Service Manual

11.1
Model 8042, 10042, 10054 Legacy Rev. 10/03
Section 11
Index
A
Access Panels and Covers
Replacement.............................4.34
Accident Prevention Tags ...............1.4
After Service Startup and Checks
Axle Service ..............................2.36
Boom Service............................2.36
Brake System Service...............2.35
Electrical Component
Service ...................................2.34
Engine Service..........................2.36
Fuel System Service .................2.35
Hydraulic Component
Service ...................................2.35
Tire and Wheel Service.............2.36
Transmission Service or
Replacement..........................2.35
Air Cleaner Assembly
Installation...................7A.29, 7B.33
Removal......................7A.28, 7B.32
Approved Universal
Tractor Fluid.......................5.30, 5.31
Axle Assemblies
Axle Assembly and Drive
Shaft Troubleshooting............5.13
Description..................................5.3
Internal Component
Troubleshooting .....................5.16
Maintenance ...............................5.4
Operation ....................................5.3
Replacement...............................5.5
Serial Number Plate....................5.4
Service and Troubleshooting ....5.12
Specifications..............................5.4
Axles, Drive Shafts, Wheels and Tires
Axle Assemblies..........................5.3
Axle, Drive Shaft and Wheel
Component Terminology..........5.2
Drive Shafts ..............................5.17
General Information ....................5.3
Wheels and Tires......................5.23
B
Bearings
Cleaning....................................2.33
Installation.................................2.34
Removal....................................2.33
Boom
Three Section
Assembly Maintenance ........... 3.4
Chains ................................... 3.46
System..................................... 3.4
Four Section
Assembly Maintenance ......... 3.64
Chains ................................. 3.121
System................................... 3.64
Quick Attach Assembly .......... 3.171
System Component
Terminology............................. 3.3
Boom Assembly Maintenance
Three Section
Attachment Removal ............... 3.5
Inner Boom Installation.......... 3.34
Intermediate Boom
Installation.................. 3.30
Intermediate Boom
Removal..................... 3.11
Outer Boom Installation ......... 3.21
Outer Boom Removal............ 3.15
Four Section
Inner Boom Installation........ 3.108
Inner Boom Removal............. 3.65
Outer Boom Installation ......... 3.90
Outer Boom Removal............ 3.84
Primary Intermediate Boom
Installation.................. 3.97
Primary Intermediate Boom
Removal..................... 3.80
Secondary Intermediate Boom
Installation................ 3.102
Secondary Intermediate Boom
Removal..................... 3.76
Boom Wear Pads ................... 3.168
Boom Chains
Four Section
Chain Lubrication................. 3.134
Inner Boom Chain Tension
Adjustment ............... 3.137
Inspection ............................ 3.121
Inspection Guidelines .......... 3.122
Intermediate Boom Chain Tension
Adjustment ............... 3.134
Removal and
Replacement............ 3.139
Tension Check..................... 3.134
Three Section
Chain Lubrication................... 3.54
Inspection .............................. 3.46
Inspection Guidelines ............ 3.47
Removal and
Replacement ..............3.58
Tension Check .......................3.54
Boom Extend Interlock System
(10054 Only)
Boom/Outrigger Interlock System
Test Procedures...................10.34
Component Terminology...........10.4
Description..............................10.14
Electrical Circuit Operation
and Troubleshooting .10.23, 10.29
Hydraulic Circuit Operation -
Outrigger Interlock Mode .....10.54
Hydraulic Circuit Operation and
Troubleshooting ...................10.50
Hydraulic Troubleshooting -
Extend Interlock Mode .........10.52
Hydraulic Troubleshooting -
Outrigger Interlock Mode .....10.54
Hydraulic Troubleshooting
Symptom Chart ....................10.50
Operation ................................10.15
Extend Interlock Mode .........10.15
Outrigger Interlock Mode .....10.15
Boom System
Three Section
Description ...............................3.4
Operation ..........................3.4, 3.5
Four Section
Description .............................3.64
Operation ...............................3.64
C
Cab and Covers
Access Panels and Covers .......4.34
Cab Installation .........................4.31
Cab Removal ............................4.27
Component Terminology.............4.2
Enclosed Cab Components ......4.21
Open Cab Components ..............4.4
Operator’s Cab............................4.3
Cab Heater and Fan
Cab Heater Controls ...............9.219
Charging Circuit
Alternator ................................9.201
Battery.....................................9.204
Cold Start Grid Heater Fuses........9.20
Cold Start Grid
Heater Fuses ..............................9.17