Doc. No. IZ※－OML0002-A OPERATION MANUAL Ionizer PRODUCT NAME: MODEL: IZN10 Series ○ Read this operation manual carefully to understand before installation and operation. ○ Pay extra attention on the clause concerning the safety. ○ Keep this operation manual available whenever necessary.
INDEX 1. Safety Instructions・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3 2. Specifications ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5 3. How to Order・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6 4. Mounting 4-1. Precautions for mounting・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-2. How to mount・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-3. Wiring table・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-4. Power supply cable wiring diagram・・・・・・・・・・・・・・・・・・・・・・・・・ 4-5. Timing chart・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7 9 15 16 16 5.
1. Safety instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard by labels "Caution," "Warning" and "Danger" to ensure safety. be to observe ISO4414, JIS B8370 and other safety precautions. ! CAUTION Operator error could result in injury or equipment damage. ! WARNING Operator error could result in serious injury or loss of life.
Selection WARNING ! 1. The ionizer (hereinafter referred to as the “product”) is intended to be used for the general FA devices. If other applications (especially those indicated in 4 on page 2) are used, contact SMC before use. 2. Use under specified voltage and temperature. Voltage out of specification may cause malfunction, breakage, electric shock or fire. 3. Use clean compressed air for fluid. Do not use inflammable or explosive gas for fluid. It may cause fire or explosion.
2. Specifications Model number of ionizer IZN10-□□ (NPN) Ion generating method Voltage applying method Discharge output Note 1) Ion balance Note 2) Corona discharge type High frequency AC type 2500V ±10 V at max. 0.03 ppm (0.05 ppm for energy saving charge elimination nozzle） Air (clean and dry) Ozone generated amount Note 3) Air purge Fluid Operating pressure Note 4) Connected tube diameter Power supply voltage 0.05 MPa~0.
3. How to Order IZN10 - 01 Series name IZN10 P 06 Z - B1 High frequency AC nozzle type Nozzle shape Type NIL Energy saving charge elimination nozzle 01 Large flow nozzle 02 11 Piping female Note 1) Rc1/8 Output specification NIL P Piping diameter 06 07 16 17 NPN PNP f6: metric f6.35（1/4"): inch f6: metric (elbow) f6.
4. Mounting 4-1. Precautions for mounting Mounting WARNING ! 1. Provide required space for maintenance, wiring and piping at installation. Install connector and One-touch fitting for air supply to allow removal and mounting of cable and tube. Do not bend cable and tube at steep angles. Affix them straight, within the minimum bending radius to prevent applying stress to the installation base of the connector and One-touch fitting.
Wiring and piping ! WARNING 1. Check that power supply capacity is enough and voltage meets specification before piping. 2. Always use a UL listed/recognized power supply that is a class-2 power supply with DC 24 V and under 2.1 A. 3. To keep specified performance of the product, provide class D grounding to the metal (shaded) part around the external face of the product.
4. Environment to avoid Do not use or store under the following environments, as these may cause operation failure. If it is unavoidable, take the appropriate measures. a. Where ambient temperature exceeds 0 to 50oC. b. Where ambient humidity exceeds 35 to 65% RH. c. Where dew condensation is generated due to sudden temperature change. d. Where there is corrosive gas, inflammable gas, or where volatile inflammable substances are stored. e.
mm or less 4-2-2 Mounting When mounting the product, use a M3 hexagon socket head bolts. Tightening torque is 0.61 to 0.63 Nm. 1) Body mounting tap or through hole Referring to the figure below, affix the product using hexagon socket head bolts with optimum length. Use a bolt with a max. screw-in depth of 10 mm or less Use a bolt with a length of 12 mm or more. Through hole Body tap 2) L-bracket The L-bracket can be mounted in 4 different ways as shown below.
Outward mounting of L-bracket 1. Prepare hexagon socket head bolts (M3 X 6) and washers attached to the product and mount the L-bracket. 2. Adjust the product to the desired mounting angle referring to figure 3 and fix it. For the oval hole, use the washer attached to the product. Hexagon socket head bolts are not included and need to be prepared separately. 3. The mounting angle of the product can be adjusted in the following range. Avoid interfering with piping.
Inward mounting of L-bracket 1. Before mounting the product, mount the L-bracket where the product will be installed. The mounting angle of the bracket can be adjusted in the following range. Hexagon socket head bolts are not included with the product and need to be prepared separately. 2. Affix the product with the hexagon socket head bolts (M3 X 6) and washers attached to the product. Tightening torque is 0.61 to 0.63 Nm. 3) Swing bracket 1.
4) DIN rail mounting bracket 1. Adjust the L-bracket to the desired angle and fix it. 2. Mount the L-bracket to the product with the hexagon socket head bolts (M3 X 6) and washers attached to the product. 3. Mount the product to the DIN rail and tighten the socket head bolts to fix it.
5) Mounting 1. Insert the spacers between the counter bores of the body. 2. Hold the product by L-brackets from both ends and tighten the hexagon socket head bolts. Tightening torque is 0.61 to 0.63Nm. The composition of parts to connect 3 ionizers is shown below.
4-3.Wiring table No. Cable color 1 Brown 2 Blue 3 Orange Signal name Power supply +24 V Power supply GND Discharge stop signal I/O Necessity of wiring ― ○ ― ― ○ ― Input ○ Specification When the signal is turned off, discharge stops. When the signal is turned on and then off, the error signal is reset. When the signal is turned off: Continues normal operation.
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5. Functional Explanation 1. Detection of dirt on electrode needle During operation reduced charge elimination capability due to a dirt or wear on electrode needles is monitored continuously. If it becomes necessary to clean the electrode needle, the LED for maintenance lights up on the display of the product and maintenance output signal is generated. 2. Input of external switch signal There are two ports for external switch signal inputs.
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7. Maintenance 7-1. Precautions for maintenance Maintenance ! WARNING 1. Keep electrode needle clean with regular maintenance. Make sure that the product is operating without any failure with regular maintenance. Only those with proper knowledge and experience should perform maintenance on the equipment. Dust attached on the electrode needles due to long operating lowers the ability to eliminate static electricity.
7-2. How to maintain electrode needles 7-2-1. Cleaning of electrode needles 1) Disconnect the power supply cable. 2) Rotate the locked knob and pull down the cartridge. 3) Clean electrode needles. 4) Mount the cartridge and power supply cable in the reverse order to complete the cleaning. ② ① ③ Switch for locking Cartridge 7-2-2 Replacement of electrode needle 1) Remove the cartridge in the same manner as 3-1. 2) Remove the electrode needle assembly and replace it with a new electrode needle assembly.
