P0365-P0446-E.qxd 08.11.6 2:09 PM Page 365 Modular Type Filter Regulators Series AW Filter Regulator Series AW Model AW10 M5 x 0.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 366 Filter Regulator JIS Symbol AW10 to AW60 Filter Regulator with Backflow Function AW20K to AW60K Filter Regulator with Backflow Function Filter Regulator • Integrated filter and regulator units save space and require less piping. • With the backflow function it incorporates a mechanism to exhaust the air pressure in the outlet side reliably and quickly.
P0365-P0446-E.qxd 08.11.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 368 Series AW10 to AW60 Series AW20K to AW60K Options/Part No. Model Optional specifications AW10(K) AW20(K) AW30(K) AW40(K) AW40(K)-06 AW60(K) AR10P-270AS AW20P-270AS AR30P-270AS AR40P-270AS AW60P-270AS Note 6) AR10P-260S AR20P-260S AR30P-260S — Note 7) AR40P-260S G27-10-R1 Standard G36-10- 01 G46-10- 02 Round type Note 2) 0.02 to 0.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 369 Series AW10 to AW60 Series AW20K to AW60K Specific Product Precautions Be sure to read before handling. Refer to front matters 42 and 43 for Safety Instructions and pages 287 to 291 for F.R.L. Precautions. Selection Warning 1. Residual pressure disposal (outlet pressure removal) is not possible for the AW20 to AW60 even though the inlet pressure is exhausted.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 370 Series AW10 to AW60 Series AW20K to AW60K Flow Characteristics (Representative values) M5 AW30(K) AW40(K)-06 0.6 0.5 0.5 0.5 0.4 0.3 0.2 0 Outlet pressure (MPa) 0.6 0.4 0.3 0.2 0 25 50 75 100 125 0 150 0 500 Flow rate (l/min (ANR)) 1000 0.5 Outlet pressure (MPa) 0.5 0.4 0.3 0.2 0.1 Rc 1/2 400 0 1000 600 0.3 0.2 4000 Rc 1 0.5 0.4 0.3 0.2 0.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 371 Series AW10 to AW60 Series AW20K to AW60K Filter Regulator Filter Regulator with Backflow Function Construction AW60(K) AW30(K), AW40(K) AW10 IN w w w y y q q OUT IN y q OUT IN OUT r u u u t r t r i i e Drain AW20(K) t w y q IN i Drain AW20K to AW60K (Filter Regulator with Backflow Function) OUT u o A-A Drain A r t i P U K SMC SH OC t o L A Drain Component Parts No.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 372 Series AW10 to AW60 Series AW20K to AW60K Working Principle (Filter Regulator with Backflow Function) AW10 q q IN OUT IN OUT (Inlet pressure) (Outlet pressure) (Inlet pressure) (Outlet pressure) w w When the inlet pressure is higher than the regulating pressure, the check valve operates as a normal regulator (Figure 1). When the inlet pressure is shut off and exhausted, any inlet pressure applied to the valve q will be lost.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 373 Series AW10 to AW60 Series AW20K to AW60K Filter Regulator Filter Regulator with Backflow Function Dimensions J M D S Y U Bracket (Option) K B U S Q O G 2 x P1 (Port size) IN B Bracket Panel fitting dimension M (Option) D U Y OUT C R IN V Q B 2 x P1 (Port size) Z K OUT P2 (Pressure gauge port size) Plate thickness AW30(K): Max. 3.5 AW40(K): Max.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 374 Filter Regulator AW20 to AW60 Made to Order Specifications: Please contact SMC for detailed dimensions, specifications, and lead times. q Special Temperature Environment Special materials are used in the manufacturing of seals and resin parts to allow them to withstand various temperature conditions in cold or tropical (hot) climates. Specifications -X430 Made-to-order part no.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 375 Filter Regulator Series AW20 to AW60 w High Pressure Strong materials are used in the manufacturing of air filters intended for high pressure operation. Also, construction modification allows a wider regulating pressure range. Specifications -X425 Made-to-order part no. Proof pressure (MPa) 3.0 Maximum operating pressure (MPa) 2.0 Set pressure range (MPa) 0.1 to 1.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 376 Filter Regulator AW10 to AW60 Filter Regulator with Backflow Function AW20K to AW60K Made to Order Specifications: Please contact SMC for detailed dimensions, specifications, and lead times. e 0.4 MPa Setting r Long Bowl The maximum set pressure is 0.4 MPa. When a pressure gauge is included, the display will show a range from 0 to 0.4 MPa. Drain capacity is greater than that of standard models.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 377 Series AW10 to AW60 Series AW20K to AW60K Filter Regulator Filter Regulator with Backflow Function 0.4 MPa Setting Symbol d Description Long Bowl Body size Body size 10 20 30 40 60 10 20 30 40 60 Note 15) Note 15) Note 15) Note 15) Note 15) Note 15) Note 15) Note 15) Note 15) Note 15) Note 16) Note 16) Note 16) Note 16) Note 16) Note 16) Note 16) Note 16) Nil Note 7) 0.05 to 0.85 MPa setting Set pressure 1 Note 8) 0.02 to 0.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 388 Option Digital Pressure Switch Refer to Best Pneumatics No. 6 for the Specific Product Precautions.
P0365-P0446-E.qxd 08.11.6 2:09 PM Page 389 Option Knob Cover Prevents careless knob operation. Part no. Lock cover AR20P-580AS Applicable model AC20 , AR20(K), AW20(K), AWM20, AWD20 AR25P-580AS AC25 , AR25(K) AC30 , AR30(K), AW3(K), AR30P-580AS AWM30, AWD30 Keyhole dia.
SP093-001I Issued: Sep 2009 P.G. Information SMC Corporation of America 10100 SMC Boulevard Noblesville, IN 46060 Epoxy Coated F.R.L.Units www.smcusa.com AC21/31/41-***-*-X2217 AF20/30/40-***-*-X480 AR20/30/40-***-*-X48 AL20/30/40-***-*-X480 AW20/30/40-***-*-X48 VHS20/30/40-***-*-X513 Y20/30/40*-T4 Application: Air preparation in an environment that requires enhanced corrosion protection. Feature 1: Die cast aluminum components are epoxy coated for improved chemical resistance.
F.R.L.
F.R.L. Unit Series AC21~41 AC AA M J F N V Q C (2) - P1 (Port Size) OUT IN B Q K A E G W AC-A AA J F Bowl Detail (AF20/AW20) N C Q OUT IN Note: Sight glass not applicable to all size 20 bowls. B Q K P2 (Gauge Port Size) W E A AC-B Min. Clearance For Maintenance Bracket and Relief Valve (Optional) U G V (2) - P1 (Port Size) D M Min.
Filter Series AF20~40 How To Order AF 30 — N 03 D — 8 Z - X480 Filter With External Epoxy Coating, Stainless Fasteners Name Plate, Caution Plate On Bowl in psi, ˚F Body Size Symbol Size 20 1/8 30 3/8 40 1/2 Bowl Applicable Body Size Symbol Description 20 2 Metal Bowl 30, 40 8 Metal Bowl With Sight Glass NPT Threads Port Size Symbol Port Size 02 1/4 03 3/8 04 1/2 Accessories Symbol Description Nil None B* Mounting Bracket C Float Auto Drain (N.C.) D Float Auto Drain (N.O.
Filter Series AF20~40 S F Standard (Manual Drain) W 4 -T R G K J 2-A Bowl Detail U (AF20) Q E L H M C P N BRACKET MOUNTING THREAD OUT D IN Bracket (Optional) D Note: Sight glass not applicable to AF20.
Filter - Regulator Series AW20~40 How To Order AW 30 — N 03 D — 8 Z - X48 Filter - Regulator With External Epoxy Coating, Stainless Fasteners Name Plate, Caution Plate On Bowl in psi, ˚F Body Size Symbol Size 20 1/8 30 3/8 40 1/2 Bowl Applicable Body Size Symbol Description 20 2 Metal Bowl 30, 40 8 Metal Bowl With Sight Glass NPT Threads Port Size Symbol Port Size 02 1/4 03 3/8 04 1/2 Accessories Symbol Description Nil None B* Mounting Bracket C Float Auto Drain (N.C.) D Float Auto Drain (N.O.
Filter - Regulator Series AW20~40 Standard (Manual Drain) PANEL FITTING OUT CC Z IN V U AA K Bowl Detail EE (AW20) L X H Y Q OUT IN Note: Sight glass not applicable to AW20.
Regulator Series AR20~40 How To Order AR 20 — N 02 B — Y Z - X48 Regulator With External Epoxy Coating, Stainless Fasteners Name Plate, Caution Plate On Bowl in psi, ˚F Body Size Symbol Size 20 1/8 30 3/8 40 1/2 Handle Orientation Symbol Description Nil Handle Down Y Handle Up NPT Threads Port Size Symbol Port Size 02 1/4 03 3/8 04 1/2 Accessories Symbol Description Nil None B* Mounting Bracket H* Panel Mount Nut Applicable Body Size 20 30 40 Note: Other sizes, thread forms, options, etc.
Lubricator Series AL20~40 How To Order AL 20 N 02 B — — 2 Z - X480 With External Epoxy Coating, Stainless Fasteners Lubricator Body Size Symbol Size 20 1/8 30 3/8 40 1/2 Name Plate, Caution Plate On Bowl in psi, ˚F Bowl Applicable Body Size Symbol Description 20 2 Metal Bowl 30, 40 8 Metal Bowl With Sight Glass NPT Threads Port Size Symbol Port Size 02 1/4 03 3/8 04 1/2 Accessories Symbol Description Nil None B* Mounting Bracket Applicable Body Size 20 30 40 Applicable Body Size All All *Note
H With the use of a 3 port valve for residual pressure release, pressure left in the line can be easily exhausted. G F Ø 1 Residual Pressure Relief 3 Port Valve (V) 2Ø 10 Accessories JIS Symbol Lockable at the time of exhaust E (A) 2 C D 1 3 (P) (R) Effective area mm2 (Cv) IN to OUT 14 (0.76) 31 (1.68) 55 (2.98) OUT to EXH 16 (0.87) 29 (1.57) 42 (2.28) Paint color (Standard) Handle: Red Body: Platinum silver Use an air filter on the IN side for operating protection.
Accessories Spacer Dimensions mm Epoxy Coated Aluminum, Stainless Screws, NBR Seals F.R.L. center Interface With T Bracket Model A Y20-T4 Y30-T4 Y40-T4 10 11 14 Interface with T-type bracket T-type bracket Epoxy Coated Aluminum, Stainless Screws, NBR Seals G H F.R.L. Body center L D A R F C E B Dimensions Interface With T Bracket Y20T-T4 Y30T-T4 Y40T-T4 mm A B C D E F G H R L Applicable Models 24 35 40 15 16 22 5.5 7 9 3 4 4 30 41 50 5 7 7 10 11 14 48 70 80 2.75 3.
Salt Spray Test Results (for reference) 1. Test Conditions 1) Method: In compliance with ASTM B117-07a (JIS Z 2371), leave parts in a salt spray test chamber, and compare rust generation. 2) Conditions: Temperature: 95˚F (35˚C) Salt Water Concentration: 5% 3) Time: 1000 hours [Frequency: 0hr, 24hrs, 48hrs, 72hrs, 96hrs, 168hrs, 240hrs, 480hrs, 720hrs, 1000hrs] 4) Samples: Parts for AF and AW30 (See Figure 1.