CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual i
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual Table of Contents Introduction......................................................................................................................................................................1 Features..........................................................................................................................................................................1 Working Conditions..............................................
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual Working Conditions Introduction Ambient temperature: -10~+50°C Relative humidity: ＜90% The transmission fluid inside transmission will go bad after a period of usage of automatic transmission. If the transmission fluid cannot be changed completely in time, it may cause the abnormality to the transmission.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual 2. Overall structure Fig.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual 3. Pipeline diagram The pipeline diagram is as shown in Fig.3. Fig.3 1-Pump; 2,3,15-Three-way solenoid valves; 4-Fluid filling port; 5-New fluid tank; 6,8-Electronic scales; 7-Detergent container; 9- Used fluid tank; 10,17-Filters; 11- Fluid path identifier; 12,18- Pressure gauges 13,14- Sight indicators; 16-Two-way solenoid valve; 19- Check valve; 20- Ball valve for fluid draining; 21- Temperature sensor. 4.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual 5. Control panel The control panel is as shown in Fig.5. Fig.5 Description: Element NEW Description USED Observe the flow rate and compare the color of new and used fluid. Display the fluid outlet pressure. Display the fluid pressure of AT radiator. ↑ Press it to select function option in main menu. ↓ Press it to select function option in main menu. ENTER Confirmation. 1. Menu to return. 2.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual Fig.6 2. The main menu of display screen is as shown in Fig.7. Fig.7 Item Description Add detergent Add ATF detergent to AT Exchange Exchanging ATF Adjust fluid level Adjusting the quantity of fluid inside AT Empty new tank Empty used tank Draining left fluid inside new fluid tank Draining used fluid inside used fluid tank Modifying the system parameter, e.g.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual Operations Note: During the unit is in operation, it will produce the vibration with a certain frequency and noise. This is the normal performance. Do not take it as the malfunction. 1. Preparation 1.1 Jack vehicle Jack the vehicle to keep the drive wheel off the ground at least 200mm, apply the parking brake and block the driven wheels in front and behind. 1.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual 2. Filling liquid 2.1 Filling detergent When you are ready to perform the circulating cleaning for auto transmission, please fill proper amount of detergent into the detergent container (please refer to Fig.3). 2.2 Adding new oil When you are ready to perform the ATF exchange operation, please fill new fluid into the new fluid tank from the fluid filling port (please refer to Fig.3). Fig.11 4) 3.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual 1） Start the vehicle to warm up the fluid inside the transmission to normal temperature and fill the new transmission fluid with desired amount into it. 2） Check if the pipelines are well connected. 3） ATF exchange: as shown in Fig.13, you can directly input the fluid amount to be changed, as well as you can obtain the amount by selecting Vehicle Selection option. Fig.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual Fig.24 Fig.20 After ATF Change finished, the screen will display the amount of the new fluid changed, the amount of the used fluid changed, and the error between them, while printing out the amount of the new fluid which has been changed. Press RETURN key to return to the previous menu. 1) 2) Fig.21 3) Check the fluid level inside transmission. If the level is not enough, supplying fluid is required.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual 6. Empty new fluid tank 5) Be sure that the two hoses marked with “TO TRANSMISSION” are not connected with the vehicle to be maintained. 6) Open the handle valve on the fluid hose marked with “EMPTY”, and then place the hose into container. 7) The system will enter into the interface for Empty new tank, and automatically start fluid draining operation, as shown in Fig.28. Fig.25 2) Input the amount to be filled, press ENTER key.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual 4) Remove the new fluid tank. When the value displayed on the interface is stable, please press ENTER key to save the data. The interface is as shown in Fig.33. Fig.29(b) 8.1 Sensor calibration 1) Select the item for sensor calibration, press ENTER key to enter the sensor calibration menu as shown in Fig.30. Fig.33 5) Put the weight on the plate. When the value displayed on the interface is stable, please press ENTER key to continue.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual 8) Select “Temperature Sensor” calibration item in Main Menu of [Sensor Calibration], and then press ENTER key to enter, the interface is as shown in Fig.36. Fig.39 13) According to the prompts on the interface, enter the amount (such as 0.3L) of detergent to be added into the system, and then press ENTER key to start adding. The interface is as shown in Fig.40. Fig.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual Fig.42 Fig.45 According to the prompts on the interface, enter the date (4 bits for year, 2 bits for month and other 2 bits for date), and then press ENTER key to confirm. The interface prompts “OK”. 8.4 LCD Screen Brightness Adjustment Select LCD Screen Brightness and press ENTER key to enter the setting interface as shown in Fig.43. Press [UP]/[DOWN] key to select the desired brightness, and press RETURN key to confirm and return.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual 8.6 Language setting Select the language setting and press ENTER key to enter the setting interface as shown in Fig.48(a) and Fig.48(b). Press [UP]/[DOWN] key to select the desired language, and then press ENTER key to confirm and return. Fig.50 According to prompts on the interface, add the menu (such as BMW). The interface is as shown in Fig.51. Fig.48(a) Fig.51 Press ENTER key to enter the menu of BMW.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual correctly. Do not delete the original history records until the fluid filters are exchanged, otherwise it will influence your correct judgement to the status of the filters. When the added fluid change amount is more than 3600L, the system will prompt that the fluid filters are abnormal(i.e. the filter status icon on the interface will turn orange from green), as shown in Fig.57.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual Warning Warning sound: When there is no fluid in the new tank or the operation is completed, the unit enters the standby state. Maintenance Pay attention to each connection to check if there is any leakage during fluid exchange. When any leak is found, stop the CAT-501S immediately and check for the unit. Start to exchange fluid again after reconnection is made.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual A10A 503240037 UNF1/2-20 (outside) FORD, eg: VOLVO, FORD CHRYSLER: DAIMLER-BENZ A10B 503240038 UNF1/2-20 (inside) FORD, eg: VOLVO, FORD CHRYSLER: DAIMLER-BENZ A11A 503240039 Z1/4 *18 13.
CAT-501S Auto Transmission Cleaner and Fluid Exchanger User’s Manual Warranty THIS WARRANTY IS EXPRESSLY LIMITED TO PERSONS WHO PURCHASE SMARTSAFE PRODUCTS FOR PURPOSES OF RESALE OR USE IN THE ORDINARY COURSE OF THE BUYER’S BUSINESS. SMARTSAFE electronic product is warranted against defects in materials and workmanship for one year (12 months) from date of delivery to the user.
