, S=15.63 RING, S=15.56 RING, S=15.53 RING, S=15.46 RING, S=15.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-3 Front Axle - Input 1 1 3 2 4 5 6 7 10 8 9 PA4760 5-10 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-3 Front Axle - Input Item Part Number Qty.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item Part Number Qty. 5 6 7 8 9 10 80304104 80304121 80304122 80304097 80304123 80304125 80304107 80304126 80304127 80304108 80304128 80304129 80304099 80304130 80304131 80304132 80304133 80304100 80304134 80304135 80304136 80304137 80304101 80304102 1319353 70022220 70022245 80304082 70022213 70022776 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5-12 Description Rev. RING, S=16.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-3 Front Axle - Input (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential 3 1 9 10 4 2 7 6 7 8 6 8 5 5 6 7 6 7 13 1 11 12 3 4 PT0840 2 PA3300 5-14 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential Item Part Number Qty. 1 2 NSS 1321219 1321220 1321221 8036426 1321217 8036427 1321262 1321188 1321224 1321184 8035985 1321153 1321154 1 10 10 10 8 2 2 4 4 2 12 12 4 4 Ref 3 4 5 6 7 8 9 10 11 12 13 8990467 Description Rev. DIFFERENTIAL CASE O.CLUTCH DISC, A=1.2 O.CLUTCH DISC, A=1.3 O.CLUTCH DISC, A=1.4 I.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential 7 7 6 6 5 8 5 3 9 4 10 9 1 10 6 6 7 7 2 12 13 11 3 4 2 PA3301 5-16 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-4 Front Axle - Limited Slip Differential Item Part Number Qty. 1 2 70022226 70022263 70022264 70022260 70022261 70022225 70022185 70022262 70022227 70022228 70022200 70022229 1 AR AR 8 2 2 4 4 1 2 2 1 Ref 16 3 4 5 6 7 8 9 10 11 12 13 8990467 70022211 Description Rev. DIFFERENTIAL CASE O.CLUTCH DISC, A=1.2 O.CLUTCH DISC, A=1.3 I.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing 11 12 3 2 10 8 4 5 9 25 14 13 6 26 7 1 15 16 20 11 6 22 5 24 23 2 4 3 21 1 8 12 11 17 9 19 18 13 14 25 16 11 106 105 106 201 101 207 205 103 207 206 203 208 106 207 102 104 202 106 204 207 AXLE S/N 829694 & AFTER BEFORE AXLE S/N 829694 5-18 206 6042 PU1983 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing Item Part Number Qty.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing 107 105 103 106 102 103 106 27 104 106 26 25 20 7 8 23 5 6 24 15 22 13 21 17 18 12 16 4 14 1 16 12 14 25 22 13 24 101 23 19 2 15 9 10 1 3 8 7 6 5-20 21 5 PA3312 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-5 Front Axle - Axle Casing Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake 22 1 6 26 27 5 4 27 25 4 3 24 23 2 7 11 10 12 13 21 19 14 8 9 16 18 15 19 20 17 PA3320 5-22 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake (Continued) Item N1 5-24 Part Number Qty. Description 1319534 1319545 1319535 1319536 1319537 1319524 1319525 1319538 1319539 1319523 1319540 1319541 1319542 1319522 1319521 1319520 1319519 1319518 1319517 1319510 1321159 8035948 1319516 1319515 1319514 1319513 1319512 1319511 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SHIM, A=0.75 SHIM, A=0.8 SHIM, A=0.85 SHIM, A=0.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake 21 4 5 23 24 1 3 2 14 6 12 11 20 19 13 8 7 9 16 10 15 17 5 20 18 PA3321 5-26 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-6 Front Axle - M-Disk Brake Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-7 Front Axle - Brake 10 2 3 1 4 6 5 7 8 9 15 13 14 12 11 17 16 K1 5-28 6042 PA4840 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-7 Front Axle - Brake Item Part Number Qty.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-7 Front Axle - Brake 10 4 5 3 6 8 1 9 2 PA3331 5-30 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-7 Front Axle - Brake Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 70022199 70022252 70022251 70022191 70022192 70022195 70022780 70022248 70022202 2 2 2 2 2 2 2 14 14 Ref SNAP RING WASHER PISTON PISTON PACKING ROD SEAL CUP SPRING SCREW PLUG, (not shown) PRESSURE PIN O-RING BRAKE HOUSING, (see Figure 5-6 for details) 8990467 6042 Rev.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing 20 19 18 19 6 3 22 17 21 23 10 4 9 5 27 29 7 1 2 16 15 13 12 14 8 11 29 28 30 33 35 34 31 26 32 24 25 25 PA3340 5-32 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing Item Part Number Qty.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing 11 12 13 4 14 12 3 15 8 3 6 4 5 19 18 27 10 7 9 25 1 2 25 26 5 6 24 23 21 20 22 16 17 17 PA3341 5-34 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-8 Front Axle - Joint Housing Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 70022237 70022238 70022223 1319447 70022240 1319464 70022179 10731789 70022218 1321226 70022781 70021554 70022782 70022187 70022188 80304173 1319472 70022783 70022234 70022249 70022203 70022230 1 1 4 4 4 16 2 2 2 2 2 2 1 1 1 2 4 16 16 2 2 20 Ref Ref 4 2 2 8990467 8036330 70022257 1319477 Description Rev.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive 4 5 6 7 3 10 1 9 8 2 PA3350 5-36 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 1321247 1321242 8036436 1321231 1319483 1319484 1319485 1319506 8036331 1319488 2 2 2 6 6 6 6 2 2 4 8990467 Description Rev.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive 2 9 4 10 1 5 8 6 7 3 PA3351 5-38 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-9 Front Axle - Planetary Drive Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 70022242 70022784 70022233 70022256 70022243 70022785 70022197 1319578 70022207 1 2 2 1 3 3 3 2 4 Ref 8990467 Description Rev.
DRIVE TRAIN Figure 5-10 Rear Axle 1 PA3930 5-40 6042 8990467
DRIVE TRAIN Figure 5-10 Rear Axle Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-11 Rear Axle - Input 9 8 7 6 5 4 2 3 1 PA4690 5-42 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-11 Rear Axle - Input Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item Part Number Qty. 5 6 7 8 9 1319381 1319382 1319383 1319384 1319385 1319386 1319387 1319388 1319389 1319390 1319391 1319392 1319393 1319394 1319395 1319396 1319397 1319398 1319399 1319400 1319401 1319402 1319444 1321211 1321237 1319406 8035983 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5-44 Description Rev. RING, S=15.63 RING, S=15.56 RING, S=15.53 RING, S=15.46 RING, S=15.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-11 Rear Axle - Input 9 8 7 10 6 5 4 2 3 1 PA4770 5-46 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-11 Rear Axle - Input Item Part Number Qty.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item Part Number Qty. 5 6 7 8 9 10 80304113 80304114 80304115 80304117 80304118 80304119 80304120 80304121 80304122 80304123 80304124 80304125 80304126 80304127 80304128 80304129 80304130 80304131 80304132 80304133 80304134 80304135 80304136 80304137 1319353 70022220 70022245 80304082 70022213 70022244 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5-48 Description Rev. RING, S=16.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-11 Rear Axle - Input (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-12 Rear Axle - Differential 1 12 2 3 4 9 11 6 5 6 7 5 7 5 6 5 6 10 8 1 2 3 4 PA3370 5-50 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-12 Rear Axle - Differential Item Part Number Qty. 1 2 3 4 NSS 1321223 1319412 1321260 8035984 1321259 1321262 1321188 1321224 8035985 1321153 1321184 1321154 1 2 2 2 2 2 4 4 2 12 4 12 4 Ref 5 6 7 8 9 10 11 12 8990467 Description Rev. DIFFERENTIAL CASE AXLE BEVEL GEAR THRUST WASHER DIFFERENTIAL RING, A=13.7 DIFFERENTIAL RING, A=13.6 DIFFERENTIAL RING, A=13.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-12 Rear Axle - Differential 7 2 6 7 6 4 9 3 5 10 1 3 4 5 8 11 9 10 6 7 6 7 PA4700 5-52 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-12 Rear Axle - Differential Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 70022229 70022226 70022284 70022285 70022225 70022185 70022262 70022227 70022228 70022200 70022211 1 1 2 2 2 4 4 1 2 2 16 8990467 Description Rev. COVER DIFFERENTIAL CASE THRUST WASHER DIFFERENTIAL RING, A=15.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing 11 8 1 9 2 4 10 5 13 14 12 6 3 15 16 26 18 17 7 14 13 23 25 22 20 21 13 19 24 1 17 18 21 6 22 2 5 4 3 13 19 203 103 101 106 105 106 201 205 206 207 207 208 106 104 207 202 102 206 207 106 BEFORE AXLE S/N 829694 5-54 204 AXLE S/N 829694 & AFTER 6042 PU2072 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing Item Part Number Qty.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing 104 106 103 106 102 103 106 12 105 13 25 107 15 16 20 14 7 23 101 8 24 5 6 22 21 12 16 13 1 14 17 18 4 22 25 24 23 19 2 15 27 9 10 1 3 26 21 8 7 6 5 PA3382 5-56 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-13 Rear Axle - Axle Casing Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake 9 10 7 11 5 28 1 3 1 4 2 6 6 7 8 6 14 12 19 20 21 22 23 24 18 15 13 16 17 25 22 27 26 PA3391 5-58 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake (Continued) Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake 21 4 5 23 24 1 3 2 14 6 12 11 20 19 13 8 7 9 16 10 15 17 5 20 18 PA3321 5-62 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-14 Rear Axle - M-Disk Brake Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-15 Rear Axle - Brake 1 2 PT0800 PA3400 5-64 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-15 Rear Axle - Brake Item Part Number Qty. 1 2 1321172 1321178 2 2 8990467 Description Rev.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing 5 19 20 18 22 3 23 21 20 24 10 4 8 6 31 7 32 1 2 12 15 16 14 17 32 30 9 11 35 33 34 25 13 28 29 26 27 27 36 PA3990 5-66 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing (Continued) Item Part Number Qty. 32 33 34 35 36 1319477 4 Ref Ref 2 Ref HEX NUT LOCKWASHER, (see Figure 5-1 for details) LUG NUT, (see Figure 5-1 for details) STEER ANGLE SPACER BRAKE HOUSING, (see Figure 5-14 for details) N1 Note Ref IF REPLACING BOTH 8035992 CENTRAL PIECE 8035993 JOINT CROSS (NOT MAINTENANCE FREE) CAN REPLACE WITH 70021553 CENTRAL PIECE & 70021554 JOINT CROSS (MAINTENANCE FREE).
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing 11 12 13 4 14 12 3 15 8 3 6 4 5 19 18 27 10 7 9 25 1 2 25 26 5 6 24 23 21 20 22 16 17 17 PA3341 5-70 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-16 Rear Axle - Joint Housing Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 70022237 70022238 70022223 1319447 70022240 1319464 70022179 10731789 70022218 1321226 70022170 70021554 70021553 70022187 70022188 80304173 1319472 70022208 70022234 70022249 70022203 70022230 1 1 4 4 4 16 2 2 2 2 2 2 1 1 1 2 4 16 16 2 2 20 Ref Ref 4 2 2 8990467 8036330 70022257 1319477 Description Rev.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive 5 4 6 7 10 9 8 2 3 1 PA3420 5-72 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 1321247 1321242 8036436 1321231 1319483 1319484 1319485 1319506 8036331 1319488 2 2 2 3 3 3 3 2 2 4 RING GEAR SUN GEAR SHAFT PLANETARY CARRIER PLANETARY GEAR ROLLER BEARING, (inner) ROLLER BEARING, (outer) SNAP RING SCREW PLUG O-RING CAPSCREW 70021555 2 PLANETARY CARRIER ASSY, (includes items 4 thru 7) 8990467 Description 6042 Rev.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive 2 9 4 10 1 5 8 6 7 3 PA3351 5-74 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-17 Rear Axle - Planetary Drive Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 70022242 70022239 70022233 70022256 70022243 70022221 70022197 1319578 70022207 1 2 2 1 3 3 3 2 4 Ref 8990467 Description Rev.
DRIVE TRAIN Figure 5-18 ZF Transmission 1 PA4330 5-76 6042 8990467
DRIVE TRAIN Figure 5-18 ZF Transmission Item Part Number Qty.
DRIVE TRAIN Figure 5-19 ZF Transmission - Engine Connection & Converter 11 3 2 5 12 13 16 7 15 8 4 6 10 1 14 9 PA3120 5-78 6042 8990467
DRIVE TRAIN Figure 5-19 ZF Transmission - Engine Connection & Converter Item Part Number Qty. 1 2 3 4 5 6 1319203 1319204 10732095 10731702 1319213 1319212 70023482 1319209 1319210 8036021 8036022 10731748 10731751 1319211 1319205 1319206 70023483 1319207 1 4 4 8 1 1 1 1 1 1 1 12 12 1 1 2 2 1 7 8 9 10 11 12 13 14 15 16 8990467 Description Rev. DIAPHRAGM HEX HD CAPSCREW, M10X18mm WASHER, 10.
DRIVE TRAIN Figure 5-20 ZF Transmission - Input Shafts 1 3 2 4 5 6 7 8 PA3130 5-80 6042 8990467
DRIVE TRAIN Figure 5-20 ZF Transmission - Input Shafts Item Part Number Qty. 1 2 3 4 5 6 7 8 8036023 1319557 1319558 1319563 10731913 80304405 1319565 1319566 1 1 1 1 1 1 1 1 8990467 Description Rev. TURBINE SHAFT STATOR SHAFT BEARING BUSHING BALL BEARING SNAP RING RETAINING RING, 55X2.00 PISTON RING, 55X3.
DRIVE TRAIN Figure 5-21 ZF Transmission - Gearbox Housing 6 1 10 8 11 9 7 23 2 5 4 3 18 17 16 16 17 17 18 19 16 16 18 17 16 18 21 12 17 16 17 20 18 14 18 15 22 13 PA3140 5-82 6042 8990467
DRIVE TRAIN Figure 5-21 ZF Transmission - Gearbox Housing Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 8036024 8036025 1319569 1319570 1319571 10731744 1319574 1319575 1319576 1319577 1319569 1319578 8036026 1319581 1319582 1319583 1319584 1319585 1319586 1319587 8036027 8036028 1319590 1 1 36 6 2 1 1 1 1 6 23 1 1 1 2 6 6 11 1 1 1 1 1 8990467 Description Rev.
DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group 1 4 1 2 5 3 17 15 17 8 9 6 7 10 11 12 13 14 12 13 16 7 PA3150 5-84 6042 8990467
DRIVE TRAIN Figure 5-22 ZF Transmission - Coupling Group 1 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319591 1319592 1319593 1319594 1319595 1319596 10731845 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319607 1319608 1319609 1319610 1319611 1319612 1 1 1 1 5 1 2 12 12 1 1 1 1 1 1 2 2 1 1 1 1 1 2 12 13 14 15 16 17 8990467 Description Rev. COUPLING PISTON O-RING, 52X3.00 O-RING, 115X3.00 CUP SPRING SHIM, 2.00 RETAINING RING, 40X1.75 LIN.CLUTCH DISC O.
DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group 2 1 4 2 3 17 15 17 9 6 7 5 8 14 10 11 7 12 13 16 12 13 PA3160 5-86 6042 8990467
DRIVE TRAIN Figure 5-23 ZF Transmission - Coupling Group 2 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319613 8036029 1319593 1319594 1319595 1319596 10731845 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319614 1319615 8036190 7029532 7029533 1319612 1 1 1 1 5 1 2 8 8 1 1 1 1 1 1 2 2 1 1 1 1 1 2 12 13 14 15 16 17 8990467 Description Rev. COUPLING PISTON O-RING, 52X3.00 O-RING, 115X3.00 CUP SPRING SHIM, 2.00 RETAINING RING, 40X1.75 LIN.CLUTCH DISC O.
DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group 3 5 12 15 14 7 6 13 8 11 10 9 1 16 17 2 4 3 17 PA3170 5-88 6042 8990467
DRIVE TRAIN Figure 5-24 ZF Transmission - Coupling Group 3 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319616 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319619 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 8036190 7029532 7029533 1319633 1319612 1 1 1 1 5 1 1 8 8 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 8990467 Description Rev.
DRIVE TRAIN Figure 5-25 ZF Transmission - Coupling Group 4 4 1 2 3 17 15 17 8 6 5 7 9 10 12 13 11 14 12 13 16 7 PA3180 5-90 6042 8990467
DRIVE TRAIN Figure 5-25 ZF Transmission - Coupling Group 4 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319634 8036029 1319593 1319594 1319595 1319596 10731845 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319605 1319606 1319635 1319615 1319636 1319612 1 1 1 1 5 1 2 8 8 1 1 1 1 1 1 2 2 1 1 1 2 12 13 14 15 16 17 8990467 Description Rev. COUPLING PISTON O-RING O-RING CUP SPRING SHIM, 2.00 RETAINING RING LIN.CLUTCH DISC O.CLUTCH DISC END SHIM SNAP RING, 4.00 SNAP RING, 3.
DRIVE TRAIN Figure 5-26 ZF Transmission - Reversing Gear Group I 2 4 1 15 3 17 17 8 9 5 12 10 11 6 13 14 16 7 PA3190 5-92 6042 8990467
DRIVE TRAIN Figure 5-26 ZF Transmission - Reversing Gear Group I Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319637 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 1319615 1319636 1319612 1 1 1 1 7 1 1 11 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 8990467 Description Rev.
DRIVE TRAIN Figure 5-27 ZF Transmission - Reversing Gear Group 2 2 4 1 15 3 17 17 9 5 8 12 10 11 6 13 14 16 7 PA3200 5-94 6042 8990467
DRIVE TRAIN Figure 5-27 ZF Transmission - Reversing Gear Group 2 Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 1319639 8036029 1319593 1319594 1319595 1319617 1319618 7026758 7026759 7026760 1319600 1319601 1319602 1319603 1319604 1319638 1319620 1319621 1319622 1319623 1319624 1319625 1319626 1319627 1319628 1319629 1319630 1319631 1319632 1319608 1319636 1319612 1 1 1 1 7 1 1 11 11 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 12 13 14 15 16 17 8990467 Description Rev.
DRIVE TRAIN Figure 5-28 ZF Transmission - Output 2 9 11 8 10 12 3 14 15 13 4 7 5 6 1 3 2 8 9 10 11 12 PA3210 5-96 6042 8990467
DRIVE TRAIN Figure 5-28 ZF Transmission - Output Item Part Number Qty. 1 2 3 4 8036030 1319641 7027273 NSS 70020430 70020431 1319643 8036031 1319646 1319647 10839156 1319648 1319649 10731959 8036032 1319633 8036190 7029532 7029533 1 2 2 1 1 1 1 1 5 2 2 2 2 4 1 1 1 1 1 5 6 7 8 9 10 11 12 13 14 15 8990467 Description Rev. OUTPUT SHAFT SHAFT SEAL OUTPUT FLANGE ROLLER BEARING ASSY CUP CONE ROLLER BEARING SCREEN SHEET HEX HD CAPSCREW, M6X10mm SCREEN SHEET O-RING WASHER 10.
DRIVE TRAIN Figure 5-29 ZF Transmission - Control Unit BEFORE TRANSMISSION S/N TA 126500 18 8 7 10 9 6 18 11 12 10 2 1 13 12 10 19 17 5 3 BEFORE TRANSMISSION S/N TA 126500 4 14 16 15 19 PA3221 5-98 6042 8990467
DRIVE TRAIN Figure 5-29 ZF Transmission - Control Unit Item Part Number Qty. Description 1 2 3 4 5 6 1319650 8036033 10732072 10732071 1319652 NSS 1 1 1 1 1 1 7 NSS 1 8 NSS 1 9 10 11 12 13 14 15 16 17 18 19 1319662 1319661 70020425 7029037 1319659 8036035 7029720 7029721 70020426 19 19 1 19 43 1 1 1 1 Ref Ref GASKET DUCT PLATE COMPRESSION SPRING BALL ORIFICE GASKET, (Before transmission S/N TA 126500), (no longer available, use items 11 & 12 for replacement) INTERM.
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly 38 37 39 40 41 20 20 36 34 35 30 30 33 31 29 23 6 4 15 33 31 21 27 26 25 24 22 13 33 28 32 16 7 32 31 30 32 5 1 3 2 14 8 9 11 10 17 12 20 18 19 PA3230 5-100 6042 8990467
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 8990467 Part Number Qty.
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly (Continued) Item Part Number Qty. 41 10731709 1 5-102 Description Rev. O-RING, 8X1.
DRIVE TRAIN Figure 5-30 ZF Transmission - Valve Housing Assembly (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
DRIVE TRAIN Figure 5-31 ZF Transmission - Valve Block Assembly 11 12 10 9 4 4 4 5 2 5 6 5 6 6 2 2 3 3 3 1 14 13 8 7 PA3240 5-104 6042 8990467
DRIVE TRAIN Figure 5-31 ZF Transmission - Valve Block Assembly Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 70020427 1319709 1319710 1319696 1319702 10732063 1319703 1319711 1319707 1319712 1319713 1319714 1319715 1319670 10731709 1 1 3 3 3 3 3 1 1 1 1 9 9 3 3 8990467 Description Rev.
DRIVE TRAIN Figure 5-32 ZF Transmission - Oil Pump & Filter 3 6 7 5 4 9 2 1 8 3 12 10 13 11 14 15 PA3250 5-106 6042 8990467
DRIVE TRAIN Figure 5-32 ZF Transmission - Oil Pump & Filter Item Part Number Qty. 1 1319718 7029417 8036250 1319719 1319720 1319721 1319722 1319723 1319724 1319725 1319726 8036041 8036042 1319585 1319582 1319581 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8990467 Description Rev.
DRIVE TRAIN Figure 5-33 Drive Shafts 2 20 19 11 15 12 16 1 10 14 13 17 18 4 9 17 18 8 3 7 7 5 9 6 6 8 K1 K2 PA4341 5-108 6042 8990467
DRIVE TRAIN Figure 5-33 Drive Shafts Item Part Number Qty.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-34 Tires & Rims (Pneumatic) 1 5 6 2 7 5 6 3 7 5 7 4 6 7 PA4002 5-110 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-34 Tires & Rims (Pneumatic) Item Part Number Qty. Description Rev. 7139605 1 F 7139606 1 4520429 1 4520430 1 7139741 4520405 7300704 1 1 1 4520437 1 3 4 5 6 7 8 8780031 8780036 8780050 8780045 8780264 8780048 7301055 7301142 8786514 7139743 1 1 1 1 1 1 1 1 1 4 GRADER TIRE & RIM ASSY, (right side) - 13.00 X 24, 12 PLY, (includes items 1, 5 & 7) GRADER TIRE & RIM ASSY, (left side) - 13.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-34 Tires & Rims (Pneumatic) 5-112 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-34 Tires & Rims (Pneumatic) Item 1 2 3 4 5 6 7 8 9 102 103 151 N1 8990467 Part Number Qty. Description Rev. 7138658 1 D 7138659 7138660 1 1 7138661 1 7139168 4520466 4520412 1 1 1 7139165 1 1001100324 8780031 8780036 8780045 8780048 8780050 8780264 7301054 7301056 8786514 1001100005 1001100284 1 1 1 1 1 1 1 1 1 1 1 1 Ref TIRE & RIM ASSY, (right side), 13.
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-35 Tires & Rims (Foam Filled & Solid) 8 9 2 5 6 7 4 6 7 1 3 5 6 7 5 7 PA4003 5-114 6042 8990467
Before S/N 0160038919 excluding 0160033533 DRIVE TRAIN Figure 5-35 Tires & Rims (Foam Filled & Solid) Item Part Number Qty. 7139739 1 7139740 1 4520431 1 4520432 1 4520320 1 7301845 1 4520435 1 4520407 1 4520438 1 3 4 5 6 7 8 9 4520651 8780031 8780036 8780045 8780050 8780264 8780048 7301055 7301142 8786514 4520652 4520653 1 1 1 1 1 1 1 1 1 1 1 1 N1 Note Ref N2 Note Ref 1 2 8990467 Description GRADER TIRE & RIM ASSY, (right side), FOAM FILLED - 13.
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-35 Tires & Rims (Foam Filled & Solid) 5-116 6042 8990467
S/N 0160038919 & After including 0160033533 DRIVE TRAIN Figure 5-35 Tires & Rims (Foam Filled & Solid) Item Part Number Qty. Description Rev. 7139159 1 D 7139160 1 7139161 1 7139162 1 4520319 1 4520467 1 4520413 1 4520469 1 4520648 1001121085 1 1 1 2 3 4 5 6 7 8 9 10 11 102 103 151 8780031 8780036 8780045 8780050 8780264 8780048 7301054 7301056 8786514 4520649 4520650 1001100005 1001100284 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref TIRE & RIM ASSY, (right side), FOAM FILLED, 13.
DRIVE TRAIN This Page Intentionally Left Blank 5-118 6042 8990467
SECTION 6 CAB 8990467 6042
CAB Figure 6-1 Open Cab 24 35 25 28 23 1 20 21 11 8 9 10 12 30 29 4 30 5 29 31 32 7 7 6 2 27 7 18 26 13 14 15 3 19 33 34 18 7 7 17 VIEW OF BULKHEAD PLATE ON LOWER FRAME SIDE OF CAB PRIOR TO S/N 0160036923 16 17 K1 PAP9311 6-2 6042 8990467
CAB Figure 6-1 Open Cab Item Part Number Qty. Description Rev.
CAB Figure 6-1 Open Cab (Continued) 6-4 Item Part Number Qty. K1 1001125007 1 Description Rev.
CAB Figure 6-1 Open Cab (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 17019 thru 19897 & 0160002408 thru 0160008803 CAB Figure 6-2 Closed Cab 28 29 25 26 27 45 23 25 26 27 24 14 54 1 3 14 7 9 16 12 47 48 55 19 11 33 41 43 8 4 5 18 6 31 42 32 9 13 12 44 49 55 15 22 55 10 17 30 55 40 21 2 46 50 54 34 35 39 52 38 53 6-6 51 K1 K2 6042 37 36 20 PA4850 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160008803 CAB Figure 6-2 Closed Cab Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 8990467 Part Number Qty.
S/N 17019 thru 19897 & 0160002408 thru 0160008803 CAB Figure 6-2 Closed Cab (Continued) 6-8 Item Part Number Qty. 48 49 50 51 52 53 54 55 7138958 7139316 7138951 7139298 7139299 8310529 8035490 7139308 1 1 1 1 1 5 8 AR K1 K2 8036199 8036198 1 1 Description Rev. SKYLIGHT GLASS UPPER WINDSHIELD CLIP WINDSHIELD GLASS LOWER WINDSHIELD PLATE BULB SEAL, .22X.35X14.75 SELF TAPPING SCREW, #10-16X.
S/N 17019 thru 19897 & 0160002408 thru 0160008803 CAB Figure 6-2 Closed Cab (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 0160008825 & After CAB Figure 6-2 Closed Cab 16 17 13 14 15 33 11 10 43 13 14 15 12 42 4 43 6 1 3 5 7 32 30 46 20 29 47 19 35 36 37 43 43 44 21 45 31 18 43 28 9 2 34 38 42 22 23 27 40 26 39 41 6-10 K1 K2 6042 25 24 8 PAP4360 8990467
S/N 0160008825 & After CAB Figure 6-2 Closed Cab Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 8990467 Part Number Qty. Description Rev.
S/N 0160008825 & After CAB Figure 6-2 Closed Cab (Continued) Item Part Number Qty. 42 43 44 45 46 47 8035490 8035523 7139301 8036067 8036068 8036071 8 AR AR 1 1 2 K1 K2 8036199 8036198 1 1 6-12 Description Rev. SETTING BLOCKS URETHANE SEALANT, (apply to items 4, 10, 18, 36 & 37) FOAM WASHER, 5/16 HEX NUT, 5/16-18 WASHER,.
S/N 0160008825 & After CAB Figure 6-2 Closed Cab (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
CAB Figure 6-3 Soft Cab Enclosure 11 1 10 7 2 9 3 9 5 7 4 12 7 4 8 6 13 PA3030 6-14 6042 8990467
CAB Figure 6-3 Soft Cab Enclosure Item 1 2 3 4 5 6 7 8 9 10 11 12 13 8990467 Part Number Qty. 7139250 7139444 7138958 7139316 7139299 7138951 7139298 8035490 8037204 8035523 7139290 7139293 7139292 7139294 7139295 7139296 1 1 1 1 1 1 1 8 5 1 1 1 1 1 1 1 Description COMPLETE SOFT CAB ENCLOSURE KIT, (includes all items) WINDSHIELD SKYLIGHT KIT, (includes items 2 thru 9) SKYLIGHT GLASS UPPER WINDSHIELD CLIP BLACK BULB SEAL, .22X.35, 14.
CAB Figure 6-4 Cab Door 36 37 34 39 36 32 35 36 38 27 33 39 36 36 30 9 37 14 39 2 36 3 29 28 31 18 41 17 7 40 21 20 21 6 4 5 16 11 23 26 19 1 15 13 8 10 21 25 24 22 2 2 12 PA3021 6-16 6042 8990467
CAB Figure 6-4 Cab Door Item Part Number Qty.
S/N 17019 thru 19897 & 0160002408 thru 0160010385 CAB Figure 6-5 Operators Seat 1 4 5 6 7 22 23 11 24 16 17 20 21 12 8 11 18 12 2 18 20 17 12 14 13 15 19 3 10 9 PA2990 6-18 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160010385 CAB Figure 6-5 Operators Seat Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 NSS 8036009 8036010 8036011 8036013 8036014 8036015 8036017 8305626 8307106 7138883 7096491 8307006 8307205 8303674 NSS NSS NSS NSS 8864057 8864058 7138858 8307106 8305626 1 1 1 1 4 1 1 1 4 4 2 4 2 2 2 1 2 2 1 1 1 1 2 2 8990467 Description Rev.
S/N 0160010402 & After CAB Figure 6-5 Operators Seat 2 1 10 9 8 5 4 3 6 7 9 8 K1 PAP11080 6-20 6042 8990467
S/N 0160010402 & After CAB Figure 6-5 Operators Seat Item Part Number Qty. Description Rev.
CAB Figure 6-6 Front Windshield Wiper 39 40 41 42 38 1 34 33 35 3 36 4 37 10 11 12 5 9 13 19 8 2 14 6 18 28 7 29 24 30 26 27 23 17 16 15 20 31 22 21 32 25 PAP9260 6-22 6042 8990467
CAB Figure 6-6 Front Windshield Wiper Item Part Number Qty.
CAB Figure 6-7 Skylight Windshield Wiper 3 5 4 9 6 8 1 13 2 14 15 7 11 12 10 PA3050 6-24 6042 8990467
CAB Figure 6-7 Skylight Windshield Wiper Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8990467 Part Number Qty. 8036049 8035492 8035493 8035498 8035500 1001081310 8035499 8036102 8035496 8036103 1 1 1 1 1 1 1 2 1 1 Ref Ref Ref Ref 1 Ref 8223043 Description Rev.
CAB Figure 6-8 Cab Heater 46 CLAMP MOUNTING FOR HEATER HOSES 48 42 42 S/N 0160038919 & AFTER INCLUDING 0160033533 47 42 49 TO ENGINE 48 TO ENGINE 51 50 DASH PANEL CAB FLOOR 6 23 53 54 29 3 11 52 13 12 15 16 14 54 55 33 42 33 42 WITHOUT CONNECTOR 15 WITH CONNECTOR K1 PAP11120 6-26 6042 8990467
CAB Figure 6-8 Cab Heater Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 8990467 Part Number Qty. Description Rev.
CAB Figure 6-8 Cab Heater (Continued) Item Part Number Qty. 40 8540231 8540205 1 1 41 42 46 1001120819 8540218 1001100225 8303757 1 1 2 1 47 48 49 50 51 52 53 54 8307004 8750024 8750025 8405202 8036129 8033856 7139301 70020631 1 1 1 1 4 8 2 1 K1 7148100 1 6-28 Description Rev.
CAB Figure 6-8 Cab Heater (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
CAB This Page Intentionally Left Blank 6-30 6042 8990467
SECTION 7 CONTROLS 8990467 6042
Before S/N 0160038919 excluding 0160033533 CONTROLS Figure 7-1 Service Brake Pedal Control 4 3 15 1 2 9 10 12 8 11 13 7 5 14 12 6 PA3970 7-2 6042 8990467
Before S/N 0160038919 excluding 0160033533 CONTROLS Figure 7-1 Service Brake Pedal Control Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8223025 7139271 8307109 8303540 8307002 8305004 8303755 8307023 8024024 7139027 8305644 8307206 7129521 8303658 1 1 2 2 2 2 4 4 1 1 2 4 2 2 Ref 8990467 Description Rev. SERVICE BRAKE SWITCH BRAKE SWITCH BRACKET FLAT WASHER, 1/4 HEX HD CAPSCREW, 1/4-20X1 LOCK WASHER, 1/4 HEX NUT, 1/4-20 HEX HD CAPSCREW, M10-1.
S/N 0160038919 & After including 0160033533 CONTROLS Figure 7-1 Service Brake Pedal Control 101 10 9 55 56 220 242 241 244 219 243 6 3 7 4 5 6 PA4651 7-4 6042 8990467
S/N 0160038919 & After including 0160033533 CONTROLS Figure 7-1 Service Brake Pedal Control Item Part Number Qty. 3 4 5 6 7 9 10 55 56 101 219 220 241 242 243 244 1001103113 7129521 8305644 8307206 8303658 8307023 8303755 91511145 91513180 1 2 2 4 2 4 4 1 2 Ref 2 2 1 1 2 2 8990467 8307002 8305004 1001107355 8223025 8303540 8307109 Description Rev.
S/N 17019 thru 19897 & 0160002408 thru 0160004109 CONTROLS Figure 7-2 Throttle Pedal Control 1 3 4 2 5 16 14 13 9 6 8 11 20 7 21 18 10 13 17 19 12 15 PA3090 7-6 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160004109 CONTROLS Figure 7-2 Throttle Pedal Control Item Part Number Qty.
S/N 0160004111 thru 0160039245 CONTROLS Figure 7-2 Throttle Pedal Control 1 3 4 2 5 6 8 9 10 11 PA4371 7-8 6042 8990467
S/N 0160004111 thru 0160039245 CONTROLS Figure 7-2 Throttle Pedal Control Item Part Number Qty. 1 2 3 4 5 6 8 9 10 11 8162003 8033178 8303540 8307002 8307109 8700116 8305402 1600373 7302331 8310628 1 1 3 3 3 1 2 1 1 3 8990467 Description THROTTLE PEDAL, (includes item 2) THROTTLE PEDAL BELLOWS HEX HD CAPSCREW, 1/4-20X1 LOCKWASHER, 1/4 FLAT WASHER, 1/4 SPRING JAMNUT, 1/4 THROTTLE CABLE THROTTLE CABLE BRACKET HEX HD CAPSCREW, M10X1.5X14mm, PC8.8, (torque to 45-60 lb-ft) 6042 Rev.
S/N 0160039434 & After CONTROLS Figure 7-2 Throttle Pedal Control 1 3 4 5 2 7-10 6042 PA4640 8990467
S/N 0160039434 & After CONTROLS Figure 7-2 Throttle Pedal Control Item Part Number Qty. 1 2 3 4 5 7301585 3400022 3576442 8303745 8307106 8310725 1 1 1 4 4 3 8990467 Description THROTTLE PEDAL ADAPTER ASSY, (includes items 1 thru 5) THROTTLE PEDAL ACCELERATOR THROTTLE ADAPTER PLATE HEX HD CAPSCREW, 5/16-18X5/8, GR5 FLAT WASHER, 5/16 BUTTON HD CAPSCREW, 1/4-20X1-1/4 6042 Rev.
CONTROLS Figure 7-3 Steering Wheel & Shifter 1 3 2 4 5 7 7 6 7 PA2970 7-12 6042 8990467
CONTROLS Figure 7-3 Steering Wheel & Shifter Item Part Number Qty. 1 2 3 4 5 6 7138878 8305916 7138836 8303534 8307005 7138833 7029367 8223049 1 1 1 4 4 1 1 1 1600429 1 7 8990467 Description Rev.
CONTROLS Figure 7-4 Control Console 9 8 6 5 7 1 HOURMETER 2 3 PA2983 7-14 6042 8990467
CONTROLS Figure 7-4 Control Console Item Part Number Qty. 1 2 7150708 8223453 1 Ref 3 5 6 7 8 9 4360690 8035807 8223054 8223037 8223046 8223081 8223082 1 AR 1 1 2 1 1 8990467 Description Rev.
CONTROLS Figure 7-5 Boom Lift/Lower & Extend/Retract Control 2 4 3 1 5 6 7 12 9 11 8 10 7-16 PA3071 6042 8990467
CONTROLS Figure 7-5 Boom Lift/Lower & Extend/Retract Control Item Part Number Qty.
CONTROLS Figure 7-6 Frame Sway & Attachment Tilt Control 5 2 3 1 6 8 4 12 7 9 10 15 14 11 13 7-18 PA3081 6042 8990467
CONTROLS Figure 7-6 Frame Sway & Attachment Tilt Control Item Part Number Qty.
CONTROLS Figure 7-7 Auxiliary Hydraulic Control 5 4 2 3 1 6 8 7 10 9 12 13 11 14 15 17 16 PA3111 7-20 6042 8990467
CONTROLS Figure 7-7 Auxiliary Hydraulic Control Item Part Number Qty.
CONTROLS This Page Intentionally Left Blank 7-22 6042 8990467
SECTION 8 HYDRAULIC CIRCUITS 8990467 6042
Before S/N 0160038919 excluding S/N 0160033533 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch 9 9 42 2 5 36 PORT “T” 25 PORT “PB” 41 45 27 38 47 48 49 43 PORT “P” 46 24 16 8 28 PORT “LS” 26 23 40 30 20 PORT “P” 29 37 39 22 39 37 19 7 28 40 21 32 10 10 11 6 25 4 11 15 12 PORT “T” 17 50 40 28 14 3 1 31 2 35 33 34 27 14 13 25 18 22 14 4 14 3 44 K1 PA4860 8-2 6042 8990467
Before S/N 0160038919 excluding S/N 0160033533 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch Item Part Number Qty.
Before S/N 0160038919 excluding S/N 0160033533 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch (Continued) Item 8-4 Part Number Qty. 43 44 45 46 47 48 49 50 8307004 8750015 8750017 7139179 Ref Ref Ref Ref 1 1 1 1 K1 8036385 1 Description Rev.
Before S/N 0160038919 excluding S/N 0160033533 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 0160038919 & After including 0160033533 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch 9 3 25 6 36 42 PORT “T” 45 25 PORT “PB” 41 27 38 47 48 49 43 PORT “P” 46 24 16 PORT “LS” 26 8 23 30 22 PORT “P” 37 39 22 39 29 37 22 19 7 10 4 31 2 11 6 4 18 28 40 21 32 12 50 40 PORT “T” 17 15 35 33 34 27 28 11 25 13 51 2 6 14 14 2 3 14 44 K1 PA3544 8-6 6042 8990467
S/N 0160038919 & After including 0160033533 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch Item Part Number Qty.
S/N 0160038919 & After including 0160033533 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch (Continued) 8-8 Item Part Number Qty. Description 50 51 7139179 2220635 1 1 ORIFICE FITTING TEE FITTING K1 8036385 1 BRAKE VALVE SEAL KIT, (includes qty 1 of item 37 and qty 1 of item 39) 6042 Rev.
S/N 0160038919 & After including 0160033533 HYDRAULIC CIRCUITS Figure 8-1 Service Brake & De-Clutch (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
HYDRAULIC CIRCUITS Figure 8-2 Boom Lift/Lower & Extend/Retract 8 1 8 2 15 34 3 28 8 8 29 17 7 RETRACT PORT 31 12 29 9 EXTEND PORT 9 32 5 16 30 10 RETRACT PORT 6 11 12 9 9 EXTEND PORT 13 13 33 10 12 10 14 27 20 14 21 19 10 26 18 24 25 23 PAP11050 4 8-10 22 LOWER PORT LIFT PORT 6042 8990467
HYDRAULIC CIRCUITS Figure 8-2 Boom Lift/Lower & Extend/Retract Item Part Number Qty.
S/N 17019 thru 18832 HYDRAULIC CIRCUITS Figure 8-3 Attachment Tilt & Slave 7 34 1 2 5 6 4 10 11 RETRACT PORT 9 8 13 14 14 17 28 23 18 EXTEND PORT 23 RETRACT PORT 31 32 2 12 30 19 EXTEND PORT RETRACT PORT 17 23 12 33 24 19 21 14 17 16 29 27 29 26 20 22 2 29 EXTEND PORT 19 32 27 26 22 22 2 32 2 25 15 3 PAP11070 8-12 6042 8990467
S/N 17019 thru 18832 HYDRAULIC CIRCUITS Figure 8-3 Attachment Tilt & Slave Item Part Number Qty.
S/N 18833 thru 19897 & 0160002408 & After HYDRAULIC CIRCUITS Figure 8-3 Attachment Tilt & Slave 7 27 1 25 6 4 10 11 RETRACT PORT 9 8 13 14 14 17 23 18 EXTEND PORT 28 32 2 12 30 23 RETRACT PORT 31 19 EXTEND PORT 17 12 3 RETRACT PORT 19 21 14 29 29 26 20 22 2 29 17 EXTEND PORT 16 32 26 22 22 2 32 2 25 15 24 PAP11060 8-14 6042 8990467
S/N 18833 thru 19897 & 0160002408 & After HYDRAULIC CIRCUITS Figure 8-3 Attachment Tilt & Slave Item Part Number Qty.
HYDRAULIC CIRCUITS Figure 8-4 Frame Sway TO CONTROL VALVES, (see Figure 8-6) TO PORT “FTR” TO PORT “FTR” TO PORT “V” TO PORT “FTB” TO PORT “T” TO PORT “P” PA4070 8-16 6042 8990467
HYDRAULIC CIRCUITS Figure 8-4 Frame Sway Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2717022 2716764 2717020 2717019 2717021 8750017 2220501 2220371 2220473 8760268 2220372 8303264 8307004 8769128 8750027 1 1 1 1 1 1 2 1 1 3 3 1 1 1 1 Ref 1 1 Ref Ref Ref Ref Ref 8990467 8902857 8902858 Description Rev.
HYDRAULIC CIRCUITS Figure 8-5 Power Steering 4 16 PORT “A” PORT “B” PORT “P” 17 17 24 15 15 PORT “T” 8 1 26 20 21 23 18 19 6 11 2 5 9 3 27 PORT “PS” “T” “L” “R” “P” 10 14 15 13 12 7 7 “LS” “L” “R” 25 “T” “P” PA4041 8-18 6042 8990467
HYDRAULIC CIRCUITS Figure 8-5 Power Steering Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 2716776 2220500 2716775 2716673 2716696 2716769 8760237 2716773 2716772 2220683 2220381 8721029 8760140 2220385 2220373 2220474 2220596 8770173 2220655 2220700 2220622 1 3 1 2 4 1 4 1 1 1 1 1 1 1 4 1 3 1 1 1 1 Ref Ref Ref Ref Ref 8990467 Description Rev.
HYDRAULIC CIRCUITS Figure 8-6 Control Valves 24 TO OIL COOLER, (see Figure 8-9) TO STABILIZER CYLINDER, (see Figure 8-4) 1 24 7 50 51 47 52 4 6 12 5 3 31 15 16 14 13 15 16 13 32 33 41 38 29 13 TO BRAKE VALVE PORT “T”, (see Figure 8-1) 40 17 2 14 44 35 26 22 22 23 45 49 16 15 34 15 16 20 46 47 31 37 28 48 49 11 10 25 14 27 8 9 40 41 42 36 39 23 23 40 18 TO STEERING ORBITAL, (see Figure 8-5) 21 40 42 25 30 53 19 43 40 42 25 PA4032 8-20 6042 89904
HYDRAULIC CIRCUITS Figure 8-6 Control Valves Item Part Number Qty.
HYDRAULIC CIRCUITS Figure 8-6 Control Valves (Continued) Item Part Number Qty. 50 51 52 53 8750040 8303757 8750025 2220238 1 1 1 1 8-22 Description Rev. CLAMP SET, 1.46 DIA HEX HD CAPSCREW, 5/16-18X2.5, (torque to 11.
HYDRAULIC CIRCUITS Figure 8-6 Control Valves (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
HYDRAULIC CIRCUITS Figure 8-7 Auxiliary Hydraulic PA4081 8-24 6042 8990467
HYDRAULIC CIRCUITS Figure 8-7 Auxiliary Hydraulic Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 7111402 8310081 8307004 8307203 8303622 8769161 2713082 8769122 8750011 7300675 7300674 8760465 2716713 2230044 1 2 8 2 2 2 2 3 3 1 1 2 2 2 Ref 3 2 1 3 2 2 2 1 1 1 1 2 2 1 1 8990467 8750027 8310009 8750012 8750017 8769128 2716768 8765204 2220381 2220373 91403414 91403413 2230025 2220651 8420053 8420055 Description Rev.
S/N 17019 thru 19897 & 0160002408 thru 0160004109 HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler 11 7 6 1 5 5 4 8 10 9 2 3 12 PA3551 8-26 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160004109 HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 2220451 2716622 2716621 8760328 8750024 8750017 8750026 8307004 8750025 8303757 2 1 1 2 2 1 1 1 1 1 Ref Ref STRAIGHT CONNECTOR HOSE ASSY HOSE ASSY ELBOW, 90 DEGREES TWIN CLAMP SET TWIN CLAMP LOCKING PLATE STACKING BOLT LOCKWASHER, 5/16 TWIN COVER PLATE HEX HD CAPSCREW, 5/16-18X2.
S/N 0160004111 thru 0160039074 HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler 8 6 7 3 5 4 2 8 6 2 1 PA4380 8-28 6042 8990467
S/N 0160004111 thru 0160039074 HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler Item 1 2 3 4 5 6 7 8 8990467 Part Number Qty. 2131210 2717150 2717149 8750024 8750040 8750026 8750040 Ref 2 1 1 1 1 2 1 Ref Description Rev. ZF TRANSMISSION, (see Figure 5-18 for details) ELBOW, 90 DEGREES HOSE ASSY HOSE ASSY CLAMP SET, 1.18 DIA, (S/N 0160004111 thru 0160032089) CLAMP SET, 1.46 DIA, (S/N 0160032090 & After) STACKING BOLT CLAMP SET, 1.
S/N 0160039075 & After HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler 25 24 10 19 27 18 15 16 10 21 22 22 20 21 22 22 20 26 PAP9300 8-30 6042 8990467
S/N 0160039075 & After HYDRAULIC CIRCUITS Figure 8-8 Transmission Cooler Item 10 15 16 18 19 20 21 22 24 25 26 27 8990467 Part Number Qty.
S/N 17019 thru 19897 & 0160002408 thru 0160004109 HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler 1 4 17 8 7 20 15 6 9 13 2 5 13 16 15 14 18 12 11 10 19 10 3 PA3570 8-32 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160004109 HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 8990467 Part Number Qty. 8303264 8750017 8750026 8769123 2716786 2716779 8640123 8530030 8307005 8750040 8303757 8307004 8750025 8760273 8303107 7139788 8750015 Ref Ref Ref 1 1 1 1 1 1 2 2 4 2 1 2 1 1 4 1 1 Description Rev.
S/N 0160004111 thru 0160039074 HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler 8 8 5 1 3 2 4 6 7 9 10 11 12 13 12 14 PA4390 8-34 6042 8990467
S/N 0160004111 thru 0160039074 HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 8990467 Part Number 8760273 2717159 2717158 8750026 8750024 8750040 8303107 8307005 8530030 8640123 7139788 Qty. Ref 1 1 1 Ref 1 1 1 Ref 4 4 2 2 1 Ref Description Rev. FUEL/HYDRAULIC TANK ASSY, (see Figure 9-10 for details) ELBOW, 45 DEGREES, (swivel nut) HOSE ASSY HOSE ASSY CLAMP & HARDWARE, (see Figure 8-8 S/N 0160004111 & After for details) STACKING BOLT CLAMP SET, 1.
S/N 0160039075 & After HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler 25 15 24 7 6 8 1 3 16 1 17 16 14 5 3 1 5 22 23 18 18 19 21 8-36 20 PA4392 6042 8990467
S/N 0160039075 & After HYDRAULIC CIRCUITS Figure 8-9 Oil Cooler Item 1 3 5 8 14 15 16 17 18 19 20 21 22 23 24 25 8990467 Part Number Qty.
HYDRAULIC CIRCUITS This Page Intentionally Left Blank 8-38 6042 8990467
SECTION 9 HYDRAULIC COMPONENTS 8990467 6042
HYDRAULIC COMPONENTS Figure 9-1 Boom Extend/Retract Cylinder 4 18 12 11 3 18 14 22 20 17 15 9 20 5 8 23 23 1 24 7 6 13 10 19 13 2 25 19 16 21 K1 6 13 10 13 15 18 5 23 9-2 2 25 9 7 21 19 19 16 6042 4 3 22 12 14 20 11 17 23 PA4091 8990467
HYDRAULIC COMPONENTS Figure 9-1 Boom Extend/Retract Cylinder Item Part Number Qty.
S/N 17019 thru 19897 & 0160002408 thru 0160003867 HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder 3 2 1 14 4 17 7 6 5 9 15 8 10 16 11 12 13 14 K1 15 12 4 9-4 6 5 6042 8 9 11 16 13 PA3611 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160003867 HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder Item Part Number Qty.
S/N 0160003879 thru 0160027650 HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder 3 2 1 14 4 17 7 6 5 9 15 8 10 16 11 12 13 14 K1 15 12 4 9-6 6 5 6042 8 9 11 16 13 PA3611 8990467
S/N 0160003879 thru 0160027650 HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder Item Part Number Qty.
S/N 0160027677 & After HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder 7 8 8 7 15 1 6 16 3 12 8 14 9 10 4 2 11 13 5 119 131 113 15 K1 14 133 127 13 6 12 8 5 9 10 11 2 PAP11170 9-8 6042 8990467
S/N 0160027677 & After HYDRAULIC COMPONENTS Figure 9-2 Boom Lift/Lower Cylinder Item Part Number Qty.
S/N 17019 thru 19897 & 0160002408 thru 0160003867 HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder 4 13 3 9 8 10 11 14 16 7 15 12 1 2 5 15 17 6 6 2 12 8 10 7 K1 16 9 3 13 5 9-10 14 15 6042 11 4 PA8470 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160003867 HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder Item Part Number Qty.
S/N 0160003879 thru 0160005651 HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder 1 PA4200 9-12 6042 8990467
S/N 0160003879 thru 0160005651 HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder Item Part Number Qty. 1 2717216 1 8990467 Description FRAME SWAY CYLINDER, (no service parts available, use 2716563 for replacement) 6042 Rev.
S/N 0160005696 & After HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder 4 13 3 9 10 8 11 14 16 7 15 12 1 2 6 5 17 15 6 K1 2 12 7 8 10 16 9 18 13 5 9-14 14 15 6042 11 PAP4070 8990467
S/N 0160005696 & After HYDRAULIC COMPONENTS Figure 9-3 Frame Sway Cylinder Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-4 Attachment Tilt Cylinder 5 20 17 6 20 3 15 12 1 15 10 11 7 13 22 14 19 8 4 21 16 9 18 2 7 12 K1 6 18 16 10 9-16 17 3 20 15 11 6042 4 13 2219 21 14 PA3641 8990467
HYDRAULIC COMPONENTS Figure 9-4 Attachment Tilt Cylinder Item Part Number Qty.
S/N 17019 thru 19299 HYDRAULIC COMPONENTS Figure 9-5 Stabil-Trak Cylinder 5 4 17 20 16 15 18 23 6 12 13 2 6 12 13 2 6 12 13 14 6 12 13 21 22 19 22 9 6 11 8 24 10 3 7 1 K1 10 9-18 PA4101 6042 8990467
S/N 17019 thru 19299 HYDRAULIC COMPONENTS Figure 9-5 Stabil-Trak Cylinder Item Part Number Qty.
S/N 19300 thru 19897 & 0160002408 & After HYDRAULIC COMPONENTS Figure 9-5 Stabil-Trak Cylinder 8 6 7 21 5 18 17 17 19 12 13 2 12 13 2 12 13 3 15 12 13 20 16 10 12 14 22 4 11 9 1 K1 PA4181 11 9-20 6042 8990467
S/N 19300 thru 19897 & 0160002408 & After HYDRAULIC COMPONENTS Figure 9-5 Stabil-Trak Cylinder Item Part Number Qty.
S/N 17019 thru 19299 HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder 10 8 7 14 3 13 11 4 EXTEND PORT RETRACT PORT 15 12 1 5 17 2 9 6 K1 9 14 11 2 5 15 9-22 13 12 6 3 7 10 16 8 6042 4 PA3632 8990467
S/N 17019 thru 19299 HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder Item Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2716615 NSS 8036401 8036400 8036399 8037080 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 Use Kit K1 0100019 2 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 AR SLAVE CYLINDER, (includes items 1 thru 16) CYLINDER TUBE PISTON HEAD GLAND, (torque 250-300 lb-ft) ROD LOCKNUT, 1.
S/N 19300 thru 19897 & 0160002408 thru 0160003867 HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder 9 10 14 9 3 7 13 11 6 4 EXTEND PORT RETRACT PORT 15 1 5 12 2 8 2 5 15 9-24 K1 6 14 11 13 12 8 3 9 10 6042 9 4 PA4880 8990467
S/N 19300 thru 19897 & 0160002408 thru 0160003867 HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder Item Part Number Qty.
S/N 0160003879 & After HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder 9 10 14 9 3 7 13 6 133 127 113 11 119 131 4 EXTEND PORT RETRACT PORT 15 1 5 12 2 8 K1 5 15 9-26 6 14 11 2 13 12 8 3 9 10 6042 9 4 PA4890 8990467
S/N 0160003879 & After HYDRAULIC COMPONENTS Figure 9-6 Slave Cylinder Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-7 Gear Pump 6 5 2 13 12 8 10 11 3 12 13 13 8 1 11 10 4 9 K1 7 PA3591 9-28 6042 8990467
HYDRAULIC COMPONENTS Figure 9-7 Gear Pump Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-8 Main Control Valve 14 15 7 1 16 17 10 7 8 23 3 2 8 3 11 22 23 26 4 5 10 10 25 23 5 13 24 10 23 19 9 22 18 11 6 21 K1 9-30 PA4172 6042 20 8990467
HYDRAULIC COMPONENTS Figure 9-8 Main Control Valve Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-9 Directional Control Valves 2 3 4 PORT “LSG” 217 210 211 5 7 1 9 101 102 6 103 8 100 107 106 104 108 105 106 108 9-32 6042 PA3711 8990467
HYDRAULIC COMPONENTS Figure 9-9 Directional Control Valves Item Part Number Qty. Description Rev.
HYDRAULIC COMPONENTS Figure 9-9 Directional Control Valves (Continued) Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-9 Directional Control Valves (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
Before S/N 0160037238 HYDRAULIC COMPONENTS Figure 9-10 Fuel/Hydraulic Tank Assembly 9 4 11 11 6 11 3 10 6 9 5 8 9 19 8 2 5 1 5 12 14 7 13 20 16 15 18 17 14 13 PA3581 9-36 6042 8990467
Before S/N 0160037238 HYDRAULIC COMPONENTS Figure 9-10 Fuel/Hydraulic Tank Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 8990467 Part Number Qty.
S/N 0160037238 & After HYDRAULIC COMPONENTS Figure 9-10 Fuel/Hydraulic Tank Assembly 6 11 11 10 9 4 6 11 8 9 5 2 9 3 8 5 17 1 5 12 7 13 18 14 13 15 15 9-38 PA4680 6042 8990467
S/N 0160037238 & After HYDRAULIC COMPONENTS Figure 9-10 Fuel/Hydraulic Tank Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 8990467 Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-11 Grapple Bucket Cylinder 9-40 6042 8990467
HYDRAULIC COMPONENTS Figure 9-11 Grapple Bucket Cylinder Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-12 Side Tilt Carriage Cylinder 7 R E 1 8 5 6 8 4 3 2 K1 PY1581 9-42 6042 8990467
HYDRAULIC COMPONENTS Figure 9-12 Side Tilt Carriage Cylinder Item Part Number Qty. 8 1001090134 70022038 70022039 70022040 70022042 70021908 70022043 90022230 7029760 4640438 2900770 91044080 1 1 1 1 1 1 1 1 1 2 1 2 SIDE TILT CARRIAGE CYLINDER, (includes all items) BARREL ASSY ROD ASSY PISTON SEAL KIT ROD BEARING SEAL KIT HEX NUT CAPSCREW CHECK VALVE SEAL KIT GREASE FITTING K1 70022041 1 SEAL KIT, (contains 70022042 & 70022043) 1 2 3 4 5 6 7 8990467 Description 6042 Rev.
HYDRAULIC COMPONENTS Figure 9-13 72 In 90 Degree Swing Carriage Cylinder 5 22 6 18 1 20 17 14 2 11 3 8 9 7 19 12 15 16 13 21 4 K1 PAP11180 9-44 6042 8990467
HYDRAULIC COMPONENTS Figure 9-13 72 In 90 Degree Swing Carriage Cylinder Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-14 Brake Valve 1 2 3 8 4 6 9 10 6 11 13 12 5 14 6 15 7 K1 K2 K3 K4 K5 K6 K7 PAP4390 9-46 6042 8990467
HYDRAULIC COMPONENTS Figure 9-14 Brake Valve Item Part Number Qty.
HYDRAULIC COMPONENTS Figure 9-15 50 in Side Shift Carriage Cylinder 5 4 3 2 7 6 2 3 4 5 K1 9-48 6042 PV2080 8990467
HYDRAULIC COMPONENTS Figure 9-15 50 in Side Shift Carriage Cylinder Item Part Number Qty. 2 3 4 5 6 7 70024539 Use Kit K1 70024547 Use Kit K1 70024548 NSS NSS 1 2 2 2 2 1 1 50 IN SIDE SHIFT CARRIAGE CYLINDER, (includes all items) ROD SEAL O-RING ROD WIPER SEAL RETAINER SEAL ROD BARREL K1 70024549 1 SEAL KIT, (includes items 2 & 4) 8990467 Description 6042 Rev.
HYDRAULIC COMPONENTS This Page Intentionally Left Blank 9-50 6042 8990467
SECTION 10 ELECTRICAL 8990467 6042
Before S/N 0160039074 ELECTRICAL Figure 10-1 Cab Harness 2 5 4 3 1 6 5 4 3 7 9 Relay Headlight Switch 7.5 Transmission 20 Lights Relay Light Switch Relay Park Brake Disengage 7.5 8 Outriggers 10 Opt. Washer/Wipers 13 10 Stabilizer 10 8 Steer Select Switch Relay Stabilizer Lock Switch Relay Neutral Start 15 Horn/Heater 7 10 Instrument Panel 11 Relay Boom Switch Relay Backup 7.
Before S/N 0160039074 ELECTRICAL Figure 10-1 Cab Harness Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 7301818 8307106 8307111 8307003 8305002 8307027 8229233 8229234 8229235 8582007 8225119 8229238 8229237 1 3 4 4 4 1 4 5 2 5 7 3 2 8990467 Description CAB HARNESS FLAT WASHER, 5/16 FLAT WASHER, #10 LOCKWASHER, #10 HEX NUT, #10-24 NC LOCKWASHER, 5/16, (external tooth) FUSE, 7.
S/N 0160039075 & After ELECTRICAL Figure 10-1 Cab Harness 80 1 6 2 6 30 CAB GROUND STUD 5 4 3 PARK BRAKE SWITCH 2 24 27 29 23 24 27 24 23 28 25 26 CONSOLE FLOOR 23 24 25 PA4741 10-4 6042 8990467
S/N 0160039075 & After ELECTRICAL Figure 10-1 Cab Harness Item Part Number Qty. 1 2 3 4 5 6 23 24 25 26 27 28 29 30 80 1001104036 8307106 8307111 8307003 8305002 8307027 8229234 8229233 8229238 8229235 8229237 8582007 8225119 8305624 1001114579 1001128396 1 4 3 3 3 2 4 4 2 1 2 5 9 3 Ref 1 8990467 Description Rev. CONSOLE & STABILIZER HARNESS FLAT WASHER, 5/16 FLAT WASHER, #10 LOCKWASHER, #10 HEX NUT, #10-24 LOCKWASHER, 5/16 FUSE, 10 AMP FUSE, 7.
S/N 17019 thru 19897 & 0160002408 thru 0160004109 ELECTRICAL Figure 10-2 Engine Harness 13 17 18 19 20 21 28 14 12 15 22 23 24 25 26 1 20 21 29 30 31 27 16 32 4 6 3 2 8 9 5 11 10 7 8 PA3730 10-6 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160004109 ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty.
S/N 0160004111 thru 0160039074 ELECTRICAL Figure 10-2 Engine Harness S/N 0160004111 THRU 0160016703 17 18 19 20 21 28 30 31 35 22 23 36 13 15 14 12 13 14 43 12 1 37 23 26 29 27 16 41 40 39 25 42 7 32 38 5 3 33 24 2 6 4 34 8 10 11 9 10 K1 K2 PAP11161 10-8 6042 8990467
S/N 0160004111 thru 0160039074 ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty. Description Rev.
S/N 0160004111 thru 0160039074 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item Part Number Qty. K1 K2 2915063 2915184 1 1 10-10 Description Rev.
S/N 0160004111 thru 0160039074 ELECTRICAL Figure 10-2 Engine Harness (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 0160039075 & After ELECTRICAL Figure 10-2 Engine Harness 18 45 71 73 30 47 50 52 61 62 2 59 63 75 57 13 14 76 81 82 46 49 8 102 17 78 104 77 79 54 55 78 16 103 101 7 77 12 31 65 67 77 21 36 79 32 37 38 39 69 72 78 85 65 67 21 84 79 69 72 78 PAP11150 10-12 6042 8990467
S/N 0160039075 & After ELECTRICAL Figure 10-2 Engine Harness Item Part Number Qty.
S/N 0160039075 & After ELECTRICAL Figure 10-2 Engine Harness (Continued) Item Part Number Qty. 84 1001128665 1 85 101 102 103 104 1001128666 1001101043 91401281 91081640 77143006 1 1 1 2 2 10-14 Description Rev.
S/N 0160039075 & After ELECTRICAL Figure 10-2 Engine Harness (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
ELECTRICAL This Page Intentionally Left Blank 10-16 6042 8990467
SECTION 11 DECALS 8990467 6042
DECALS Figure 11-1 Decals 4 40 SECTION K-K VIEW OF INTERMEDIATE BOOM 33 3 24 K F VIEW OF INTERMEDIATE BOOM B 7 B 26 K F 13 11 41 39 28 27 21 27 SEE FIGURE 6-1 FOR LOAD CHART HOLDER 31 32 5 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 S/N 0160039075 & 19 AFTER 20 SECTION B-B S/N 0160039075 & AFTER 36 30 SECTION F - F SECTION B - B SECTION F-F 21 PAP11101 11-2 6042 8990467
DECALS Figure 11-1 Decals (Continued) 33 29 24 15 C C 21 16 14 17 8 11 34 9 SECTION D - D 25 22 10 37 E 35 38 D BEFORE S/N 0160039075 25 22 D H H 23 E S/N 0160039075 & AFTER SECTION E - E SECTION C - C 1 SECTION H - H 2 18 6 12 PAP11130 8990467 6042 11-3
DECALS Figure 11-1 Decals Item Part Number Qty.
DECALS Figure 11-1 Decals (Continued) Item Part Number Qty. Description Rev.
DECALS This Page Intentionally Left Blank 11-6 6042 8990467
SECTION 12 OPTIONS 8990467 6042
OPTIONS Figure 12-1 Worklight Installation 22 23 2 13 6 1 13 16 10 8 16 13 12 4 18 14 1 13 3 14 17 2 13 2B 6 INSTRUMENT CLUSTER BOOM WORKLIGHT PANEL BACK LIGHT 3D 156 WORKLIGHT SWITCH 7.5 Transmission 4 Relay Light Switch 3A RIGHT FRONT WORKLIGHT 7 5 6 7.5 Outriggers 20 10 Lights Opt.
OPTIONS Figure 12-1 Worklight Installation Item 1 2 3 4 6 8 10 12 13 14 16 17 18 20 21 22 23 8990467 Part Number Qty.
S/N 17019 thru 19897 & 0160002408 thru 0160015214 OPTIONS Figure 12-2 Roadlight Installation 14 18 14 2 101 102 103 104 105 7 12 17 1 101 102 103 104 105 11 8 6 22 16 4 5 15 18 3 21 14 17 2B BOOM WORKLIGHT INSTRUMENT CLUSTER SIDE LT RIGHT FRONT ROADLIGHT 156 6 20B 19 PANEL BACK HIGH TURN LIGHT BEAM SIGNAL TURN SIGNAL LEVER AND ROADLIGHT SWITCH 3D 154 155 Relay Headlight Switch 20F HAZARD SWITCH 2H A B C A D E F B 22 10 5 17 18 8 1 2 3 24 31 24A 2J 25 22 20 23 28
S/N 17019 thru 19897 & 0160002408 thru 0160015214 OPTIONS Figure 12-2 Roadlight Installation Item 1 2 3 4 5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 101 8990467 Part Number Qty.
S/N 17019 thru 19897 & 0160002408 thru 0160015214 OPTIONS Figure 12-2 Roadlight Installation (Continued) Item Part Number Qty. 102 7150680 7150687 1 Ref 8036216 8036217 4 Ref 8036218 7150690 NSS 8036219 8036221 8036222 8036220 8303745 8305626 1 1 2 1 1 1 1 1 1 103 104 105 12-6 Description Rev.
S/N 17019 thru 19897 & 0160002408 thru 0160015214 OPTIONS Figure 12-2 Roadlight Installation (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 0160015215 & After OPTIONS Figure 12-2 Roadlight Installation 30 31 2 101 102 103 104 105 7 12 1 101 102 103 104 105 32 33 11 6 8 22 16 4 5 15 18 3 21 14 17 2C INSTRUMENT CLUSTER BOOM WORKLIGHT 3A 19 PANEL BACK HIGH TURN LIGHT BEAM SIGNAL TURN SIGNAL LEVER AND ROADLIGHT SWITCH 7 Relay Headlight Switch Outriggers 20 156 6 RED/ WHT 154 21C 12A 155 RED BLU/ GRN/ WHT BRN BLU 27F BLU HIGH BEAM Relay Park Brake Disengage Relay Stabilizer Lock Switch Relay Neutral Start Re
S/N 0160015215 & After OPTIONS Figure 12-2 Roadlight Installation Item 1 2 3 4 5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 8990467 Part Number Qty.
S/N 0160015215 & After OPTIONS Figure 12-2 Roadlight Installation (Continued) Item Part Number Qty. 30 31 32 33 101 88411094 8310109 88501005 4891600 7150681 7150680 7150687 4 4 1 1 1 1 Ref 8036216 8036217 4 Ref 8036218 1001096314 7150690 NSS 8036219 8036221 8036222 8036220 8303745 8305626 1 1 1 2 1 1 1 1 1 1 102 103 104 105 12-10 Description Rev.
S/N 0160015215 & After OPTIONS Figure 12-2 Roadlight Installation (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 17019 thru 19238 OPTIONS Figure 12-3 Swing Carriage Cylinder 2 3 7 23 8 6 22 5 4 9 10 1 11 20 7 23 8 18 16 21 14 19 17 14 12 5 6 22 7 23 12-12 13 15 K1 9 12 13 17 19 8 18 16 14 15 10 11 6042 PA3651 8990467
S/N 17019 thru 19238 OPTIONS Figure 12-3 Swing Carriage Cylinder Item Part Number Qty.
S/N 19239 thru 19897 & 0160002408 & After OPTIONS Figure 12-3 Swing Carriage Cylinder 15 14 5 13 12 5 12 15 4 2 13 12 3 14 6 5 22 11 1 7 8 9 22 16 17 K1 18 19 21 20 20 19 21 18 17 12-14 6042 PAP4060 8990467
S/N 19239 thru 19897 & 0160002408 & After OPTIONS Figure 12-3 Swing Carriage Cylinder Item Part Number Qty.
OPTIONS Figure 12-4 Side Tilt Carriage Cylinder 7 5 6 4 3 18 2 1 17 14 12 16 15 2 12 11 13 10 9 8 RETRACT PORT 3 5 4 7 13 6 9 10 12 11 K1 15 8 EXTEND PORT 12-16 6042 14 PA3662 8990467
OPTIONS Figure 12-4 Side Tilt Carriage Cylinder Item Part Number Qty.
S/N 17019 thru 19897 & 0160002408 thru 0160004109 OPTIONS Figure 12-5 Cold Start Installation A A 12 B 13 5 13 B 3 4 PA4210 12-18 6042 8990467
S/N 17019 thru 19897 & 0160002408 thru 0160004109 OPTIONS Figure 12-5 Cold Start Installation (Continued) 7 6 8 9 1 SECTION A-A 12 2 10 SECTION B-B 12 PA4220 8990467 6042 12-19
S/N 17019 thru 19897 & 0160002408 thru 0160004109 OPTIONS Figure 12-5 Cold Start Installation Item Part Number Qty. 1 2 3 4 5 6 7 8 9 10 12 13 7300908 7138529 7139254 7139257 7139258 8580311 8277098 8277101 8305008 8307005 8310300 8584001 4110253 1 1 1 1 1 1 1 1 2 2 1 4 2 12-20 Description Rev.
S/N 17019 thru 19897 & 0160002408 thru 0160004109 OPTIONS Figure 12-5 Cold Start Installation (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
S/N 0160004111 & After OPTIONS Figure 12-5 Cold Start Installation 12 2 22 24 4 32 9 20 23 10 13 14 1 29 33 19 24 16 6 8 11 7 17 15 PA4410 12-22 6042 8990467
S/N 0160004111 & After OPTIONS Figure 12-5 Cold Start Installation (Continued) 21 25 34 30 31 3 26 28 28 PA4420 8990467 6042 12-23
S/N 0160004111 & After OPTIONS Figure 12-5 Cold Start Installation Item 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 12-24 Part Number Qty. Description Rev.
S/N 0160004111 & After OPTIONS Figure 12-5 Cold Start Installation (Continued) Item 8990467 Part Number Qty. Description 6042 Rev.
OPTIONS Figure 12-6 Fender Installation 107 105 102 106 103 105 3 105 101 104 5 4 2 2 105 104 1 1 K1 PA4231 12-26 6042 8990467
OPTIONS Figure 12-6 Fender Installation Item Part Number Qty. Description Rev.
OPTIONS Figure 12-7 Rotating Beacon Installation SWITCH LOCATION ON MACHINES WITHOUT ROADLIGHTS 2 9 P P VIEW A-A 2 9 SWITCH LOCATION ON CLOSED CAB MACHINED WITH ELECTRONIC ENGINE, ROADLIGHTS & STROBE 1 7 5 4 FROM SWITCH 8 6 B A DETAIL B 3 TO BEACON DETAIL B PAP9250 12-28 6042 8990467
OPTIONS Figure 12-7 Rotating Beacon Installation Item 1 2 3 4 5 6 7 8 9 8990467 Part Number Qty. Description Rev.
S/N 0160004111 & After OPTIONS Figure 12-8 Remote Oil Filler 3 1 2 4 5 PA4530 12-30 6042 8990467
S/N 0160004111 & After OPTIONS Figure 12-8 Remote Oil Filler Item Part Number Qty. 1 2 3 4 2915052 83673130 7029006 83673133 7029242 1 1 1 1 2 5 0100011 AR 8990467 Description Rev. REMOTE OIL FILLER KIT, (includes items 1 thru 4) FILLER CAP OIL FILLER TUBE SEAL HEX HD CAPSCREW, M12X1.
S/N 17019 thru 19897 & 0160002408 thru 0160023103 OPTIONS 9 1 11 Figure 12-9 Ignition Switch Weather Kit A A P 12 7.5 7.5 10 10 15 10 7.5 40 8 11 TRANSMISSION 7.5 15 LIGHTS HORN/HIR INST 10 SIAB STP/STAP 10 LIGHT SW. RELAY 1 3 7 4 5 6 10 HEADLIGHT SW. RELAY PARKBRAKE DIS RELAY 7.5 2 3 7 OPT CAB 10 STAB. LK. RELAY NEUTRAL START RELAY IGNITION RELAY 7.5 OPI MAIN 40 BOOM SW.
S/N 17019 thru 19897 & 0160002408 thru 0160023103 OPTIONS Figure 12-9 Ignition Switch Weather Kit Item Part Number Qty.
OPTIONS Figure 12-10 Exhaust Upgrade Kit 2 8 1 10 13 20 16 15 17 19 5 18 6 11 12 14 4 15 3 6 PAP3880 12-34 6042 8990467
OPTIONS Figure 12-10 Exhaust Upgrade Kit Item 1 2 3 4 5 6 8 10 11 12 13 14 15 16 17 18 19 20 8990467 Part Number Qty.
OPTIONS This Page Intentionally Left Blank 12-36 6042 8990467
SECTION 13 RECOMMENDED SPARE PARTS RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty./Machine 8035807 8342808 80904003 8990465 3126022 31200352 8990466 31200353 8990467 Misc.
RECOMMENDED SPARE PARTS The following list will service fleets of machines (built to current production per date on the front cover) with repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 13-4 Description 6042 Qty.
SECTION 14 PART NUMBER INDEX PART NUMBER INDEX Part Number Page 0100009 ....................... 12-29 01000111-5, 1-7, 1-9, 2-3, 2-5, 2-7, 2-9, 2-11, 2-13, 3-11, 4-3, 4-5, 4-7, 4-29, 7-17, 7-19, 12-13, 12-15, 12-31 01000191-9, 9-3, 9-5, 9-7, 9-9, 9-11, 9-15, 9-19, 9-23, 12-13, 12-17 0240156 ......................... 3-43 0274039 ......................... 11-5 0274263 ......................... 11-5 0274271 ......................... 11-5 0274272 ......................... 11-5 0274547 .......................
PART NUMBER INDEX Part Number Page 1001128968 ..................... 4-8 1001129749 ..................... 4-7 1001130307 ................. 10-13 1001131179 ................... 1-11 1001131244 ................... 1-11 1001131246 ................... 1-11 1001131271 ................... 11-5 1001131334 ................... 1-11 1001132437 ................... 1-11 1001132443 ................... 1-11 1001132452 ................... 1-11 1001132514 ..................... 3-7 1001132550 ...................
PART NUMBER INDEX Part Number Page 1319586 ......................... 5-83 1319587 ......................... 5-83 1319590 ......................... 5-83 1319591 ......................... 5-85 1319592 ......................... 5-85 1319593 ......5-85, 5-87, 5-89, 5-91, 5-93, 5-95 1319594 ......5-85, 5-87, 5-89, 5-91, 5-93, 5-95 1319595 ......5-85, 5-87, 5-89, 5-91, 5-93, 5-95 1319596 .......5-85, 5-87, 5-91 1319600 ......5-85, 5-87, 5-89, 5-91, 5-93, 5-95 1319601 ......
PART NUMBER INDEX Part Number Page 2220578 ......................... 8-11 22205968-13, 8-15, 8-19, 8-21 2220602 ........... 8-3, 8-7, 8-21 2220603 ........................... 8-7 2220606 .................... 8-3, 8-7 2220609 ................ 3-13, 3-15 2220622 ......................... 8-19 2220628 ....... 3-13, 3-15, 3-21 2220630 ........................... 8-3 2220635 ........................... 8-8 2220651 ......................... 8-25 2220655 ................ 8-11, 8-19 2220657 ....................
PART NUMBER INDEX Part Number Page 4831700 ....................... 10-13 4831900 ................4-7, 10-13 4832000 ........................... 4-7 4832100 ........................... 4-7 4846452 ......................... 3-33 4891800 ......................... 3-11 4892200 ........................... 1-9 4892600 ........................... 1-9 4922984 ......................... 10-9 4922985 ....................... 12-24 4922987 ....................... 12-24 4923018 ......................... 10-9 4923283 ..
PART NUMBER INDEX Part Number Page 70022778 ....................... 5-27 70022779 ....................... 5-27 70022780 .............. 5-27, 5-31 70022781 ....................... 5-35 70022782 ....................... 5-35 70022783 ....................... 5-35 70022784 ....................... 5-39 70022785 ....................... 5-39 70022789 ....................... 5-21 70022842 ......................... 4-7 70022843 ......................... 4-7 70022844 ......................... 4-7 70022845 ..........
PART NUMBER INDEX Part Number Page 7129521 ....................7-3, 7-5 7129973 ......................... 4-15 7137142 ..... 1-3, 1-5, 1-7, 1-9 7137643 ......................... 4-37 7138209 ................9-37, 9-39 7138290 ........................... 4-3 7138318 ......................... 4-29 7138515 ......................... 4-15 7138529 ....................... 12-20 7138634 ........................... 5-3 7138658 ....................... 5-113 7138659 ....................... 5-113 7138660 ............
PART NUMBER INDEX Part Number Page 80304090 .............. 5-11, 5-47 80304091 .............. 5-11, 5-47 80304092 .............. 5-11, 5-47 80304093 .............. 5-11, 5-47 80304094 .............. 5-11, 5-47 80304095 .............. 5-11, 5-47 80304096 .............. 5-11, 5-47 80304097 .............. 5-12, 5-47 80304099 .............. 5-12, 5-47 80304100 .............. 5-12, 5-47 80304101 .............. 5-12, 5-47 80304102 .............. 5-12, 5-47 80304104 .............. 5-12, 5-47 80304107 ...........
PART NUMBER INDEX Part Number Page 8036038 ....................... 5-101 8036039 ....................... 5-101 8036040 ....................... 5-101 8036041 ....................... 5-107 8036042 ....................... 5-107 8036048 ........................... 6-7 8036049 ......................... 6-25 8036050 ..................6-7, 6-11 8036056 ......................... 6-23 8036057 ................6-7, 12-29 8036058 ................6-7, 12-29 8036059 ..................6-7, 6-11 8036060 .................
PART NUMBER INDEX Part Number Page 8180326 ................ 4-17, 4-19 8180335 ................ 4-17, 4-19 82056559-5, 9-17, 9-45, 12-17 8205656 ........................... 9-3 8220073 ................ 10-7, 10-9 8220366 ......................... 10-9 8223025 .................... 7-3, 7-5 8223037 ......................... 7-15 8223038 ....................... 12-29 8223043 ................ 6-23, 6-25 8223044 ......................... 6-23 8223046 ......................... 7-15 8223049 .....................
PART NUMBER INDEX Part Number Page 10-13 8307109 4-15, 4-17, 7-3, 7-5, 7-7, 7-9, 7-19 8307110 ...10-9, 10-13, 12-24 830711110-3, 10-5, 12-5, 12-9 83071123-17, 3-19, 3-25, 4-3, 6-3, 10-7 8307113 .............2-3, 2-5, 2-7 8307201 ........................... 6-3 8307202 .......1-11, 4-15, 4-27 83072031-11, 3-9, 4-23, 4-25, 4-27, 8-15, 8-25, 9-34 8307204 .... 2-3, 2-5, 2-7, 2-9, 2-11, 4-15, 10-7, 10-9, 12-3, 12-5, 12-9 8307205 ......................... 6-19 8307206 . 2-9, 7-3, 7-5, 12-27 8307219 ............
PART NUMBER INDEX Part Number Page 8770120 .................... 8-3, 8-7 8770157 ......................... 8-11 8770173 ......................... 8-19 8770175 .................... 8-3, 8-7 8770183 .................... 8-3, 8-7 8770189 ....................
8990467 An Oshkosh Corporation Company JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: +1-717-485-5161 Customer Support Toll Free: 1-877-554-5438 Fax: +1-717-485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: +61 2 65811111 Fax: +61 2 65813058 JLG Latino Americana Ltda.
