Slugger USA5 ® Slugger® Portable Magnetic Drilling Machine OPERATOR’S MANUAL WARNING! before use, be sure everyone using this machine reads and understands all safety and operating instructions in this manual. EYE PROTECTION REQUIRED HEARING PROTECTION REQUIRED NEVER PLACE FINGERS NEAR CUTTING AREA OR MACHINE ARBOR LINE VOLTAGE PRESENT BEWARE OF ROTATING MACHINE PARTS United States Patent #5,415,503 other patents pending.
Slugger® Portable Magnetic Drilling Machine Congratulations on your purchase of a Slugger® portable magnetic drilling machine. Slugger® drilling machines are designed to deliver fast, efficient hole drilling performance in portable applications. Please take a moment to complete and mail your product warranty registration card. Doing so will validate your machine’s warranty period and ensure prompt service if needed. Thank you for selecting a Slugger® product from Jancy Engineering Inc.
important safety instructions WARNING! WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1. Work Area Safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
important safety instructions c) Prevent unintentional starting. Ensure the switch is in the “OFF” position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or key left attached to a rotating part of the power tool may result in personal injury.
special instructions 1. If you require an additional manual, please contact Jancy Engineering at (563) 391-1300 for a FREE copy. 2. Never place hands, fingers, gloves or clothing near cutting area or rotating machine parts. 3. Always disconnect machine from power source before changing cutters, clearing chips, refilling lubricant or performing adjustments. 4. Keep all safety features functioning and working properly. 5.
grounding instructions WARNING! Improperly connecting the grounding wire can result in the risk of electrical shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with tool. Never remove the grounding prong from the plug. If the cord or plug is damaged, have it repaired before using. If the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
contents of package Remove all contents from packaging and inspect to ensure no damage was incurred during shipping.
before the cut 1. Select correct pilot pin and place in cutter shank from the rear. Align flats on cutter shank with arbor body set screws. Insert cutter in arbor body. 2. Tighten set screws securely on cutter shank flats. NOTE: Set screws should be recessed in arbor body when tight. 3. The surface you are working on should be clean, flat and free from rust, scale, dirt and chips. 4. Determine correct cutting speed for application.
basic troubleshooting 1. Magnetic base not holding securely • Material is too thin to engage magnet. • Surface of material being drilled must be free of chips, debris, rust and mill scale. • Size of cutter exceeds machine’s rated capacity. • Check magnet face for unevenness, nicks and burrs. • Welding equipment connected to material being drilled. 2. Drill motor running, arbor and spindle not turning • Possible sheared spindle key. 3.
regular maintenance 1. The motor slide may become loose and require adjustment after the machine has been in service. Refer to parts breakdown and become familiar with the USA5 parts. Locate motor slide cover plate (item #31 on page 13) and adjustment screw (item #8 on page 14). Using the 3 spoke feed handles, position motor and slide assembly in the full up position. Insert supplied 5mm hex key through slide cover plate access hole.
control panel and parts list 12 10 9 8 11 7 13 15 5 4 12A 12B 3 6 item 14 2 1 1 2 3 4 5 6 7 8 9 10 11 12 12A 12B 13 14 15 description POWER CORD ASSEMBLY, 120V POWER CORD ASSEMBLY, 220V MOTOR ON/OFF SWITCH M4 NUT M4 LOCK WASHER M4 X 10 DSPHMS M3 X 12 CRFHMS CONTROL PANEL PLATE CONTROL PANEL OVERLAY, 120V PANEL GASKET CONTROL PANEL OVERLAY, 220V MAGNET SWITCH, 120V MAGNET SWITCH, 220V WIRE LINE ASSEMBLY NEUTRAL WIRE LINE ASSEMBLY PC BOARD, 120V, 220V PANEL ENCLOSURE ASSEMBLY MOT
machine and arbor breakdown ARBOR ASSEMBLY (0151441) 9 12 13 14 15 8 11 10 16 18 7 17 19 6 20 25 21 2 1 5 24 37 38 23 22 4 3 16 2 1 35 34 28 33 36 32 3 4 31 6 15 10 7 14 13 19 29 14 5 15 30 8 12 9 11 27 16 23 17 24 B 39 25 26 18 11 12 23 19 20 21 12 22 A
machine and arbor parts lists ARBOR PARTS LIST MACHINE PARTS LIST item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 description MOTOR ASSEMBLY, 120V MOTOR ASSEMBLY, 220V PIPE HANDLE CHIP GUARD ASSEMBLY ARBOR ASSEMBLY DRILL FRAME 1/4" ID X 5-1/4" TUBING QUICK ELBOW COUPLER QUICK PANEL BARB COUPLER 1/2" LOCK WASHER QUICK COUPLING SPACER M6 X 20 HHCS 1/4" LOCK WASHER PINION GEAR NEEDLE BEARING THRUST WASHER WOODRUFF KEY PINION
motor breakdown and parts list item usa5 motor assembly 04600R - 120 volt 04602R - 220 volt 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 43A 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 - description part # qty INTERNAL RETAINING RING UH4152 1 MOTOR SPINDLE 04522 1 WOODRUFF KEY 0010142 1 BALL BEARING UH3057 1 EXTERNAL RETAINING RING UH4025 1 SPINDLE SEAL 04594 1 LOWER GEARBOX 04530S 1 M6 X 25 SHFCS UH0652 1 M
dimensions and specifications DIMENSIONS AND SPECIFICATIONS Max Height Min Height Width Length Weight Motor Arbor bore Drill point breakaway Magnet base dimensions Magnet dead lift Slugger cutter diameter (maximum) Slugger depth of cut (maximum) Spindle CL to Guard Face Spindle CL to Magnet Face Spindle CL to Motor Face Total travel 23-5/8" (600mm) 20” (508mm) 7-1/2" (191mm) 11-9/16" (294mm) 51 lbs. (23Kg) 1.8 HP 1400W (single phase) 120V / 11.7A ~ 220V / 5.
other available description USA101 120V USA101 220V USA200 120V USA200 220V 2 X 2 120V 2 X 2 220V 4 X 4 120V 4 X 4 220V MAGFORCE 120V MAGFORCE 220V Slugger ® model # max diameter USA101 1-1/2" USA101-2 1-1/2" HOLEMAKER II 1-3/8" HOLEMAKER II 1-3/8" 17980 2" 17982 2" 17985 4" 17987 4" 06920 1-5/8" 06921 1-5/8" drills depth capacity 2" 2" 2" 2" 2" 2" 3" 3" 2" 2" your distributor Trusted. Tested. Tough.™ Tel · 563.391.1300 or Fax · 563.391.
